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Page 1: gEffi@ - ایران مواد
Page 2: gEffi@ - ایران مواد

gEffi@ INSPECTION & TEST PLANSMECHANICAL 1IYORKS

STANDARD SPECF|eAnON No- (x)6€2-1100 Rev I ^pao" * lo l 5d

Connltt€o Bu.eauconvenor Chalman

INSP CTION & TEST PLANS (ITPs)R MECIIANICAL WORI$

TEM RATE CONTRACTS)

REVISED & UPDATEO ^+,.4-ISSUEO AS STANDARD SPECTFICATION

Copyrighl EIL - All dghts dsered

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Page 3: gEffi@ - ایران مواد

AFCA,/GASCFBcscsoFDGADHICIBRIDvsLOl LCLTLTCS

. M T

NACENDTNRVoDco/sPMIPQRPTPWIITRFRTssssccTSRUDFCwPs

|NSPECT|ON & TEST iLANSMECHANTCALWOBKS

STANDARD SPECIFICATION Nd

6-82-t'100 Rev I ^Paqera!! a 6f

Abbreviations:

Construction

Convenor:

Members :

Approved For ConstructionAbove GroundAlloy St€el i.e. Cr-Mo steels like A33Cerarnic Fibre BlanketsCarbon SteelCat S€al OpenFree DraughtCeneral Anargement DrawingsHydrogen Inducei CrackingIndian Boiler R€gulationshduoed DraughtInner Sidelnck Oper/ Lock CloseLongitudinal TraverseLow Temperature Caxbon SteelMagnetic Particle TestingNational Association of ConosionNon D€sftuctive TestingNon Return ValveOver Dimension ConsignmentOuter SidePositive Material IdentificationProcedue Qualifi cation RecordPenetrant TestingPost Weld Heat TreafircntReinforcementRadiographic TestingStainless Steel like A3l2 T? 304, 316Sulphide Stress Conosion CaackingTray Support RingUndor Dox,n FIow ClearanceWelding Procadure Specifi cation

Committee

V.N. Prasad, GM (Conskuction)

A.K. Mittal, DCM (Projects). M.P. JaiD, AGM (Conskuction), R. Kannan, AGM (Conshuction)Rakesh Nanda, Sr, Manager (Piping)

Gr PI l , P5, P9,P22,etc,

321, 304L, 316L,316Mo, e&.

copydght EIL - All rishls leseded

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*#ffi@ INSPECTION & TEST PLANSMECHANICALWORKS

STANDARD SPECIFICAIION No.

6+2-'1 1 00 Rov I ,Paqe FE I dn_ 5 O

GENERAL NOTETfte enclose.lDroebiols itt'Charge

maygivei, contiactor

Conlractor loan.l sah lt to

EIUOwner, C'

s thall be followed for the works to be pedomed bv the confiactot Thelfor stagewise inspeciion by Ell)Owner areihd mlnimuit and the Enpi eer-|h-I to increase Hold Points/ lyitness Poinls, Ac.livities for tehich ITPIS ue noldaelop and gd the same approved b! BIAO net reel[before stafl ofthe work

required repo inp fotmats ond iob prccedurcs for e.tch activitv listed in ITp'swner lor qpprcval;iell belorc cbmiuncement

-of the actfity. Il the cohfiactor

,he giren ITP lor a t)alid rcason, he shal ob,sin pior ';t ilen aDDrcwl of'or ro carry out 1000,4 examinalion of oll activilies.

LEGEND

m

i,rhich requires witnessing/inspe.tion/verificadon and acceptarc€ by Ov,ner/EILany further processing is permitted.

Contraclor shall not process the activity/item beyond a Hold Point wilhout wdttenby Owner/EIL except where prior written perrnission for firrther processing is

activity which requir€s witnessing/inspection/verification by Orvner.iEll when theis performed.

propq notification has be€n provided (notification modalitie,s and period shall bebefore hand), the Contractor is not obliged to hold ftrther processing if

js nol available to wihess the aclir ity or does nol provide commenrs beforedate notified. Basis ofacceptance shall bc as per relevant @hnical specification.

of Contractor's documentation.

Inspection by Owner/ EIL.or making observations to veri& whether or not materiavitems or services

to specified requiremenls. Surveillance activities may include audit, inspections,ess of testing re ew of quality documerfation & recods, pelsonllel qualifications,

Examination by Contractor.

Responsibility exccution of th€ inspection/testing is with ihc Contractor; OrYner/EIL onlyv€rifi* eaami or testiDg dotre by the Contractor at important stages.

Rw

s

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Copyright EIL-All riEhts reseN€d

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Page 5: gEffi@ - ایران مواد

sEffi@ INSPECTION & TEST PLANSMECHANICALWORKS

STANDARD SPECTFICATION No.

6-82-l'100 Rev 1 "Pas.A t.t 56

(Steet r of 12.)ITP NO.

Acfivif

PRIOR FABRICATION

1110REV 14BOVD GROUND PIPING

supply including oheck testing

Material Approval/Qualifi cationTest Certifi cate,/Documents

Steel

ProPosed procedure

Steel

< 60t)# nting600# ratiog and aboveS.S Piping, NACE piping, H,

Contractor EIL

lwcwc

sl.No

Records to beSubmittedForm{t No.

Format M2Format M2

3.

4.

7.

8.

9 .

l . hcominga) Owner'sb)

Welding Fa)b) Testin& f aoy

WC* Rw* Yes

wcwc

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WC

WC HPWC HPwc t{P

WC HP

WC RwWC HP

Yes

wcwcWC

HP

5,

6.

D Cari i ) AI loy Steel

c )A offinal WPS/PQR

W€lder Qualification Test

& approval ofwelders

NDT ure Qualificationa) Revier^. proposed procedureb ) w of Proposed Pros€dure T€sting

W Format M3, M4W Format M3, M4

HP Format M5

HP Format M6HP Format M6HP Format M5, M6

W Format M7

HP Format M8

ii)Al loy

WPS/?QRa) Reviewb) Testing

,

c)

- c.s.

- A.S. P

ofQualified Proc€dure

Revi€w of oint rumbering in Isom€txics (Big &Small bore)

Lines Isometri€s not available

4 of sketchesb) Joint bering in sketches

Matedal ilitt & Transfer of Heat Nos,

- C.S. piS Format M9W Fornat M9HP Format M9

i) For Alloy

ii) For LTCSiii) For NACE

Pl. refer page 5 of

ary other t€sts/documentation requi of fillerm€tals:& Stainless St€€l welding filler netals, chemical analysis to be caried out for v€ry

filler metals, Impact test to be carried out for ev€ry batchmetals, conosion tesrs like HlC, SSCC, etc. to be canied out for every batch.

07 for definition of WC, Rw, HP, W, S and Section-B (page 43 of 107) for fomats

Fomat No. 8-00-000 Copyighl EIL -Allishts reserved

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Page 6: gEffi@ - ایران مواد

l 0REV IABOVE GROUI{D PIPINC

ffi@

ITP NO.

IMSPECTION & TEST PLANSMECHANIGALWOBKS

Activity

TION (SHOP & FIELN)

Material p€r piping class (check w.r.t.approved coding prccedure)

Dimens

Fit-up

Fit-up

Pre-heat (i any)

checks

for buttjoints and socket joints

for branch joints

any.)

?urging

Shielding

Baking of

Int€r-pass

HardIr€ss

a) For C

b) For A

PTA4T

of purity ofpurging/shi€lding Gas (if

(if a[y) and arrangement

(if any)

& Temperature check.

9.

t0.

n .

Visual of oompleted welds having

- Random

- t00%

ofPWHT Cycle

Review Time - Temperature graph

12.

13 .

. Materials

Materials Piping

marking (for Random Radiography

107 for definition of WC, Rw, HP, W, S and Section-B (page 43 of l0?) for formatsPl. rcf€r page 5

Formst No. 8{0-0001 copydghl Elt - All ilghts ese ed

STANDARD SPECIFICATION No.

6-82-1100 Rev 1 .Paa.* 5 + 56

(Sheet 2 of 12)

EILRecods to be

SubmittedFontrat No.

wc

wc

wcwc

wc

wc

wc

wc

wc

wc

s

s

Rw

S

sss

S

S

HP

FormatMl0

Format Ml0

Fomat Ml0

Yes

wcwc

wc

wc

wcwc

wc

wc

S

HP

Format Ml I

Format Ml I

Y€s

Fonat M12

FormatMl2

FormatMl3, Ml4

Format Ml5

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Page 7: gEffi@ - ایران مواد

,"sffiH@ STANDARD SPECIFICATION NO.

6{2.1100 Rev 1 r'o . ^ 6 f l a 6 t

(Sheet 3 of 12)ITP NO.

Activity

t4. Radio Inte$retation/ R€view

Steel Piping

SteeVSS Piping

1110 REV 1ABOI'E GROUND PIPING

for Radiography

sl.No. CJntractor

R€cords to beSubmitteFormat No.

16.

1 .

2.

3 .

4.

5 .

6.

7.

9.

wcwc

wc

wc

wc

wc

wc

wc

wc

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HP

HP

S

Rw

Rw

Rw

HP

Rw

HP

Surface cl and primer application

Lifting (for critical piping only)

Test for lifting tackles

a) For

b) For

Check

Location

Provision

Provision

Format M16

Fornat M 16

FormatMl6

FormatMl?

Yes

Y€s

Annex-l

Annex-1

orientation of Branch connections

Inst. Tappings

oft'?e of supports, Anchors, Guides

of gaskets/ fasteners

S.S Pipin& NACE pipins

6lobe, control Valves etc), steamir direction offlow

(N'RV,toaps and

- C.S. pip

- A.S. Pi ng, S.S Piping,NACE piping

Provision cold pull, ifany.

npHP

HP Annex-l

PL ref€r page 5 107 for definition of WC, Rw, HP, W, S and Section-B (page 43 of 107) for formats

Fomet No. 8{6000 copyright EIL - All nights re3€r!€d

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Page 8: gEffi@ - ایران مواد

ffi@

ITP NO.

D

l .

2,

3 .

4.

6.

7.

8.

9.

10,

.

sl,No. Activity

chgck

Scrutiny test packs for M€chanical & NDTCleamnce

Positive ial Identification as perafter corilpletion of installation,

Calibration certificates of pressure

INSPECTION & TEST PLANS

Contractor

wc

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STANDARD SPECIFICAIION No.

6{2-1100 ReY'l ,P.oe Ls + d+

(She€t 4 ol12)

Recods to beSubmitted/Formsl No.

MECHANICALWO

1110 RXV 1ABOI.E GROI'ND PIPINC

PROOF

Proc€dure

TING

Check alltesting is

Isolation

Annex-2

Annex-2

Annex-2

Annox-2

ofT€shng arrangements

lves kept open and confirm thatdone against closed valv€ seat

if any

ofcheck list (Punch list)

ofcheck list

Water & Air Drying

temporary blinds/supports.

HP

w

wequipments, control valves,bellows. Removal offlappers from

a) ReviewGauges

Annex-I,Format M21

Format Ml8

Format Ml

Yes

AImex-3

Annex-3

Annex-2

Annex-2

HP

b) Field

Draining

Removal

ing (preliminary)

Visual i ofall weldjoints for leakdudng Hydrotesting

HP

HP

HP

HP

HP

12.

13 .

wc

wc

Pl. refer page 5 107 for definition ofWC; Rw, IIP, W, S and Section-B (page 43 of 10?) for formats

FomalNo.S{0{001 Copyri.ghl EIL - All (ghls @s6rved

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Page 9: gEffi@ - ایران مواد

TNSPECTION & TEST PLANSMECHANICALWORKS

STANDARD SPEcIFIoATION No,

-"#H@

I1? NO.

Torque ti

** Refer

B{2-1t00 Rev t rP"o" Eg t or

(Sheet 5 of 12)

st.No,

t5 .

11.

18.

19.

1110 RXV 1ABOVE GROI]ND PIPING

Activity

Picklirg system, if required

Boxing inoluding reinstallation of flappcrs of

Contracto] EILRecords to be

Submitted/Format No.

wc

wc

wc

WC

wcWC

HP

s

FormatMl9

Annex-2

Format M20

Annex-2

Review Records offasteners & gaskets

g/ tensioning of flange joints,ioable

System

Setting o supports

INSP

wc

HP

HP

Rw Yes

& TEST DOCI'MENTS

ss of Insp€ction and Test Records

for Identification and Boxing up of flange joints not subject€d to hydrostatic testat site No. 5- 120. enclosed els€where in the contmct.

NOTES :

i) Forii) For i

works. refer ITP for Paintins works No. 6-82- I 50 Iworks, ref€r ITP for lnsulation works No. 6-82-1505

Pl. refer page 5 107 for definition of vC, Rw, H?, W, S and Section-B (page 43 of 107) for formats

Copyrighi ErL - All ghts Eserued

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Page 10: gEffi@ - ایران مواد

INSPECTION & TEST PLANSMECHANICALWORKS

1110 REV 1ABOVE GROUND PIPING

Checklist for Mechanical Clearance - A-lG Piping

STANDARD SPECIFICATION No.

,€ffi@

ITP NO.

FORiv|A-

6-82-1100 Rev 1 / ,^P.de lt=i, q 61- '-

(Sheet 6 of 12)

ANNEX_ 1

Job No. --

Plant/Unit :

Contractor :

Witness by OwD€r/ PMCIt€ms to be

as per Isometric w,r.tTION i Route, plumb, elevation,

Clearance for thermalexpansior/ insulation

: Location, angle, orientation,type, RF pad, etc.

Itrstallation

BRANCH

STEAMked as per GAD w.r.t

TION : Route, clearance for thermal

leted for ( enclos€d ):& Field welds

Rating, Gaskets, Flow Direction,ag No., Spindle direction, CSO

( sht 1/4 )

Copydghl EIL -Aldghc r€served

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Page 11: gEffi@ - ایران مواد

INSPECTION & TEST PLANSMECHANICALWORKS

STANDARD SPECIFICATION No,

,.ffi@

ITP NO.

6.82-1100 Rev 1 rPde *, ta ar 5 o

1110 RrV rABOVE GROUND PIPING

Checklist for Mechaoical Clearance - A/C Pi

(Sheet 7 of 12)

ANNEX_ 1

Job No. ---

Studs & nuts - dia., length, Mat€rial, uniform

per Drg and Provision of additional high point

No.. lapping orienhtion. tap valve. jack screw.of uostream & downstr€am

material & dimension

and check derails as Der data sharrangement and any damage during

of installation as per drg.ine cleay' bracket

rt & Inserts with Anchor Fasteners :dimensions and materials

( sht 2i4 )Copyrighl EIL - All dghts eseNed

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Page 12: gEffi@ - ایران مواد

*ffi@ INSPEGTION & TEST PLANSMECHANICALWORKS

STANDARD SPECIFICATION No.

6-82.1100 Rev '1

".""ry r, "l 56

ITP NO.(Sheet 8 of 12)

ANNEX_ 1

1110 Rf,V IABOI'E GROUND PIPING

Cheoklist for Mechanical Cleaance - A/G Piping

sheets enclosed for :as per Specification Noi

and Check Valves

weld./Flanced/Scrcwed connections free from

mfs, rccommendations on isolation of

expn. bellow to be dropped during

Fornat No. 8-00-0001

( shr 3/4 ) Job No, -

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INSPECTION & TEST PLANSMECHANICALWORKS

1110R.EV 1ABO\'E GROIIND PIPING

Cheoklist for Mechanical Qlearance - A/G Piping

STAN DARo sPEctFlCATloN No.

,.ffffiH@

ITP NO.

FORMAT

6-82.t 100 Rev 'lPade t-e3 tt dT

(She€l 9 of 12)

ANNf,X_ 1

Job No. -.

-Thmugh - Th€ - Line, checked for gossincluding physical damages, unwanted tacks,

and sDace for tlemal

Foinat N6. 840-0001

( sht 4/4 )

Copydghl EIL - All dghls reserved

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Page 14: gEffi@ - ایران مواد

INSPECTION & TEST PLANSMECHANICALWORKS

STAN DARD SPECIFICATION No.

,€ffiH@

ITP NO.

6-82-'l'100 Rev 1 |Proe lE€ 13 o{ 4 o

1110REV 1ABOVE GROIJND PIPING

Piping Hydro Test Release/Acceptance Record - A/G Piping

(Sheet 10 ol 12)

ANNEX -2

Conhactor:

LoopNo: REFP&IDNo. :

INCH MTR :

From To

LineNo, (s

Checklist Prior to Hvdrotest

IBR/OtheNfor Pressure Testins :

T N O : ( sht 1,2 )

Copyright EIL - All rights rcseNed

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Page 15: gEffi@ - ایران مواد

INSPECTION & TEST PLANSMECHANICAL WORKS

STANDARD SPECIFICAT|ON No.

,Bffiffi@NEERS\ UMTTD 6-92.1t00 Rev 1

Paqe € t4 dt 56

ITP NO. 1110 REV 1ABOVE GROUND PIPING

Piping Hydro T€st Release/Acceptance Record * A/C Piping

FORMAT NO; ( Shr 2/2 )

(Sheet 11of12)

ANNEX _ 2

Water lilling and V

Checked for rcia. Control &b. On linec. Ruptured. Deblindinge. Others

Format No. 8{0-000 Copyight El! -All righh Fserved

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Page 16: gEffi@ - ایران مواد

,-ffi@

ITP NO. 1110 RXV 1ABOVE GROUND PIPING

Punchlist

INSPECTION & TEST PLANSMECHANICAL WORKS

STANDARD SPECIFICAnON No,

6€2-t100 Rev tPanetu tt 6t 50

(Sheet 12 of 12)

ANNEX - 3

sh. 1/1

Fonral No, 840.0001 Copy.iohl EIL' A rjshb.o€efled

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INSPECTION & TEST PLANSMECHANICALWORKS

STANDARD SPECIFICATION NO.

€ffiffi@ 6.82-tt00 Rev 1e^ ae ta d 56

(Sheet 1of4)1150 Rf,V 1f, QUIPMENT ERECTION (STATIC)

sl.No Activity

of equipment foundation

R€cords to beEIL Submitt€d/

Formrt No.Contractor

1. BEFORE

a. Execution

b. Materials

. Owner's

Rw Format M27

Rw Format M2

HP Format M2

ly

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wc

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wcwcwc

w

Rw

sS

any

Readiness

i) Centre

i;) Level

iiD

iv)

ovi)

vii)

Fornat M27

Format M27

Format M27

Format M27

Format M27

Format M27

Format M2?

Format M27

ly

supply, including check testing, if

erection

irc marking on equipm€nt and

foundation (shims/ packing withto b€ prepared & kept rcady)

ofno. & size ofFoundation bolts

and no. ofholes in base/ structure ofcolumns

equipment base bolt hol€s withation bolt layout

orientation

the tfueads ofbolts & nuts

& roughening of fourdation

SCMMES FOR CRITICAI

Rigging procedure

cranes, Iifting beams, slings andand dia. of sling & condition of

wc

wc W,A.W

Rw

HP Annexwe-1

HoleequlpMatclactual

EQPTS

Approval

SAFETY

Load restshackles,wire rope

b. Main & tailing cran€ as per WC

Yes

Placement of

Pl. ref€r page 5 107 for defioition of WC, Rw, IIP, W, S and Section-B (page 43 of 107) for fornats

Copyrlght EIL - AI nghb reseffed

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INSPECTION & TEST PLANSMECHANICALWORKS

STANDARD SPECIFICATION No.

I.IMITD

coating/ wmpping paintingequipment only)

6-82-1100 Rev tpane.F'' l+ b+ 5o

(Sheet 2 of4)ITP NO, 1150REV 1

EQIIIPMENT EBJCTION (STATIC)

SLNo

Activity

DURING

of competent Rigging cr€w

Orientation be checked

Placement packing as per AIC drg.

Outside(forOrientation €quipment as per AFC drg.

AT'TER ON

ofBolts and Providing washers

ContractorR€cords to be

Subnitted/Format No.

a.

b.

d.

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R$,

s

Rw

Yes

of grouting

of grout.

f. Final g ofbolts

Fomat M28, M29

Format M2E, M29

Format M28, M29

Format M28, M29

Format M28, M29

Format M28, M29

Fomat M28, M29

Format M28, M29

Format M28, M29

WC

wcwcwc

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HP

w

sd.

b. Leveli and Alignment of equipments.

i) Cri €quipments/ ODCS

ii)

rcquirement elevation &distance nozzles in special cases.Cleari of Sleeves before grouting

of Specifi ei grouting materialsi ) A

ii)

iiD

Rw

wsS

Pl. refer page 5 10? for definition of WC, Rw, HP, W, S and Section-B (page 43 of 10?) for formats

copydght EIL - All rlght! reserued

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,-ffi INSPECTION & TEST PLANSMECHANICAL WORKS

STANDARD SPECIFICATION No.

6-82-1100 Rev I ,P^6a* lg 44'

{Sheet 3 of4)

5O

ITP NO. 1150 REV 1EQUIPMENT ERECTION (STATIC)

Activitysl,No Contractor

wc

Records to beSubmitted/FormatNo.

EIL

6. PACKED

1. Before

a. tdentit,

spe€l

wcwcwcwcwc

Yes

Yes

material, check thickness,no. and angle offingers ofpacking

stallation

lnstallNtion

g and cleaning ofpacking material

ing support plate

stack€d or dumped packing as p€r

nestrng

packings ar€ touching bed limiter

flngs

2. Duri

b. Chesk

c. Check

S

S

S

S

sd. Check

e. Check

& Tf,ST DOCIMENTS

of Inspection and Test Recods WC Rw Yes

Pl. refer page 5 107 for definition of WC, Rw, HP, W, S and Section-B (page 43 of 107) for formats

Fomal No. &00-0001 Coptrighl EIL - All rights re€orved

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Page 20: gEffi@ - ایران مواد

INSPECTION & TEST PLANSMECHANICALWORKS

STANoARD SPECiFICATION No.dffFffiq*,ffik

ITP NO.

l . Before

1150 REV 1EQUIPMENT ERJCTION (STATIC)

6-82-tt00 Rev 1 -Paoeffi lq 61 6a

(Sheet 4 of 4)

ANI{EXURE.I

sl,No Activity

SCIAME FOR CRITICAL(Rigging Procedure)

n

weight of€quipment

tb€ centre of gavity

suspension points

maximum/minimum radius at whichthe lifti tackle will operate

Contractor EILRecords to beSut mitt€d/trormat No.

Yes

a. ch proper sequence for lifting ofthe

b. To

c. To

eq

Iengt]t

wc

wcWC

WC

wc

wc

WC

wc

wcwc

wc

wc

wcwc

wc

wc

wc

Rw

Rw

Rw

Rw

Rw

Rw

Rw

Rw

Rw

Rw

Rw

Rw

Rw

Rw

Rw

s

2, DuringE

b. To

o. To

d. To

€. To

f. Towt. of sl

g. Toi

a. To

the max. Load to be lifted includinshook-block, lifting be3ms and

the safe crane with requisite

d. To

e. To

ground conditions are adequate forsupp irlly rigged crane and load

counterweight of omne and Boom

slew limitations of crane

the crane can be haveled in loaded

cleannces from overhead electric

f. To

g, To

isi, To

maintenance ce(if icates

whether opemtols, riggers haveproper instructionsthat safe load indicator on the cmne

inE conditionthe provisions of bracing ofas p€r Engg /Manufacturefs

Requi Approv€d drgs.j. ro ch the guys, shoring, bmcing,

with other works

Pl. refer page 5 107 for definition of WC, Rw, HP, W, S ard Section-B (pag€ 43 of 107) for formats

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dffEHq[EB* INSPECTION & TEST PLANSMECHANICAL WORKS

STANDARD SPECIFICATION No.

6-82.1{00 Rev 1 rPao6lGi*5' l{ 6T

(Sheet 1of3)

TORMAT NO. M-3 REV 1ELECTORDE QUALIFICATION TEST REPORT

Unit

ReportNo. :Date :

ProjectName of WorkJob No.

Site

Work order No. :

Sponsoring C

Test staded on

H.O. Reference

Test completed on

Manufacturer

Brand Name

Date of approval

Batch No-/Size

Ref. Code

Colour code

All Weld T€t

Base material

Buttering used

Preheat temp.Interpass temp.Postheat

Visual Insp€otion

Radiographic resu

Mechanical Test

UTS =

Is/AwS classification

YesNo

: Gr.VGr.Mot requir€d (As p€r ASME Sec II Part C)

= Yield strength

Fomar No. 8-00{00r

tensile strength YS

Copy.ighl EIL - All .-Ehts GBru€d

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s66tefqrEE* INSPECTION & TEST PLANSMECHANICALWORKS

STANDARD SPECIFICATIOI.I NO.

6{2-1100 Rev t3 o{ 50

Pipe/Plate SizeIn combination if (ELECTRODE)Preheat temp.Post heat temp/tiVisual Exam

Dye ic Particle TestingResult

(Sheel2 of3)

PositionCurent: AC/DC

Radiographic Examination

Result

Size

Elec-

OHOver Ilead

Copydgit EIL - All righh reseryed

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,.ffi INSPECTION & TEST PLANSMECHANICALWORKS

Radiography Result

STANDARO SPECIFICATION NO.

6€2-{100 Rev It, o{ so

TENSILE AND TtrST RESULT

Impact Test Resu

ldentification :

Material

'c

(Sheet 3 of 3)

Approved by

copy.ighi EIL -Allr€hts EseDed

Plate sizeVisualldentification

Index

s =F =R =I =

appIoval

Test

Special RemarksEncl l)

2)SEike whichever notapplicableSufftx indicates

Belld

Bondpact Test

Witnesed by

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€Effiw@f INSPECTION & TEST PLANSMECHANICALWORKS

2.

STANDARD SPECIFICANON NO.

6-82-1100 Rev 1Pade #ff tt di 50

FORMAT NO. M-4 P.EV IINSPECTION REPORT - FILLER MATERIALMANUFACTURER'S WORI(S

Work order No. :

Unit

ReportNo. :Date

ProjeotName of WorkJob No.

l .

3 .

5.

7.

8.

10.

1 1 .

t2,

Date ofvis

M

Incation

BIand of electrodeff iller wire/Bare elechode

Cunent L . apFoval available: (Yes/No) Valid upto

By

Ref.

6. Person contaoted

9. Classifioation

Testing

TestiDg Tensile

: Availabl€Notavailable

liti A) MechaflicalIncluding

DiDiit

hiniDgIrnpact

B) Chemical elements

Availablen,lo available13, Quali{ied

Ifyes

15 .

16.

t1.

19.

To

Quality procedure: Suitablerunsuitablefor roady reference )(

"oPyQualified controlpenonal: AvailablaNo available

Raw supplier

List of

List of u

Rema*s

Manager

Ttuough

Construction

In-charge SiCnature

Copy.ighl EIL - a[ nghb rcsgoed

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€ffiffi@fl INSPECTION & TEST PLANSMECHANICALWORKS

STANDARD gPEClFlcAllON No

0€2-1100 Rev 1t ^+ 50

(Shet 1 ol2)

TORMAT NO.

ProjectName of WorkJob No.

Company NameWelding ProcedRevision No.welding Process(

R€pon No.Date

M-5 REV 1FORMAT FOR WELDING PROCEDUF.E SPECINICATIONS(WPS)(S€ction Dq ASME Boiler and Pr€ssur€ Vessel Code)

UnitContractor iWo* order No. :

BySpecification No. Date Supporting PQRNo (s)

DateType(s)

pe) _-_=-'-bra*ir4s, weld Sl.rnbols or wrinen Descriptjon should

of the parts to be welded Wlere apPlioable,

the details ofweld grcove may be specified.Mfgr., sketch€s may be attachod to illustratejoint design,

i.qu"n"", ".g.

for notch toughness procedures. for

JOTNTS (QWJoint DesignBacking (Yes)Backing Material

show th€ genoralthe root spacing(At the option ofweld layers and

10 P.No. CrouP No.*BASE METP.No.

ORSpecification tlpeSpeoification type

ORChem. AnalysisThickness Range :Base Metal :Deposited WeldPipe Dia. Range :Other

(El€ctrode, Cold wne, Hot wire elc-)

*FILLER METFNo.

Sp€c. No. (SFA)AWS No. (Class)Size offiller

Electrode-Flux (Flux Trade Nameconsumable

Each metal-filler metal combination should be rccorded individuallv.

Copy.ight EIL-All ght! r*erued

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ie#ffiH@ INSPECTTON & TEST PLANSMECHANICALWORKS

STANDARD SPECIFiCATIO No.

6{2-1100 Rev 1Pao€ rcdrf, 1? 6f 5

(She€t 2 of 2)

POSITIONS (Q\\Position(s) of GrocWelding ProgressiPosition(s) ofFille

n :Up_Down_

POSTWELD HEATemperature Range

T TRf,ATMENT (QW.4O7)

Time Range

PRHEAT (QW-4Preheat Temp. MirInte.pass Temp, MPreheat Maintenan(Continuous or spshould be recorde(

:ial heating where applicable

GAS (Qw-408)shielding Gas(es)Percent Composilion (mL\tures) -

Flow RateGas BackingTrailing Shi€lding Cas Composition

ELECTRICAI CCunent AC or DCAmps Eange) _(Amps and volts r,posilion, and thickform similar to thaTungsten Electrod

Mode ofMeral Tmffti

Bl€ctrode wie fee

IARACTERISTICS (QW-409)Polarity

Volts (Range)rge should be recorded for each electrode size,ess, etc. This information may be listed in a tabular

Size and Twc

for GMAW(Purc Tungsto!, 2% Thoriated, e1c.)

spe€d mnge(Spray &q sholt circuiting dc, etc.)

Tf,CHNIQUE ((String or Weave IOrifice or Gas CuInitial and Interpa

w-410);adstze

s Cleaning (Biushing, Grinding etc,)

M€thod ofBack (Oscillation _Contact Tube to !Multiple or SingkMultiple or SingkTravel Speed (RarPeening_Other

)ugrng

ork DistancePass (per side)Electrodesge)

WeldLayerG) Proccs

Filler M€tal Current VoltRange

TravelSpeedRange

OtherClass Dia. Type

Polor.Anp

Rrncee.g.Remarks, CommentsHot Wire AdditionTeohniqueTorch AngleEto.

Fomal No. 840-0001 CopyfightElL-All ghis €served

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,.ffiffi@FORMAT NO.

ProjeptName of WorkJob No.Company NameProc€dure Ouali Record No.WPS No.Welding Process(Type (Manual, SemiAuto)

M-6 REV ISUGGESTED FORMAT FOR PROCEDIIRE QUALIFICATIONRxcoRD (PQR)(Section D( ASME Boit€r and Pre.ssuve V*se[ Code)

INSPECTION & TEST PLANSMECHANICAL WORKS

STANDARD SPECIFICATION No.

6{2-1100 REvl rpad6 W It Df

(Sheet I of2)

5 6

Unit

Report No.Date

work order No. :

Date

Fdsrsrw eLD n eer tnnATMENT (Qw-407)BASE MTTALSMaterials Spec.T$e or Grade

cAs (Qw-408)TlTe ofcas or GasesComposition of Gas MixnfeOther

ELECTRICAL CHARACTERISTICS(Qw-404)ANo.-

FILLER METWeld MetalSize ofElectrodeFiller Metal F No.

AWS Classi

TECHNTQUE (QW-410)

Multipass or Single Pass (per side)Single or Multiple El€cttod€s

POSITIONPosition ofciooveW€ld hogressionOlher

Fomat No. E{tr000 copyright EIL-All righls €served

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*ffi,@F

Results-SatiType and

INSPECTION & TEST PLANSMECHANICALWORKS

ClockNo.

STANDARD SPECIFICATION No.

Guided Bend Tests (QW-160)

Toughne$ Test (QW-170)

Filet Weld Test (QW-180)

Penetation into Parent Metal i YesMacro-Results

6.82-1100 Rev IPado @{# {9 of 5 d

(Sheet 2 or2)

No

Stamp No.

: Yes_ Noof FIt: Micro

Oth€r T€sts

Type of TestDeposit AnalysisOther

weld€r's Nam€Tests conductedWe c€rtiry lhat th

"lrG.e"rs i" ttri" r..ord *. .ct and thal the tesl welds were prepared. welded

and tested in with th€ reouirements of Section IX ofthe ASME Code.

ManufaoturerDate

n. itlustrrtlr. only rd bay b. nodili€d to erforn to lhe typ. rrd trunbet oalet equir.d bv th. Codo)

Ilbomtory Test No

By

Fomat No. 8-00-0001 Copydght EIL-Al tighls 836to€d

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,-ffiffi@F'ORMAT NO.

Project :Nam€ of Work :Job No. iWelder Name

INSPECTION & TEST PLANSMECHANICALWORKS

STANOARO SPEOIHCANON NO'

6{2-1{00 Rev 'l

&,) ,a J u"

M-7 RTV 1SUGGESTED FORMAT FOR MAI\ruFACTURER'SRECORD OF 'IryELDER OR WELDING OPERATORQUALIFICATION TESTS(Secti0n DL ASME Boiler and Pressure vessel Code)

ReportNo. :Date I

Unit :Contractor IWork order No. :

CheckNo. - StamPNo.Welding Process

El€ctrical

Lr ac.ordance withBackins (Qw-402)Material (QW403)

Thickness

Position (QW405)Ga! (Q\lr'408 type)

to ofPNo.

Typeelding Procedure Speoification (WPS)

to P No.

Filler M€tai SpecNo.Olher

c , 2 G , 6 G )

ClassNo. - F.No.

% Cornpositioni€s (QW409) C\rrent Polaiiry

Weld hogessionOther

Subnersed Alc F

we ceni& drat the

r€quired by the

l0)

For lnformstiotr OnlyFiller Metal D

Trade NaneShield cas Trade Name

Bend Telt R$ultr QW-462,2("), QW-a6?,3(a)' QW-462.3(b)

Radiogaphic

Fracture Test

L€ngth and perMacro Tast-FusionAppea$nce-Fill€t

Tesr conducFd by

and

Radiogrsphic T€tt Results (QW-30tFor lltemative qualificltion of grove weld!

Fillet weld test R€sultt (Qw-462.a(!), QW-a62.4(b))

the location tatute an&ge of any check ring of ihe specimen)

No' Frul l

by

deg in. x-in. Convexiry -in or concavity in

Labontory Tesl No.in this record are corr€ct and that the t€st welds were prepared, welded and tested

requireinents of Sections IX of the ASME Code

OrganizationDate:

(Detail of rccord tests are illustradve only and may be rnodified to conform to the type 5nd nmber of tests

Fom.t N6. 840-0001

variables in addition to those above shall be recorded

Copyighl EIL - All nghls 6.to.d

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STANDARD SPECIFICATION NosfiFhd

LIM]IDINSPECTION & TEST PLANS

MECHANICALWORKS

M-8 REV 1WELDER'S IDENTIFICATION CARD

5€2-1100 Rev | ^paoe la*tr Jl at 5o

FORMAT NO.

Project :Name of Work :Job No. :

NAME

ldentification

Date ofTesting

Phtenipe siz€

Welding process

Filler materialClassification

Position

Report No.Date

UnitContractorWork order No.

Qualified to weld

Validuntil

WELDING

(NAME & DA EMPLOYERS SIGNATURE wlTH SEAL

DETAILS OF OUALIFICATIONS :BACKSIDE OF IDENTITY CARI)

Sr.No.

QualifiedOn

EILNo. Date of T€st Remark

Fomai No, 8.00.0001 Copyight EIL -Alliighb reseryed

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STANDARD SPECIFICATION No.

,.ffi@

FORMAT NO.

ProjectName of wo*Job No.

INSPECTION & TEST PLANSMECHANICALWORKS 642-t100 Rev 1

Paasffi 34 0t 50

M-10 REV 1DAILY FIT-UP INSPECTION REPORT(FOR ABOVE GROIJND PIPING/IIEATER)

Unit

Report No.Date

:ContractorWork order No. :

sl.No.

Remarks

AL TOTALINCH MTR

TOTAL INCHPREVIOUSTILL DATETOTAL IN

DIA.

WELD

IA.

PREVIOUSTILL DATE

e)G -s -B -M -

WELDWELD

WELD CONTMCTOR EIL

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STANDARD SPECIFICAIION NO.

$ffiw@F INSPECTION & TEST PLANSMECHANICAL WORKS 6-E2.1100 R.ev 1 |

e . . @ 2 5 6 ' r

FORMAT NO.

ProjectName of Wo*Job No.

Report No.Date

M-11 REV IDAILY WELDING INSPECTION P'EPQRTMOR ABOVN GROIJND PIPING/I{EATER)

UnitContractor 1Work order No. :

sl.No.

WELDCKET WELD

WELDWLED

TOTAL IN DIA.PREVIOUSTILL DATE

Remarks

G =s =

EIL

Format No. &004001

CONTRACTOR

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aE

z

3

oF(-)

azoQ

z: 9

3 t

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I e ZE 2 :

7

c , o

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ti

> 3a 7. l ?> d

.izF

o _H=iE]= iz<lz2E@

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TNSPECTION & TEST PLANSMECHANICAL WORKS

STANDARO SPECIFICATION NO.

642-t100 Rev IP2ca@# 17 dl 5A

FORMAT NO. M-13 REV ILIQUID PEI\IETRANT EXAMINATION REPORT

ProjectName of WorkJobNo.

Unit iContractorWork order No. :

Item Name,4{o.

Part Name

Surface T& Penetrant Time

Penotrant

Remover

Developer

Sketch

EXAMINATION DPTAIL

Application No. Malerial

Minute

Size

EIL

Drg. No.

Method ofExamination

ColourConlrastSolventRemoval

"c

Line No. JointNo. Type

Fomat No. &00-0001

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,"ffi#l@$UMTIDINSPECTION & TEST PLANS

MECHANIGAL WORKS

STANDARD SPECIFICATION NO.

6.82-1100 Rev 1--^-e tt a'r

ReponNo. i

4

FORMAT NO. M-14 REV IMAGNETIC PARTICLE EXAMINATION RSPORT

Proje-4tName of WorkJob No.

Unit iContractor :work order No. :

Name of Item

Item No.

Joint No.

Sketch

Exami. Medium

Drg. No.

Magnetizing Type :

Dry

Standard JIS A tlpe

Surfac4 Cqndition

Coil

Not Reftained

Remained

WhiteBrownFluorescent

2.

3 .

Surface TemD,

4. Resrlt

Remark

EIL

FomatNo. &0M001 Copydghl EIL - All righls reserved

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INSPECTION & TEST PLANSMECHANICALWORKS

sTANoaRD SPECIFICATIoN No.

642-1100 Rsv 1P^de6r@t ts 6 50

FORMAT NO. M-15 R3V 1RADIOGRAPIIY OFFERING REPORT(FOR ABO\'E GROUND PIPING/IIEATER)

UnitConhaotor iWork order No- :

the followine *€lds and submit the results with in 24 houts

EIL

Report No.Date

P.SiectName of workJobNo.

TO

Please arrange topositively.

Copydght EIL - All fuhls rEse^€dFomat No. 6.004001

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INSPECTION & TEST PLANSMECHANICALWORKS

lqulq,

st,No,

Johrt StatusA,/R/H

swslDWSI

c) A-

- SING. DOUBL

CONTRACTOR EIL

E-ffiH@fi

FORMAT NO,

Name of Work:RadiographySource IFilrn Tlpe & NIQI rRadio$aphy Plo urc No.

WALL SINGLE IMAGE,WALL SINGLE IMAGB

R-REPAIR,H-HOLD

M-16 REV IRADIOGMPI{Y INTERPRETATION REPORT(FOR ABOVE GROUND PIPING/HEATER)

SWSYDWSLDWDIX RAY, T-'1 COBALT CO

Repod No. :Date :Project:Contractor :

DWDI - DOTJBLE WALL DOUBLE IMAGE

STANoaRD SPECIFICATION No.

6-82'1100 Rov 14a 6f 56

Copyrighl EIL-Alldgl s rsse0ed

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Esg

Ee

e:

I

F!

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i

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HE!@

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INSPECTION & TEST PLANSMECHANIGAL WORKS

STANDARD SPECINCANON NO.

642-7700 Rev 11 1 o F < 1 )

Result(Accept€d/Rejected/

Name ofwork :

Conractor i

M-18 REV 1POSITIVE MATERIAL IDENTINCATION (PMI)REPORT

Report No:

Date ofPMl i

Inspection Agency :

PMI Ag€ncy r

PMI Equipment Model :

Make & Sedal No.:

Project: _

Incation :

JobNo.:

Line No. /ISO N o :/Heater No No

CMI AGEN (I"I AGENCA (coNTRACTOR) (rL/owNER )

copy ghl EIL-All ghtEFserued

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€#H@ INSPECTION & TEST PLANSMECHANICALWORKS

. . . . . . . . . . . . . . . . . g a s a t . . . . . . . . . . . . . k g / c m ' z p r e s s u r e

STANDARO SPECIFICANON NO.

5€2-1100 Rev 1

FORMAT NO.

?rojectName of WorkJob No.

SYSTEM :LOOP/LINEPICKLING

CERTIFICATE

ified that th€ pickling of th€ above system has been carried

successfully as per specification and the system is preserved

datu| 43 oF 50

CLIENT

M-19 REV 1PICKLING ABOVE GROUND PIPING CERTIFICATE

ReportNo. :Date

Uniiryhnt :Contractor :Work order No. :

LOOP SKETCH - ATTACHEDTEST RESULTS _ ATTACMD

CTOR EIL

Fomal No. 8-0L000 Copydghl EIL - AII fighls rcse ed

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[email protected]€v

FORMAT NO.

ProjectNamo of WorkJob No.

System :Loop Nos. :Ref. P&lD No. : Test Reports - Enclosed

above system has been cleaned/flushed/tested as per the

of drawings aod specifications and oleared for

NTRACTOR EIL CLIENT

M-20 REV 1SYSTEM COMPLETION REPORT ABOVEGROUND PIPING

INSPECTION & TEST PLANSMECHANICAL WORKS

STANDARD SPECIFICATION NO.

6{2-1100 Rev t@, 41 aP

Report No.Date

Unit/PlantContractorwork order No.

Copyright EIL-All ghls reserv€d

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INSPECTION & TEST PLANSMECHANICAL WORKS

STANDARO SPECIfl CAION No-

6{2-tt00 Rev 1

FORMAT NO.

Project :Name of Work :Job No. :

HEATER,/LINE

*& 45 6F 54

M-21 REV 1LIIIE WISE RECORD(FOR ABO\'E GROUND PIPING/IIDATER)

Unit

R€port No.Date

Contractor iWo* order No. :

% MDIOGRAPI{Y

SL Remarkj

(*)csBM

WELDWELD

CH WELD(**) Joint No. are to be posted fiom the daily

fit up reportsWhere ever lso,s are not available

FomalNo.840{001

WELD

EIL

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INSPECTION & TEST PLANSMECHANICAL WORKS

Unit :Contractor iwork order No, :

: Visual Acc./Not Acc.

dfiEiilsSC6€Fag

FORMAT NO.

Pmject iName of Work :JobNo. :

Item No. / Equip. o. / Line No.

SurfacaFixing of Support Lugs & Spacing : Acc.,4'{ot Acc.

M-24 REV 1INSPECTION CHECK SIIEET -DAILY INSPECTION RECORD OF INSULATION(rror & coLD)

R€port No. :Date

STaNDARD SPECIFICATION No.

6-a2-lto0 Rev Ibn'4q 4A 6F 56

3.a) In

b ) v

e) SSF

f ) w

9 vh ) v

Window

ionjoint

il for SS

EIL

Copyright ElL - All n:ghls rcserved

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..#H@FORMAT NO.

ProjectName of WorkJob No.

INSPECTION & TEST PLANSMECHANICAL WORKS

SfANDARD SPECIFICATION NO.

6-82-l{00 Rev I@e 44 bf SA

BIL

M-25 REV 1INSPECTION CITECK SIIEET _INSTALLATION ACCf,PTANCE CERTIFICATE FORINSULATION

UnitContractorWo* order No.

Repon No.Date :

SHEET OF

(Visual & ition ofseam to

(Visual &

Fomal No. S00-0001 Copyriqht EIL- Arl rights bs€rued

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..#H@fi

ITPNO. :

TNSPECTION & TEST PLANSFOR GENERAL WORKS

(ITEM RATE CONTRACTS}

STANDARD SPECIFICATiON No.

6{2-1500 Rov t

Pase@ 49 0F

(Sheet 1of2)

sl.No.

l .

Activity

BEFORE T' TION

a. Calibrationcertiflcate ofmeasuring & lestingrnsfuments

b. Field ifany

a) Approved ier product : suppliers'material certificate

date, expiry period snd shelf life

3. a) Physical ion of materials; originalpacking/ containers

b) Conffm i ;ficatiorl/ Transfer ofof materials before painting

blasting machine capacity for

1501 REV 1PAINTING

a) Adequacyblast clean

b) Type and ity of abrasive being used for

Records to beEIL Submittcd/

Format No,Contractor

2.

4.

5 .

7.

8.

WC

wcWC

WC

wc

wc

wc

wc

wc

WC

wc

Rw

Rw Format C I

W Format Gi

HP Format G2

HP Format G2, G3

Rw

Rw Yes

Perfolmance ofpaint applicator ard blasicleaning op

6. Check quali of dry air for blast cleaning and spmyapplication,

lnspection blast cleaning operation

- Inspect for cleanliness by visual stds. of WCISO 8501 /sIs-o5s900/ss?c-sP

- M e of surface profile by Micrometer/ wcElcom€ter/ instrument

Wet film thi and over coating rnterval for each

blast cc) Adequaoy Airless spmy equipm€nt, air

spray and paint brushes

coat of paint application.

Dry film aft€r final coat.

Inspection

Rw Fomat G3

Rw

W Format G3

W Format G3

W Format G3

HP Format G3

W Format G3

9.

10 .

1 1 .

t2.

final curing/finish, sagging,

drying, adhesion,hiding ard pinhole

wc

wcWC

WC

wc

hardness,de&ctlon.

Painting on ban(V code, etc,

ACCept4nce to shifting to fabrication shop, if

S Format G3

ffP Yeslicable.

Pl. refer 5 of I6 for definition of wC, Rw, HP, w, S and Sectior_B for formats.

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€#H@fi UMIIEDINSPECTION & TEST PLANS

FOR GENERAL WORKS(ITEM RATE CONTRACTS}

STANOARD SPECIFICATION No.

6-82-1500 Rev I

Pase@ 49 6F 50

(Sheet 2 of 2)

st.No.

B.

1 .

ITPNO, :

life

2. Physical

1501 REV 1PAINTING

on of

Contraclor EILR€cords to be

Submitted/Format No.

Y€s

G3

Activity

AFTER ALLATION

a) Approvedsupplier product : supplieis'material certificate

ing date, expiry period and shelf

Confirm

a) Hydro

wc

wc

wc

wcWC

wc

wc

wc

wc

Rw

Rw

of mat€rials; original

Format G2

Format Gi, G3

HP

HP

Rw

Rw

packing/ containers.

6. Wet film thicoat of appl ation.

Dry film thi

Inspectionsurface

ofpipe

clearance of structure &

surface preparation tools and

quality of surface preparation

and over coating int€rval for each

aft€r final coat.

l .

4.

5 .

9 .

c.

b)

a) Adequacytacklos

b) Check th€

Rw

w

Rw

a) test for paint applicator for spmyapplicati

b) of airless sFay equipment and airspray ard paint brushes and qualityofdry air paift application

10. Final

Format G3

Format G3

Format G3

Iormat G3

wc

WC

wc

wc

wc

HP

S

HP

'7.

8. final curing/ dryiq, adhesion, hardness,, sagging, hiding and pinhole det€ction.

of colour bands, direction marking.

N & TEST DOC(MENTS

of Inspection and Test Records

5 of 16 for definition of WC, Rw, HP, W, S and Section-B for formats.Pl. refer

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sfiAad€grtEiF€

INSPECTION & TEST PLANSFOR GENEML WORKS

OTEM RATE CONTRACTS}

STANDARD SPECIFICATION No.

6-82-1500 Rev 1Pag€ gg 56 0F

ITPNO. I 1505 REV 1INSIJLATION

sl.No.

Activity

PRIOR O APPLICATION OFINSIJLA

a. Calibration olmeasudng & testinginstruments

b. Field cali ion, if any

c. Material T certifioates ftom supplier ofinsulation ial and acceptance thereof

Contractor EILRecords to be

Submitted/Formet No.

I .

wc

wc

WC

Rw Format Gl

Format Gl

Format C2

DI]RING

a. Surface

b. Fixing ofspacing

c. Fixing of

Format C4

Format G4

Form.t G4

Format G4

Format G4

Format C4

Format C4

Format G4

Format G4

TION OF INSIILATION

rings and oheoking their

dngs and checking theirspaorng m cas€ ofv€rticat piping

d. Fixing of i lugs and angle rings incase of tanks, etc

9. Thickness insulation

foil for S.S. Pipingfr'essels

g. Overlapjoints

cladding at vertical and horizontal

joints, if 3ry

i, Inspection

wcwc

wc

wc

wcwcwc

wcwcwcwc

S

sS

S

sS

S

S

S

S

s

j. S.S. foil S.S. piping

k. Final fin

ADDINSULA

a. Wooden

c. Vapour s lant

d. Insul

CIIECKS FOR COLD

wcwcWC

wc

Format G4

Format G4

Format G4

Format G4

& TEST DOCUMENTS

Comploten oflnspection and Test Records WC Rrir'

5oft5 f*d.fi;iri.".f wC, Rvr', tlP. w, s atd Seclion-B ior formats'Pl. refcr

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