GFGF Caterpillar Use Letter and Caterpillar Specification ...

DOCKETED Docket Number: 20-SPPE-03

Project Title: Gilroy Backup Generating Facility

TN #: 237629

Document Title: GFGF Caterpillar Use Letter and Caterpillar Specification

Sheets

Description: N/A

Filer: Scott Galati

Organization: DayZenLLC

Submitter Role: Applicant Representative

Submission Date: 5/3/2021 1:19:12 PM

Docketed Date: 5/3/2021

P. O. Box 2128 -- San Leandro, CA 94577

800-963-6446

Mr. Scott A. Galati May 3, 2021 DayZen LLC 1720 Park Place Drive Carmichael, CA 95608 RE: Approval of Caterpillar datasheets for public use Dear Mr. Galati, In our role as Caterpillar’s authorized dealer covering most counties in Northern CA and Oregon we are pleased to share Caterpillar’s response here approving public use of Caterpillar’s datasheets based upon the following language provided by Cat: Terms of use within the Legal Notices from the Legal link at the bottom of the Electric Power portion of Cat’s website (https://www.cat.com) says that in using the material from our site, users are granted a license for “legitimate internal business purposes and purposes otherwise consistent with our Terms of Use”. Full language is set forth below. Caterpillar Inc. hereby authorizes AWS’s use of our copyrighted material downloaded from Caterpillar’s website, contained in AWS’s application with the California Energy Commission, for use in a public proceeding. Grant of License Caterpillar grants you a limited, non-exclusive, non-transferable, non-assignable license (without the right to sublicense) to access and use the Sites solely in a commercially reasonable manner for your legitimate internal business purposes and purposes otherwise consistent with these Terms of Use. You may not:

• Reproduce, modify, publish, distribute, publicly display, adapt, alter, translate, or create derivative works from any Site or Content.

• Sublicense, lease, sell, rent, loan, or otherwise transfer any Site or Content to any third party. • Reverse engineer, de-compile, disassemble, or otherwise attempt to derive the source code for any Site or

Content. • Otherwise use or copy any Site or Content except as expressly allowed under this Grant of License and the terms

of these Terms of Use. • Use any Site or Content in a "service bureau" or similar structure whereby third parties obtain use of any Site or

Content through you. • Remove, obscure, or alter any copyright, trademark, or other proprietary notices embedded in, affixed to or

accessed in conjunction with any Site or Content. Sincerely, PETERSON POWER SYSTEMS

Robert M. Tanzer, Sales Engineer/Project Mngr

https://www.cat.com/

Standard Features

Standby60 Hz ekW (kVA)

Mission Critical60 Hz ekW (kVA)

Prime60 Hz ekW (kVA)

Continuous60 Hz ekW (kVA) Emissions Performance

2500 (3125) 2500 (3125) 2250 (2812) 2050 (2562) U.S. EPA Stationary EmergencyUse Only (Tier 2)

Image shown may not reflect actual configuration

Bore – mm (in) 170 (6.69)

Stroke – mm (in) 215 (8.46)

Displacement – L (in3) 78 (4764.73)

Compression Ratio 14.7:1

Aspiration TA

Fuel System EUI

Governor Type ADEM™ A3

Cat® Diesel Engine• Meets U.S. EPA Stationary Emergency Use

Only (Tier 2) emission standards• Reliable performance proven in thousands of

applications worldwide

Generator Set Package• Accepts 100% block load in one step and meets

other NFPA 110 loading requirements• Conforms to ISO 8528-5 G3 load acceptance

requirements• Reliability verified through torsional vibration,

fuel consumption, oil consumption, transient performance, and endurance testing

Alternators• Superior motor starting capability minimizes

need for oversizing generator• Designed to match performance and output

characteristics of Cat diesel engines

Cooling System • Cooling systems available to operate in ambient

temperatures up to 50°C (122°F)• Tested to ensure proper generator set cooling

EMCP 4 Control Panels• User-friendly interface and navigation• Scalable system to meet a wide range of

installation requirements• Expansion modules and site specific

programming for specific customer requirements

Warranty• 24 months/1000-hour warranty for standby and

mission critical ratings• 12 months/unlimited hour warranty for prime

and continuous ratings• Extended service protection is available to

provide extended coverage options

Worldwide Product Support• Cat dealers have over 1,800 dealer branch

stores operating in 200 countries• Your local Cat dealer provides extensive

post-sale support, including maintenance and repair agreements

Financing• Caterpillar offers an array of financial products

to help you succeed through financial service excellence

• Options include loans, finance lease, operating lease, working capital, and revolving line of credit

• Contact your local Cat dealer for availability in your region

Cat® 3516CDiesel Generator Sets

LEHE1377-00 Page 1 of 4

3516C Diesel Generator SetsElectric Power


Optional Equipment

Note: Some options may not be available on all models. Certifications may not be available with all model configurations. Consult factory for availability.

Engine

Air Cleaner Single element Dual element

Muffler Industrial grade (15 dB)

Starting Standard batteries Oversized batteries Standard electric starter(s) Heavy duty electric starter(s) Air starter(s) Jacket water heater

Alternator

Output voltage 380V 6300V 440V 6600V 480V 6900V 600V 12470V 2400V 13200V 4160V 13800V

Temperature Rise(over 40°C ambient) 150°C 125°C/130°C 105°C 80°C

Winding type Random wound Form wound

Excitation Internal excitation (IE) Permanent magnet (PM)

Attachments Anti-condensation heater Stator and bearing temperature

monitoring and protection

Power Termination

Type Bus bar Circuit breaker 1600A 2000A 2500A 3000A 3200A 4000A 5000A IEC UL 3-pole 4-pole Manually operated Electrically operated

Trip Unit LSI LSI-G LSIG-P

Control System

Controller EMCP 4.2B EMCP 4.3 EMCP 4.4

Attachments Local annunciator module Remote annunciator module Expansion I/O module Remote monitoring software

Charging

Battery charger – 10A Battery charger – 20A Battery charger – 35A

Vibration Isolators

Rubber Spring Seismic rated

Cat Connect

Connectivity Ethernet Cellular Satellite

Extended Service Options

Terms 2 year (prime) 3 year 5 year 10 year

Coverage Silver Gold Platinum Platinum Plus

Ancillary Equipment

Automatic transfer switch (ATS)

Uninterruptible power supply (UPS)

Paralleling switchgear Paralleling controls

Certifications

UL2200 CSA IBC seismic certification OSHPD pre-approval



Package PerformancePerformance Standby Mission Critical Prime Continuous

Frequency 60 Hz 60 Hz 60 Hz 60 Hz

Gen set power rating with fan 2500 ekW 2500 ekW 2250 ekW 2050 ekWGen set power rating with fan @ 0.8 power factor 3125 kVA 3125 kVA 2812 kVA 2562 kVA

Emissions EPA ESE (TIER 2) EPA ESE (TIER 2) EPA ESE (TIER 2) EPA ESE (TIER 2)

Performance number EM1894-01 EM1895-02 DM8447-04 DM8268-03

Fuel Consumption100% load with fan – L/hr (gal/hr) 656.8 (175.3) 656.8 (175.3) 593.0 (156.6) 549.3 (145.1)

75% load with fan – L/hr (gal/hr) 510.8 (134.9) 510.8 (134.9) 467.8 (123.6) 435.6 (115.1)



Cooling SystemRadiator air flow restriction (system) – kPa (in. water) 0.12 (0.48) 0.12 (0.48) 0.12 (0.48) 0.12 (0.48)

Radiator air flow – m3/min (cfm) 2800.0 (98881) 2800.0 (98881) 2800.0 (98881) 2800.0 (98881)

Engine coolant capacity – L (gal) 233.0 (61.6) 233.0 (61.6) 233.0 (61.6) 233.0 (61.6)

Radiator coolant capacity – L (gal) 268.8 (71.0) 268.8 (71.0) 268.8 (71.0) 268.8 (71.0)

Total coolant capacity – L (gal) 501.8 (132.6) 501.8 (132.6) 501.8 (132.6) 501.8 (132.6)

Inlet AirCombustion air inlet flow rate – m3/min (cfm) 242.2 (7212.2) 242.2 (7212.2) 193.1 (6819.8) 183.8 (6491.7)

Exhaust SystemExhaust stack gas temperature – °C (°F) 490.7 (915.2) 490.7 (915.2) 471.3 (880.4) 463.6 (866.5)

Exhaust gas flow rate – m3/min (cfm) 554.5 (19578.8) 554.5 (19578.8) 507.9 (17935.1) 476.5 (16826.7)Exhaust system backpressure (maximum allowable) – kPa (in. water) 6.7 (27.0) 6.7 (27.0) 6.7 (27.0) 6.7 (27.0)

Heat RejectionHeat rejection to jacket water – kW (Btu/min) 826 (46992) 826 (46992) 777 (44160) 739 (42021)

Heat rejection to exhaust (total) – kW (Btu/min) 2502 (142265) 2502 (142265) 2243 (127532) 2092 (118949)

Heat rejection to aftercooler – kW (Btu/min) 786 (44723) 786 (44723) 690 (39224) 619 (35176)Heat rejection to atmosphere from engine – kW (Btu/min) 161 (9146) 161 (9146) 150 (8542) 145 (8229)

Heat rejection from alternator – kW (Btu/min) 121 (6853) 121 (6853) 99 (5607) 94 (5368)

Emissions (Nominal)NOx mg/Nm3 (g/hp-h) 2349.1 (5.32) 2349.1 (5.32) 2206.7 (4.95) 2038.1 (4.62)

CO mg/Nm3 (g/hp-h) 195.4 (0.42) 195.4 (0.42) 141.2 (0.30) 124.8 (0.27)

HC mg/Nm3 (g/hp-h) 42.1 (0.10) 42.1 (0.10) 44.4 (0.11) 49.2 (0.12)

PM mg/Nm3 (g/hp-h) 14.1 (0.04) 14.1 (0.04) 10.9 (0.03) 11.0 (0.03)

Emissions (Potential Site Variation)NOx mg/Nm3 (g/hp-h) 2818.9 (6.38) 2818.9 (6.38) 2648.0 (5.94) 2445.8 (5.55)

CO mg/Nm3 (g/hp-h) 351.8 (0.76) 351.8 (0.76) 254.2 (0.55) 224.6 (0.49)

HC mg/Nm3 (g/hp-h) 55.9 (0.14) 55.9 (0.14) 59.1 (0.15) 65.5 (0.16)

PM mg/Nm3 (g/hp-h) 19.7 (0.05) 19.7 (0.05) 15.2 (0.04) 15.3 (0.04)

-----

I I I I


Weights and Dimensions

Dim “A”mm (in)

Dim “B”mm (in)

Dim “C”mm (in)

Dry Weightkg (lb)

7495 (295.1) 2569 (101.2) 3009 (118.5) 17 590 (38,780)

Note: For reference only. Do not use for installation design. Contact your local Cat dealer for precise weights and dimensions.

Ratings DefinitionsStandbyOutput available with varying load for the duration of the interruption of the normal source power. Average power output is 70% of the standby power rating. Typical operation is 200 hours per year, with maximum expected usage of 500 hours per year.

Mission CriticalOutput available with varying load for the duration of the interruption of the normal source power. Average power output is 85% of the mission critical power rating. Typical peak demand up to 100% of rated power for up to 5% of the operating time. Typical operation is 200 hours per year, with maximum expected usage of 500 hours per year.

PrimeOutput available with varying load for an unlimited time. Average power output is 70% of the prime power rating. Typical peak demand is 100% of prime rated ekW with 10% overload capability for emergency use for a maximum of 1 hour in 12. Overload operation cannot exceed 25 hours per year.

ContinuousOutput available with non-varying load for an unlimited time. Average power output is 70-100% of the continuous power rating. Typical peak demand is 100% of continuous rated kW for 100% of the operating hours.

Applicable Codes and StandardsAS1359, CSA C22.2 No100-04, UL142, UL489, UL869, UL2200, NFPA37, NFPA70, NFPA99, NFPA110, IBC, IEC60034-1, ISO3046, ISO8528, NEMA MG1-22, NEMA MG1-33, 2014/35/EU, 2006/42/EC, 2014/30/EU.Note: Codes may not be available in all model configurations. Please consult your local Cat dealer for availability.

Data Center ApplicationsTier III/Tier IV compliant per Uptime Institute requirements. ANSI/TIA-942 compliant for Rated-1 through Rated-4 data centers.

Fuel RatesFuel rates are based on fuel oil of 35º API [16°C (60ºF)] gravity having an LHV of 42,780 kJ/kg (18,390 Btu/lb) when used at 29ºC (85ºF) and weighing 838.9 g/liter (7.001 lbs/U.S. gal.)

www.cat.com/electricpower©2017 Caterpillar

All rights reserved.Materials and specifications are subject to change without notice. The International System of Units (SI) is used in this publication.

CAT, CATERPILLAR, their respective logos, ADEM, “Caterpillar Yellow”, the “Power Edge” trade dress as well as corporate and product identity used

herein, are trademarks of Caterpillar and may not be used without permission.

3516 PGFLLEHE1377-00 (8-17)

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UNITED STATES ENVIRONMENTAL PROTECTION AGENCY2020 MODEL YEAR

CERTIFICATE OF CONFORMITYWITH THE CLEAN AIR ACT

OFFICE OF TRANSPORTATIONAND AIR QUALITY

ANN ARBOR, MICHIGAN 48105

Certificate Issued To: Caterpillar Inc.(U.S. Manufacturer or Importer)

Certificate Number: LCPXL78.1NZS-022

Effective Date:07/25/2019

Expiration Date:12/31/2020

_________________________Byron J. Bunker, Division Director

Compliance Division

Issue Date:07/25/2019

Revision Date:N/A

Model Year: 2020Manufacturer Type: Original Engine ManufacturerEngine Family: LCPXL78.1NZS

Mobile/Stationary Indicator: StationaryEmissions Power Category: kW>560Fuel Type: DieselAfter Treatment Devices: No After Treatment Devices InstalledNon-after Treatment Devices: Electronic Control, Engine Design Modification

Pursuant to Section 111 and Section 213 of the Clean Air Act (42 U.S.C. sections 7411 and 7547) and 40 CFR Part 60, and subject to the terms and conditions prescribed in those provisions, this certificate ofconformity is hereby issued with respect to the test engines which have been found to conform to applicable requirements and which represent the following engines, by engine family, more fully described inthe documentation required by 40 CFR Part 60 and produced in the stated model year.

This certificate of conformity covers only those new compression-ignition engines which conform in all material respects to the design specifications that applied to those engines described in thedocumentation required by 40 CFR Part 60 and which are produced during the model year stated on this certificate of the said manufacturer, as defined in 40 CFR Part 60.

It is a term of this certificate that the manufacturer shall consent to all inspections described in 40 CFR 1068 and authorized in a warrant or court order. Failure to comply with the requirements of such awarrant or court order may lead to revocation or suspension of this certificate for reasons specified in 40 CFR Part 60. It is also a term of this certificate that this certificate may be revoked or suspended orrendered void ab initio for other reasons specified in 40 CFR Part 60.

This certificate does not cover engines sold, offered for sale, or introduced, or delivered for introduction, into commerce in the U.S. prior to the effective date of the certificate.

Page 30 of 450

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SCALE = 1 : 100

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GENERAL ASSEMBLY: 32' TOWER

TOP VIEW

156 [13']

384 [32']

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534 + D

156

27

135 15/16

162 15/16

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THIS DRAWING CONTAINS DESIGNS AND OTHER

INFORMATION WHICH ARE THE PROPERTY OF JTS, LLC.

EXCEPT FOR THE RIGHTS GRANTED EXPRESSLY BY

CONTRACT, THIS DRAWING MAY NOT BE DISCLOSED OR

DUPLICATED IN WHOLE OR IN PART OR USED FOR

MANUFACTURE OF DESIGNS DISCLOSED HEREIN WITHOUT

THE PRIOR WRITTEN PERMISSION OF JTS, LLC.

ISSUED FORCONCEPTUAL THE INFORMATION ON THIS

DOCUMENT IS INTENDED ONLY AS

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NOT INTENDED AS A SUBMITTAL FOR

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JOB NUMBER:

PROJECT LOCATION:

CUSTOMER PO NUMBER:

DATE:APPROVED BY:

DRAWN BY:

DATE:CHECKED BY:

DATE:

SHEET OF

SC 01-09-21

SC 01-09-21

SC 01-09-21

GENERAL ASSEMBLY

G-101A

1

REMOVABLE SOUND PLENUM OPTIONSD = Sound option

None No sound Option18" 85 dba30" 75 dba48" 65 dba

J[SJOHNSON THERMAL SYSTEMS

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DESCRIPTION

WEIGHT (LBS)

10K UL-2085 SUB-BASE TANK (DRY) 85,000

LOWER ENCLOSURE W/ GEN90,000

UPPER ENCLOSURE W/ GEN & 500

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85,000

ROOF SCR LOWER UNIT16,080

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ROOF SCR SUPPORT STRUCTURE10,000

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TOTAL DRY WEIGHT304,160 LBS

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500 GALLON DAYTANK DIESEL @

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3,600

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SCALE = 1 : 60

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SECTION B-B

INTERIOR LIGHTS ( 6 )

W/ BATTERY BACKUP

SPACE HEATER

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SHIPPING DIAGRAM

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SHIPPING DIAGRAM

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918.9 [36.18] 5" BAS+N--+A1N-K---h\,1--H,l¼r--NE¥------l.1H1H-----'.........._.1-+1f-+--F-------l"--+-+--+-----==-----++++

TOP VIEW

1 090.0 [ 42.91] ---------- 845.0 [33.27] 143.5 [5.65 885.0 [34.84]

N PTF THO EXTENDED

CUSTOMER MOUNTING HOLES 17.5 [0.69] X 32.0 [1.26] 7 SLOTS EACH SIDE

1629.3 [64.15] 1719.3 [67.69]

41.0 [1.61] BOTH SIDES

86.0 [3.39]

CUSTOMER MOUNTING HOLE

BOTH SIDES ELECTRICAL -----;-----i--... STUB-UP AREA

518.1 [20.40] 303.6 [11.95] 526.3 [20.72] --

615.7 [24.24] -----+--.-!

8 7

750.0 [29.53] I- 143.5 [5.65]

940.0 [37.01] ----------- 752.9 [29.64]

FOOTPRINT (DIMENSIONED OUTLINE VIEW FROM ABOVE)

6 5 4 3

REAR VIEW

2

2897.0 [114.05] OVERALL HEIGHT

974.0 [38.35]

PETERSON

z w (!)

w ~ C

PROJECT NUMBER: N/A

CHECKED BY: DATE: 06-19-20

APPROVED BY: REV#:

OVERALL LENGTH: WET WEIGHT:

22r 26,300 LBS OVERALL WIDlH: DRY WEIGHT:

81" 18,000 LBS OVERALL HEIGHT: SCALE:

115n NONE NcrTES: -All. OVERAI.J. DIMENSIONS ARE NOMINAL WrTH :t: 1• TOLERANCE SEE DRAWING FOR ALL DETAILED COMPONENT DIMENSIONS CONSULT FACTOR'f FOR QUESTIONS AND/OR DISCREPANCIES FOUND

~~~~~==~~~~~~~NCHES s DRAWING NUMBER:

C18-0600-S-102CW-01 SHEET NUMBER: 1 OF 3

1/8

Cat® C7.1 DIESEL GENERATOR SETS

LEHE1586-03

.

CAT® GENERATOR SET PACKAGE

Cat generator set packages have been fully prototype tested and certified torsional vibration analysis reports are available. The packages are designed to meet the NFPA 110 requirement for loading, conform to the ISO 8528-5 steady state and fill transient response requirements.

CAT DIESEL ENGINES The four-cycle Cat diesel engine combines consistent performance with excellent fuel economy and transient response that meets or exceeds ISO 8528-5. The engines feature a reliable, rugged, and durable design that has been field proven in thousands of applications worldwide in emergency standby installations.

ENGINE SPECIFICATIONS

Engine Model Cat® C7.1 ACERT In-line 6, 4-cycle diesel

Bore x Stroke 105mm x 127mm (4.1in x 5.0 in)

Displacement 7.01 L (428 in³)

Compression Ratio 16.7:1

Aspiration Turbocharged Air-to-Air-Aftercooled

Fuel Injection System Electronic, Common Rail

Governor Electronic ADEM™ A4

Emission Certifications

US EPA TIER III Non-Road

GENERATOR SET SPECIFICATIONS

Alternator Design Brushless Single Bearing, 4 Pole

Stator 2/3 Pitch

No. of Leads 12

Available Voltage Options 600/480/440/240/220V

Frequency 60Hz

Alternator Voltage 12V

Alternator Insulation & IP Class H; IP23

Standard Temperature Rise

125/130 Deg C

Available Excitation Options Self-Excited, AREP

Voltage Regulation, Steady State +/-

≤1%

COOLING SYSTEM The cooling system has been designed and tested to ensure proper generator set cooling, and includes the radiator, fan, belts, and all guarding installed as standard. Contact your Cat dealer for specific ambient and altitude capabilities.

GENERATORS The generators used on Cat packages have been designed and tested to work with the Cat engine. The generators are built with robust Class H insulation and provide industry-leading motor starting capability and altitude capabilities.

EMCP CONTROL PANELS The EMCP controller features the reliability and durability you have to come to expect from your Cat equipment. The EMCP 4 is a scalable control platform designed to ensure reliable generator set operation, providing extensive information about power output and engine operation. EMCP 4 systems can be further customized to meet your needs through programming and expansion modules.

125 ekW 114 ekW

Standby Prime

150 ekW 135 ekW

175 ekW 158 ekW

200 ekW -

208/120vAC

PMG

BENEFITS & FEATURES

125 ekW- 200 ekW

60 Hz

SPECIFICATIONS

CAJ®

I I

I I

MQuinn

Highlight

2/8

Cat® C7.1 DIESEL GENERATOR SETS

LEHE1586-03

STANDARD EQUIPMENT

Air inlet system Aftercooler core. Turbocharger

Control panels EMCP4.2 control panel.

Cooling system

Radiator and cooling fan complete with protective guards. Standard ambient temperatures up to 50degC (122degF). 50% coolant antifreeze/corrosion inhibitor. Coolant Reservoir

Fuel system Primary & secondary fuel filters. Fuel priming pump. Flexible fuel lines.

Generators and generator attachments

Brushless, self-excited 2/3 pitch, random wound. IP23 Protection. Insulation Class H and temperature rise Integrated Voltage Regulator

Governing system Cat Electronic Governor (ADEM A4).

Protection System Safety Shutoff – Low Oil Pressure Safety Shutoff – Overspeed Coolant Level Sensor

Starting/charging system

12-Volt Electric Starting Motor Batteries with rack & cables

General Paint – Caterpillar Yellow except rails and radiators gloss black

OPTIONAL EQUIPMENT

Air inlet system Single Element air filter Cartridge type air filter

Exhaust Industrial, residential, critical mufflers.

Control panels Remote Annunciators Discrete I/O Module Earth (Ground) Fault Relay

Circuit Breakers 3-Pole 100% Rated – Single & Dual breaker combination.

Enclosures Sound Attenuated (SA)- Level 1 & Level 2 Weather Protective Aluminum Enclosure

Cooling system Radiator Stone guards.

Mufflers Industrial grade (10 dBA) Residential and Critical grade (25 dBA) & 35 dBA mufflers.

Fuel System Sub Tank Bases:408, 777 Gal

Generators and generator attachments

Excitation – Self Excitation –PMG Oversize

Starting/charging system Standard Battery Set

Certifications UL2200 Listed Certification of Compliance – IBC Seismic

General Tool Set.

Standby Ratings

Dim “A” mm (in)

Dim “B” mm (in)

Dim “C” mm (in)

Generator Set Weight

kg (lb) 125 ekW 3039 (120) 1110 (44) 1476 (58) 1500 (3307)

150 ekW 3039 (120) 1110 (44) 1476 (58) 1500 (3307)

175 ekW 3039 (120) 1110 (44) 1476 (58) 1500 (3307)

200 ekW 3039 (120) 1110 (44) 1476 (58) 1500 (3307)

WEIGHTS & DIMENSIONS

A B

C

400a & 250a

See enclosure spec sheet

Docking station for load bank

CAJ®

I

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