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GENERAL - SmartCockpit...outer shaft connects the 2 axial and 1 centrifugal high pressure...

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GENERAL Jet engines produce thrust by accelerating air. It is the product of the mass of the air times the increase in velocity that determines thrust output. To generate a given amount of thrust, a small volume of air can be accelerated to a very high velocity, or a relatively large amount can be accelerated to a lower velocity. In a turbojet engine, incoming air is compressed, mixed with fuel, combusted and exhausted at a high velocity. In a turbofan engine, only a portion of incoming air is combusted. The hot air then drives the fan which accelerates a large volume of air at a lower velocity. This air is bypassed around the engine and is not mixed with fuel or combusted. The relation of the total mass of bypassed air, to the amount of air going through the combustion section, is known as the bypass ratio. The bypass ratio of the Citation XLS engine is 3.8 to 1. The PW545B, developed by Pratt and Whitney Canada Inc., is a turbofan engine rated at 4095 pounds static thrust each for takeoff, at an ambient temperature of 59°F. A concentric shaft system supports the fan and turbine rotors. The inner shaft connects the fan (N1) and the axial boost stage of the low pressure compressor at the front of the engine to the three rear low pressure turbines. The outer shaft connects the 2 axial and 1 centrifugal high pressure compressors, (N2) and the forward high pressure turbine. All intake air passes through the fan. Immediately aft of the fan the airflow is divided by a concentric duct. About 80% of the total airflow is bypassed around the engine through the outer duct and is exhausted at the rear. Air entering the inner duct passes through guide vanes to the axial boost compressor stage, then through a second set of guide vanes and is compressed by two more axial compressors and the centrifugal compressor. The high pressure air then passes through a diffuser assembly and moves aft to the combustion section. The combustion chamber is of a reverse flow design to save space and reduce engine size. A portion of the air entering the chamber is mixed with fuel and ignited. The remainder enters the chamber liner downstream for cooling. Fuel is introduced by eleven hybrid nozzles supplied by a dual manifold. The mixture is ignited initially by two spark igniters which extend into the combustion chamber at the four and eight o'clock positions. After start, combustion becomes self-sustaining. The hot gases expand, reverse direction and pass through a set of turbine guide vanes to the high pressure turbine. The power generated by this turbine is transmitted by the outer shaft to turn the high pressure compressor. Only a small part of the energy available in the hot, high pressure air is absorbed by the high pressure turbine. As the expanding gases move rearward, they pass through another set of guide vanes and enter the three-stage, low pressure turbine. A greater portion of the remaining energy is extracted there and transmitted by the inner shaft to the forward mounted fan and boost rotor. The hot gases then exhaust into the atmosphere. The turbofan is in effect two interrelated power plants. One section is designed to produce energy in the form of high velocity, hot air. The other utilizes some of this air to provide the power to drive the fan. The fan of the PW545B, pumping a high volume of cool low velocity air, produces over 50% of the total thrust. Cessna Citation XLS - Engines Page 1
Transcript
  • �GENERALJet engines produce thrust by accelerating air. It is the product of the mass of the air times the

    increase in velocity that determines thrust output. To generate a given amount of thrust, a small

    volume of air can be accelerated to a very high velocity, or a relatively large amount can be

    accelerated to a lower velocity.

    In a turbojet engine, incoming air is compressed, mixed with fuel, combusted and exhausted at a

    high velocity. In a turbofan engine, only a portion of incoming air is combusted. The hot air then

    drives the fan which accelerates a large volume of air at a lower velocity. This air is bypassed around

    the engine and is not mixed with fuel or combusted. The relation of the total mass of bypassed air, to

    the amount of air going through the combustion section, is known as the bypass ratio. The bypass

    ratio of the Citation XLS engine is 3.8 to 1.

    The PW545B, developed by Pratt and Whitney Canada Inc., is a turbofan engine rated at 4095

    pounds static thrust each for takeoff, at an ambient temperature of 59°F. A concentric shaft system

    supports the fan and turbine rotors. The inner shaft connects the fan (N1) and the axial boost stage of

    the low pressure compressor at the front of the engine to the three rear low pressure turbines. The

    outer shaft connects the 2 axial and 1 centrifugal high pressure compressors, (N2) and the forward

    high pressure turbine.

    All intake air passes through the fan. Immediately aft of the fan the airflow is divided by a concentric

    duct. About 80% of the total airflow is bypassed around the engine through the outer duct and is

    exhausted at the rear. Air entering the inner duct passes through guide vanes to the axial boost

    compressor stage, then through a second set of guide vanes and is compressed by two more axial

    compressors and the centrifugal compressor. The high pressure air then passes through a diffuser

    assembly and moves aft to the combustion section.

    The combustion chamber is of a reverse flow design to save space and reduce engine size. A

    portion of the air entering the chamber is mixed with fuel and ignited. The remainder enters the

    chamber liner downstream for cooling.

    Fuel is introduced by eleven hybrid nozzles supplied by a dual manifold. The mixture is ignited

    initially by two spark igniters which extend into the combustion chamber at the four and eight o'clock

    positions. After start, combustion becomes self-sustaining. The hot gases expand, reverse direction

    and pass through a set of turbine guide vanes to the high pressure turbine. The power generated by

    this turbine is transmitted by the outer shaft to turn the high pressure compressor.

    Only a small part of the energy available in the hot, high pressure air is absorbed by the high

    pressure turbine. As the expanding gases move rearward, they pass through another set of guide

    vanes and enter the three-stage, low pressure turbine. A greater portion of the remaining energy is

    extracted there and transmitted by the inner shaft to the forward mounted fan and boost rotor. The

    hot gases then exhaust into the atmosphere.

    The turbofan is in effect two interrelated power plants. One section is designed to produce energy in

    the form of high velocity, hot air. The other utilizes some of this air to provide the power to drive the

    fan. The fan of the PW545B, pumping a high volume of cool low velocity air, produces over 50% of

    the total thrust.

    Cessna Citation XLS - Engines

    Page 1

  • ENGINE AIRFLOW AND CROSS SECTION

    Figure 2-1

    Cessna Citation XLS - Engines

    Page 1

  • ENGINE CONTROL SYSTEMThe primary function of the Electronic Engine Control (EEC) system is to control the engine low rotor

    speed (N1) and thereby the engine thrust as requested by the pilot’s throttle position and the existing

    ambient conditions. The engine control system, which is a single channel, microprocessor based

    controller, provides two main modes of operation: AUTO mode and MANUAL (MAN) mode.

    MANUAL mode will automatically be entered in the case of an EEC major fault or may be selected

    by the pilot by placing the EEC switch, located on the lower left of the instrument panel, in the MAN

    position.

    In AUTO mode the EEC provides the following functions in response to the Thrust Lever Angle (TLA)

    signal:

    • Detented throttle, automatic thrust setting (N1 governing).• Idle governing (N2 governing) at ground idle and flight idle.• Acceleration and deceleration limiting.• N1 and N2 speed limiting.• Closed loop bleed valve (BOV) control.• Engine diagnostic system (EDS) functions.• Overspeed protection (N2).• N1 or N2 synchronization.

    In MANUAL mode, the Fuel Control Unit (FCU) takes over full control of the engine speed in

    response to the throttle position. In MANUAL mode the throttle directly controls the FCU by means of

    a mechanical linkage. MANUAL mode provides the following functions:

    • Pilot adjustable power setting (N2 governing).• Idle governing (N2 governing) at flight idle and anti-ice idle.• Acceleration and deceleration limiting (ratio unit control).• N2 speed limiting.• Closed Loop Bleed Valve (BOV) control.• Limited engine diagnostic system functions (EDS)

    The Engine Diagnostic System (EDS) provides troubleshooting tools to resolve engine and airframe

    related EEC system problems.

    Cessna Citation XLS - Engines

    Page 1

  • CONTROL SYSTEM SCHEMATIC

    Figure 2-2

    Cessna Citation XLS - Engines

    Page 1

  • GROUND IDLEThe Citation XLS is equipped with a ground idle system which automatically allows the engines to

    decelerate to an idle speed eight seconds after the landing gear squat switches have sensed a

    landing. The slower idle speed allows better taxiing control at lighter weights and in very cold

    temperatures, when the normal flight idle speed of 54.4% N2 (at sea level) would require more use of

    the brakes, resulting in reduced brake life. The ground idle function is controlled automatically by the

    EEC. A GND IDLE annunciator is located on the annunciator panel. The annunciator will illuminate

    when the airplane is on the ground and the engine has assumed the slower idle speed, or will

    assume it when the throttle is reduced to idle.

    ENGINE SYNCHRONIZERAn engine synchronizer system provides automatic N1 (fan) or N2 (turbine) RPM matching of the right

    (slave) engine to the left (master) engine. The synchronizer will continuously monitor the engine

    speeds and adjust the slave engine speed setting as required. The synchronizer system is controlled

    by the EEC and has a range capability of 4.5% of fan RPM.

    A rotary FAN-OFF-TURB switch on the pedestal actuates the engine synchronizer system. The FAN

    position synchronizes N1 RPM. The TURB position synchronizes N2 RPM. The OFF position

    deactivates the system. An indicator light adjacent to the synchronizer switch comes on when the

    system is turned on. A turbine out-of-sync condition is generally more noticeable in the cockpit and a

    fan out-of-sync condition is usually more noticeable in the area of the rear seats. Synchronization

    may not be achieved in some cases with the engines operating near idle due to limitations in the

    synchronization logic. Automatic synchronization is not available with the EEC's in manual mode.

    IGNITION SYSTEMEach engine incorporates dual exciter units and two igniters. The exciter units convert battery or

    generator input to high voltage Direct Current (DC), store it momentarily until a given energy level is

    reached, and allow it to discharge in spark form through the igniters. System wiring is such that

    malfunction of one igniter or exciter will not affect normal operation of the other.

    Cockpit control consists of two-position R and L ignition switches. In NORM, function is automatic

    during start and with engine anti-ice selected. Moving the throttle to IDLE after depressing the start

    button activates ignition until it is terminated automatically at approximately 38% turbine RPM (N2).

    Continuous ignition occurs any time the respective engine anti-ice or ignition switch is ON.

    A small green IGN annunciation adjacent to the ITT indication illuminates when that engine's exciter

    is receiving electrical power. If one ignitor should fail, ignition will still be available from the remaining

    ignitor. If the ignition annunciator does not illuminate when ignition is selected, or should be

    automatically provided, check the applicable ignition system circuit breaker on the left circuit breaker

    panel, or circuit breakers in the aft power junction box.

    Cessna Citation XLS - Engines

    Page 1

  • ACCESSORY GEARBOXThe starter/generator, fuel control, hydraulic pump, oil pump, N2 monopole speed sensor and an AC

    generator for the windshield anti-ice are driven by the accessory gearbox mounted below the engine.

    Power to drive the gearbox is transmitted from the N2 section through the tower shaft and a series of

    bevel gears. Lubrication is provided by the engine oil system.

    OIL SYSTEMThe oil system is a self contained system installed on each engine. Each engine has a nominal oil

    capacity of 7.49 U.S. quarts, of which 0.60 quarts are unusable. Oil level is to be checked using the

    outboard sight gage on each engine ten minutes after the engine has been shut down, per the

    engine maintenance manual. Oil is added to the oil tank via the filler neck located next to the sight

    gage. The filler neck is equipped with a check valve to prevent loss of oil in the event the filler cap is

    not properly installed.

    During engine operation, oil is drawn out of the oil tank past the chip collector and a screen to the oil

    pump inlet. After passing through the pump, oil flows past the pressure adjusting (relief) valve, which

    bypasses oil back to the tank if the system pressure is too high. Oil then flows through the oil filter

    and fuel-cooled oil cooler before going past the oil temperature bulb on the way to the engine

    bearings and accessory gearbox. Impending filter bypass is sensed by a pressure switch in the line

    which will illuminate an amber annunciator if the pressure drop through the filter becomes excessive.

    The oil pressure indicating system measures the differential pressure between the #4 bearing

    scavenge line and a location just downstream of the oil cooler. A low oil pressure switch is installed

    which will cause the LOW OIL PRESS annunciator in the cockpit to illuminate if the differential

    pressure drops below 20 psid. The oil temperature indication system measures the temperature at

    the temperature bulb between the oil cooler and the engine bearings.

    If the oil filter becomes clogged, the pressure drop across the filter will cause an impending bypass

    switch to activate which will illuminate the OIL FLTR BP annunciator in the cockpit indicating an

    impending bypass of the oil filter. Once the pressure drop across the filter becomes great enough, a

    bypass valve will open allowing lubrication to continue without filtration.

    Cessna Citation XLS - Engines

    Page 1

  • ENGINE OIL SYSTEM SCHEMATIC

    Figure 2-3

    Cessna Citation XLS - Engines

    Page 1

  • THRUST REVERSER SYSTEMDESCRIPTION AND OPERATIONThe thrust reversers are of the external target type employing two vertically oriented doors or

    buckets, which, when deployed, direct exhaust gases forward to provide a deceleration force for

    ground braking. When stowed, the reversers fair into external airplane contours to form the aft

    portion of the nacelle. The reversers are mounted to the engine fan nozzle through an aluminum

    support casting and four interconnecting links per door.

    NORMAL OPERATIONThe reverser system is designed for two-position operation: stowed during takeoff and flight and

    deployed during landing ground roll. The reversers are activated by pilot operation of the thrust

    reverser throttle levers and deployed by hydraulic pressure supplied by an engine-driven pump and

    directed to the drive actuators. The actuators are connected to a slider mechanism which is in turn

    connected to the reverser doors by a four-bar linkage system. The system, by design, incorporates

    an overcenter feature in the linkage which locks the reverser in the stowed position.

    Hydraulic actuators are mounted to the support casting on each side of the reverser. The airplane

    hydraulic system provides pressure to these actuators which in turn operate the linkage system

    along a sliding track in the support casting to deploy and stow the reversers.

    Control of the individual thrust reverser is through the reverse thrust lever mounted on each of the

    engine throttles. The reversers can only be deployed when the primary throttle levers are in the idle

    thrust position and the airplane is on the ground as sensed by either of the main gear squat switches.

    The reverse thrust lever also controls engine thrust during reverse thrust operation.

    An automatic system is incorporated in the installation to reduce engine power approximately to idle

    if an inadvertent deployment, or stowage, of the thrust reverser should occur. In the event of an

    inadvertent thrust reverser deployment, an automatic throttle retarding device will bring the throttle to

    approximately idle thrust depending on the amount of throttle friction that has been applied. After this

    device has activated, the throttle lever can be advanced resulting in corresponding reverse thrust.

    Cessna Citation XLS - Engines

    Page 1

  • WARNING

    • DO NOT USE THROTTLE FRICTION OR MANUALLY RESTRAIN THETHROTTLE LEVERS DURING TAKEOFF. SHOULD AN INADVERTENTTHRUST REVERSER DEPLOYMENT OCCUR, THIS COULD RESULT INA DANGEROUS ASYMMETRICAL THRUST CONDITION.

    • SHOULD AN INADVERTENT THRUST REVERSER DEPLOYMENTOCCUR, THE PILOT MUST ENSURE THAT THE THROTTLE LEVER ISIN THE IDLE POSITION.

    Moving the reverse thrust lever from the STOWED to the IDLE REVERSE position actuates the

    deploy cycle. This electrically opens the isolation valve, moves the reverser control to deploy and

    pressurizes the airplane hydraulic system. The isolation valve allows the airplane hydraulic system to

    pressurize the thrust reverser system. The amber ARM light indicates hydraulic pressure to the

    reverser control valve as sensed by a pressure switch.

    During thrust reverser deployment, the initial movement of the actuators activates the unlocked

    switches. Either switch will cause the amber UNLOCK light to illuminate. Further movement of the

    actuator unlocks the reverser through the overcenter linkage. The remaining travel of the actuators

    deploys the reverser doors.

    At full deployment of the reverser, the deploy switch is activated which in turn illuminates the white

    DEPLOY light and unlocks the pedestal-mounted throttle lock-out cam. The purpose of the lock-out

    cam is to prevent increasing engine thrust, once reverser deployment has been selected, until the

    reversers have fully deployed.

    Three reverser indicator lights for each reverser are mounted on the cockpit glare shield for

    monitoring reverse functions: ARM, UNLOCK and DEPLOY.

    NOTEThe DEPLOY light shall illuminate in less than 1.5 seconds after the hydraulic

    UNLOCK light illuminates. An erroneous sequencing or a delay in the illumination of

    the thrust reverser lights indicates a failure in the thrust reverser system. Either or

    both conditions requires a maintenance check.

    WARNING

    DO NOT ATTEMPT TO FLY THE AIRPLANE IF THE THRUST REVERSERPREFLIGHT CHECK IS UNSUCCESSFUL.

    Cessna Citation XLS - Engines

    Page 1

  • As previously mentioned, either of the landing gear squat switches must be activated to complete the

    electrical circuit necessary to initiate deployment of the thrust reversers.

    The thrust reverser lever(s) should not be placed in the idle reverse detent position in flight since a

    single failure of either squat switch could permit deployment of the thrust reverser(s). If the thrust

    reverser lever is placed in the idle reverse detent position while airborne, the airplane MASTER

    WARNING light will flash along with illumination of the ARM and HYD PRESS annunciator lights. A

    MASTER WARNING light, when thrust reversers are moved to deploy on the ground, means that

    neither landing gear squat switch has activated. To ensure actuation of the squat switches and to

    eliminate any delay in the deployment of the thrust reversers, it is recommended that the speed

    brakes be extended immediately following touchdown.

    After deployment, power may be increased by moving the thrust reverser throttle levers aft for

    maximum reverse thrust. Thrust reverser throttle stops are set to give approximately 75% of takeoff

    thrust. These stops will allow the pilot to keep his/her attention on the landing rollout instead of

    diverting attention to the reverse power settings.

    For increased aerodynamic drag on landing roll, it is suggested that the thrust reversers remain in

    the deployed idle reverse power position after reverse thrust power has been terminated at 60 KIAS

    unless loose pavement, dirt or gravel is present on the runway. Idle reverse thrust is capable of

    causing ingestion of small grit at very low ground speed.

    To stow the thrust reversers, move the reverse thrust lever through the idle reverse detent to the

    stow position. This actuates a switch in the pedestal which moves the thrust reverser control valve to

    the stow position. Hydraulic pressure is directed by the valve to the two actuators in the reverser

    which move the thrust reverser doors to the stowed position. Initial movement of the linkage toward

    the stowed position deactivates the deploy switch extinguishing the DEPLOY light. As each actuator

    moves to the fully stowed and locked position, they deactivate a thrust reverser unlocked switch.

    When both switches in a reverser have been deactivated, the UNLOCK light is extinguished, the

    airplane hydraulic system is depressurized and the affected thrust reverser isolation valve closes.

    This puts the ARM light out as the pressure in the line downstream of the isolation valve drops.

    Cessna Citation XLS - Engines

    Page 1

  • The thrust reversers are not to be used during touch and go landings. A full stop landing must be

    made once reverse thrust has been selected. Less distance is required to stop, even on a slick

    runway, once the reversers have been deployed, than is required to restow the reversers and takeoff.

    Landings with a crosswind component of 24 knots at 10 meters above runway were demonstrated.

    Adequate control of the airplane was maintained during and after thrust reverser deployment. Single-

    engine reversing has been demonstrated during normal landings and is easily controllable.

    EMERGENCY STOW OPERATIONAn emergency stow switch for each thrust reverser is located on the cockpit glare shield and will

    provide the same stow sequence (using the alternate 28 volt thrust reverser power source) as the

    thrust reverser throttle levers, in the event of a failure of the pedestal-mounted deploy and stow

    switch, or of the respective 28 volt direct current (VDC) bus.

    Each emergency stow switch receives its electrical power through the opposite thrust reverser circuit

    breaker. The emergency stow function can be checked on the ground by deploying the reversers

    normally and then actuating each emergency stow switch. The DEPLOY and UNLOCK lights shall

    extinguish. The ARM and HYD PRESS lights remain illuminated. Return the thrust reverser lever to

    stowed position, then turn each emergency stow switch off. All lights shall be extinguished.

    WARNING

    DO NOT ATTEMPT TO FLY THE AIRPLANE IF THE THRUST REVERSERPREFLIGHT CHECK IS UNSUCCESSFUL.

    THRUST REVERSER STOW SWITCHES/LIGHTS

    Figure 2-4

    Cessna Citation XLS - Engines

    Page 1

  • FIRE PROTECTIONEngine fire detection consists of a closed-loop sensing system and detector control unit which

    illuminates the respective red ENGINE FIRE warning light on the cockpit glare shield if a fire or

    overheat condition is present. The warning light, under a transparent, spring-loaded guard, also

    serves as a firewall shutoff switch.

    Lifting the guard and depressing the warning light simultaneously closes the respective firewall fuel

    and hydraulic valves, de-energizes the starter/generator and arms the two freon extinguishing

    bottles. Firewall shutoff and extinguisher arming are indicated by illumination of the respective LO

    FUEL PRESS, HYD PRESS, F/W SHUTOFF and GEN OFF annunciator panel lights and both white

    BOTTLE ARMED lights.

    Once armed, either bottle may be discharged to the selected engine by pushing the BOTTLE

    ARMED light. The light will go out as the light is pushed. System plumbing is such that both bottles

    can be directed to the same engine if necessary.

    Each fire extinguisher bottle is equipped with a thermally compensated pressure switch. If the

    pressure in either bottle decreases below the minimum level demonstrated for adequate fire

    extinguishing, an amber FIRE EXT BOTL LOW annunciator on the annunciator panel will illuminate.

    Function of the lights and continuity of the sensor and detector control units is checked by placing the

    rotary TEST selector in the FIRE WARN position and observing illumination of both red lights.

    Depressing either fire light will then illuminate both BOTTLE ARMED lights.

    All test, detection and extinguishing features are electrically powered from the main Direct Current

    (DC) buses requiring either external power, the battery switch in BATT, or a generator on the line for

    operation.

    FIRE DETECTION INDICATING LIGHTS

    Figure 2-5

    Cessna Citation XLS - Engines

    Page 1

  • Cessna Citation XLS - Engines

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