Industry ChallengeDEMAND FOR EFFICIENCY ACROSS THE BOARD
GLOBAL ENERGY DEMAND
Energy consumption is rapidly growing in virtually every economy in the world. In fact, experts predict that the world’s electrical demand will increase 48% by 2040 with 85% of this growth attributed to developing countries. With aging grid infrastructure and a rise in micro-grids and renewables, and with increasing demands for efficiency by heavy power users, there’s a growing need for products and solutions that help energy providers bring reliable and efficient power to more people.
RISE IN CLEAN AND RENEWABLE ENERGY SOURCES
When it comes to how we generate power, a lot has changed in the last 15 years. In the coming years, renewable energy will play a significantly greater role in power generation globally and clean energy sources have seen continued growth in investment. Sources such as wind and solar enable a diverse, secure and sustainable energy mix. And many governments have enacted policies that support the expansion of renewable energy. As more renewables enter the market, project developers and operators are faced with the challenge of optimizing investment performance. This means controlling costs, attaining the highest energy yields, complying with rigorous grid rules, and ensuring efficient transfer of energy onto the grid. There is also the challenge of managing grid stability.
OIL PRICE VOLATILITY DRIVES CAPEX DECLINE
Driven by a rise in new reserves, particularly shale oil in the US, it is estimated that the increase in the global supply of liquid fuels was almost twice that of consumption in 2014. Slower growth in China and Europe, the absence of an OPEC production cut in response to lower oil prices and the emergence of alternative energy sources has resulted in a supply and demand imbalance in the wider market.
With more pressure on revenues and profits as a result of the decline in prices, operators have slashed operating costs, cancelled the development of new wells that are no longer viable and are heavily cutting investment plans. According to Goldman Sachs, the energy sector's capital expenditure, or capex, has slumped 8% this year and capex investments are expected to decline still. This cut in spending, and increased pressure on profits is making operators turn to technology and innovation to help reduce capex and increase capital efficiency.
POWER GENERATION BY SOURCE
CLEAN ENERGY & OIL CAPEX INVESTMENT
WORLD ENERGY CONSUMPTION
LCOE IS THE KEY INDICATOR
Levelized cost of electricity (LCoE) is the main indicator to drive investment decisions. Key drivers of LCoE can include:• Investment cost for system installation• Cost of capital• Operation and maintenance cost• Average annual electricity yield (kW per year)
The energy market is driven by the continuous technology development which is improving the performance of the overall systems and at the same time decreasing costs. This has often been facilitated by attractive financing schemes and low contracted remuneration prices achieved in more markets. The cost of electricity decrease over the last years has driven more competition in the market and has stimulated more competitive application development.
Higher conversion efficiency, lower material usage and more innovative manufacturing process are going to set a scene for the future market developments. The cost of generating electricity relies on long term visibility for project costs and grid planning and connection. But large cost variation also depends on the market segment, and solutions chosen.
FLEXIBLE AND SCALABLE SOLUTIONS
Smart standardization and flexible, scalable solutions are key to maximising returns. As complexity, investment costs and remoteness of locations are increasing, there is a need for smart standardization in order to enable sustainable growth and quick deployment. Smart standardization here means standardization without giving up on flexibility.
It requires well thought through designs that allow for customization, adaptations to local site conditions and
adjustments to local content requirements that allow for a very high reuse rate of standard components.
THE WORLD NEEDS RELIABLE, EFFICIENT ENERGY
To meet increasing global demand, utilities must connect 2,400 gigawatts of new power generation to the grid by 2025. That’s more than two times the entire US installed capacity. Across the globe, new generation is being added to support a number of regional mandates. The market will see a change from coal to cheaper gas-fired thermal plants, an increase in renewable generation to support green standards, and distributed power to support urgent or under developed grid infrastructure.
This dramatic shift is driving a need for improved efficiency in existing operations to preserve margins and grow reinvestment rates.
TYPICAL E-HOUSE USERS *not an exhaustive list
• Oil & Gas Operations • Offshore Marine Operations• National Grid Companies• Electrical Utilities• Solar PV Utility Scale Farm Developers• Railway Network Operators
Source: Bloomberg New Energy Finance, Clean Energy Investment Fact Pack
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GE VALUE OUR OFFERING
Containerized e-House Solutions
WHY AN E-HOUSE?
e-Houses, or shelters are pre-fabricated, walk-in modular enclosures that house and protect critical power and electrical equipment. Designed for both on and offshore installations and suitable for all conditions -both hazardous and non-hazardous, e-House modules are particularly beneficial when project space, on site access and erection time are limited, where pre-existing buildings are not available or in remote locations.
This optimization of space and design allows for faster delivery and installation times, labour cost savings and project simplification with less risk.
e-House modules can be applied across a range of applications including Upstream O&G, LNG/e-LNG, Mining, Renewables, Power Plants, Refinery, Data Centres/Distributed Power, Petrochemicals and Transportation.
Each e-House module is designed for safe, reliable operation of critical power equipment including variable frequency drives, low-voltage and medium-voltage switchgears, motor control centres (MCC), uninterruptible power supplies (UPS), PMS/EMS Automation Process (ICSS), asset management and digital predictive supervision.
KEY FEATURES AND BENEFITS
• Cost savings (labor, procurement, total installed cost)• Faster delivery and installation times• Management simplicity• Flexible designs• Opportunity for more extensive testing before final site erection• Bespoke designs available to meet the most complex
customer and project requirements
TYPICAL INDUSTRY NEEDS
• Pre-packaged, pre-assembled, pre-tested solutions • Minimize delivery time, risk and manpower connected to
installation, commissioning and testing on site
DATA REQUIRED TO CREATE YOUR CUSTOMIZED SOLUTION
• List of installed equipment in the e-House• Overall dimensions and weight of installed equipment• Thermal load• Site conditions (temperature, seismic, etc)• Applicable code• Preferred cable routing (top/bottom)• Distances limitations if different from code• General specification
FOR SAFE, RELIABLE OPERATION OF CRITICAL POWER EQUIPMENT
SIMPLE: REDUCING RISK WITH A ONE-STOP-SHOP
Our integrated e-House modules combine proven knowledge with our solid and reliable experience. With full GE equipment installed and tested, and a single point of contact during project execution and aftermarket services, we offer complete support throughout the life of your operation.
Helping Lower the Cost of Electricity TURN KEY SOLUTIONS FOR THE ELECTRIFICATION OF YOUR PROJECTS
EFFECTIVE: PRE-ENGINEERED. MODULAR. SCALABLE.
GE’s rapidly deployable e-House modules offer a complete range from smartly standardized, cost effective, pre-engineered solutions, up to fully customized design, offering a broad range of electrical control module specifications to meet customer’s specific project needs.
FAST: LEVERAGING SYSTEMS EXPERTISE
At GE, we believe having the right development partner is as vital as having the right technology. Our extensive global and local network of engineers, scientists, and researchers help our partners reduce risk, maximize return, reduce project time scales, lower downtime and help optimize maintenance cycles.
REDUCING CAPEX: COST-EFFECTIVE DESIGNS
• Standardized designs allow for robust and low cost solutions with up to 40% overall project cost savings
• Reduced engineering and project logistics costs due to single deliverable (i.e. e-House plus system)
FASTER RETURNS : PLUG & PLAY
• Delivered to site, pre-fabricated and fully pre-commissioned• Quick and easy, plug and play installation• Site time for installation of an e-House module vs a
traditional concrete building can be reduced by up to a factor of 30%
REDUCE RISK AND COMPLEXITY OF PROJECTS
• Ease of contracting; single point of accountability• Local point-of-contact with global coordination for full EBoP
scope• Minimized contracting time and cost• Simplification of project coordination
SPEED, RESPONSIVENESS AND PERFORMANCE
• Proven reference designs facilitate rapid quote response• Available subject matter experts for near real-time
communications• 95+% record of on-time installation during project
execution, with 50% fewer change orders than industry average
GE’s pre-engineered, pre-fabricated e-House solutions can offer considerable savings when compared to traditional concrete buildings. Time scales can be dramatically reduced as a result of smartly standardized options helping to reduce design, engineering and constructions costs.
As complexity increases, further cost savings are possible as extensive civil works and reduction in man hours are achieved
EXAMPLE TOTAL POTENTIAL OVERALL PROJECT COST SAVINGS FOR E-HOUSE MODULE
through pre-assembled and pre-commissioned solutions that are delivered to site and ready for quick installation.
COST & TIME SAVINGS
• Cost savings (labor, procurement, logistics)• Lowering total installed cost• Faster delivery and installation times• Extensive testing pre delivery• Reduced transportation costs & civil works for small
e-Houses projects
100%
90%
80%
70%
60%
50%
40%
30%
20%
10%
0%
-10%
UP TO
40%* OVERALL
PROJECT COST
SAVINGS CAN
BE ACHIEVED
WITH
E-HOUSES
HVAC SYSTEM
INSTALLATION MATERIAL
COMMISSIONING
SHIPPING COSTS(for large
e-Houses projects)
INSTALLATION RESOURCES
FOUNDATIONS
* overall project cost saving comparison based on typical project vs. conventional building
UP TO 48%
UP TO58%
UP TO33%
UP TO85%
UP TO31%
-5%
Flexible Offering
e-Houses can be utilized across a wide range of applications including Upstream O&G, LNG/e-LNG, Mining, Renewables, Power Plants, Refinery, Data Centres/Distributed Power, Petrochemicals and Transportation. e-Houses are modular, efficient and fast to install and can be used as temporary power solutions, in space restricted areas, hazardous or high snow/sand environments and are easy to upgrade. GE’s range of e-House solutions combines integrated systems with GE’s engineering expertise, offering optimized solutions for power supply and control across intensive industrial applications.
ISO - SMALL - MEDIUMSMARTLY STANDARDIZED FOR PLUG & PLAY OPERATIONS
OUR OFFERING: SMARTLY STANDARDIZED SOLUTIONS
CUST SINGLE - CUST MULTIFULLY CUSTOMIZED SOLUTIONS FOR PROJECT OPTIMIZATION
PLUG & PLAY
Delivered to site, pre fabricated and fully pre-commissioned to enable quick and easy plug and play installation.
FASTER INSTALLATION TIMES
Modular electrical and control units are faster and easier to install. From experience, the site time for installation of an electrical and control module vs a traditional concrete building can be up to three times quicker.
ISO
UNIQUE, STANDARD CONTAINERIZED SOLUTION TO ALLOW QUICK, FAST, PLUG AND PLAY INSTALLATION
• ISO CONTAINER BASED SOLUTION• Standard configuration for ease of
transportation• Simple foundations for lower
installation costs• Global standard design by application• Ease of upgrade or replacement• Cost optimized for volume• 20ft or 40ft container
Small standard or customized
PRE-ENGINEERED POWER AND CONTROL MODULE WITH INCREASED RANGE OF EQUIPMENT IN STANDARD CONFIGURATIONS
• Increased range of equipment• Limited capacity to install free issue
equipment• Suitable for enhanced range of
environmental conditions
Medium standard or customized
ALLOWING HIGHER LEVELS OF FLEXIBILITY WITH ADDITIONAL LEVELS OF INTEGRATION AND CUSTOMER OPTIONS
• Maximum flexibility from pre-engineered solutions
• Optional bulkhead for equipment segregation e.g. batteries
Customized single level
FULLY CUSTOMIZED AND FLEXIBLE OFFERING FOR HIGHER POWER AND INCREASED COMPLEX PROJECT REQUIREMENTS
• Fully customized offering• Single story• Sectional construction for larger footprint and higher power
requirements• Unlimited free issue equipment • Bespoke designs based on company standards
Customized multi level
HIGHLY CUSTOMIZED SOLUTIONS FOR EXTREME AND HAZARDOUS ENVIRONMENTS
• Bespoke design – class approved• Marinized• Single or multi level, multi room • Fully welded for stability and protection• Project collaboration with naval architects/ship designers• Unlimited free issue equipment
COST EFFECTIVE
Standardized designs allow for robust and low cost solutions with reduced engineering and project logistics costs due to single deliverable (i.e. e-House plus system).
OPTIMIZED STANDARD DESIGN
Integrated, modular designs and a diverse product offering allows for flexibility, ease of future expansion and upgrades.
PRE-ENGINEERED AND PRE-COMMISSIONED FACTORY BUILT SOLUTIONS
Time, cost and risks associated with with a pre-fabricated structure in a module facility are reduced compared with onsite fabrication of a concrete building (HSE, site costs, logistics).
FULLY CUSTOMIZED SOLUTIONS
Customized design based on project requirements to help you achieve lower footprint, improved power density and enhanced return on investment.
SHORTER ORDER TO DELIVERY
Modular design, pre-engineered elements and industrial standard manufacturing allow significantly decreased lead times for delivery and installation.
BUILDING TO PRINT
Advanced design techniques to ensure higher quality and opportunities for localization of manufacturing and integration near to customer facility.
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LEBENDE KOLUMNE KEY DIFFERENTIATOR | FAST: LEVERAGING SYSTEMS EXPERTISE
Integrated SystemsYOUR TECHNOLOGY PARTNER FOR INTEGRATED POWER & CONTROL
E-HOUSE SCOPE OF SUPPLY STANDARD PROJECT OPTIONS
FULL DESIGN, 2D/3D MODELLING AND FABRICATION
LIFTING DESIGN CALCULATIONS
E-HOUSE MODULE(S) INCLUDING HVAC, FIRE & GAS, LIGHTING AND LV ELECTRICAL SYSTEM & GROUNDING
FIRE DESIGN CALCULATIONS
BLAST DESIGN CALCULATIONS
MCC OR PDB
DC UPS & AUXILIARY SYSTEM & BATTERY
VFDS
HV & MV SWITCHGEAR
GAS INSULATED SWITCHGEAR
UCP (LAPTOP + HUMAN MACHINE INTERFACE (HMI))
AUTOMATION PACKAGE (ENERGY MANAGEMENT SYSTEM, POWER MANAGEMENT SYSTEM,…)
CONTROL PANELS & BUS DUCT
MV & LV CABLES
DISTRIBUTION TRANSFORMERS
GENERATOR EXCITATION CONTROL AND PROTECTION PANEL (SYNCHRONIZATION & PROTECTION RELAYS)
AIR LOCK CHAMBER SYSTEMS
INTERNAL TELECOMMUNICATIONS
ENGINEERING: OVERALL SLD STUDY (STABILITY, FAULT LEVEL, LOAD FLOW, SHEDDING, SHORT CIRCUIT, HARMONICS)
KEY DIFFERENTIATOR | SIMPLE : REDUCING RISK WITH A ONE-STOP-SHOPKEY DIFFERENTIATOR | SIMPLE : REDUCING RISK WITH A ONE-STOP-SHOP
Our Global FootprintGLOBAL COVERAGE. LOCAL PARTNERSHIPS
Powering one of the world’s largest electric LNG plants
Delivering and installing one of the world’s largest offshore marinized e-Houses for FPSO
Enabling the transmission of power for the world’s first manmade energy generating tidal lagoon
Delivering containerized rail traction power supply systems for extreme conditions in remote construction sites
E-HOUSE SUCCESS
CHILE
BRAZIL
UNITED KINGDOM FRANCE
SINGAPORE
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The GE StoreOUR COMPETITIVE ADVANTAGE
• The GE Store is the global exchange of technology, talent, and expertise across GE’s diverse businesses and markets
• Every GE business can give and take from the Store• Enables faster growth at higher margins leading to more competitiveness• A unique position for GE
Contact Us
REQUEST FOR QUOTES
When requesting a quote, please help us to clarify your desired application scope and technical details early.
To minimize response time to your requests, please submit them to [email protected] and provide the following information:
• List of installed equipment in the e-House
• Overall dimensions of installed equipment
• Thermal load
• Site conditions (temperature, seismic, etc.)
• Applicable code
• Preferred cable routing (top/bottom)
• Distances limitations if different from code
• General specification
GE'S POWER CONVERSION BUSINESS HEADQUARTERS:
Citylights – CITY 1204 Rond-Point du Pont de Sèvres92100 Boulogne-Billancourt, France
FIND OUT MORE ABOUT GE'S E-HOUSE MODULE OFFERING:
Brazil +55 31 3330 5800
Chile +56 2 652 6500
China +86 21 6414 6080
France +33 1 77 31 20 00
Germany +49 30 7622 0
Singapore +65 6220 7022
United Kingdom +44 1788 563 563
United States +1 412 967 0765
www.gepowerconversion.com/sales-contact
KEY DIFFERENTIATOR | SIMPLE : REDUCING RISK WITH A ONE-STOP-SHOP
