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GeoLite the first geo-mortar for monolithic concrete...

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Breaking news! GeoLite ® is here GeoLite ® : the first geo-mortar for monolithic concrete repair Global Breakthrough The technical and performance limits of popular cement and chemical-additive based mortars and the complex, layered systems used to repair concrete are a thing of the past, now that GeoLite ® , the revolutionary, eco-friendly, mineral geo-mortar, can passivate, repair, finish and protect deteriorated concrete in a single solution. Result: naturally stable repairs which crystallize with the concrete to form a monolithic element with a durability akin to mineral rock.
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Page 1: GeoLite the first geo-mortar for monolithic concrete repairproducts.kerakoll.com/gestione/immagini/img_prodotti/album_Geolite... · GeoLite®: the first geo-mortar for monolithic

Breaking news! GeoLite® is here

GeoLite®: the first geo-mortar for monolithic concrete repair

Global

Breakthrough

The technical and performance limits of popular cement and chemical-additive based mortars and the complex, layered systems used to repair concrete are a thing of the past, now that GeoLite®, the revolutionary, eco-friendly, mineral

geo-mortar, can passivate, repair, finish and protect deteriorated concrete in a single solution. Result: naturally stable repairs which crystallize with the concrete to form a monolithic element with a durability akin to mineral rock.

Page 2: GeoLite the first geo-mortar for monolithic concrete repairproducts.kerakoll.com/gestione/immagini/img_prodotti/album_Geolite... · GeoLite®: the first geo-mortar for monolithic

What is GeoLite®?

GEOLITE® IS THE DEFINITIVE SOLUTION TO REPAIRING CRACKS AND DEBONDING ONCE AND FOR ALL

Even though cement is the most widely used hydraulic binder in the world, concrete mixtures have many intrinsic weaknesses. One of these is drying shrinkage, which is responsible for almost all cracks in concrete structures.For the past thirty years, weak points in cementitious mortars have been fixed by applying large amounts of cement, petrochemical-based polymers and organic substances; this kind of solution creates modified cement-based mortars containing organic polymers which together constitute highly complex systems. This is because each constituent substance can potentially change the properties of the other organic materials, which are stable in the laboratory, but often critical in the varying conditions at the building site.

With GeoLite® Kerakoll has changed the way concrete is restored by introducing a new natural geo-binder with high dimensional stability that can be used to formulate geo-mortars with reduced cement content and almost no petrochemical additives.

GeoLite® Natural Concrete is the new range of mineral geo-mortars resulting from Kerakoll’s research into innovative GreenBuilding materials for use in the eco-friendly restoration of concrete.

GeoLite® Natural Concrete means innovative mineral products that are easy to apply, and which provide the definitive solution to the limits of traditional cement-based, modified-polymer mortars.GeoLite® repairs concrete guaranteeing a monolithic repair with a high level of natural dimensional stability, and the same kind of durability as mineral rock, in line with Kerakoll® GreenBuilding standards.

GEOLITE® NATURAL CONCRETE: NATURALLY STABLE AND AS HARD-WEARING OVER TIME AS ROCK

The groundbreaking formulation in GeoLite® is the result of the groundbreaking research carried out in Kerakoll laboratories, bringing the world its first ever eco-friendly, aluminate-silicate geo-binder.

The chemical nature and micro-structure of the matrix obtained from the crystallization of the Kerakoll geo-binder give the geo-mortars a high level of natural dimensional stability meaning no more shrinkage or cracking.Kerakoll’s new geo-binder can be used to make geo-mortars without having to rely on massive doses of both Portland cement and petrochemical polymers. The geo-mortars are similar to natural rock both because they are formed almost exclusively from inorganic materials and because, after hardening by crystallization, they contain a monomeric unit that repeats to give a structure similar to mineral rock. This is why they have been designated GEO.In a naturally stable geo-synthesis process, GeoLite® crystallizes into a monolithic element with the same kind of durability as mineral rock.

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KERAKOLL’S GROUNDBREAKING NEW GEOLEGANTE® (GEO-BINDER)Kerakoll has broken new ground by developing an eco-friendly, geo-binder with very low CO2 emissions, greater resistance to chemical agents and improved mechanical properties even in extreme conditions.The truly innovative feature of Kerakoll’s geo-binder is its naturally high level of dimensional stability, giving it a shrinkage value of almost zero compared to Portland cement.The new Kerakoll geo-binder can be used to make geo-mortars to replace concrete mortars produced using Portland cement and petrochemical additives.

ZIRCONIA CRISTALLINA® (CRYSTALLINE ZIRCONIUM)The eco-friendly crystalline zirconium used in GeoLite® further improves mechanical resistance, and flexural and breaking strength even more, but most importantly, it stabilizes the crystallization process of the patch layer in the structure under repair.Another extremely important property is that the macro-structure of the crystalline zirconium does not alter when the geo-binder hardens, thereby stabilizing the geo-synthesis of GeoLite® and making sure that crystallization occurs without alteration.

EXTRA-FINE INERT MINERALS (0 – 0.5 mm)Another groundbreaking feature of GeoLite® are the extra-fine inert materials used for the first time to develop a class R4 concrete restoration mortar.The grain size of just 0 – 0.5 mm combined with the natural dimensional stability of Kerakoll’s geo-binder means that only GeoLite® can provide barrier protection for reinforcing bars, doing away with the need to apply active passivating coatings.The quality and careful selection of only the best extra-fine inert material mixes assures repairs of a previously unachievable level of compactness and monolithic quality that only GeoLite® can provide.

GeoLite®: mineral elements only to guarantee rock-like durability

China Clay and Natural Bauxites

Silicates and amorphous Aluminates

GeoLegante® Kerakoll

Kilning

Grinding

Zirconia Cristallina®

Inert fine silicates Micronized clinker

+ water

Mineral, monolithic Restoration

Geo-synthesis

Alkaline Mineral Salts

Zirconia Cristallina® (Crystalline zirconium)

Fine Siliceous Sand (grain size 0 – 0.5 mm)

Quartz Sand (grain size 0 – 0.4 mm)Micronized Pure White

Carrara Marble Carbonate (grain size 0 – 0.3 mm)

Kerakoll Geolegante® (geo-binder)

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In reinforced concrete, carbonation causes the reinforcing steel to corrode, which is one of the main causes of wider concrete deterioration. Corrosion causes two things to happen:- the first and most dangerous thing is the

diminishing rod section;- the second thing is spalling (cracking, pitting

and breaking of the concrete cover).The separation of the concrete cover leaves the reinforcing steel wide open to attack from the elements, speeding up the deterioration process.

POLYMER-CEMENT MORTAR: THE LIMITS OF LAYERED REPAIRS

In the layered repairs introduced in the 1980s, a variety of materials are applied in layers to protect the reinforcing bars. The materials are selected to be progressively more protective with a lower elastic modulus than the previous layer in order to counter the impaired performance (technical and chemical). The performance of the layered repair depends to a large extent on the various conditions at the building site, which can compromise the overall effectiveness: inevitably the layered repair continues to be the weakest point in the concrete structure.

Sick concrete

4

1st LAYER – Passivating mortar applied to reinforcing steel- Difficult to apply and poor passivation (corrosion protection) of the back of the reinforcing bars- The subsequent repair mortar does not adhere well if the setting time for the corrosion protection

product is not observed- This negates the mechanical anchor effect guaranteed by the ribbing on the reinforcing bars, reducing

the bond with the subsequent restoration mortar to chemical adhesion only.

2nd LAYER – Repair mortar- An additional preventive additive is still recommended for some old polymer-cement mortars to reduce

drying shrinkage. These chemical additives can stop shrinkage to a certain extent, but they also drastically lower mechanical resistance and limit the performance of the mortars

- Large-grain (3mm) polymer-cement mortars are normally used, which brings two key issues:1 - It is impossible to fully cover the rear of the reinforcing bars, leaving pockets which could make

the repair less effective2 - The layer must be more than 1 cm thick to prevent any risk of cracking and debonding of the

patch layer- Modified-polymer cementitious mortars contain large amounts of Portland cement, petrochemical-based

polymers and organic substances; this makes the resulting system a highly complex one that is less able to withstand building site conditions, not to mention the greater environmental impact and higher VOC emissions.

3rd LAYER – Protective finishing- This layer is extremely sensitive to the weather conditions at the building site, meaning it may lose its

mechanical and chemical/physical properties when not maintained correctly, if the layer is too thin or if the underlying substrate has not been prepared properly (patch sections and old concrete)

- If a high thickness is used inappropriately for specific requirements at the building site (joints, uneven surfaces, casting defects), the fine finishing mortar may crack all over and no longer protect the concrete structure.

4th LAYER – Elastomeric acrylic paint coating- When applied as an elastic, film-forming layer to decorate cracked surfaces or to repair defects in the previous layers of layered repairs,

this particular layer may lose its elasticity and hence its protective properties after just a few years- The very low degree of breathability means vapour cannot move freely which increases the risk of bubbles forming as well as

efflorescences, and frequent cracking which reduce the duration of the repair.

1

2

3

4

How does GeoLite® work?

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Passivates 1

Corrects3

GeoLite® provides perfect barrier protection of reinforcing bars thanks to the exclusive rheology and extra-fine grain size, doing away with the need for the protective polymer-cement coatings currently used.The non-standard reserve basicity of Kerakoll’s new geo-binder gives the steel very high electrochemical passivating values, and thus fully certified oxidation-protection of the reinforcing bars, the first ever of its kind.

GeoLite® MicroSilicato is the natural GeoLite® decorative product: the geo-active silicate micro-particles penetrate into the micro pores and crystallize to create a single body and guarantee the monolithic continuity of the entire repair.GeoLite® MicroSilicato assures greater protection and the continuous breathability of the repair, as well as a finish of a much finer quality and superior to the finish achievable with standard concrete coatings.

Protects4

Reconstructs2

The crystalline mineral matrix of GeoLite® which, by nature and morphology, is the same as natural rock, gives geo-mortars a high level of natural dimensional stability allowing you to rebuild and restore the monolithic properties of the original structure. The mechanical properties (class R4) and shrink-free nature of GeoLite® certify it for use in any type of project, no matter how rigid the concrete is in the original structure. Indeed, GeoLite® overcomes the issue of having to adapt the elastic modulus of the mortar to both the nature of the existing concrete and type of repair, simplifying once and for all the restoration of concrete structures.

Monolithic repairs done using GeoLite® withstand attach from CO2 and protect the concrete long-term from the penetration of meteoric water and aggressive substances. The fully crystallized monolithic repair is no longer the weakest part of the structure and retains the same durability as mineral rock over time.

Decorates by crystallization 5

The huge challenge that Kerakoll engineers managed to overcome with GeoLite® was to develop an extra-fine geo-mortar which as well as creating a protective passive barrier for the steel reinforcing bars and restoring the monolithic properties of the structure, also had a much more attractive finish than standard finishing products.Indeed, GeoLite® can be applied with a trowel and immediately sponged to give the monolithic repair a surprisingly high-quality finish.GeoLite® is also ideal for correcting the surfaces of concrete elements that don’t need to be reconstructed centimetre-by-centimetre.

GeoLite® the first ever crystallization-based monolithic restoration product for concrete: passivates, reconstructs, corrects imperfections and protects

Page 6: GeoLite the first geo-mortar for monolithic concrete repairproducts.kerakoll.com/gestione/immagini/img_prodotti/album_Geolite... · GeoLite®: the first geo-mortar for monolithic

EN 1504-compliant GeoLite®

EN 1504

ECO-FRIENDLY, MONOLITHIC RESTORATION

Barrier protection of reinforcing bars

Structural restoration and anchoring mortars Finishing and protective

coating

EN 1504-3 EN 1504-6

EN 1504-7 EN 1504-2(C)

GeoLite®: three different quality marks, three times as safe

GEOLITE®: R4 STRUCTURAL CLASS SAFETY GUARANTEED, WHATEVER THE CONDITIONS

EN 1504 defines 4 classes of repair mortar: Non-structural mortars: Classes R1 and R2 are lower mechanical and physical resistance mortars, suitable for repairing concrete that does not contain reinforcement, or as a finishing mortar.Structural mortar: Classes R3 and R4 are high-performance mortars for use in reconstruction, structural repair and poured sleeve reinforcement in reinforced concrete.

European standard EN 1504-3 requires that only carbonation-resistant mortars can be used in

GEOLITE®: THE ONLY EN 1504-COMPLIANT MONOLITHIC REPAIR

National legislation dictates that all materials to be used in the maintenance, repair, strengthening and protection of existing reinforced concrete structures must be CE-marked in accordance with European regulation EN 1504.GeoLite® is the world’s first range of geo-mortars to obtain three different CE marks: - GeoLite® meets every requisite of EN 1504-7 (passivation of reinforcing bars), EN 1504-3 (structural repair) and EN 1504-2 (protection);- GeoLite® Magma meets every requisite of EN 1504-7 (passivation of reinforcing bars), EN 1504-3 (structural repair) and EN 1504-6 (anchoring of reinforcing bars).

Page 7: GeoLite the first geo-mortar for monolithic concrete repairproducts.kerakoll.com/gestione/immagini/img_prodotti/album_Geolite... · GeoLite®: the first geo-mortar for monolithic

R4DRY WAY TESTED

PCC

EN 1504-3

When exposed to the air and cured in a relatively dry environment (PCC - cured in a climatic chamber at 21 ± 2 °C and R.H. of 60 ± 10%), GeoLite® exceeds the performance limits set by EN 1504-3, Structural Class R4: this means it can be used to repair and strengthen reinforced concrete structures which in normal service are exposed to the air (front sections of balconies, pillars, beams, etc.)

R4WET WAY

TESTED

CC

EN 1504-3

When kept underwater for the duration of the curing process (CC - underwater curing at 21 ± 2 °C) GeoLite® exceeds the performance limits set in EN 1504-3, Structural Class R4: this means it can be used to repair and strengthen reinforced concrete structures which in normal service are underwater (channels, pools, tanks, etc.)

reinforced concrete repair. According to the standard, mortars classed as non-structural (R1, R2) do not have to be resistant to carbonation, making them unsuitable for reinforced concrete repair unless they themselves are protected with a surface coating of proven resistance to carbonation, as laid down in EN 1504-2 (principle 1-PI).

Class R4 mortars provide a higher degree of protection and durability than class R3 ones.Class 4 GeoLite® brings the ultimate level of performance whatever the conditions at the building site, as it has been tested in both CC and PCC conditions.

GEOLITE®: SIMPLIFIES REINFORCED CONCRETE REPAIR AND PROTECTION SPECIFICATIONS, ACCORDING TO EN 1504-9

GeoLite® can be used to carry out repairs based on the Principles and Methods for repair and protection laid down in European standard EN 1504-9.The monolithic nature of the repair guaranteed by GeoLite® makes the job of architects and engineers much simpler when it comes to drawing up specifications; this in turn guarantees the easier and more effective execution of the reinforced concrete maintenance job, in accordance with applicable regulations.

In particular, with GeoLite® the corrosion protection (passivation) of reinforcing steel is guaranteed (CA - Control of Anodic Areas), as well as protection from CO2 penetration (Carbonation Resistance: Passes – EN 1504-3) and the assurance that all work is consistent with the following principles: CR (Concrete Repair), SS (Structural Strengthening) and RP (Restoring Passivity). Moreover, since GeoLite® can also be used as a protective finishing coat, it meets the requirements of the Principles of Concrete Repair and Protection: MC (Moisture Control), PR (Physical Resistance) and IR (Increasing Resistivity).GeoLite® MicroSilicato completes the restoration solution based on GeoLite® and GeoLite® Magma, enabling you to repair concrete in accordance with IP (Ingress Protection) principles, as well as MC and IR.

MC2.2

METHODEN 1504-2

Moisture control

CR3.2

METHODEN 1504-3

Concrete restoration

CR3.1 - 3.3

METHODEN 1504-3

Concrete restoration

SS4.2 - 4.4

METHODEN 1504-3 / 6

Structural strengthening

PR5.1

METHODEN 1504-2

Increase physical resistance

RP7.1 - 7.2

METHODEN 1504-3

Preserve or restore corrosion protection (passivation)

IR8.2

METHODEN 1504-2

Increase resistance

CA11.2

METHODEN 1504-7

Control anodic areas

PASSESCARBONATIONRESISTANCE

EN 1504-3

Control carbonation

GEOLITE® geo-mortars GEOLITE® MicroSilicato

IR8.2

METHODEN 1504-2

Increase resistance

MC2.2

METHODEN 1504-2

Moisture control

PI1.3

METHODEN 1504-2

Ingress protection

Page 8: GeoLite the first geo-mortar for monolithic concrete repairproducts.kerakoll.com/gestione/immagini/img_prodotti/album_Geolite... · GeoLite®: the first geo-mortar for monolithic

GeoLite®: geo-mortar with setting times to suit the application

100

90

80

70

60

50

40

30

20

10

0 GeoLite® 70/30 50/50 30/70 GeoLite® 70/30 50/50 30/70 GeoLite®

40 10TYPE OF GEOLITE® MIXTURES

Sett

ing

time

(min

.)

GEOLITE® MIX SETTING TIME

start of setting (min.)end of setting (min.)

CHOOSE A SETTING TIME

70

60

50

40

30

20

10

0 100% 70/30 50/50 30/70 100% GeoLite® Magma GeoLite® Magma 20

GEOLITE® MAGMA MIXTURES

Sett

ing

time

(min

.)

GEOLITE® MAGMA and GEOLITE® MAGMA 20 MIX SETTING TIME

Kera

koll®

Gre

enLa

b da

ta

GEOLITE® FLUIDO

GEOLITE® TIXO

Extensive repairsMechanized applicationWarm climate

Local repairsManual applicationCold climate

60minutes 20

minutes

80minutes

40minutes

10minutes

R4WET WAY

TESTED

CC

EN 1504-3

R4DRY WAY TESTED

PCC

EN 1504-3

GEOLITE®: THE FIRST EVER RANGE OF R4 GEO-MORTARS WITH CUSTOMIZABLE SETTING TIMES

Kerakoll’s research team has developed 2 versions of the groundbreaking GeoLite® range: thixotropic with three mixable setting times (80, 40 and 10 minutes) and fluid with two setting times (60 and 20 minutes). GeoLite® adapts to the needs of the building site, with a setting time to suit the type of job and climatic conditions making sure you always get the workability you need without altering the technical properties of the product (Structural Class R4).Thanks to this extraordinary feature allowing you to fit the product to all requirements at the building site, with GeoLite® you are always guaranteed the best technical performance possible.

start of setting (min.)end of setting (min.)

Page 9: GeoLite the first geo-mortar for monolithic concrete repairproducts.kerakoll.com/gestione/immagini/img_prodotti/album_Geolite... · GeoLite®: the first geo-mortar for monolithic

GEOLITE® MICROSILICATO REGENERATES CONCRETE STRUCTURES BY CRYSTALLIZATION

Concrete is a compact material with pores and micro-pores which are invisible to the human eye. GeoLite® MicroSilicato is the revolutionary new geo-paint that contains geo-active silicate micro-particles which penetrate the pores in the concrete; interstitial crystallization then occurs with the cementitious matrix, sealing off the pores and protecting them from environmental chemical aggression.GeoLite® MicroSilicato protects concrete from carbonation and blocks the penetration of meteoric water, allowing the substrate to breath constantly through its own natural breathability, protecting but leaving micro-pores free to breath.When regenerated with GeoLite® MicroSilicato, concrete remains young and in perfect condition.

GEOLITE® PAINT COATING

GeoLite®: innovative, safe and eco-friendly technology

12

31 - Concrete that has become worn over time shows signs of surface

micro-cracking and crazing that are not visible to the naked eye.2 - The geo-active micro particles penetrate and crystallize within the concrete.3 - The geo-active micro particles heal and regenerate the concrete surface.

* Information sur le niveau d’émission de substances volatiles dans l’air intérieur, présentant un risque de toxicité par inhalation, sur une échelle de classe allant de A+ (très faibles émissions) à C (fortes émissions).

GEOLITE®: THE SAFEST GEO-MORTAR IN THE WORLD

GeoLite® also breaks new ground in the care shown for the environment and for human health. Tests carried out by the GreenLab Kerakoll research team confirm that there are practically no VOC (volatile organic compound) emissions from when the product is prepared at the building site to the hours and days after the repair work has been completed. GeoLite® ranks as one of the safest products for operator safety, as confirmed by the EC1–R Plus certificates issued by GEV, attesting and certifying that GeoLite® is one of the safest construction products in the world.

GeoLite® is also classed A+ according to the French Decree No. 2011-321 of the Ministry of Ecology, Sustainable Development, Transport and Housing, which measures emissions of volatile organic compounds (VOC).

LOW CO2 EMISSIONSReduces pollution given that the greenhouse gas emissions during its production are very low (181 g/kg CO2).

IAQ VOCGeoLite® is the first repair mortar with extra low volatile organic compound (VOC) emissions, ensuring better air quality.

LOCALLY-SOURCED MINERALSIt contains 67% natural local minerals, 36% of which come from recycled raw materials.

CAN BE RECYCLED AS INERT MATERIALOnce hardened, GeoLite® can be recycled as inert waste as it does not undergo any physical, chemical or biological transformation.

RATING SYSTEM ACCREDITED BY CERTIFICATION BODY SGS

GEOLITE® MAGMA GREENBUILDING RATING®

5

®

Regional Mineral ≥

60

%

Regional Mineral ≥

30

%

Recycled

≤ 250 g/ kg

IAQVOCIndoor Air Qualit

y

Low Emission

Recyclable

Natural mineral content

67%

Recycled mineral content

36%

CO2/kg emission

181 g

Very low VOC emissions

Can be recycled as

inert material

SGS certificateThe Swiss Certification Institution SGS certifies the measurement method used in Kerakoll’s environmental sustainability GreenBuilding Rating®.

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Layered system and technologically obsolete products, more than 4 products, 4 application steps, 6 days work

The outdated modified-polymer cementitious mortars that came into use in the 1980s are complex and difficult -to-apply systems, as well as being expensive and more sensitive to climatic conditions at the building site which can impair their performance

and durability. As a result, even today construction professionals are forced to prescribe repair jobs featuring the application of various layers of different materials which can lead to errors at the building site or the incomplete application of the system,

thereby compromising the overall effectiveness of the intervention.

GeoLite® on site

PASSIVATING MORTARApplication of anti-corrosion, two-component cementitious mortar to protect reinforcing bars

LARGE-GRAIN MORTARApplication of fibre-reinforced, modified-polymer mortar with controlled shrinkage to rebuild the concrete

FINE-GRAIN MORTARApplication of two-component cementitious mortar as a concrete finish layer

ELASTOMERIC PAINTApplication of protective, anti-cracking elastomeric paint coating

1 2 3 41st day 6th day2nd day 3rd day

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GEOLITE®

One application of the geo-mortar:- creates barrier protection of reinforcing bars- reconstructs and restores the concrete- smooths and levels the surface- protects from environmental attack

GEOLITE® MicroSilicatoGeo-paint that:- decorates and protects by crystallization- gives the repair monolithic continuity- assures constant breathability

GeoLite®: monolithic and eco-friendly repair of concrete, 2 mineral products, just 2 application steps, all done in just 5 hours

5 hours1 2

GeoLite® is a revolutionary, eco-friendly geo-mortar that guarantees monolithic repairs that withstand the passing of time.GeoLite® is the only product of its kind designed to make your job easier on site: with only one component, it can be mixed

with water; the extraordinary workability it possesses means setting times can be customised to suit the climate and conditions at the building site; concrete repair becomes a quick, easy and safe job.

INN

OVA

TIO

N

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GeoLite®

- Category: Inorganic mineral products - Class: Mineral geo-mortars for monolithic repair and for structural

strengthening of concrete - Rating: Eco 3

GREENBUILDING RATING®

• GEO-BINDER. Exclusive use of the innovative Kerakoll geo-binder with geo-polymer crystallisation revolutionises mortars used to repair concrete, guaranteeing levels of safety never before achieved and unique eco-friendly performance.

• MONOLITHIC. The first geo-mortar that forms a monolithic conglomerate that will surround, protect and strengthen reinforced concrete works without the need to apply several layers. The only mortar that is certified to passivate, restore, finish, correct and protect in a single layer.

• CRYSTALLISING. The naturally stable, monolithic repairs carried out with GeoLite® crystallise with the concrete to guarantee the durability of a mineral rock.

• QUICK. The first geo-mortar that requires just one day’s work to achieve complete restoration, as compared with the six days required by traditional restoration mortar cycles involving several layers.

• TAILORED. The first range of geo-mortars with different setting times (> 80 – 40 – 10 min.) that can be mixed together to customise setting times according to conditions on the building site.

PRODUCT STRENGTHS

Thixo geo-mortar

Certified, eco-friendly mineral geo-mortar with a crystalline reaction geo-binder base, for passivation, restoration, finishing and monolithic protection of deteriorated concrete structures, ideal for use in GreenBuilding. Very low petrochemical polymer content, free from organic fibres. Thixotropic, normal setting.

GeoLite® is a thixotropic geo-mortar used to passivate, restore, finish and protect reinforced concrete structures such as beams, pillars, slabs, front sections, ramps, facades, decorative elements, cornices and civil engineering structures such as bridges, viaducts, tunnels and water channels. Suitable as an inorganic mineral matrix in composite reinforcement systems in the GeoSteel line.

GeoLite®

Code Pack02892 25 kg

3

®

Regional Mineral ≥

60

%

Regional Mineral ≥

30

%

Recycled

≤ 250 g/ kg

IAQVOCIndoor Air Qualit

y

Low Emission

Recyclable

CO2/kg emission

221 g

Very low VOC emissions

Can be recycled as

inert material

• Coverage ≈ 17 kg/m2 per cm thickness • Pallet 1500 kg • Storage ≈ 12 months in the original packaging in dry environment

* ÉMISSION DANS L’AIR INTÉRIEUR Information sur le niveau d’émission de substances volatiles dans l’air intérieur, présentant un risque de toxicité par inhalation, sur une échelle de classe allant de A+ (très faibles émissions) à C (fortes émissions).

NORMAL

SETTING

EN 1504-2(C)

CO

NTRIBUTES TO

P O I N T SEN 1504-3 EN 1504-7

R4WET WAY

TESTED

CC

EN 1504-3

R4DRY WAY TESTED

PCC

EN 1504-3

MC2.2

METHODEN 1504-2

CR3.1 - 3.3

METHODEN 1504-3

SS4.4

METHODEN 1504-3

PR5.1

METHODEN 1504-2

RP7.1 - 7.2

METHODEN 1504-3

IR8.2

METHODEN 1504-2

CA11.2

METHODEN 1504-7

PASSESCARBONATIONRESISTANCE

EN 1504-3 ISO/TS 14067 COMPLIANT

Carbon Footprint

eq

kg CO2 eq/m2

17,64

- Based on geo-binder - Eco-friendly concrete restoration

- Very low petrochemical polymer content

- Free from organic fibres - With low CO2 emissions

- With very low volatile organic compound emissions

- Can be recycled as mineral inert material, avoiding waste disposal costs and environmental impact

ECO NOTES

VOC INDOOR AIR QUALITY (IAQ) - VOLATILE ORGANIC COMPOUND EMISSIONSConformity EC 1-R plus GEV-Emicode Cert. GEV 3539/11.01.02HIGH-TECHTemperature range for application from +5 °C to +40 °CMinimum thickness 2 mmMaximum thickness per layer 40 mmPerformances according to EN 1504-7 standardCorrosion protection no corrosion EN 15183Shear adhesion > 80% of the value of the uncovered bar EN 15184Performances according to EN 1504-3 standard, R4 class in CC and PCC conditionsCompressive strength > 15 MPa (after 24 hrs) / > 50 MPa (after 28 days) EN 12190Flexural tensile strength > 5 MPa (after 24 hrs) / > 9 MPa (after 28 days) EN 196/1Adhesive bond after 28 days > 2 MPa EN 1542Resistance to carbonation value exceeded EN 13295Elastic modulus under compression after 28 days 22 GPa in CC - 20 GPa in PCC EN 13412Freeze/thaw cycles with de-icing salts > 2 MPa EN 13687-1Capillary absorption < 0.5 kg·m-2·h-0.5 EN 13057Chloride ion content < 0.05% EN 1015-17Performances according to EN 1504-2 (C) standardPermeability to water vapour class I: SD < 5 m EN ISO 7783-2Capillary absorption and water permeability w < 0,1 kg∙m-2∙h-0,5 EN 1062-3Bond strength by pull off > 2 MPa EN 1542Linear shrinkage < 0.3% EN 12617-1

PERFORMANCE

RATING SYSTEM ACCREDITED BY CERTIFICATION BODY SGS

Page 13: GeoLite the first geo-mortar for monolithic concrete repairproducts.kerakoll.com/gestione/immagini/img_prodotti/album_Geolite... · GeoLite®: the first geo-mortar for monolithic

• GEO-BINDER. Exclusive use of the innovative Kerakoll geo-binder with geo-polymer crystallisation revolutionises mortars used to repair concrete, guaranteeing levels of safety never before achieved and unique eco-friendly performance.

• MONOLITHIC. The first geo-mortar that forms a monolithic conglomerate that will surround, protect and strengthen reinforced concrete works without the need to apply several layers. The only mortar that is certified to passivate, restore, finish, correct and protect in a single layer.

• CRYSTALLISING. The naturally stable, monolithic repairs carried out with GeoLite® crystallise with the concrete to guarantee the durability of a mineral rock.

• QUICK. The first geo-mortar that requires just one day’s work to achieve complete restoration, as compared with the six days required by traditional restoration mortar cycles involving several layers.

• TAILORED. The first range of geo-mortars with different setting times (> 80 – 40 – 10 min.) that can be mixed together to customise setting times according to conditions on the building site.

PRODUCT STRENGTHS

GeoLite® 10 - Category: Inorganic mineral products - Class: Mineral geo-mortars for monolithic repair and for structural

strengthening of concrete - Rating: Eco 4

GREENBUILDING RATING®

- Based on geo-binder - Eco-friendly concrete restoration - Very low petrochemical polymer content

- Free from organic fibres - Formulated with locally-sourced minerals meaning lower gre-

enhouse gas emissions during transport, with low CO2 emissions

- With very low volatile organic compound emissions

- Can be recycled as mineral inert material, avoiding waste disposal costs and environmental impact

ECO NOTES

GeoLite® 40 - Category: Inorganic mineral products - Class: Mineral geo-mortars for monolithic repair and for structural

strengthening of concrete - Rating: Eco 4

GREENBUILDING RATING®

GeoLite® 40

• Coverage ≈ 17 kg/m2 per cm thickness • Pallet 1500 kg (25 kg bags) – 480 kg (4x5 kg)• Storage ≈ 12 months in the original packaging in dry environment

4

®

Regional Mineral ≥

60

%

Regional Mineral ≥

30

%

Recycled

≤ 250 g/ kg

IAQVOCIndoor Air Qualit

y

Low Emission

Recyclable

Natural mineral content

61%

CO2/kg emission

199 g

Very low VOC emissions

Can be recycled as

inert material

Certified, eco-friendly mineral geo-mortar with a crystalline reaction geo-binder base, for passivation, restoration, finishing and monolithic protection of deteriorated concrete structures, ideal for use in GreenBuilding. Very low petrochemical polymer content, free from organic fibres. Thixotropic, semi-rapid setting 40 min

GeoLite® 40 is a thixotropic geo-mortar used to passivate, restore, finish and protect reinforced concrete structures such as beams, pillars, slabs, front sections, ramps, facades, decorative elements, cornices. Specific for operations involving mobile platforms, low temperatures and where the result must be ready for use quickly. Suitable as an inorganic mineral matrix in composite reinforcement systems in the GeoSteel line. Paintable after 4 hour.

* ÉMISSION DANS L’AIR INTÉRIEUR Information sur le niveau d’émission de substances volatiles dans l’air intérieur, présentant un risque de toxicité par inhalation, sur une échelle de classe allant de A+ (très faibles émissions) à C (fortes émissions).

Code Pack02900 25 kg06243 4x5 kg

Certified, eco-friendly mineral geo-mortar with a crystalline reaction geo-binder base, for passivation, restoration, finishing and monolithic protection of deteriorated concrete structures, ideal for use in GreenBuilding. Very low petrochemical polymer content, free from organic fibres. Thixotropic, rapid setting 10 min

GeoLite® 10 is a thixotropic geo-mortar used to passivate, restore, finish and protect reinforced concrete structures such as beams, pillars, slabs, front sections, ramps, facades, decorative elements, cornices. Specific for operations involving mobile platforms, low temperatures and where the result must be ready for use quickly. Suitable as an inorganic mineral matrix in composite reinforcement systems in the GeoSteel line. Paintable after 4 hour.

GeoLite® 10

• Coverage ≈ 17.5 kg/m2 per cm thickness • Pallet 1500 kg (25 kg bags) – 480 kg (4x5 kg)• Storage ≈ 6 months in the original packaging in dry environment

4

®

Regional Mineral ≥

60

%

Regional Mineral ≥

30

%

Recycled

≤ 250 g/ kg

IAQVOCIndoor Air Qualit

y

Low Emission

Recyclable

Natural mineral content

71%

CO2/kg emission

130 g

Very low VOC emissions

Can be recycled as

inert material

* ÉMISSION DANS L’AIR INTÉRIEUR Information sur le niveau d’émission de substances volatiles dans l’air intérieur, présentant un risque de toxicité par inhalation, sur une échelle de classe allant de A+ (très faibles émissions) à C (fortes émissions).

Code Pack05813 25 kg06241 4x5 kg

RAPID

SETTINGSEMI-RAPID

SETTING

EN 1504-2(C) EN 1504-3 EN 1504-7

R4WET WAY

TESTED

CC

EN 1504-3

R4DRY WAY TESTED

PCC

EN 1504-3

MC2.2

METHODEN 1504-2

CR3.1 - 3.3

METHODEN 1504-3

SS4.4

METHODEN 1504-3

PR5.1

METHODEN 1504-2

RP7.1 - 7.2

METHODEN 1504-3

IR8.2

METHODEN 1504-2

CA11.2

METHODEN 1504-7

PASSESCARBONATIONRESISTANCE

EN 1504-3CO

NTRIBUTES TO

P O I N T SISO/TS 14067 COMPLIANT

Carbon Footprint

eq

kg CO2 eq/m2

12,17

EN 1504-2(C) EN 1504-3 EN 1504-7

R4WET WAY

TESTED

CC

EN 1504-3

R4DRY WAY TESTED

PCC

EN 1504-3

MC2.2

METHODEN 1504-2

CR3.1 - 3.3

METHODEN 1504-3

SS4.4

METHODEN 1504-3

PR5.1

METHODEN 1504-2

RP7.1 - 7.2

METHODEN 1504-3

IR8.2

METHODEN 1504-2

CA11.2

METHODEN 1504-7

PASSESCARBONATIONRESISTANCE

EN 1504-3

CO

NTRIBUTES TO

P O I N T SISO/TS 14067 COMPLIANT

Carbon Footprint

eq

kg CO2 eq/m2

11,28

- Based on geo-binder - Eco-friendly concrete restoration - Very low petrochemical polymer content

- Free from organic fibres - Formulated with locally-sourced minerals meaning lower

greenhouse gas emissions during transport, with low CO2 emissions

- With very low volatile organic compound emissions

- Can be recycled as mineral inert material, avoiding waste disposal costs and environmental impact

ECO NOTES

• GEO-BINDER. Exclusive use of the innovative Kerakoll geo-binder with geo-polymer crystallisation revolutionises mortars used to repair concrete, guaranteeing levels of safety never before achieved and unique eco-friendly performance.

• MONOLITHIC. The first geo-mortar that forms a monolithic conglomerate that will surround, protect and strengthen reinforced concrete works without the need to apply several layers. The only mortar that is certified to passivate, restore, finish, correct and protect in a single layer.

• CRYSTALLISING. The naturally stable, monolithic repairs carried out with GeoLite® crystallise with the concrete to guarantee the durability of a mineral rock.

• QUICK. The first geo-mortar that requires just one day’s work to achieve complete restoration, as compared with the six days required by traditional restoration mortar cycles involving several layers.

• TAILORED. The first range of geo-mortars with different setting times (> 80 – 40 – 10 min.) that can be mixed together to customise setting times according to conditions on the building site.

PRODUCT STRENGTHS

RATING SYSTEM ACCREDITED BY CERTIFICATION BODY SGSRATING SYSTEM ACCREDITED BY CERTIFICATION BODY SGS

Page 14: GeoLite the first geo-mortar for monolithic concrete repairproducts.kerakoll.com/gestione/immagini/img_prodotti/album_Geolite... · GeoLite®: the first geo-mortar for monolithic

GeoLite® Asfalto - Category: Inorganic mineral products - Class: Mineral geo-mortars for monolithic repair and for structural

strengthening of concrete - Rating: Eco 4

GREENBUILDING RATING®

• GEO-BINDER. Exclusive use of the innovative Kerakoll geo-binder with geo-polymer crystallisation revolutionises mortars used to repair concrete, guaranteeing levels of safety never before achieved and unique eco-friendly performance.

• MONOLITHIC. The first geo-mortar that forms a monolithic conglomerate that will consolidate reinforced concrete works.

• CRYSTALLISING. The naturally stable, monolithic repairs carried out with GeoLite® crystallise with the concrete to guarantee the durability of a mineral rock.

• QUICK. The first geo-mortar that can be driven over just 2 hours after application. Specific for road and street furniture works.

PRODUCT STRENGTHS

* ÉMISSION DANS L’AIR INTÉRIEUR Information sur le niveau d’émission de substances volatiles dans l’air intérieur, présentant un risque de toxicité par inhalation, sur une échelle de classe allant de A+ (très faibles émissions) à C (fortes émissions).

- Based on geo-binder - Eco-friendly concrete restoration - Very low petrochemical polymer content

- Free from organic fibres - Formulated with locally-sourced minerals meaning lower greenhouse gas emissions

during transport, with low CO2 emissions

- With very low volatile organic compound emissions

- Can be recycled as mineral inert material, avoiding waste disposal costs and environmental impact

ECO NOTES

VOC INDOOR AIR QUALITY (IAQ) - VOLATILE ORGANIC COMPOUND EMISSIONSConformity EC 1-R plus GEV-Emicode Cert. GEV 4439/11.01.02HIGH-TECHTemperature range for application from +5 °C to +40 °CPerformances according to EN 1504-3 standard, R4 class in CC and PCC conditionsCompressive strength:- at +5 °C > 12 MPa (after 2 hrs) / > 15 MPa (after 4 hrs) / > 30 MPa (after 24 hrs) > 40 MPa (after 7 days) / > 50 MPa (after 28 days) EN 12190- at +21 °C > 15 MPa (after 2 hrs) / > 18 MPa (after 4 hrs) / > 35 MPa (after 24 hrs) > 45 MPa (after 7 days) / > 55 MPa (after 28 days) EN 12190Flexural tensile strength:- at +5 °C > 2 MPa (after 2 hrs) / > 3 MPa (after 4 hrs) / > 5 MPa (after 24 hrs) > 6 MPa (after 7 days) / > 8 MPa (after 28 days) EN 196/1- at +21 °C > 3 MPa (after 2 hrs) / > 4 MPa (after 4 hrs) / > 7 MPa (after 24 hrs) > 8 MPa (after 7 days) / > 10 MPa (after 28 days) EN 196/1Adhesive bond after 28 days > 2 MPa EN 1542Resistance to carbonation value exceeded EN 13295Elastic modulus under compression after 28 days 27 GPa in CC - 20 GPa in PCC EN 13412Freeze/thaw cycles with de-icing salts > 2 MPa EN 13687-1Capillary absorption < 0.5 kg·m-2·h-0.5 EN 13057Chloride ion content < 0.05% EN 1015-17Performances according to EN 1504-6 standardResistance to the withdrawal of the steel bar < 0,6 mm (75 kN load) EN 1881

PERFORMANCE

Thixo geo-mortar

Certified, eco-friendly mineral geo-mortar with a crystalline reaction geo-binder base, in black, specific for road applications. Ideal for use in GreenBuilding. Very low petrochemical polymer content, free from organic fibres. Thixotropic rapid setting 20 min

GeoLite® Asfalto is a geo-mortar ideal for those applications that must be ready for use quickly, to restore industrial and airport flooring, pavements and to anchor and fix traps and drains, manholes, fences, sign posts, safety barriers.

GeoLite® Asfalto

• Coverage ≈ 19 kg/m2 per cm thickness • Pallet 1500 kg • Storage ≈ 6 months in the original packaging in dry environment

EN 1504-3 EN 1504-6

R4WET WAY

TESTED

CC

EN 1504-3

R4DRY WAY TESTED

PCC

EN 1504-3

CR3.2

METHODEN 1504-3

SS4.2 - 4.4

METHODEN 1504-3 / 6

RP7.1 - 7.2

METHODEN 1504-3

PASSESCARBONATIONRESISTANCE

EN 1504-3

CO

NTRIBUTES TO

P O I N T S

4

®

Regional Mineral ≥

60

%

Regional Mineral ≥

30

%

Recycled

≤ 250 g/ kg

IAQVOCIndoor Air Qualit

y

Low Emission

Recyclable

Natural mineral content

63%

CO2/kg emission

174 g

Very low VOC emissions

Can be recycled as

inert material

Code Pack06884 25 kg

RAPID

SETTING

RATING SYSTEM ACCREDITED BY CERTIFICATION BODY SGS

Page 15: GeoLite the first geo-mortar for monolithic concrete repairproducts.kerakoll.com/gestione/immagini/img_prodotti/album_Geolite... · GeoLite®: the first geo-mortar for monolithic

GeoLite® Magma 20 - Category: Inorganic mineral products - Class: Mineral geo-mortars for monolithic repair and for structural

strengthening of concrete - Rating: Eco 4

GREENBUILDING RATING®

• GEO-BINDER. Exclusive use of the innovative Kerakoll geo-binder with geo-polymer crystallisation revolutionises mortars used to repair concrete, guaranteeing levels of safety never before achieved and unique eco-friendly performance.

• MONOLITHIC. The first geo-mortar that forms a monolithic conglomerate that will surround, reconstruct and consolidate reinforced concrete works. The only mortar that is certified to passivate, reconstruct and consolidate in a single layer.

• CRYSTALLISING. The naturally stable, monolithic repairs carried out with GeoLite® crystallise with the concrete to guarantee the durability of a mineral rock.

• QUICK. The first geo-mortar that guarantees caisson removal after a single day, having reached suitable mechanical strength.

• TAILORED. The first range of geo-mortars with different setting times (> 60 – 20 min.) that can be mixed together to customise setting times according to conditions on the building site.

PRODUCT STRENGTHS

GeoLite® Magma - Category: Inorganic mineral products - Class: Mineral geo-mortars for monolithic repair and for structural

strengthening of concrete - Rating: Eco 5

GREENBUILDING RATING®

- Based on geo-binder - Eco-friendly concrete restoration - Very low petrochemical polymer content

- Free from organic fibres - Formulated with locally-sourced minerals meaning lower

greenhouse gas emissions during transport, with low CO2 emissions

- With very low volatile organic compound emissions

- Can be recycled as mineral inert material, avoiding waste disposal costs and environmental impact

ECO NOTES

Fluid geo-mortar

Certified, eco-friendly mineral geo-mortar with a crystalline reaction geo-binder base, for passivation, repair and monolithic consolidation of deteriorated concrete structures, ideal for use in GreenBuilding. Very low petrochemical polymer content, free from organic fibres. Pourable, normal setting.

GeoLite® Magma is a pourable geo-mortar used to passivate, repair and consolidate reinforced concrete structures such as beams, pillars, slabs, flooring, pavements and civil engineering structures such as bridges, viaducts with a swelling effect to anchor and fix metal elements.

GeoLite® Magma

• Coverage ≈ 19 kg/m2 per cm thickness • Pallet 1500 kg • Storage ≈ 12 months in the original packaging in dry environment

5

®

Regional Mineral ≥

60

%

Regional Mineral ≥

30

%

Recycled

≤ 250 g/ kg

IAQVOCIndoor Air Qualit

y

Low Emission

Recyclable

Natural mineral content

67%

Recycled mineral content

36%

CO2/kg emission

181 g

Very low VOC emissions

Can be recycled as

inert material

NORMAL

SETTING

Code Pack05817 25 kg

Certified, eco-friendly mineral geo-mortar with a crystalline reaction geo-binder base, for passivation, repair and monolithic consolidation of deteriorated concrete structures, ideal for use in GreenBuilding. Very low petrochemical polymer content, free from organic fibres. Pourable, rapid setting 20 min. GeoLite® Magma 20 is a pourable geo-mortar for passivation, repair and consolidation of reinforced concrete structures and civil engineering structures that must be ready for use quickly, such as industrial and airport flooring, joints in motorway decking, pavements and with a swelling effect to anchor and fix traps and drains, manholes, fences, sign posts, safety barriers.

GeoLite® Magma 20

• Coverage ≈ 19.5 kg/m2 per cm thickness • Pallet 1500 kg • Storage ≈ 6 months in the original packaging in dry environment

4

®

Regional Mineral ≥

60

%

Regional Mineral ≥

30

%

Recycled

≤ 250 g/ kg

IAQVOCIndoor Air Qualit

y

Low Emission

Recyclable

Natural mineral content

62%

CO2/kg emission

181 g

Very low VOC emissions

Can be recycled as

inert material

RAPID

SETTING

Code Pack05818 25 kg

CO

NTRIBUTES TO

P O I N T S

EN 1504-3 EN 1504-6 EN 1504-7

R4WET WAY

TESTED

CC

EN 1504-3

R4DRY WAY TESTED

PCC

EN 1504-3

CR3.2

METHODEN 1504-3

SS4.2 - 4.4

METHODEN 1504-3 / 6

RP7.1 - 7.2

METHODEN 1504-3

CA11.2

METHODEN 1504-7

PASSESCARBONATIONRESISTANCE

EN 1504-3

ISO/TS 14067 COMPLIANT

Carbon Footprint

eq

kg CO2 eq/m2

14,12 CO

NTRIBUTES TO

P O I N T S

EN 1504-3 EN 1504-6 EN 1504-7

R4WET WAY

TESTED

CC

EN 1504-3

R4DRY WAY TESTED

PCC

EN 1504-3

CR3.2

METHODEN 1504-3

SS4.2 - 4.4

METHODEN 1504-3 / 6

RP7.1 - 7.2

METHODEN 1504-3

CA11.2

METHODEN 1504-7

PASSESCARBONATIONRESISTANCE

EN 1504-3

ISO/TS 14067 COMPLIANT

Carbon Footprint

eq

kg CO2 eq/m2

14,96

• GEO-BINDER. Exclusive use of the innovative Kerakoll geo-binder with geo-polymer crystallisation revolutionises mortars used to repair concrete, guaranteeing levels of safety never before achieved and unique eco-friendly performance.

• MONOLITHIC. The first geo-mortar that forms a monolithic conglomerate that will surround, reconstruct and consolidate reinforced concrete works. The only mortar that is certified to passivate, reconstruct and consolidate in a single layer.

• CRYSTALLISING. The naturally stable, monolithic repairs carried out with GeoLite® crystallise with the concrete to guarantee the durability of a mineral rock.

• QUICK. The first geo-mortar that can be driven over just 2 hours after application.

• TAILORED. The first range of geo-mortars with different setting times (> 60 – 20 min.) that can be mixed together to customise setting times according to conditions on the building site.

PRODUCT STRENGTHS

- Based on geo-binder - Eco-friendly concrete restoration - Very low petrochemical polymer content

- Free from organic fibres - Formulated with locally-sourced minerals meaning lower

greenhouse gas emissions during transport, with low CO2 emissions

- With very low volatile organic compound emissions

- Can be recycled as mineral inert material, avoiding waste disposal costs and environmental impact

ECO NOTES

* ÉMISSION DANS L’AIR INTÉRIEUR Information sur le niveau d’émission de substances volatiles dans l’air intérieur, présentant un risque de toxicité par inhalation, sur une échelle de classe allant de A+ (très faibles émissions) à C (fortes émissions).

* ÉMISSION DANS L’AIR INTÉRIEUR Information sur le niveau d’émission de substances volatiles dans l’air intérieur, présentant un risque de toxicité par inhalation, sur une échelle de classe allant de A+ (très faibles émissions) à C (fortes émissions).

RATING SYSTEM ACCREDITED BY CERTIFICATION BODY SGS RATING SYSTEM ACCREDITED BY CERTIFICATION BODY SGS

Page 16: GeoLite the first geo-mortar for monolithic concrete repairproducts.kerakoll.com/gestione/immagini/img_prodotti/album_Geolite... · GeoLite®: the first geo-mortar for monolithic

Geo-paint

Certified, eco-friendly mineral geo-paint with a geo-active, silicate micro particle base, to regenerate and protect concrete surfaces by crystallisation, ideal for use in GreenBuilding.

GeoLite® MicroSilicato is an opaque, “mottled” effect filling geo-paint for the monolithic protection of new or restored concrete. It is anti-carbonation, resistant to atmospheric agents, algae and mould and can be applied by roller or brush to reinforced concrete structures such as beams, pillars, front sections, facades, decorative elements, cornices and civil engineering structures such as bridges, viaducts and tunnels.

GeoLite® MicroSilicato

• Coverage for two coats on fine-texture finished substrate ≈ 0.35 ℓ/m2 • Pallet 462 ℓ (14 ℓ buckets) – 320 ℓ (4 ℓ buckets) • Storage ≈ 12 months in the original packaging, protect from frost, and avoid direct exposure to sunlight and sources of heat

COLOURS

BY TINTING

MACHINE

Certified, eco-friendly, water-based preparation coat for mineral-based absorbent surfaces, ideal for use in GreenBuilding. Single-component, with reduced solvent and with very low volatile organic compound emissions. Safeguards the health of both operators and the environment.

GeoLite® Base is specifically intended for the preparation of substrates in the realisation of high-thickness patching on concrete slabs, flooring and structural elements. It regulates water absorption in the substrate and allows a natural and correct crystallisation and solid adhesion of the geo-mortar to the substrate.

GeoLite® Base

• Coverage ≈ 0.2 – 0.5 kg/m2 • Pallet 450 kg • Storage ≈ 12 months in the original packaging, protect from frost, and avoid direct exposure to sunlight and sources of heat

CO

NTRIBUTES TO

P O I N T S

Code Pack13117 5 kg

Substrate preparation coat

* for colour hues see the table on the opposite page

Code Pack05816 White 14 ℓ

Coloured AA 14 ℓ *Coloured A 14 ℓ *Coloured B 14 ℓ *

06660 White 4 ℓColoured AA 4 ℓ *Coloured A 4 ℓ *Coloured B 4 ℓ *

MC2.2

METHODEN 1504-2EN 1504-2(C)

CO

NTRIBUTES TO

P O I N T S

IR8.2

METHODEN 1504-2

PI1.3

METHODEN 1504-2 colours

SEXTE

RNAL FINISHES CHART

GeoLite® Base - Category: Liquid organic products - Class: Mineral geo-mortars for monolithic repair and for structural

strengthening of concrete - Rating: Eco 5

GREENBUILDING RATING®

• Crystallises naturally in the substrate, adjusting water absorption and promoting proper crystallisation of the geo-mortar

• For internal and external use

• Ready-to-use

• Easy-to-identify brown product

• Suitable even at low temperatures

• Ideal for application with roller or spray gun

PRODUCT STRENGTHS

- Water-based, limits the risk of loads that could be harmful and dangerous to the environment during storage and transportation

- Improved on-site safety guaranteed

ECO NOTES

5

®IAQ

VOCIndoor Air Quality

Low Emission

Water Based

Solvent ≤ 15 g/kg

SLVREDUCED

Low Ecological Im

pact

Health Care

Very low VOC emissions

Water-based formulation

Reduced solvent content1,3 g/kg

No environmental hazard rating

Non-toxic and non-hazardous

GeoLite® MicroSilicato - Category: Organic mineral products - Class: Mineral geo-mortars for monolithic repair and for structural

strengthening of concrete - Rating: Eco 3

GREENBUILDING RATING®

• GEO-PAINT. The first paint with a geo-active silicate micro-particle base to regenerate and protect new or restored concrete surfaces.

• MONOLITHIC. The first geo-paint to create a monolithic anti-carbonation coating that bonds with the underlying support to form a single element.

• CRYSTALLISING. The naturally stable monolithic protection of GeoLite® MicroSilicate crystallises to the substrate to guarantee protection from water and atmospheric agents and the typical durability of a mineral rock.

• QUICK. Can be applied after 4 hours on concrete that has been restored with GeoLite® 10 or GeoLite® 40 geo-mortar.

PRODUCT STRENGTHS

- With a geo-active, silicate micro particle base - Breathable - Eco-friendly concrete restoration - Water-based, limits the risk of loads that could be harmful and dangerous to the environment during storage and transportation

- Improved on-site safety guaranteed

ECO NOTES

3

®

Regional Mineral ≥

30

% IAQVOCIndoor Air Qualit

y

Low Emission

Solvent ≤ 5 g/kg

SLVREDUCED

Low Ecological Im

pact

Health Care

Reduced solvent content3 g/kg

No environmental hazard rating

Non-toxic and non-hazardous

* ÉMISSION DANS L’AIR INTÉRIEUR Information sur le niveau d’émission de substances volatiles dans l’air intérieur, présentant un risque de toxicité par inhalation, sur une échelle de classe allant de A+ (très faibles émissions) à C (fortes émissions).

* ÉMISSION DANS L’AIR INTÉRIEUR Information sur le niveau d’émission de substances volatiles dans l’air intérieur, présentant un risque de toxicité par inhalation, sur une échelle de classe allant de A+ (très faibles émissions) à C (fortes émissions).

RATING SYSTEM ACCREDITED BY CERTIFICATION BODY SGS RATING SYSTEM ACCREDITED BY CERTIFICATION BODY SGS

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GeoLite® MicroSilicato colours

The shades shown are intended as an indication only, for colour selection you are referred to the Kerakoll® Colour Chart

Code Colour RangeC3001 B

C3002 B

C3003 B

C3004 B

C3005 B

C3006 B

C3007 B

C3008 B

C3010 B

C3011 B

C3012 B

C3013 B

C3014 B

C3015 A

C3016 A

C3017 B

C3018 B

C3019 A

C3020 AA

C3021 A

C3022 B

C3023 A

C3024 AA

C3025 B

C3026 B

C3027 AA

C3028 A

C3029 B

C3030 B

C3031 A

C3032 B

C3033 A

C3034 B

C3035 B

C3036 B

C3037 B

Code Colour RangeC3038 AA

C3039 B

C3040 AA

C3041 B

C3042 B

C3043 B

C3044 B

C3045 B

C3046 AA

C3047 B

C3048 A

C3049 B

C3050 B

C3051 B

C3052 B

C3053 B

C3054 B

C3055 A

C3056 A

C3057 B

C3058 B

C3059 B

C3060 A

K1001 B

K001.009 B

K002.008 A

K006.006 B

K007.002 B

K007.003 B

K007.004 B

K007.005 B

K007.006 B

K009.007 AA

K011.002 B

K011.004 B

K011.006 B

Code Colour RangeK071.003 B

K073.003 B

K075.007 A

K076.005 A

K080.001 B

K084.001 B

K094.001 AA

K099.001 B

K099.003 B

K100.002 B

K108.002 B

K110.001 AA

K115.001 AA

K117.003 A*

K118.002 A

K119.001 B

K120.001 AA

K129.009 B

K137.001 A*

K145.001 A*

K156.002 A*

K160.002 A*

K166.006 B

K172.009 B

K195.003 A*

S001.004 B

S002.007 AA

S004.001 B

S005.002 B

S006.001 B

S011.003 B

S011.005 B

S012.001 B

S012.002 B

S017.003 A

S018.004 A

Code Colour RangeK017.002 B

K019.001 B

K020.002 B

K022.006 B

K023.008 B

K025.005 A

K025.006 B

K025.009 B

K026.007 B

K026.008 B

K026.009 B

K027.003 B

K027.006 B

K028.001 A

K028.007 B

K028.010 B

K029.005 B

K029.006 B

K029.007 B

K029.008 B

K029.010 B

K030.002 B

K032.006 B

K032.007 B

K033.006 B

K034.002 B

K034.009 B

K035.001 A

K035.003 A

K035.007 AA

K035.008 B

K043.005 A

K043.007 A

K043.008 B

K044.005 AA

K044.006 AA

Code Colour RangeK044.007 B

K044.008 AA

K044.009 AA

K045.005 AA

K050.005 B

K050.009 B

K050.010 B

K051.002 AA

K051.004 A

K051.007 A

K051.008 B

K051.009 B

K051.010 B

K052.004 A

K052.007 A

K053.006 A

K054.004 AA

K054.005 A

K054.006 AA

K054.010 A*

K058.006 B

K058.010 B

K059.001 B

K059.006 B

K059.007 B

K060.008 A

K060.010 AA

K061.004 B

K061.007 A

K061.009 AA

K061.010 AA

K064.007 A

K065.007 A

K065.010 A

K067.009 A

K068.005 B

Code Colour RangeS020.005 B

S023.006 B

S023.007 B

S023.009 B

S024.007 B

S025.007 B

S026.001 A

S026.010 B

S028.006 B

S030.006 B

S031.004 B

S031.005 B

S031.006 B

S031.008 B

S032.004 B

S032.006 B

S034.004 B

S035.006 B

S035.009 B

S036.003 AA

S036.006 AA

S037.006 AA

S038.001 A*

S043.005 B

S043.006 B

S043.009 B

S043.010 B

S044.010 B

S045.006 AA

S046.003 A

S046.006 AA

S046.009 A

S047.005 AA

S050.004 B

S050.006 A

S050.009 B

Code Colour RangeS051.008 AA

S052.005 B

S052.006 A

S052.008 AA

S054.005 A*

S058.004 B

S059.005 AA

S059.007 A

S061.007 B

S061.008 A

S062.008 AA

S065.007 A

S068.003 A

S076.005 AA

S115.001 AA

S121.002 B

S143.001 A*

S169.001 A

S169.002 A

S194.005 AA

S203.004 AA

Page 18: GeoLite the first geo-mortar for monolithic concrete repairproducts.kerakoll.com/gestione/immagini/img_prodotti/album_Geolite... · GeoLite®: the first geo-mortar for monolithic

GEOLITE® IS EASY TO USE: FEW PRODUCTS NEEDED ON SITE, SIMPLIFIED APPLICATIONGeoLite® is easy to use and easy to select: there are two types of geo-mortar (thixotropic and fluid) with varying setting times which can be mixed and matched to find the perfect combination to suit the conditions at the building site. Unlike complex layered systems, with GeoLite® you can’t go wrong.

GEOLITE® IS QUICK AND SAVES YOU TIMEIt repairs the concrete and you finish the job (including protective decoration) in 5 hours instead of the 6 days needed with conventional systems (corrosion protection product + mortar with SRA + finish + decoration).

GEOLITE® IS SAFE: IT PROTECTS YOUR HEALTH AND THE HEALTH OF THE ENVIRONMENTGeoLite® is an eco-friendly, mineral geo-mortar which, compared to polymer-cement mortars, drastically reduces CO2 emissions making it kinder on the environment. GeoLite® is also the world’s first EC 1 plus-certified, class R4 geo-mortar with very low VOC emissions, that is 100% safe for users.

THE GEOLITE® GUARANTEE - YOU CAN’T GO WRONGHand or machine applied to cut time on the job, hot or cold climates, local or large-scale interventions: with GeoLite® you always have the right solution to hand and can’t go wrong. Whatever the conditions at the building site, the result is always the same: a safe, monolithic repair. CE mark, quality certificates and lab tests guarantee a result of the highest standard.

BENEFITS FOR APPLICATION PROFESSIONALS

BENEFITS FOR DISTRIBUTORS

BENEFITS FOR INDIVIDUAL (END USERS)

GEOLITE® IS ALSO INTENDED FOR RESALEFewer products, less warehouse space needed, less initial outlay.Single-component materials only which are not sensitive to heat or frost. No solvents or hazardous toxic substances. Simpler, safer warehouse management and product conservation.

GEOLITE® IS EASY TO RECOMMENDEasy, intuitive system, easy to use by warehouse operatives. Impossible to go wrong in the choice and delivery of product. With GeoLite® you can be sure you are offering an excellent service because you will be supplying the most innovative, safe system capable of simplifying the work of your customers.

GEOLITE®: YOU CAN BE REASSURED OF A JOB WELL DONERecover and regenerate your property, choosing the wisest way to invest your money: with the guarantee of a job well done that will last for longer. Repair work takes much less time, meaning less inconvenience from having building work underway, and much lower costs.

Comparison table

Why choose GeoLite®

GeoLite®

Natural ConcretePolymer-

modified mortar

Geo-binder of naturally stable mineral origin

High content of cement and

additives, chemical and petrochemical

products

Eco-friendly geo-mortar with

low CO2 emissions

High environmental impact mortar

2 products 4 products

Single-component products

Single and two-component

products

2 steps 4 steps

Easy to applyDifficult application sequence and high

risk of error

Monolithic restoration Layer restoration

Cost(reconstruction and

finishing)

Cost(passivation + restoration

+ finishing)

5 hour job duration 6 day job duration

Page 19: GeoLite the first geo-mortar for monolithic concrete repairproducts.kerakoll.com/gestione/immagini/img_prodotti/album_Geolite... · GeoLite®: the first geo-mortar for monolithic

FAQ

GeoLite® Glossary

MONOLITHICObtained from a single piece. Monolithic repair means that the patch layer is completely integrated with the concrete, i.e. it has the same compactness, elastic modulus and behaviour as the concrete it was applied to.

DURABILITY Above average lifetime of an object. This is an intrinsic characteristic of the material, meaning how well it retains its physical and mechanical properties over time. GEO-BINDERNew category of aluminium-silicate based hydraulic binders that can be used instead of Portland cement. They are the product of a process in which minerals and natural aluminium-silicate soils (mainly bauxite and china clay) are fired in which the amount of CO2 released is drastically reduced.They can be used to formulate pre-mixed products containing lower quantities of traditional hydraulic binders which lowers the relative CO2 emissions and makes them much kinder on the environment.

GEO-PAINTMineral paint coating formed of reactive solutions (geo-active, silicate microparticles) which, when coming into contact with the calcium hydroxide in the surface of the repair, crystallize to create a single body. It seals off micro-pores and micro-crazing in the concrete surface.

GEO-MORTAREco-friendly mineral mortar formulated with an aluminium-silicate geo-binder, Zirconia Cristallina® and extra-fine inert minerals. Contains only raw materials of strictly mineral origin, with reduced CO2 emissions, very low VOC emissions, EC 1–R Plus certified, and recyclable as an inert material at the end of its life.

ZIRCONIA CRISTALLINA® (CRYSTALLINE ZIRCONIUM)In nature, the main source of zirconium is from the silicate mineral zircon. It is a whitish-grey, hard mineral that is resistant to corrosion. It is used to make zirconium oxide which stabilizes to generate zirconium dioxide (zirconia).

What is GEOLITE®?GeoLite® is the revolutionary, eco-friendly mineral geo-mortar with a geo-binder and Zirconia Cristallina® (crystalline zirconium) base which crystallizes to the concrete substrate to create naturally stable repairs with the same durability as mineral rock.

GEOLITE® monolithic repairs are safer and longer-lasting?Yes, because GeoLite®, which has its own natural dimensional stability, creates a monolithic repair by completely englobing the reinforcing bars and co-existing with the existing substrate without undergoing any alteration; this confers durability to the structure without having to resort to layered applications.

Specialist teams are needed to apply GEOLITE®?No, because GeoLite® can be applied by hand with a trowel or using a spraying machine; this means that standard building-site techniques can be used in a single application with no risk of error. GeoLite® makes the job of application professionals much easier compared to traditional repair mortars; it eliminates the need for difficult sequences, and the application and use of different products with fixed setting times and a high risk of error.

GEOLITE® is compliant with standards?Yes, because GeoLite® has all the essential CE marks required by European standard EN 1504: more specifically, thixotropic geo-mortars meet the requirements of EN 1504-3 Class R4 (structural and non-structural repair), EN 1504-2 (surface protection) and EN 1504-7 (reinforcement corrosion protection); pourable geo-mortars are CE marked according to EN 1504-3 Class R4 (repair mortars and concrete), EN 1504-6 (anchoring of reinforcing bars) and EN 1504-7 (reinforcement corrosion protection); last but not least, GeoLite® MicroSilicato complies with EN 1504-2 (surface protection).

If I use GEOLITE® I can skip the corrosion protection product?GeoLite® creates a protective system for reinforcing bars as it not only fully englobes the reinforcing steel thanks to its exclusive rheology and extra-fine grain size, it also has a high reserve basicity which restores optimal electrochemical potential values to the steel after the repair which protects the reinforcing bars, stops them from rusting and makes sure they last longer.

What kind of building projects can GEOLITE® be used in?GeoLite® geo-mortars are so versatile they can be used on any type of building site: they are easy to apply and create monolithic repairs in just one layer. This makes GeoLite® ideal for the small to medium-size building sites common in residential building, as it significantly reduces the time on the job. The mechanical performance levels achieved by Class R4 mortars (according to EN 1504-3) make GeoLite® a great choice for infrastructure projects as well. The setting times of GeoLite® geo-mortars can be altered which means they can be used in any climatic condition.

What equipment is needed when repairing with GEOLITE®?GeoLite® should be mixed with a drill-type mixing device or cement mixer and applied using standard building site techniques. GeoLite® can also be applied mechanically using standard plastering machines. GeoLite® Magma can be poured or pumped onto the top of horizontal surfaces or into formwork treated with parting compound.

How much a repair job costs with GEOLITE®?As well as safeguarding the health of the environment and the professionals working with it, GeoLite® can also help to save money on supply and laying costs, compared to repair work using modified-polymer mortars. The biggest saving though is in time, as GeoLite® cuts intervention time from the 6 days needed in the modified-polymer mortar cycle to 5 hours with GeoLite®.

GEOLITE® MicroSilicato is better than an elastomeric paint?Yes, because when working with GeoLite® MicroSilicato, the crystallization of the silicate micro-particles creates stable, monolithic protection within the concrete which is naturally bonded to the substrate; this guarantees a much longer durability than the film-forming paints that you normally get with organic coatings but which are subject to ageing; GeoLite® MicroSilicato assures the constant breathability of the repair.

Page 20: GeoLite the first geo-mortar for monolithic concrete repairproducts.kerakoll.com/gestione/immagini/img_prodotti/album_Geolite... · GeoLite®: the first geo-mortar for monolithic

G e o L i t e ® : m o n o l i t h i c a n d e c o - f r i e n d l y r e p a i r o f c o n c r e t e .

Only Kerakoll has GeoLite®

T o g e t h e r w i t h n a t u r e w e c a n b u i l d t h e f u t u r e .

KERAKOLL Spavia dell’Artigianato, 9 – 41049 Sassuolo (MO) Italia

Tel. +39 0536 816 511 – Fax +39 0536 816 581 [email protected] www.kerakoll.com

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