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Giri - Cruise Control Systems in Cars

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    Seminar

    On

    CRUISE CONTROL SYSTEMS IN CARS

    By:

    S.GIRIDHARAN (1PI07ME087)

    Guide:

    Dr. K.N. Seetharamu

    Department of Mechanical EngineeringPES Institute of Technology

    Jan 2011 May 2011

    DEPARTMENT OF MECHANICAL

    ENGINEERING

    PES INSTITUTE OF TECHNOLOGY

    100 FEET RING ROAD, BANASHANKARI III

    STAGE

    BANGALORE-560085

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    ABSTRACT

    Cruise control is a new technological development which incorporates a

    factor of comfort in driving. Safety is only a small benefit of this system. In

    short, cruise control can be said to be a system which uses the principles of radar

    to determine the distances between two consecutive moving vehicles in which

    either one or both of them is incorporated with this system. The electromagnetic

    rays from radar system are sensed by sensors in the vehicle which in turn rely

    commands to the throttle and brakes of the vehicle to perform according to the

    adjacent vehicles distance. So cruise control is a system which provides comfortto drivers during long monotonous drives.

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    CONTENTS

    1. INTRODUCTION 12. WHAT IS CRUISE CONTROL 33. HOW TO SET CRUISE CONTROL 44. ADAPTIVE CRUISE CONTROL 65. PARTS AND WORKING 9

    5.1 MILLIMETER-WAVE RADAR 11

    5.2 STEREO CAMERA 12

    5.3 IMAGE PROCESSOR 12

    5.4 FUSION PROCESSOR 12

    5.5 HEADWAY CONTROL UNIT 136. FUTURE ASPECTS 157. DANGERS OF CRUISE CONTROL 178. CONCLUSION 189. REFERENCE 19

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    CHAPTER 1

    INTRODUCTION

    Every minute, on average, at least one person dies in a crash. If you read

    this article from start to finish 30 or more deaths will have occurred across the

    globe by the time you are done. Auto accidents will also injure at least 10 million

    people this year, two or three million of them seriously. All told, the hospital

    bills, damaged property and other costs will add up to 1 - 3 % of the worlds

    gross domestic product according to the Paris based organization for economic

    cooperation and development. And, of course, the losses that matter most is not

    even captured by these statistics, because there is no way to put a dollar value on

    them.

    Engineers have been chipping away at this staggering numbers for a long

    time. Many safety innovations in the areas of banking systems, air bags, seat

    belts, body structures, steering and suspension have had a beneficial effect. Air

    bags and seat belts save tens of thousands of people a year by preventing their

    head from crashing into the windshield. Supercomputers now let designers create

    car frames and bodies that protect the people inside by absorbing much of energy

    of crash as possible. As a result, number of fatalities per million kilometers of

    vehicle travel has decreased. But the ultimate solution and the only thing that will

    save far more lives, limbs and money are to keep out cars from smashing into

    each other in the first place.

    That is exactly what engineers in the United States, Europe and Japan aretrying to do. They are applying advanced microprocessors, radars, high-speed

    ICs and signal-processing chips and algorithms in R&D programs that mark an

    about face in the automotive industry: from safety systems that kick in after an

    accident occurs, attempting to minimize injury and damage, to ones that prevent

    collisions altogether.

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    The first collision avoidance features are already on the road, as pricey

    cruise control options on a small group of luxury cars. Over the next few years,

    these systems will grow more capable and more widely available, until they

    become standard equipment on luxury vehicles. Meanwhile, researchers will be

    bringing the first cooperative systems to market. This will take active safety

    technology to the next level, enabling vehicles to communicate and coordinate

    responses to avoid collisions. Note that to avoid liability claims in the event of

    cars equipped with cruise control systems, manufacturers of these systems and

    the car companies that use them are careful not to refer them as safety devices.

    Instead they are being marketed as driver aids, mere convenience made possible

    by latest innovative technology.

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    CHAPTER 2

    WHAT IS CRUISE CONTROL

    Cruise control is a system, which automatically controls the speed of an

    automobile. The driver sets the speed and the system will take over the throttle of

    the car to maintain the speed. The system is thereby improving driver comfort in

    steady traffic conditions. In congested traffic conditions where speeds vary

    widely these systems are no longer effective.

    Most cruise control systems dont allow the use of cruise control below a

    certain speed. The use of cruise control would be significantly increased if the

    vehicle speed could automatically adapt to the traffic flow. This feature can be

    handy for long drives along sparsely populated roads and usually results in better

    fuel efficiency. It is also known in some places as poor mans radar detector, as

    by cruise control, a driver who otherwise tends to unconsciously increase speed

    over the course of a highway journey may avoid a speeding ticket.

    Blind inventor and mechanical engineer Ralph teetor invented cruise

    control in 1945. His idea was born out of the frustration of riding in a car driven

    by his lawyer, who kept speeding up and slowing down as he talked. The

    Chrysler Corporation on the 1958 Chrysler imperial introduced first car with

    cruise control systems.

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    CHAPTE 3

    HOW TO SET CRUISE CONTROL

    In modern desi ns, t e cruise control may or may not need to be turned on

    before use in some desi ns it is al ays on but not al ays enabled. Most

    desi ns have a separate on switch, as well as set, resume, accelerate and coast

    functions. The system is operated with controls easily within the drivers reach,

    usually with two or more buttons on the steering wheel or on the windshield

    wiper orturn signal stal . The cruise switches of a latest Ford car are shown in

    the figure below.

    Fig3

    Driver should bring the carto speed manually and then use a button to set

    cruise controlto the current speed. Most systems do not allow the use of cruise

    control below a certain speed to discourage use in city driving. The car will

    maintain that speed by actuating the throttle. Most systems can be turned off both

    explicitly or automatically, when the driver hits the brake or clutch. When the

    cruise control is in effect, the throttle can still be used to accelerate the car,

    although the car willthen slow down untilit reaches the previously set speed.

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    Fig3

    Now let us see the individual functions of each cruise switches in detail.

    1. The on and off buttons really dont do much. Some cruise controls donthave these buttons; instead, they turn off when the driver hits the brakes,

    and turn on when the driver hits the set button.

    2. The set/accelerate button tells the car to maintain the speed you arecurrently driving. If you hitthe set button at 45 km/hr, the car will maintain

    your speed at 45 km/hr. holding down the set/accelerate button will make

    the car accelerate. On most cars, tapping it once will make the car go 1

    km/hr faster.

    3. If recently disengaged the cruise control by hitting the brake or clutchpedal, hitting the resume button will command the carto accelerate back

    to the most recent speed setting.

    4. Holding down the coast button will cause the car to decelerate, just as ifyou took your foot completely offthe gas. On most cars, tapping the coast

    button once will cause the carto slow down by 1 km/hr.

    5. The brake pedal and clutch pedal each have a switch that disengages thecruise control as soon as the pedal is pressed. So you can disengage the

    cruise control with a lighttap on the brake or clutch.

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    CHAPTER 4

    ADAPTIVE CRUISE CONTROL

    There is a new type of cruise coming onto the market called adaptive

    cruise control. Two companies, TRW and Delphi Automotive Systems are

    developing a more advanced cruise control that can automatically adjust a cars

    speed to maintain a safe following distance.

    Adaptive cruise control is similar to conventional cruise control in that it

    maintains the vehicles pre-set speed. However, unlike conventional cruise

    control, this new system can automatically adjust speed in order to maintain a

    proper and safe distance between vehicles in the same lane.

    These adaptive cruise control (ACC) systems, which add $1500 to $3000

    to the cost of a car uses laser beams or forward looking radars to measure the

    distance from the vehicle they are in to the car ahead and its speed relative to

    theirs. If a car crosses into the lane ahead or if the lead vehicle slows down, say,

    and the distance is now less than the preset minimum (typically a 1 or 2 second

    interval of separation) or if another stationary object is detected, the system

    applies brakes, slowing down the vehicle, until it is following at the desired

    distance. If the leading car speeds up or moves out of the lane, the system opens

    the throttle until the car has returned to the cruise control speed set by the driver.

    In May 1998, Toyota became the first to introduce an ACC system on a

    production vehicle when it unveiled a laser-based system for its progress

    compact luxury sedan, which it sold in Japan. Then Nissan followed suit with a

    radar-based system, in the companys Cima 41LV-2, a luxury sedan also sold

    only in Japan. In September 1999, Jaguar began offering an ACC for its XKR

    coupes and convertibles sold in Germany and Britain. Delphi Delco Electronic

    Systems supplies the radar sensing unit; TRW Automotive Electronics, the brake

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    control; and Siemens, the assembly that manipulates the throttle. Last fall,

    Mercedes-Benz and Lexus joined the adaptive cruise control movement. Lexus

    offers an ACC option for its top-of-the-line LS430; at the movement, it is the

    only ACC system available in the United States. Mercedes system is an option

    on its C-Class and S-Class models, which are available in Europe.

    Fig 4.1

    All of the ACC systems available today are built around sensors that

    detect the vehicle ahead through the use of either radar or lidar (light detecting

    and ranging, the laser based analog to radar). The choice of sensors presents

    classic design tradeoffs. We will see the radar-based system in detaillater. Lidar

    is less expensive to produce and easier to package but performs poorly in rain

    and snow. The light beams are narrower than water droplets and snowflakes,

    pushing down the signal-to-noise ratio in bad weather. Another problem is that

    accumulations of mud, dust or snow on the car can blocklidar beams.

    At present, only one automaker, Lexus, uses a laser-based ACC system, in

    its LS430 luxury sedan. System engineers have acknowledged lidars

    shortcomings and taken steps to make the system unavailable in situations where

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    the weather may limitits effectiveness. According to the LS430 owners manual,

    the system will automatically shutitself offifthe windshield wipers are turned to

    a rapid setting, indicating heavy rain or snow; if something activates the anti-lock

    braking system (which helps the driver maintain a steering control and reduces

    stopping distances during emergency braking situations); or if thevehicle skid

    control system detects the slipping of tires on turns that is common in wet

    weather.

    Fig 4.2

    TheLexusLS43 lasersensorbuiltintothefrontgrille

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    CHAPTER 5

    PARTS AND WORKING

    We have already seen the working of a laser-based ACC system, its

    limitations and all. Now let us take a look at how radar-based ACC system

    works, in detail.

    The main components of a typical radar-based ACC system are the

    following.

    1. Fusion sensor2. Headway control unit3. Throttle4. Brake5. Dashboard display

    Fusion sensor is a combination of sensors and processors. The fusion

    sensor consists of the following components.

    1. Millimeter-wave radar2. Stereo camera3. Image processor4. Fusion processor

    .

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    Fig 5.1

    Architectureofaradar-based ACC system

    Let us take a close look at each of these components, their individual

    roles, in detecting hazards in the roadway and responding in the correct mannerso as to avoid those detected hazards

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    5.1MILLIMETER-WAVE RADAR

    Fundamental to any cruise control system is a sensor that can reliably

    detect obstacles in the traffic environment in a variety of conditions. Millimeter-

    wave radar is a method used for detecting the position and velocity of a distant

    object. This radar has a forward-looking range of up to 500 feet. The radar unit is

    housed behind the radiator grille.

    Every 60 milliseconds, the sensor sends out a trio of overlapping beams of

    electromagnetic radiations of approximately 3 degrees each (roughly the width of

    one traffic lane). The beam runs up to 500 feet ahead of the vehicle, and the

    sensor receives signals that are reflected back from objects in the roadway.

    Velocity and range is derived, by measuring the Doppler frequency shift and time

    of flight of transmission. Range is calculated using the formula

    C = 2*R/T

    Where C is the velocity of light

    R is the range

    T is the time of flight of transmission.

    This information is then fed into a microprocessor (fusion processor)

    inside the passenger compartment.

    A major advantage of radar is that the performance is not affected by the

    time of the day, and therefore no driver adaptation is required for nighttime

    driving. The performance advantages of radar over other sensors are enhanced

    during poor weather conditions. Systems that rely on visible light are known to

    suffer significantly in the very conditions for which they are relied upon the

    most. Experience of radar operations has shown that reliable results can be

    obtained, even in inclement weather conditions. Radar-based systems can see

    at least 150 meters ahead in fog or rain, heavy enough to cut the drivers ability

    to see down to 10 meters or less.

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    5.2 STEREO CAMERA

    The cameras function is the same, as that of the radar, detection of cars

    and other objects in the roadway. Camera view reaches to a distance of 60 meters

    ahead of the vehicle. The stereo camera is situated by the rear view mirror. The

    camera view produces good lateral image, but it is unable to provide good

    estimates of range. The lane markings on the road are also detected by processing

    images from the camera. The image is then sent to the image processor.

    5. IMAGE PROCESSOR

    The image-processing unit acts as an intermediate between the stereocamera and the fusion processor. It is also situated by the rear view mirror, along

    with the stereo camera. What image-processing unit is doing is that, it processes

    the images from the stereo camera and the data is then fed into the fusion

    processor.

    5.4 FUSION PROCESSOR

    The function of fusion processor is termed as Data Fusion. Data fusion is a

    collection of techniques for combining the measurements from more than one

    sensor to provide a more unified result. This has several benefits.

    y The overall estimates of parameters can be more accurate than forindividual sensor estimate, as they reinforce each other.

    y Any parameter need not depend on one sensor alone. This has benefits ofFault Tolerance by allowing redundancy to be introduced into the system.

    For example, if the system had infrared and video based sensors, it could

    survive the failure of either of these and continue to function although

    accuracy and performance in certain conditions can be reduced.

    The fusion processor receives information from the two sensors,

    millimeter-wave radar and stereo camera. The data contains information like lane

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    path, vehicle speed, range etc relative to host vehicle. The video produces good

    lateral image, but it is not able to provide good estimate of range. The radar

    conversely produces good estimates of range and hence good relative velocity

    estimates, but has poor lateral positional accuracy. Thus by fusing data from

    these two sensors the object position can be localized to a better accuracy by

    considering the intersection of the two areas of positional uncertainty generated

    by each sensor.

    Another possible benefit of data fusion is that of object identification, by

    combining the expected responses of an object in the sensors. For example, the

    image processing may confuse a stationary pedestrian and a traffic sign,

    especially at longer ranges, as they both are tall, thin objects. However fusing

    data would allow an unambiguous decision to be reached immediately as the two

    objects have radically different radar responses.

    5.5 HEADWAY CONTROL UNIT

    Having detected a hazard the system must respond in the most appropriate

    manner so as to avoid the hazard. Evidence suggests that a small reduction indriver reaction time will dramatically reduce the number of accidents. This can

    be achieved by intervening with the controls of the vehicle. Headway control unit

    takes up this job. Headway control unit has control on the brakes and throttle.

    Headway control unit makes necessary adjustments to the brakes and throttle that

    would allow maintaining a constant and safer distance behind the vehicle in

    front. In addition to all these, if a suddenly stopped vehicle or a large object in

    the roadway or even a bend in the road is detected, a red triangle flashes on the

    dashboard, warning the driver. Then the driver must stop the vehicle by applying

    brakes manually in the first two cases and steer the vehicle in the third case.

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    Fig 5.2

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    CHAPTER 6

    FUTURE ASPECTS

    Though conventional cruise control is still an expensive novelty, the next

    generation, called co-operative adaptive cruise control, or CACC, is already

    being tested in California and elsewhere. While ACC can only respond to a

    difference between its own speed and the speed of the car ahead, cooperative

    systems will two or more cars to communicate and work together to avoid a

    collision. Ultimately, experiments say, the technology may let cars follow each

    other at intervals as short as half a second. At 100 km/hr, that would amount to a

    distance between cars of less than 14 meters (roughly two car lengths).

    Fi 6.1

    Meanwhile at Fujitsu Ten Ltd, Japan, engineers are working towards

    another vision of the future of adaptive cruise control-one targeted squarely at the

    realities of driving on often-congested urban and suburban highways. Fujitsu Ten

    has demonstrated a prototype system for so called stop-and- o adaptive cruise

    control. Ordinary ACC systems maintain a safe distance between cars at speeds

    above 40 km/hr, whereas Fujitsu Tens system will work primarily at lower

    speeds in heavy traffic. If the car in front stops, it will bring a vehicle to a

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    complete stop. Afterward, it will not re-engage the throttle-thats up to the driver-

    but as soon as the throttle is engaged, it will accelerate and decelerate along with

    the leading car over any range of speeds between zero and the cruising speed set

    by the driver.

    Within a decade or so, the drivers of the most advanced cars will only

    have to steer. Eventually, people might not be even entrusted with that task, at

    least on limited access highways.

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    CHAPTER 7

    DANGERS OF CRUISE CONTROL

    The only danger with cruise controlis the use of cruise controlin wet and

    sli ppery roads. You should turn off cruise control while driving through such

    conditions. It is very dangerous to use cruise control in any slippery conditions

    like rain, snow, or ice as ittakes the complete control ofthe vehicle out of your

    hands. That is because most cruise control systems are designed for normal dry

    conditions and cant sense whetherthe wheels are spinning uselessly. If your car

    begins to careen out of control, cruise control will continue to accelerate as it

    tries to maintain a constant speed. It would put your carinto a sideway spin cause

    the vehicle to flip over.

    Fig 7.1

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    CHAPTER 8

    CONCLUSION

    This seminar has described about the cruise control systems that are

    commonly seen in luxury cars now a day. Fully autonomous car is probably not

    viable in the foreseen future. The Intelligent Vehicle Initiative in the United

    States and Ertico program in Europe are among dozens of groups working on

    technologies that may ultimately lead to vehicles that are wrapped in a cocoon of

    sensors, with a 360r view of their environment. Then nearby vehicles would be

    in constant communication with each other and act co-operatively, enabling

    groups of cars to race along like train cars, almost bumper to bumper, at speeds

    above 100 km/hr.

    It will probably take decades, but car accidents may eventually become

    almost as rare as plane crashes are now. The automobile, which transformed the

    developed world by offering mobility and autonomy, will finally stop exacting

    such an enormous cost in human lives.

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    REFERENCE

    1. www.howstuffworks.com

    2. www.cars.com/features/adaptivecruisecontrol

    3. www.autorepair.com4. www.narticle.com5. www.ukcar.com


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