gEffi@ INSPECTION & TEST PLANSMECHANICAL 1IYORKS
STANDARD SPECF|eAnON No- (x)6€2-1100 Rev I ^pao" * lo l 5d
Connltt€o Bu.eauconvenor Chalman
INSP CTION & TEST PLANS (ITPs)R MECIIANICAL WORI$
TEM RATE CONTRACTS)
REVISED & UPDATEO ^+,.4-ISSUEO AS STANDARD SPECTFICATION
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|NSPECT|ON & TEST iLANSMECHANTCALWOBKS
STANDARD SPECIFICATION Nd
6-82-t'100 Rev I ^Paqera!! a 6f
Abbreviations:
Construction
Convenor:
Members :
Approved For ConstructionAbove GroundAlloy St€el i.e. Cr-Mo steels like A33Cerarnic Fibre BlanketsCarbon SteelCat S€al OpenFree DraughtCeneral Anargement DrawingsHydrogen Inducei CrackingIndian Boiler R€gulationshduoed DraughtInner Sidelnck Oper/ Lock CloseLongitudinal TraverseLow Temperature Caxbon SteelMagnetic Particle TestingNational Association of ConosionNon D€sftuctive TestingNon Return ValveOver Dimension ConsignmentOuter SidePositive Material IdentificationProcedue Qualifi cation RecordPenetrant TestingPost Weld Heat TreafircntReinforcementRadiographic TestingStainless Steel like A3l2 T? 304, 316Sulphide Stress Conosion CaackingTray Support RingUndor Dox,n FIow ClearanceWelding Procadure Specifi cation
Committee
V.N. Prasad, GM (Conskuction)
A.K. Mittal, DCM (Projects). M.P. JaiD, AGM (Conskuction), R. Kannan, AGM (Conshuction)Rakesh Nanda, Sr, Manager (Piping)
Gr PI l , P5, P9,P22,etc,
321, 304L, 316L,316Mo, e&.
copydght EIL - All rishls leseded
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*#ffi@ INSPECTION & TEST PLANSMECHANICALWORKS
STANDARD SPECIFICAIION No.
6+2-'1 1 00 Rov I ,Paqe FE I dn_ 5 O
GENERAL NOTETfte enclose.lDroebiols itt'Charge
maygivei, contiactor
Conlractor loan.l sah lt to
EIUOwner, C'
s thall be followed for the works to be pedomed bv the confiactot Thelfor stagewise inspeciion by Ell)Owner areihd mlnimuit and the Enpi eer-|h-I to increase Hold Points/ lyitness Poinls, Ac.livities for tehich ITPIS ue noldaelop and gd the same approved b! BIAO net reel[before stafl ofthe work
required repo inp fotmats ond iob prccedurcs for e.tch activitv listed in ITp'swner lor qpprcval;iell belorc cbmiuncement
-of the actfity. Il the cohfiactor
,he giren ITP lor a t)alid rcason, he shal ob,sin pior ';t ilen aDDrcwl of'or ro carry out 1000,4 examinalion of oll activilies.
LEGEND
m
i,rhich requires witnessing/inspe.tion/verificadon and acceptarc€ by Ov,ner/EILany further processing is permitted.
Contraclor shall not process the activity/item beyond a Hold Point wilhout wdttenby Owner/EIL except where prior written perrnission for firrther processing is
activity which requir€s witnessing/inspection/verification by Orvner.iEll when theis performed.
propq notification has be€n provided (notification modalitie,s and period shall bebefore hand), the Contractor is not obliged to hold ftrther processing if
js nol available to wihess the aclir ity or does nol provide commenrs beforedate notified. Basis ofacceptance shall bc as per relevant @hnical specification.
of Contractor's documentation.
Inspection by Owner/ EIL.or making observations to veri& whether or not materiavitems or services
to specified requiremenls. Surveillance activities may include audit, inspections,ess of testing re ew of quality documerfation & recods, pelsonllel qualifications,
Examination by Contractor.
Responsibility exccution of th€ inspection/testing is with ihc Contractor; OrYner/EIL onlyv€rifi* eaami or testiDg dotre by the Contractor at important stages.
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sEffi@ INSPECTION & TEST PLANSMECHANICALWORKS
STANDARD SPECTFICATION No.
6-82-l'100 Rev 1 "Pas.A t.t 56
(Steet r of 12.)ITP NO.
Acfivif
PRIOR FABRICATION
1110REV 14BOVD GROUND PIPING
supply including oheck testing
Material Approval/Qualifi cationTest Certifi cate,/Documents
Steel
ProPosed procedure
Steel
< 60t)# nting600# ratiog and aboveS.S Piping, NACE piping, H,
Contractor EIL
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sl.No
Records to beSubmittedForm{t No.
Format M2Format M2
3.
4.
7.
8.
9 .
l . hcominga) Owner'sb)
Welding Fa)b) Testin& f aoy
WC* Rw* Yes
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WC
WC HPWC HPwc t{P
WC HP
WC RwWC HP
Yes
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HP
5,
6.
D Cari i ) AI loy Steel
c )A offinal WPS/PQR
W€lder Qualification Test
& approval ofwelders
NDT ure Qualificationa) Revier^. proposed procedureb ) w of Proposed Pros€dure T€sting
W Format M3, M4W Format M3, M4
HP Format M5
HP Format M6HP Format M6HP Format M5, M6
W Format M7
HP Format M8
ii)Al loy
WPS/?QRa) Reviewb) Testing
,
c)
- c.s.
- A.S. P
ofQualified Proc€dure
Revi€w of oint rumbering in Isom€txics (Big &Small bore)
Lines Isometri€s not available
4 of sketchesb) Joint bering in sketches
Matedal ilitt & Transfer of Heat Nos,
- C.S. piS Format M9W Fornat M9HP Format M9
i) For Alloy
ii) For LTCSiii) For NACE
Pl. refer page 5 of
ary other t€sts/documentation requi of fillerm€tals:& Stainless St€€l welding filler netals, chemical analysis to be caried out for v€ry
filler metals, Impact test to be carried out for ev€ry batchmetals, conosion tesrs like HlC, SSCC, etc. to be canied out for every batch.
07 for definition of WC, Rw, HP, W, S and Section-B (page 43 of 107) for fomats
Fomat No. 8-00-000 Copyighl EIL -Allishts reserved
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l 0REV IABOVE GROUI{D PIPINC
ffi@
ITP NO.
IMSPECTION & TEST PLANSMECHANIGALWOBKS
Activity
TION (SHOP & FIELN)
Material p€r piping class (check w.r.t.approved coding prccedure)
Dimens
Fit-up
Fit-up
Pre-heat (i any)
checks
for buttjoints and socket joints
for branch joints
any.)
?urging
Shielding
Baking of
Int€r-pass
HardIr€ss
a) For C
b) For A
PTA4T
of purity ofpurging/shi€lding Gas (if
(if a[y) and arrangement
(if any)
& Temperature check.
9.
t0.
n .
Visual of oompleted welds having
- Random
- t00%
ofPWHT Cycle
Review Time - Temperature graph
12.
13 .
. Materials
Materials Piping
marking (for Random Radiography
107 for definition of WC, Rw, HP, W, S and Section-B (page 43 of l0?) for formatsPl. rcf€r page 5
Formst No. 8{0-0001 copydghl Elt - All ilghts ese ed
STANDARD SPECIFICATION No.
6-82-1100 Rev 1 .Paa.* 5 + 56
(Sheet 2 of 12)
EILRecods to be
SubmittedFontrat No.
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S
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S
S
HP
FormatMl0
Format Ml0
Fomat Ml0
Yes
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S
HP
Format Ml I
Format Ml I
Y€s
Fonat M12
FormatMl2
FormatMl3, Ml4
Format Ml5
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,"sffiH@ STANDARD SPECIFICATION NO.
6{2.1100 Rev 1 r'o . ^ 6 f l a 6 t
(Sheet 3 of 12)ITP NO.
Activity
t4. Radio Inte$retation/ R€view
Steel Piping
SteeVSS Piping
1110 REV 1ABOI'E GROUND PIPING
for Radiography
sl.No. CJntractor
R€cords to beSubmitteFormat No.
16.
1 .
2.
3 .
4.
5 .
6.
7.
9.
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HP
HP
S
Rw
Rw
Rw
HP
Rw
HP
Surface cl and primer application
Lifting (for critical piping only)
Test for lifting tackles
a) For
b) For
Check
Location
Provision
Provision
Format M16
Fornat M 16
FormatMl6
FormatMl?
Yes
Y€s
Annex-l
Annex-1
orientation of Branch connections
Inst. Tappings
oft'?e of supports, Anchors, Guides
of gaskets/ fasteners
S.S Pipin& NACE pipins
6lobe, control Valves etc), steamir direction offlow
(N'RV,toaps and
- C.S. pip
- A.S. Pi ng, S.S Piping,NACE piping
Provision cold pull, ifany.
npHP
HP Annex-l
PL ref€r page 5 107 for definition of WC, Rw, HP, W, S and Section-B (page 43 of 107) for formats
Fomet No. 8{6000 copyright EIL - All nights re3€r!€d
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ffi@
ITP NO.
D
l .
2,
3 .
4.
6.
7.
8.
9.
10,
.
sl,No. Activity
chgck
Scrutiny test packs for M€chanical & NDTCleamnce
Positive ial Identification as perafter corilpletion of installation,
Calibration certificates of pressure
INSPECTION & TEST PLANS
Contractor
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STANDARD SPECIFICAIION No.
6{2-1100 ReY'l ,P.oe Ls + d+
(She€t 4 ol12)
Recods to beSubmitted/Formsl No.
MECHANICALWO
1110 RXV 1ABOI.E GROI'ND PIPINC
PROOF
Proc€dure
TING
Check alltesting is
Isolation
Annex-2
Annex-2
Annex-2
Annox-2
ofT€shng arrangements
lves kept open and confirm thatdone against closed valv€ seat
if any
ofcheck list (Punch list)
ofcheck list
Water & Air Drying
temporary blinds/supports.
HP
w
wequipments, control valves,bellows. Removal offlappers from
a) ReviewGauges
Annex-I,Format M21
Format Ml8
Format Ml
Yes
AImex-3
Annex-3
Annex-2
Annex-2
HP
b) Field
Draining
Removal
ing (preliminary)
Visual i ofall weldjoints for leakdudng Hydrotesting
HP
HP
HP
HP
HP
12.
13 .
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Pl. refer page 5 107 for definition ofWC; Rw, IIP, W, S and Section-B (page 43 of 10?) for formats
FomalNo.S{0{001 Copyri.ghl EIL - All (ghls @s6rved
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TNSPECTION & TEST PLANSMECHANICALWORKS
STANDARD SPEcIFIoATION No,
-"#H@
I1? NO.
Torque ti
** Refer
B{2-1t00 Rev t rP"o" Eg t or
(Sheet 5 of 12)
st.No,
t5 .
11.
18.
19.
1110 RXV 1ABOVE GROI]ND PIPING
Activity
Picklirg system, if required
Boxing inoluding reinstallation of flappcrs of
Contracto] EILRecords to be
Submitted/Format No.
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WC
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HP
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FormatMl9
Annex-2
Format M20
Annex-2
Review Records offasteners & gaskets
g/ tensioning of flange joints,ioable
System
Setting o supports
INSP
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HP
HP
Rw Yes
& TEST DOCI'MENTS
ss of Insp€ction and Test Records
for Identification and Boxing up of flange joints not subject€d to hydrostatic testat site No. 5- 120. enclosed els€where in the contmct.
NOTES :
i) Forii) For i
works. refer ITP for Paintins works No. 6-82- I 50 Iworks, ref€r ITP for lnsulation works No. 6-82-1505
Pl. refer page 5 107 for definition of vC, Rw, H?, W, S and Section-B (page 43 of 107) for formats
Copyrighi ErL - All ghts Eserued
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INSPECTION & TEST PLANSMECHANICALWORKS
1110 REV 1ABOVE GROUND PIPING
Checklist for Mechanical Clearance - A-lG Piping
STANDARD SPECIFICATION No.
,€ffi@
ITP NO.
FORiv|A-
6-82-1100 Rev 1 / ,^P.de lt=i, q 61- '-
(Sheet 6 of 12)
ANNEX_ 1
Job No. --
Plant/Unit :
Contractor :
Witness by OwD€r/ PMCIt€ms to be
as per Isometric w,r.tTION i Route, plumb, elevation,
Clearance for thermalexpansior/ insulation
: Location, angle, orientation,type, RF pad, etc.
Itrstallation
BRANCH
STEAMked as per GAD w.r.t
TION : Route, clearance for thermal
leted for ( enclos€d ):& Field welds
Rating, Gaskets, Flow Direction,ag No., Spindle direction, CSO
( sht 1/4 )
Copydghl EIL -Aldghc r€served
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INSPECTION & TEST PLANSMECHANICALWORKS
STANDARD SPECIFICATION No,
,.ffi@
ITP NO.
6.82-1100 Rev 1 rPde *, ta ar 5 o
1110 RrV rABOVE GROUND PIPING
Checklist for Mechaoical Clearance - A/C Pi
(Sheet 7 of 12)
ANNEX_ 1
Job No. ---
Studs & nuts - dia., length, Mat€rial, uniform
per Drg and Provision of additional high point
No.. lapping orienhtion. tap valve. jack screw.of uostream & downstr€am
material & dimension
and check derails as Der data sharrangement and any damage during
of installation as per drg.ine cleay' bracket
rt & Inserts with Anchor Fasteners :dimensions and materials
( sht 2i4 )Copyrighl EIL - All dghts eseNed
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*ffi@ INSPEGTION & TEST PLANSMECHANICALWORKS
STANDARD SPECIFICATION No.
6-82.1100 Rev '1
".""ry r, "l 56
ITP NO.(Sheet 8 of 12)
ANNEX_ 1
1110 Rf,V IABOI'E GROUND PIPING
Cheoklist for Mechanical Cleaance - A/G Piping
sheets enclosed for :as per Specification Noi
and Check Valves
weld./Flanced/Scrcwed connections free from
mfs, rccommendations on isolation of
expn. bellow to be dropped during
Fornat No. 8-00-0001
( shr 3/4 ) Job No, -
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INSPECTION & TEST PLANSMECHANICALWORKS
1110R.EV 1ABO\'E GROIIND PIPING
Cheoklist for Mechanical Qlearance - A/G Piping
STAN DARo sPEctFlCATloN No.
,.ffffiH@
ITP NO.
FORMAT
6-82.t 100 Rev 'lPade t-e3 tt dT
(She€l 9 of 12)
ANNf,X_ 1
Job No. -.
-Thmugh - Th€ - Line, checked for gossincluding physical damages, unwanted tacks,
and sDace for tlemal
Foinat N6. 840-0001
( sht 4/4 )
Copydghl EIL - All dghls reserved
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INSPECTION & TEST PLANSMECHANICALWORKS
STAN DARD SPECIFICATION No.
,€ffiH@
ITP NO.
6-82-'l'100 Rev 1 |Proe lE€ 13 o{ 4 o
1110REV 1ABOVE GROIJND PIPING
Piping Hydro Test Release/Acceptance Record - A/G Piping
(Sheet 10 ol 12)
ANNEX -2
Conhactor:
LoopNo: REFP&IDNo. :
INCH MTR :
From To
LineNo, (s
Checklist Prior to Hvdrotest
IBR/OtheNfor Pressure Testins :
T N O : ( sht 1,2 )
Copyright EIL - All rights rcseNed
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INSPECTION & TEST PLANSMECHANICAL WORKS
STANDARD SPECIFICAT|ON No.
,Bffiffi@NEERS\ UMTTD 6-92.1t00 Rev 1
Paqe € t4 dt 56
ITP NO. 1110 REV 1ABOVE GROUND PIPING
Piping Hydro T€st Release/Acceptance Record * A/C Piping
FORMAT NO; ( Shr 2/2 )
(Sheet 11of12)
ANNEX _ 2
Water lilling and V
Checked for rcia. Control &b. On linec. Ruptured. Deblindinge. Others
Format No. 8{0-000 Copyight El! -All righh Fserved
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,-ffi@
ITP NO. 1110 RXV 1ABOVE GROUND PIPING
Punchlist
INSPECTION & TEST PLANSMECHANICAL WORKS
STANDARD SPECIFICAnON No,
6€2-t100 Rev tPanetu tt 6t 50
(Sheet 12 of 12)
ANNEX - 3
sh. 1/1
Fonral No, 840.0001 Copy.iohl EIL' A rjshb.o€efled
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INSPECTION & TEST PLANSMECHANICALWORKS
STANDARD SPECIFICATION NO.
€ffiffi@ 6.82-tt00 Rev 1e^ ae ta d 56
(Sheet 1of4)1150 Rf,V 1f, QUIPMENT ERECTION (STATIC)
sl.No Activity
of equipment foundation
R€cords to beEIL Submitt€d/
Formrt No.Contractor
1. BEFORE
a. Execution
b. Materials
. Owner's
Rw Format M27
Rw Format M2
HP Format M2
ly
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sS
any
Readiness
i) Centre
i;) Level
iiD
iv)
ovi)
vii)
Fornat M27
Format M27
Format M27
Format M27
Format M27
Format M27
Format M2?
Format M27
ly
supply, including check testing, if
erection
irc marking on equipm€nt and
foundation (shims/ packing withto b€ prepared & kept rcady)
ofno. & size ofFoundation bolts
and no. ofholes in base/ structure ofcolumns
equipment base bolt hol€s withation bolt layout
orientation
the tfueads ofbolts & nuts
& roughening of fourdation
SCMMES FOR CRITICAI
Rigging procedure
cranes, Iifting beams, slings andand dia. of sling & condition of
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Rw
HP Annexwe-1
HoleequlpMatclactual
EQPTS
Approval
SAFETY
Load restshackles,wire rope
b. Main & tailing cran€ as per WC
Yes
Placement of
Pl. ref€r page 5 107 for defioition of WC, Rw, IIP, W, S and Section-B (page 43 of 107) for fornats
Copyrlght EIL - AI nghb reseffed
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INSPECTION & TEST PLANSMECHANICALWORKS
STANDARD SPECIFICATION No.
I.IMITD
coating/ wmpping paintingequipment only)
6-82-1100 Rev tpane.F'' l+ b+ 5o
(Sheet 2 of4)ITP NO, 1150REV 1
EQIIIPMENT EBJCTION (STATIC)
SLNo
Activity
DURING
of competent Rigging cr€w
Orientation be checked
Placement packing as per AIC drg.
Outside(forOrientation €quipment as per AFC drg.
AT'TER ON
ofBolts and Providing washers
ContractorR€cords to be
Subnitted/Format No.
a.
b.
d.
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Rw
Yes
of grouting
of grout.
f. Final g ofbolts
Fomat M28, M29
Format M2E, M29
Format M28, M29
Format M28, M29
Format M28, M29
Format M28, M29
Fomat M28, M29
Format M28, M29
Format M28, M29
WC
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b. Leveli and Alignment of equipments.
i) Cri €quipments/ ODCS
ii)
rcquirement elevation &distance nozzles in special cases.Cleari of Sleeves before grouting
of Specifi ei grouting materialsi ) A
ii)
iiD
Rw
wsS
Pl. refer page 5 10? for definition of WC, Rw, HP, W, S and Section-B (page 43 of 10?) for formats
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,-ffi INSPECTION & TEST PLANSMECHANICAL WORKS
STANDARD SPECIFICATION No.
6-82-1100 Rev I ,P^6a* lg 44'
{Sheet 3 of4)
5O
ITP NO. 1150 REV 1EQUIPMENT ERECTION (STATIC)
Activitysl,No Contractor
wc
Records to beSubmitted/FormatNo.
EIL
6. PACKED
1. Before
a. tdentit,
spe€l
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Yes
Yes
material, check thickness,no. and angle offingers ofpacking
stallation
lnstallNtion
g and cleaning ofpacking material
ing support plate
stack€d or dumped packing as p€r
nestrng
packings ar€ touching bed limiter
flngs
2. Duri
b. Chesk
c. Check
S
S
S
S
sd. Check
e. Check
& Tf,ST DOCIMENTS
of Inspection and Test Recods WC Rw Yes
Pl. refer page 5 107 for definition of WC, Rw, HP, W, S and Section-B (page 43 of 107) for formats
Fomal No. &00-0001 Coptrighl EIL - All rights re€orved
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INSPECTION & TEST PLANSMECHANICALWORKS
STANoARD SPECiFICATION No.dffFffiq*,ffik
ITP NO.
l . Before
1150 REV 1EQUIPMENT ERJCTION (STATIC)
6-82-tt00 Rev 1 -Paoeffi lq 61 6a
(Sheet 4 of 4)
ANI{EXURE.I
sl,No Activity
SCIAME FOR CRITICAL(Rigging Procedure)
n
weight of€quipment
tb€ centre of gavity
suspension points
maximum/minimum radius at whichthe lifti tackle will operate
Contractor EILRecords to beSut mitt€d/trormat No.
Yes
a. ch proper sequence for lifting ofthe
b. To
c. To
eq
Iengt]t
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WC
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WC
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2, DuringE
b. To
o. To
d. To
€. To
f. Towt. of sl
g. Toi
a. To
the max. Load to be lifted includinshook-block, lifting be3ms and
the safe crane with requisite
d. To
e. To
ground conditions are adequate forsupp irlly rigged crane and load
counterweight of omne and Boom
slew limitations of crane
the crane can be haveled in loaded
cleannces from overhead electric
f. To
g, To
isi, To
maintenance ce(if icates
whether opemtols, riggers haveproper instructionsthat safe load indicator on the cmne
inE conditionthe provisions of bracing ofas p€r Engg /Manufacturefs
Requi Approv€d drgs.j. ro ch the guys, shoring, bmcing,
with other works
Pl. refer page 5 107 for definition of WC, Rw, HP, W, S ard Section-B (pag€ 43 of 107) for formats
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dffEHq[EB* INSPECTION & TEST PLANSMECHANICAL WORKS
STANDARD SPECIFICATION No.
6-82.1{00 Rev 1 rPao6lGi*5' l{ 6T
(Sheet 1of3)
TORMAT NO. M-3 REV 1ELECTORDE QUALIFICATION TEST REPORT
Unit
ReportNo. :Date :
ProjectName of WorkJob No.
Site
Work order No. :
Sponsoring C
Test staded on
H.O. Reference
Test completed on
Manufacturer
Brand Name
Date of approval
Batch No-/Size
Ref. Code
Colour code
All Weld T€t
Base material
Buttering used
Preheat temp.Interpass temp.Postheat
Visual Insp€otion
Radiographic resu
Mechanical Test
UTS =
Is/AwS classification
YesNo
: Gr.VGr.Mot requir€d (As p€r ASME Sec II Part C)
= Yield strength
Fomar No. 8-00{00r
tensile strength YS
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s66tefqrEE* INSPECTION & TEST PLANSMECHANICALWORKS
STANDARD SPECIFICATIOI.I NO.
6{2-1100 Rev t3 o{ 50
Pipe/Plate SizeIn combination if (ELECTRODE)Preheat temp.Post heat temp/tiVisual Exam
Dye ic Particle TestingResult
(Sheel2 of3)
PositionCurent: AC/DC
Radiographic Examination
Result
Size
Elec-
OHOver Ilead
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Radiography Result
STANDARO SPECIFICATION NO.
6€2-{100 Rev It, o{ so
TENSILE AND TtrST RESULT
Impact Test Resu
ldentification :
Material
'c
(Sheet 3 of 3)
Approved by
copy.ighi EIL -Allr€hts EseDed
Plate sizeVisualldentification
Index
s =F =R =I =
appIoval
Test
Special RemarksEncl l)
2)SEike whichever notapplicableSufftx indicates
Belld
Bondpact Test
Witnesed by
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2.
STANDARD SPECIFICANON NO.
6-82-1100 Rev 1Pade #ff tt di 50
FORMAT NO. M-4 P.EV IINSPECTION REPORT - FILLER MATERIALMANUFACTURER'S WORI(S
Work order No. :
Unit
ReportNo. :Date
ProjeotName of WorkJob No.
l .
3 .
5.
7.
8.
10.
1 1 .
t2,
Date ofvis
M
Incation
BIand of electrodeff iller wire/Bare elechode
Cunent L . apFoval available: (Yes/No) Valid upto
By
Ref.
6. Person contaoted
9. Classifioation
Testing
TestiDg Tensile
: Availabl€Notavailable
liti A) MechaflicalIncluding
DiDiit
hiniDgIrnpact
B) Chemical elements
Availablen,lo available13, Quali{ied
Ifyes
15 .
16.
t1.
19.
To
Quality procedure: Suitablerunsuitablefor roady reference )(
"oPyQualified controlpenonal: AvailablaNo available
Raw supplier
List of
List of u
Rema*s
Manager
Ttuough
Construction
In-charge SiCnature
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STANDARD gPEClFlcAllON No
0€2-1100 Rev 1t ^+ 50
(Shet 1 ol2)
TORMAT NO.
ProjectName of WorkJob No.
Company NameWelding ProcedRevision No.welding Process(
R€pon No.Date
M-5 REV 1FORMAT FOR WELDING PROCEDUF.E SPECINICATIONS(WPS)(S€ction Dq ASME Boiler and Pr€ssur€ Vessel Code)
UnitContractor iWo* order No. :
BySpecification No. Date Supporting PQRNo (s)
DateType(s)
pe) _-_=-'-bra*ir4s, weld Sl.rnbols or wrinen Descriptjon should
of the parts to be welded Wlere apPlioable,
the details ofweld grcove may be specified.Mfgr., sketch€s may be attachod to illustratejoint design,
i.qu"n"", ".g.
for notch toughness procedures. for
JOTNTS (QWJoint DesignBacking (Yes)Backing Material
show th€ genoralthe root spacing(At the option ofweld layers and
10 P.No. CrouP No.*BASE METP.No.
ORSpecification tlpeSpeoification type
ORChem. AnalysisThickness Range :Base Metal :Deposited WeldPipe Dia. Range :Other
(El€ctrode, Cold wne, Hot wire elc-)
*FILLER METFNo.
Sp€c. No. (SFA)AWS No. (Class)Size offiller
Electrode-Flux (Flux Trade Nameconsumable
Each metal-filler metal combination should be rccorded individuallv.
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STANDARD SPECIFiCATIO No.
6{2-1100 Rev 1Pao€ rcdrf, 1? 6f 5
(She€t 2 of 2)
POSITIONS (Q\\Position(s) of GrocWelding ProgressiPosition(s) ofFille
n :Up_Down_
POSTWELD HEATemperature Range
T TRf,ATMENT (QW.4O7)
Time Range
PRHEAT (QW-4Preheat Temp. MirInte.pass Temp, MPreheat Maintenan(Continuous or spshould be recorde(
:ial heating where applicable
GAS (Qw-408)shielding Gas(es)Percent Composilion (mL\tures) -
Flow RateGas BackingTrailing Shi€lding Cas Composition
ELECTRICAI CCunent AC or DCAmps Eange) _(Amps and volts r,posilion, and thickform similar to thaTungsten Electrod
Mode ofMeral Tmffti
Bl€ctrode wie fee
IARACTERISTICS (QW-409)Polarity
Volts (Range)rge should be recorded for each electrode size,ess, etc. This information may be listed in a tabular
Size and Twc
for GMAW(Purc Tungsto!, 2% Thoriated, e1c.)
spe€d mnge(Spray &q sholt circuiting dc, etc.)
Tf,CHNIQUE ((String or Weave IOrifice or Gas CuInitial and Interpa
w-410);adstze
s Cleaning (Biushing, Grinding etc,)
M€thod ofBack (Oscillation _Contact Tube to !Multiple or SingkMultiple or SingkTravel Speed (RarPeening_Other
)ugrng
ork DistancePass (per side)Electrodesge)
WeldLayerG) Proccs
Filler M€tal Current VoltRange
TravelSpeedRange
OtherClass Dia. Type
Polor.Anp
Rrncee.g.Remarks, CommentsHot Wire AdditionTeohniqueTorch AngleEto.
Fomal No. 840-0001 CopyfightElL-All ghis €served
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,.ffiffi@FORMAT NO.
ProjeptName of WorkJob No.Company NameProc€dure Ouali Record No.WPS No.Welding Process(Type (Manual, SemiAuto)
M-6 REV ISUGGESTED FORMAT FOR PROCEDIIRE QUALIFICATIONRxcoRD (PQR)(Section D( ASME Boit€r and Pre.ssuve V*se[ Code)
INSPECTION & TEST PLANSMECHANICAL WORKS
STANDARD SPECIFICATION No.
6{2-1100 REvl rpad6 W It Df
(Sheet I of2)
5 6
Unit
Report No.Date
work order No. :
Date
Fdsrsrw eLD n eer tnnATMENT (Qw-407)BASE MTTALSMaterials Spec.T$e or Grade
cAs (Qw-408)TlTe ofcas or GasesComposition of Gas MixnfeOther
ELECTRICAL CHARACTERISTICS(Qw-404)ANo.-
FILLER METWeld MetalSize ofElectrodeFiller Metal F No.
AWS Classi
TECHNTQUE (QW-410)
Multipass or Single Pass (per side)Single or Multiple El€cttod€s
POSITIONPosition ofciooveW€ld hogressionOlher
Fomat No. E{tr000 copyright EIL-All righls €served
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Results-SatiType and
INSPECTION & TEST PLANSMECHANICALWORKS
ClockNo.
STANDARD SPECIFICATION No.
Guided Bend Tests (QW-160)
Toughne$ Test (QW-170)
Filet Weld Test (QW-180)
Penetation into Parent Metal i YesMacro-Results
6.82-1100 Rev IPado @{# {9 of 5 d
(Sheet 2 or2)
No
Stamp No.
: Yes_ Noof FIt: Micro
Oth€r T€sts
Type of TestDeposit AnalysisOther
weld€r's Nam€Tests conductedWe c€rtiry lhat th
"lrG.e"rs i" ttri" r..ord *. .ct and thal the tesl welds were prepared. welded
and tested in with th€ reouirements of Section IX ofthe ASME Code.
ManufaoturerDate
n. itlustrrtlr. only rd bay b. nodili€d to erforn to lhe typ. rrd trunbet oalet equir.d bv th. Codo)
Ilbomtory Test No
By
Fomat No. 8-00-0001 Copydght EIL-Al tighls 836to€d
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,-ffiffi@F'ORMAT NO.
Project :Nam€ of Work :Job No. iWelder Name
INSPECTION & TEST PLANSMECHANICALWORKS
STANOARO SPEOIHCANON NO'
6{2-1{00 Rev 'l
&,) ,a J u"
M-7 RTV 1SUGGESTED FORMAT FOR MAI\ruFACTURER'SRECORD OF 'IryELDER OR WELDING OPERATORQUALIFICATION TESTS(Secti0n DL ASME Boiler and Pressure vessel Code)
ReportNo. :Date I
Unit :Contractor IWork order No. :
CheckNo. - StamPNo.Welding Process
El€ctrical
Lr ac.ordance withBackins (Qw-402)Material (QW403)
Thickness
Position (QW405)Ga! (Q\lr'408 type)
to ofPNo.
Typeelding Procedure Speoification (WPS)
to P No.
Filler M€tai SpecNo.Olher
c , 2 G , 6 G )
ClassNo. - F.No.
% Cornpositioni€s (QW409) C\rrent Polaiiry
Weld hogessionOther
Subnersed Alc F
we ceni& drat the
r€quired by the
l0)
For lnformstiotr OnlyFiller Metal D
Trade NaneShield cas Trade Name
Bend Telt R$ultr QW-462,2("), QW-a6?,3(a)' QW-462.3(b)
Radiogaphic
Fracture Test
L€ngth and perMacro Tast-FusionAppea$nce-Fill€t
Tesr conducFd by
and
Radiogrsphic T€tt Results (QW-30tFor lltemative qualificltion of grove weld!
Fillet weld test R€sultt (Qw-462.a(!), QW-a62.4(b))
the location tatute an&ge of any check ring of ihe specimen)
No' Frul l
by
deg in. x-in. Convexiry -in or concavity in
Labontory Tesl No.in this record are corr€ct and that the t€st welds were prepared, welded and tested
requireinents of Sections IX of the ASME Code
OrganizationDate:
(Detail of rccord tests are illustradve only and may be rnodified to conform to the type 5nd nmber of tests
Fom.t N6. 840-0001
variables in addition to those above shall be recorded
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STANDARD SPECIFICATION NosfiFhd
LIM]IDINSPECTION & TEST PLANS
MECHANICALWORKS
M-8 REV 1WELDER'S IDENTIFICATION CARD
5€2-1100 Rev | ^paoe la*tr Jl at 5o
FORMAT NO.
Project :Name of Work :Job No. :
NAME
ldentification
Date ofTesting
Phtenipe siz€
Welding process
Filler materialClassification
Position
Report No.Date
UnitContractorWork order No.
Qualified to weld
Validuntil
WELDING
(NAME & DA EMPLOYERS SIGNATURE wlTH SEAL
DETAILS OF OUALIFICATIONS :BACKSIDE OF IDENTITY CARI)
Sr.No.
QualifiedOn
EILNo. Date of T€st Remark
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STANDARD SPECIFICATION No.
,.ffi@
FORMAT NO.
ProjectName of wo*Job No.
INSPECTION & TEST PLANSMECHANICALWORKS 642-t100 Rev 1
Paasffi 34 0t 50
M-10 REV 1DAILY FIT-UP INSPECTION REPORT(FOR ABOVE GROIJND PIPING/IIEATER)
Unit
Report No.Date
:ContractorWork order No. :
sl.No.
Remarks
AL TOTALINCH MTR
TOTAL INCHPREVIOUSTILL DATETOTAL IN
DIA.
WELD
IA.
PREVIOUSTILL DATE
e)G -s -B -M -
WELDWELD
WELD CONTMCTOR EIL
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STANDARD SPECIFICAIION NO.
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e . . @ 2 5 6 ' r
FORMAT NO.
ProjectName of Wo*Job No.
Report No.Date
M-11 REV IDAILY WELDING INSPECTION P'EPQRTMOR ABOVN GROIJND PIPING/I{EATER)
UnitContractor 1Work order No. :
sl.No.
WELDCKET WELD
WELDWLED
TOTAL IN DIA.PREVIOUSTILL DATE
Remarks
G =s =
EIL
Format No. &004001
CONTRACTOR
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STANDARO SPECIFICATION NO.
642-t100 Rev IP2ca@# 17 dl 5A
FORMAT NO. M-13 REV ILIQUID PEI\IETRANT EXAMINATION REPORT
ProjectName of WorkJobNo.
Unit iContractorWork order No. :
Item Name,4{o.
Part Name
Surface T& Penetrant Time
Penotrant
Remover
Developer
Sketch
EXAMINATION DPTAIL
Application No. Malerial
Minute
Size
EIL
Drg. No.
Method ofExamination
ColourConlrastSolventRemoval
"c
Line No. JointNo. Type
Fomat No. &00-0001
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,"ffi#l@$UMTIDINSPECTION & TEST PLANS
MECHANIGAL WORKS
STANDARD SPECIFICATION NO.
6.82-1100 Rev 1--^-e tt a'r
ReponNo. i
4
FORMAT NO. M-14 REV IMAGNETIC PARTICLE EXAMINATION RSPORT
Proje-4tName of WorkJob No.
Unit iContractor :work order No. :
Name of Item
Item No.
Joint No.
Sketch
Exami. Medium
Drg. No.
Magnetizing Type :
Dry
Standard JIS A tlpe
Surfac4 Cqndition
Coil
Not Reftained
Remained
WhiteBrownFluorescent
2.
3 .
Surface TemD,
4. Resrlt
Remark
EIL
FomatNo. &0M001 Copydghl EIL - All righls reserved
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INSPECTION & TEST PLANSMECHANICALWORKS
sTANoaRD SPECIFICATIoN No.
642-1100 Rsv 1P^de6r@t ts 6 50
FORMAT NO. M-15 R3V 1RADIOGRAPIIY OFFERING REPORT(FOR ABO\'E GROUND PIPING/IIEATER)
UnitConhaotor iWork order No- :
the followine *€lds and submit the results with in 24 houts
EIL
Report No.Date
P.SiectName of workJobNo.
TO
Please arrange topositively.
Copydght EIL - All fuhls rEse^€dFomat No. 6.004001
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INSPECTION & TEST PLANSMECHANICALWORKS
lqulq,
st,No,
Johrt StatusA,/R/H
swslDWSI
c) A-
- SING. DOUBL
CONTRACTOR EIL
E-ffiH@fi
FORMAT NO,
Name of Work:RadiographySource IFilrn Tlpe & NIQI rRadio$aphy Plo urc No.
WALL SINGLE IMAGE,WALL SINGLE IMAGB
R-REPAIR,H-HOLD
M-16 REV IRADIOGMPI{Y INTERPRETATION REPORT(FOR ABOVE GROUND PIPING/HEATER)
SWSYDWSLDWDIX RAY, T-'1 COBALT CO
Repod No. :Date :Project:Contractor :
DWDI - DOTJBLE WALL DOUBLE IMAGE
STANoaRD SPECIFICATION No.
6-82'1100 Rov 14a 6f 56
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STANDARD SPECINCANON NO.
642-7700 Rev 11 1 o F < 1 )
Result(Accept€d/Rejected/
Name ofwork :
Conractor i
M-18 REV 1POSITIVE MATERIAL IDENTINCATION (PMI)REPORT
Report No:
Date ofPMl i
Inspection Agency :
PMI Ag€ncy r
PMI Equipment Model :
Make & Sedal No.:
Project: _
Incation :
JobNo.:
Line No. /ISO N o :/Heater No No
CMI AGEN (I"I AGENCA (coNTRACTOR) (rL/owNER )
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STANDARO SPECIFICANON NO.
5€2-1100 Rev 1
FORMAT NO.
?rojectName of WorkJob No.
SYSTEM :LOOP/LINEPICKLING
CERTIFICATE
ified that th€ pickling of th€ above system has been carried
successfully as per specification and the system is preserved
datu| 43 oF 50
CLIENT
M-19 REV 1PICKLING ABOVE GROUND PIPING CERTIFICATE
ReportNo. :Date
Uniiryhnt :Contractor :Work order No. :
LOOP SKETCH - ATTACHEDTEST RESULTS _ ATTACMD
CTOR EIL
Fomal No. 8-0L000 Copydghl EIL - AII fighls rcse ed
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FORMAT NO.
ProjectNamo of WorkJob No.
System :Loop Nos. :Ref. P&lD No. : Test Reports - Enclosed
above system has been cleaned/flushed/tested as per the
of drawings aod specifications and oleared for
NTRACTOR EIL CLIENT
M-20 REV 1SYSTEM COMPLETION REPORT ABOVEGROUND PIPING
INSPECTION & TEST PLANSMECHANICAL WORKS
STANDARD SPECIFICATION NO.
6{2-1100 Rev t@, 41 aP
Report No.Date
Unit/PlantContractorwork order No.
Copyright EIL-All ghls reserv€d
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STANDARO SPECIfl CAION No-
6{2-tt00 Rev 1
FORMAT NO.
Project :Name of Work :Job No. :
HEATER,/LINE
*& 45 6F 54
M-21 REV 1LIIIE WISE RECORD(FOR ABO\'E GROUND PIPING/IIDATER)
Unit
R€port No.Date
Contractor iWo* order No. :
% MDIOGRAPI{Y
SL Remarkj
(*)csBM
WELDWELD
CH WELD(**) Joint No. are to be posted fiom the daily
fit up reportsWhere ever lso,s are not available
FomalNo.840{001
WELD
EIL
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Unit :Contractor iwork order No, :
: Visual Acc./Not Acc.
dfiEiilsSC6€Fag
FORMAT NO.
Pmject iName of Work :JobNo. :
Item No. / Equip. o. / Line No.
SurfacaFixing of Support Lugs & Spacing : Acc.,4'{ot Acc.
M-24 REV 1INSPECTION CHECK SIIEET -DAILY INSPECTION RECORD OF INSULATION(rror & coLD)
R€port No. :Date
STaNDARD SPECIFICATION No.
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ProjectName of WorkJob No.
INSPECTION & TEST PLANSMECHANICAL WORKS
SfANDARD SPECIFICATION NO.
6-82-l{00 Rev I@e 44 bf SA
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M-25 REV 1INSPECTION CITECK SIIEET _INSTALLATION ACCf,PTANCE CERTIFICATE FORINSULATION
UnitContractorWo* order No.
Repon No.Date :
SHEET OF
(Visual & ition ofseam to
(Visual &
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TNSPECTION & TEST PLANSFOR GENERAL WORKS
(ITEM RATE CONTRACTS}
STANDARD SPECIFICATiON No.
6{2-1500 Rov t
Pase@ 49 0F
(Sheet 1of2)
sl.No.
l .
Activity
BEFORE T' TION
a. Calibrationcertiflcate ofmeasuring & lestingrnsfuments
b. Field ifany
a) Approved ier product : suppliers'material certificate
date, expiry period snd shelf life
3. a) Physical ion of materials; originalpacking/ containers
b) Conffm i ;ficatiorl/ Transfer ofof materials before painting
blasting machine capacity for
1501 REV 1PAINTING
a) Adequacyblast clean
b) Type and ity of abrasive being used for
Records to beEIL Submittcd/
Format No,Contractor
2.
4.
5 .
7.
8.
WC
wcWC
WC
wc
wc
wc
wc
wc
WC
wc
Rw
Rw Format C I
W Format Gi
HP Format G2
HP Format G2, G3
Rw
Rw Yes
Perfolmance ofpaint applicator ard blasicleaning op
6. Check quali of dry air for blast cleaning and spmyapplication,
lnspection blast cleaning operation
- Inspect for cleanliness by visual stds. of WCISO 8501 /sIs-o5s900/ss?c-sP
- M e of surface profile by Micrometer/ wcElcom€ter/ instrument
Wet film thi and over coating rnterval for each
blast cc) Adequaoy Airless spmy equipm€nt, air
spray and paint brushes
coat of paint application.
Dry film aft€r final coat.
Inspection
Rw Fomat G3
Rw
W Format G3
W Format G3
W Format G3
HP Format G3
W Format G3
9.
10 .
1 1 .
t2.
final curing/finish, sagging,
drying, adhesion,hiding ard pinhole
wc
wcWC
WC
wc
hardness,de&ctlon.
Painting on ban(V code, etc,
ACCept4nce to shifting to fabrication shop, if
S Format G3
ffP Yeslicable.
Pl. refer 5 of I6 for definition of wC, Rw, HP, w, S and Sectior_B for formats.
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€#H@fi UMIIEDINSPECTION & TEST PLANS
FOR GENERAL WORKS(ITEM RATE CONTRACTS}
STANOARD SPECIFICATION No.
6-82-1500 Rev I
Pase@ 49 6F 50
(Sheet 2 of 2)
st.No.
B.
1 .
ITPNO, :
life
2. Physical
1501 REV 1PAINTING
on of
Contraclor EILR€cords to be
Submitted/Format No.
Y€s
G3
Activity
AFTER ALLATION
a) Approvedsupplier product : supplieis'material certificate
ing date, expiry period and shelf
Confirm
a) Hydro
wc
wc
wc
wcWC
wc
wc
wc
wc
Rw
Rw
of mat€rials; original
Format G2
Format Gi, G3
HP
HP
Rw
Rw
packing/ containers.
6. Wet film thicoat of appl ation.
Dry film thi
Inspectionsurface
ofpipe
clearance of structure &
surface preparation tools and
quality of surface preparation
and over coating int€rval for each
aft€r final coat.
l .
4.
5 .
9 .
c.
b)
a) Adequacytacklos
b) Check th€
Rw
w
Rw
a) test for paint applicator for spmyapplicati
b) of airless sFay equipment and airspray ard paint brushes and qualityofdry air paift application
10. Final
Format G3
Format G3
Format G3
Iormat G3
wc
WC
wc
wc
wc
HP
S
HP
'7.
8. final curing/ dryiq, adhesion, hardness,, sagging, hiding and pinhole det€ction.
of colour bands, direction marking.
N & TEST DOC(MENTS
of Inspection and Test Records
5 of 16 for definition of WC, Rw, HP, W, S and Section-B for formats.Pl. refer
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sfiAad€grtEiF€
INSPECTION & TEST PLANSFOR GENEML WORKS
OTEM RATE CONTRACTS}
STANDARD SPECIFICATION No.
6-82-1500 Rev 1Pag€ gg 56 0F
ITPNO. I 1505 REV 1INSIJLATION
sl.No.
Activity
PRIOR O APPLICATION OFINSIJLA
a. Calibration olmeasudng & testinginstruments
b. Field cali ion, if any
c. Material T certifioates ftom supplier ofinsulation ial and acceptance thereof
Contractor EILRecords to be
Submitted/Formet No.
I .
wc
wc
WC
Rw Format Gl
Format Gl
Format C2
DI]RING
a. Surface
b. Fixing ofspacing
c. Fixing of
Format C4
Format G4
Form.t G4
Format G4
Format G4
Format C4
Format C4
Format G4
Format G4
TION OF INSIILATION
rings and oheoking their
dngs and checking theirspaorng m cas€ ofv€rticat piping
d. Fixing of i lugs and angle rings incase of tanks, etc
9. Thickness insulation
foil for S.S. Pipingfr'essels
g. Overlapjoints
cladding at vertical and horizontal
joints, if 3ry
i, Inspection
wcwc
wc
wc
wcwcwc
wcwcwcwc
S
sS
S
sS
S
S
S
S
s
j. S.S. foil S.S. piping
k. Final fin
ADDINSULA
a. Wooden
c. Vapour s lant
d. Insul
CIIECKS FOR COLD
wcwcWC
wc
Format G4
Format G4
Format G4
Format G4
& TEST DOCUMENTS
Comploten oflnspection and Test Records WC Rrir'
5oft5 f*d.fi;iri.".f wC, Rvr', tlP. w, s atd Seclion-B ior formats'Pl. refcr
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