Gen II Heaterwith Defrost

506101

906101 REV E 12/10/18, INST. GEN II HEATER KIT with DEFROST PG 1 OF 8

an ISO 9001:2015 Registered Company

18865 Goll St. San Antonio, TX 78266 Phone: 800-862-6658

Sales: sales@vintageair.comTech Support: tech@vintageair.com

www.vintageair.com

2906101 REV E 12/10/18, INST. GEN II HEATER KIT with DEFROST PG 2 OF 8

Table of Contents1. Cover2. Table of Contents3. Packing List/Parts Disclaimer4. Heater Installation Figure 15. Heater Hose & Heater Control Valve Installation Figure 26. Lubricating O-rings, Defrost Duct Installation, Control Panel Operation Figures 3, 4 & 57. Wiring Diagram8. Packing List

3906101 REV E 12/10/18, INST. GEN II HEATER KIT with DEFROST PG 3 OF 8

1

3

5

2

4

Packing List:Gen II Heater Kit with Defrost (506101)

No. Qty. Part No. Description

1.2.3.4.5.

11115

506601479000633810-VUA63360106200-VUE

Gen II Heater with Defrost Sub CaseGen II Heater with Defrost Wiring KitUniversal Defrost Duct KitGen II Heater with Defrost Installation Kit2” Duct Hose Per Foot

** Before beginning installation, open all packages and check contents of shipment. Please report any shortages directly to Vintage Air within 15 days. After 15 days, Vintage Air will not be responsible for missing or damaged items.

4906101 REV E 12/10/18, INST. GEN II HEATER KIT with DEFROST PG 4 OF 8

Firewall

1/4-20 x 1”Coarse Bolt 1/4-20 Hex Nut

with Star Washer

1/4” ID x 3/4” ODFlat Washer

Heater Installation1. Use heater unit as a template and drill (4) 9/32” diameter mounting holes as shown in Figure 1, below. NOTE: The Vintage Air heater unit is designed to mount inside of the firewall in the passenger compartment. The installation of the unit varies according to body manufacturer or modifications to original firewall. After selecting location, be sure unit does not interfere with cowl vent, wipers, etc.

Top of Windshield

Bottom Edge of DashDrill (4) 9/32”

DiameterMounting Holes

Figure 1

5906101 REV E 12/10/18, INST. GEN II HEATER KIT with DEFROST PG 5 OF 8

1.

2.

3.

4.5.

6.

Heater with DefrostUnit

Clamps

Heater ControlValve

Grommets

Heater Hose &Heater Control Valve Installation

NOTE: Vintage Air systems require (2) 5/8” hose nipples (not supplied). One for the intake (pressure)and one for the water pump (suction). If required, remove existing hose nipple or nipples and installnew 5/8” hose nipples in intake and water pump.

From IntakeManifoldHose

Clamps

HeaterHose

From Evaporator

to Water Pump

From Heater Control Valveto Evaporator

(2) #10 O-rings

Heater Fittings

Clamps

Install the top and bottom heater fittings onto the heater core using (2) properly lubricated #10 O-rings (See Figure 2, below, and Figure 3, Page 6).Route a piece of heater hose from the water pump to the top heater fitting of the heater core as shown in Figure 2, below. Secure using hose clamps.Route a piece of heater hose from the intake to the bottom heater fitting of the heater core as shown in Figure 2, below. NOTE: Install the heater control valve inline with the intake manifold (pressure side) heater hose, and secure using hose clamps as shown in Figure 2, below. Also note proper flow direction.Fill the radiator with coolant, and check all heater connections for leaks.Start the engine and run it until normal operating temperature is reached. Place the switch in the heat position (See Figure 4, Page 6) and select the fan speed desired. The system will heat the vehicle.When the valve is closed, the inlet side of the valve should be hot and the outlet side should be cool. When the valve is open, both the inlet and outlet sides should be hot.

Figure 2

6906101 REV E 12/10/18, INST. GEN II HEATER KIT with DEFROST PG 6 OF 8

Figure ##

O-ring Installs Over Male Insert to Swaged Lip

O-ring#6 O-ring

#8 O-ring #10 O-ring

O-ring

Supplied Oil for O-rings

Male Insert

Female Nut

Hold With This Wrench

Twist With This Wrench

Lubricating O-rings For a proper seal of fittings: Install supplied O-rings as shown, and lubricate with supplied oil.

NOTE: Standard torque specifications:#6: 11 to 13 ft-lb.#8: 15 to 20 ft-lb.

#10: 21 to 27 ft-lb.

BlowerSwitch

TemperatureControlSwitch

ModeSwitch

HI

MED

LO OFF

H

1/4”Dash

5”

Defrost Duct InstallationInstall the defrost ducts as shown in Figure 4, below. NOTE: Figure 4 shows general locations of defrosterducts. The location of these ducts will vary.

1.

Control Panel OperationBlower Switch: Located on the left and controls 3-speed fan motor.Mode Switch: Located in the center, full counter clockwise is the first position and considered off if the bloweris not turned on. The first position activates the Bi-level mode and directs air to both defrost and floor levels.The second position activates the floor mode. The heater door opens and directs air to exit at floor level. Thethird position activates the defrost mode and will direct air to the defrost vents.Temperature Control Switch: Located on the right, this allows you to adjust the temperature of the heatrunning through the system. For hotter temperatures, turn the switch clockwise and counterclockwise to reducethe temperature.

1.2.

3.

Figure 3

Figure 4

Figure 5

7906101 REV E 12/10/18, INST. GEN II HEATER KIT with DEFROST PG 7 OF 8

L

C

M

B

H

LB

H

Orange

AUX. BAT.

Red

Red/WhiteRed/White

Grey/BlackGrey/BlackWhite/YellowWhite/Yellow

Wiring Diagram: Gen II Heater

Note Orientationof Plugs

Control Module

Heater ControlValve

Potentiometer

ModeSwitch

FanSpeedSwitch

BlowerMotor

30 AmpCircuit Breaker

To Battery orBattery Terminal

on Starter Solenoid.

BlackGround

Black

Ground

White

Pink

Blu

eBla

ckO

rang

e

Bro

wn

Ligh

t Blu

e Bla

ck/W

hite

Whi

te/O

rang

eW

hite

/Blu

eW

hite

/Bro

wn

Whi

te/R

ed

Red

Yello

w

Yellow

Floor/DefrostServo

(Rear View of Plug)

Heater ControlValve Servo

(Rear View of Plug)

1

3

5

2

4

Packing List:Gen II Heater Kit with Defrost (506101)

No. Qty. Part No. Description

1.2.3.4.5.

11115

506601479000633810-VUA63360106200-VUE

Checked By:Packed By:

Date:

Gen II Heater with Defrost Sub CaseGen II Heater with Defrost Wiring KitUniversal Defrost Duct KitGen II Heater with Defrost Installation Kit2” Duct Hose Per Foot

906101 REV E 12/10/18, INST. GEN II HEATER KIT with DEFROST PG 8 OF 8