Microsoft Word - 2nd TK78V7630A_CX-9_RES_US_inst.docINSTALLATION INSTRUCTIONS
Thank you for purchasing a genuine Mazda accessory. Before removal and installation, be sure to thoroughly read these instructions. Please read the contents of this booklet in order to properly install and use the Remote engine start. Your safety depends on it. Keep these instructions with your vehicle records for future reference.
There are several WARNING and CAUTION sections in this booklet concerning safely when installing or removing the Remote engine start. Always read and follow them in order to prevent injuries, accidents, and possible damage to the vehicle.
WARNING: Indicates a situation in which serious injury or death could result if the warning is ignored.
CAUTION: Indicates a situation in which bodily injury or damage to the vehicle could result if the caution is ignored.
For areas indicating the tightening torque in this instruction manual, tighten to the specified torque using a torque wrench. For areas in which the tightening torque is indicated inside parentheses ( ), the tightening torque is indicated as a reference value, however tightening using a torque wrench is not necessary.
Do not modify the Remote engine start. Do not install the Remote engine start in any way other than described in the following instructions. If in any doubt, please ask your Mazda dealer to install the accessory in order to prevent errors in
installation. If you have any questions about the use of the accessory, ask your Mazda dealer for proper advice
before using it. Mazda and its suppliers are not responsible for injuries, accidents, and damage to persons and property
that arise from the failure of the dealer or installer to follow these instructions. To ensure safety and reliability of the work, installation, removal and disposal work must carried out by
an Authorized Mazda Dealership. Be careful not to lose removed parts, and be sure that they are kept free from scratches, grease or
other dirt.
PART NAME: Remote engine start VEHICLE: MAZDA CX-9 PART NUMBER: C960 V7 620 (CONTOROLLER KIT)
TK78 V7 630A (HARNESS KIT) KD53 V7 629A (Hood Switch)
To the dealer Please turn over these instructions to the customer after installation. To the customer Keep these instructions after installation. The instructions may be necessary
for installing other optional parts or removal of this accessory. Should the vehicle or this accessory be resold, always leave these instructions
with it for the next owner. When the remote engine start is removed, clear the remote engine start
information programmed to the vehicle by following the clearing procedure for the advanced key in the workshop manual. In addition, after clearing, the advanced key has to be programmed again.
WARNING
NOTE
(Sold separately) Hood switch (Only for vehicle without theft-deterrent or without i-ELOOP system)
RES ECU
CONTOROLLER KIT (Part No. C960 V7 620)
Part Part name Qty. Part Part name Qty. Part Part name Qty.
Remote Start Transmitter C960 V7 621
1
HARNESS KIT (Part No. TK78 V7 630A)
Part Part name Qty. Part Part name Qty. Part Part name Qty.
Harness 1
1
1
Hood Switch (Part No. KD53 V7 629A) Part Part name Qty. Part Part name Qty.
Hood switch 1
Screw 1
Verify that the kit includes all the following parts and that the parts are not dirty, scratched, or damaged. Note
(Sold separately) * The following parts are also necessary for installation.
Parts marked with a star mark are only used on vehicles without theft-deterrent or without i-ELOOP system.
These parts are not necessary for vehicles with the theft-deterrent or with i-ELOOP system because the hood switch is already equipped.
Note
4
REQUIRED TOOLS Socket wrench Torque wrench Tape-wrapped flathead screwdriver Nipper Pliers Scale Electrical vinyl tape Soft clean cloth Mat IPA (Isopropyl alcohol) Primer (3M Promoter-4298)
WARNING
When the negative battery is connected during operation, may cause electric shock or other personal injuries. Disconnect the negative cable before /installation.
Before performing any work, park the vehicle on level ground, apply the parking brake securely, and then block the wheels.
When connecting/dis- connecting connectors, grasp the connectors, not the wires. Otherwise a short, and an accident from poor contact or fire may occur.
Make sure the connector is securely pressed in until a click sound is heard. Otherwise, a fire or other accident may occur due to an open circuit or poor contact.
Secure the harness with the band (part included) so it doesn’t dangle. If not, it may cause a short, accident, or fire.
Do not pull the harness with excessive force. Doing so can cause a breakage or a short-related accident, as well as an electrical short or fire.
CAUTION
When the negative battery is connected during operation, may cause electric shock or other personal injuries. Disconnect the negative cable before /installation.
When the negative battery cable is removed, the initial value or memory for the power windows, clock, i-stop, steering angle sensor reference point will be cleared. Perform re-initialization.
Using improper tools may cause damage and/or broken parts. Use the correct tool for the job.
Excessive length of tie wrap may interfere with other parts and cause damage.
Put the removed parts and the parts in the kit on the protective sheet to prevent scratches.
Wrap protective tape around screwdrivers and fastener remover tools to prevent scratching the vehicle.
If there is dust, dirt or grease on the adhesion surface, the adhesive strength of the double-sided adhesive tape will splotch and adhesive power of the tape will be reduced. Wash and degrease the surface of the adhesion area before applying the double-sided adhesive tape. Be sure to wash interior and exterior parts using IPA (isopropyl alcohol).
When plastic (such as material or unpainted part) is attached to the application surface, surface treatment using a primer is required to improve the adhesive strength of the installation. When performing surface treatment using a primer, mask so that areas other than the adhesive side of the double-sided adhesive tape are not coated. After applying a primer, let the primer dry for 1 minute or more.
If tape or a mount base is re-adhered, the adhesive strength will be weakened. Before adhering, accurately determine the adhesion position.
To assure sufficient adhesiveness of the double-sided adhesive tape, press the adhesive surface of the tape to the adhesion surface evenly. In particular, press sufficiently at the ends of the double-sided adhesive tape where the adhesion surface is curved.
Advice
Refer to the Workshop Manual for removal and installation of vehicle parts.
2BEFORE INSTALLATION
Branch connection procedure using electro tap
1. Completely insert the vehicle wiring harness, which is to be
connected, into the guide groove. 2. Completely insert the accessory part wiring harness into the
guide groove.
3. Firmly press the electro tap terminal using pliers.
4. Fold the electro tap and firmly press it using pliers until it
locks.
3CONNECTION USING ELECTRO-TAP
Firmly engage the lock part until a click sound is heard. CAUTION
Electro tap Accessory part wiring harness
Firmly press using pliers
Insert to empty terminal
7
Negative battery cable disconnection 1. Set the selector lever to the P position.
(AT vehicles only)
tape around it to insulate.
Tightening torque : 4.0-6.0 Nm
# Parts [1] to [5] are only for vehicles without theft-deterrent or with i-ELOOP system
[1] Seal board upper removal 1. Remove the fasteners.
2. Remove the seal board upper.
5PART REMOVAL
Be careful not to damage or lose any parts removed from the vehicle since they will be reused.
CAUTION
When removing/installing the parts, park the vehicle on level ground and apply the side brake securely. Be sure to turn the ignition switch off, otherwise the vehicle can move, causing personal injury or vehicle damage.
WARNING
If the negative battery cable is connected while performing the work, it may cause electrocution or other personal injuries. Disconnect the negative battery cable before removal/installation.
WARNING
8
[2] Hood latch protector removal 1. Insert a tape-wrapped flathead screwdriver into the
position shown in the figure.
2. Move the tape-wrapped flathead screwdriver in the
direction of arrow (1) shown in the figure to press
the hood latch protector tab, and lift the tab up in
the direction of arrow (2) and detach its tab from the
hood latch.
3. Detach all the hood latch protector tabs from the
hood latch and remove the hood latch protector.
[3] Bolt removal 1. Remove the fresh air duct bolts.
Bolt tightening torque : 8.0 - 10.0 Nm
[4] Screws and fastener removal 1. Remove the screws and fastener.
Hood latch protector
9
[5] Relay and fuse block upper cover removal 1. While pressing the relay and fuse block upper cover
hook in the direction of the arrow (1) shown in the
figure, lift up the relay and fuse block upper cover in
the direction of the arrow (2) to detach the relay
and fuse block upper cover hook from the relay and
fuse block middle cover tab.
2. Remove the relay and fuse block upper cover.
Passenger-side front scuff plate removal 1. Hold area A shown in the figure, open the front
scuff plate in the direction of arrow (1), move it in
the direction of arrow (2), and detach tab A of the
front scuff plate from the front side trim.
2. Hold the shaded area shown in the figure, move the
front scuff plate in the direction of arrow, and
detach tab of the front scuff plate from the front side
trim.
Tab
(1)
(2)
Hook
Front scuff plateFront side trim
Area A
10
3. Hold the shaded area shown in the figure, move the
front scuff plate in the direction of the arrow in the
order of (1), (2) and remove it while detaching clips
from the inner panel, and pull out the pins.
4. Hold part A shown in the figure, open the front scuff
plate in the direction of arrow (1), move it in the
direction of arrow (2), and detach tab A of the front
scuff plate from the B-pillar lower trim.
5. Hold the shaded area shown in the figure, move the
front scuff plate in the direction of arrow (3), and
detach tab B of the front scuff plate from the B-pillar
lower trim.
Vehicle front
Front scuff plate
11
Passenger-side front side trim removal 1. Partially peel back the seaming welt.
2. Remove the cap nut.
3. Pull the front side trim out of the stud bolt.
4. Hold the shaded area shown in the figure, move the
front side trim in the direction of the arrow, and
detach the clip.
Seaming welt
Vehicle front
Cap nut
12
Dashboard under cover removal 1. With the end of the hook pressed out in the
direction of arrow (1) shown in the figure, move the
dashboard panel under cover in the direction of
arrow (2) and detach the hooks and pins.
2. Move the dashboard under cover in the direction of
arrow (3) shown in the figure and remove it while
releasing the guide. Glove compartment removal 1. Open the glove compartment.
2. Pull the stay damper in the direction of the arrow
shown in the figure and remove the hook.
3. Push the glove compartment end in the direction of
the arrow and remove the hooks.
When detaching the hooks and pins, if the dashboard under cover is moved downward forcefully, the guide may be damaged. Be careful not to damage the guide when detaching the hooks and pins.
CAUTION
Vehicle front
If the glove compartment is closed without being joined to the stay damper, the stay damper may be damaged. Verify that the stay damper is joined to the glove compartment before closing the glove compartment.
CAUTION
4. Pull down the glove compartment in the direction of
the arrow (1).
5. Pull the glove compartment in the direction of the
arrow (2) and remove it while detaching hooks.
Passenger-side A-pillar trim removal 1. Partially peel back the seaming welt.
2. Grasp the shaded areas shown in the figure, and
pull the A-pillar trim in the direction of the arrow
while detaching clip A, clips B.
Hook
Hook
3. Cut the lead wire connecting clip A and grommet
using a nipper.
4. Pull the A-pillar trim in the direction of the arrow
shown in the figure while detaching the guides.
5. Move the hook in the direction of arrow shown in
the figure using a tape-wrapped flathead
screwdriver and detach it from the front pillar inner
panel.
6. Move the hook in the direction of arrow (1) shown in
the figure using a tape-wrapped flathead
screwdriver and detach it from the front pillar inner
panel.
7. Remove the grommet in the direction of the arrow
(2) shown in the figure.
Do not reuse the cut A-pillar clip. When
reinstalling the A-pillar trim, use the A-pillar clip included with this kit.
CAUTION
15
Place the tightening part of the tie wrap (Black) downward and secure. Otherwise, it may not be possible to re-install the seat plate.
Tightening partTightening part
1. Install the hood switch to the hood latch and secure it
using the supplied screw.
2. Install tie wrap (Black) to the mount bases and
temporarily tighten the hood switch harness at two
locations.
3. Peel back the tape backings on the back of the
mount bases and affix the mount bases on the upper
shroud member at two locations with the hood switch
harness routed as shown in the figure.
4. Route the hood switch harness between the grille
bracket and the upper shroud member.
6. HOOD SWITCH INSTALLATION
This procedure is not necessary for vehicles with the theft deterrent or with i-ELOOP system because the hood switch is already installed.
Note
CAUTION
Do not tighten the tie wrap (Black) so much that the hood switch harness cannot move.
CAUTION
Do not let hood switch harness make contact with bolt
Bolt
5. Apply the mount base to the shroud panel and
secure the hood switch harness with a tie wrap
(Black).
wiring harness and secure it using a tie wrap (Black)
at 1 location.
wiring harness and secure it using a tie wrap (Black)
at 2 location.
Hood switch harness
Vehicle front
pin connector (terminal N).
shown in figure
the vehicle wiring harness 12 pin connector (terminal
B (Black/White)) using an electro tap, and wrap the
electro tap using electrical vinyl tape.
When connecting a terminal to a connector, always refer to the following <Terminal insertion procedure>.
Connect the harness terminal to the specified signal line because a system or vehicle malfunction may occur if it is connected incorrectly.
CAUTION
Insert hood switch harness (White) terminal to empty terminal N.
[ Vehicle wiring harness 18 pin connector ] (Connector viewed from wiring harness side)
Vehicle wiring harness 18 pin connector
Insert terminal
Vehicle front
Connect the electro tap to the specified signal line because a system or vehicle malfunction may occur if it is connected incorrectly.
For branch connection procedure using electro tap, refer to [3. CONNECTION USING ELECTRO TAP] on page 5.
CAUTION
TerminalB (Black/White) Hood switch harness (Black)
[ Vehicle wiring harness 12 pin connector ] (Connector viewed from wiring harness side)
Electro tap and electrical vinyl tape
Hood switch harness (Black)
B
N
18
wiring harness and secure it using a tie wrap (Black)
at 1 location.
double-sided adhesive tape.
Hood switch harness
Vehicle wiring harness
Double-sided adhesive tape
RES ECU
Always apply the double-sided adhesive tape to the underside of the control unit. (opposite to side on which label is adhered)
Use 3M Promoter-4298 for primer. When degreasing using primer, only apply primer
to the degreased area to prevent other parts from becoming discolored.
After degreasing using primer, let it dry for 1 min. or more.
Affix double-sided adhesive tape firmly.
CAUTION
RES ECU.
RES ECU installation position
Secure the antenna harness to the
vehicle wiring harness using tie wraps (White).
Tie wraps (White) 5P
Vehicle front
To
When securing the antenna harness to the vehicle wiring harness, do not secure them with the sunroof drain hose using a tie wrap (white) [Vehicles with sunroof only].
CAUTION
20
Connect the harness to the vehicle wiring harness.
Secure the harness to the vehicle wiring harness and dashboard member using a
tie wraps (White).
Secure the antenna harness and harness to the vehicle wiring harness using a
tie wrap (White).
Fold back the harness
Antenna harness
21
Connect the antenna harness and harness to the RES ECU.
Pass the tie wrap (White) through the RES ECU hole and secure the
antenna harness to the RES ECU at one point.
Bundle the antenna harness and harness together at one point with a
tie wrap (White).
Secure the harness (GND wire) to the vehicle wiring harness using a tie wraps (White).
Bundle the excess length of the antenna harness, and secure it together with the harness to the
vehicle wiring harness using a tie wrap (White) at one point.
Vehicle front
Harness 12 pin connector
Tie wraps (White) 4P
22
1. Register the controller (= RES ECU) with reference to the attached sheets "GENUINE REMOTE ENGINE
STARTParts No. C960 V7 620Registration Procedure Of the Controller".
2. Perform the Engine start operation with the remote control, and verify the vehicle engine is started.
3. If Steps 1 to 2 cannot be completed successfully, refer to the "Troubleshooting manual" issued by Mazda.
The troubleshooting manual is posted on the site for servicing personnel.
9OPERATION CHECK