GLAST LAT Project PDU/GASU MRR 4 February 2005 PART 2 / 1 GLAST Large Area Telescope: B. Estey,...

GLAST LAT Project PDU/GASU MRR 4 February 2005

PART 2 / 1

GLAST Large Area Telescope:GLAST Large Area Telescope:

B. Estey, ProductionSLAC

[email protected](650) 926-8531

Gamma-ray Large Gamma-ray Large Area Space Area Space TelescopeTelescope

GASU/PDU MRR Part 2GASU/PDU MRR Part 2


PART 2 / 2

Parts, Materials, and ProcessesParts, Materials, and Processes

• EEE Parts– All EEE parts have been approved for use by the Program Parts Board– Status of PDU Box Level Parts Qualification, Rev. C1 (highlighted yellow items=part approved, not in use):

• Some columns have been hidden to assist in presentation reading

ID Number

Part Type Procurement Part Number Procurement SpecificationPac

Description TID SEERes

AssQuantity

Reference Designator

Dat

GIDEP OK

GFE Approved Remarks

1 CONN,CIRCULAR MS27497T18F35P MIL-DTL-38999 MS27497T18F35PCIRCULAR SERIES II 66 POS PIN CONTACTS N/A N/AM.Freytag2 JL3-4 yes no yes100% inspection performed and outgassing shall be performed at the harness level.

2 CONN, HD22 - 44M SDD44M100T2G MIL-DTL-24308 PANEL HDDCONN, HDD-44 PANEL WITH PINS N/A N/AM.Freytag2 JL5-6 yes no yes100% inspection performed and outgassing shall be performed at the harness level.

3 CONN, HD22 - 78S SDD78F100T2G MIL-DTL-24308 PANEL HDDCONN, HDD-78 PANEL WITH SOCKETS N/A N/AM.Freytag2 JL7-8 yes no yes100% inspection performed and outgassing shall be performed at the harness level.

4 CONN, HD22 - 26S SDD26F100T2G MIL-DTL-24308 PANEL HDDCONN, HDD-26 PANEL WITH SOCKETS N/A N/AM.Freytag19 JL9-11,13-28 yes no yes100% inspection performed and outgassing shall be performed at the harness level.

5 PIGTAIL SUB-ASSEMBLY 177-408 LAT-DS-04712 PIGTAILMICROD 51 SOCKET PIGTAIL N/A N/AM.Freytag3 JL29,30,248 yes no yesSLAC to perform receiveing inspection and parts to be check for outgassing at the harness level.

6 PIGTAIL SUB-ASSEMBLY 177-409 LAT-DS-04710 PIGTAILMICROD 100 SOCKET PIGTAIL N/A N/AM.Freytag2 JL33-34 yes no yesSLAC to perform receiveing inspection and parts to be check for outgassing at the harness level.

7 PIGTAIL SUB-ASSEMBLY 177-410 LAT-DS-04711 PIGTAILMICROD 100 SOCKET PIGTAIL N/A N/AM.Freytag2 JL31-32 yes no yesSLAC to perform receiveing inspection and parts to be check for outgassing at the harness level.

8 CONNECTOR RM242-050-581-5900 MIL-PRF-55302RM50 PIN RECEPTACLE N/A N/AM.Freytag18 J1-3,5-10 yes no yes No issues

9 WIRE M22759/11-12-9 MIL-W-22759WI12AWG WHITE WIRE N/A N/AM.Freytag10 FT yes no yes No issues



12 WIRE M22759/11-22-2 MIL-W-22759WI22AWG RED WIRE N/A N/AM.Freytag4 FT yes no yes No issues


14 WIRE M22759/11-24-2 MIL-W-22759WI24AWG RED WIRE N/A N/AM.Freytag0 FT yes no yes No issues

15 WIRE M22759/22-26-9 MIL-W-22759WI26AWG HIGH-TENSILE WHITE WIRE N/A N/AM.Freytag0 FT yes no yes No issues

16 DUST CAP 000-01-00-163 DUST CAPDUST CAP ANTI-STATIC MICROD 100S N/A N/AM.Freytag4 yes no yes NON-FLIGHT

17 DUST CAP 000-01-51-163 DUST CAPDUST CAP ANTI-STATIC MICROD 51S N/A N/AM.Freytag3 yes no yes NON-FLIGHT

18 DUST CAP DUST CAPDUST CAP ANTI-STATIC MS18 N/A N/AM.Freytag2 yes no yes NON-FLIGHT

19 DUST CAP DUST CAPDUST CAP ANTI-STATIC HDD44 PINS N/A N/AM.Freytag2 yes no yes NON-FLIGHT

20 DUST CAP DUST CAPDUST CAP ANTI-STATIC HDD78 SOCKETS N/A N/AM.Freytag2 yes no yes NON-FLIGHT

21 DUST CAP DUST CAPDUST CAP ANTI-STATIC HDD26 SOCKETS N/A N/AM.Freytag19 yes no yes NON-FLIGHT22 WIRE M22759/11-22-2/9 MIL-W-22759 WIRE22AWG RED/WHITE TWISTED 2TPI WIRE N/A N/AM.Freytag30 FT yes no yes No issues23 WIRE M22759/11-24-2/9 MIL-W-22759 WIRE24AWG RED/WHITE TWISTED 2TPI WIRE N/A N/AM.Freytag700 FT yes no yes No issues24 WIRE M22759/22-26-2/9 MIL-W-22759 WIRE26AWG RED/WHITE TWISTED 2TPI WIRE N/A N/AM.Freytag700 FT yes no yes No issues


PART 2 / 3


• EEE Parts, cont’d– Status of PDU CCA Parts Qualification, Rev. Q (highlighted yellow =part approved, item not in use):


ID Number Part TypeProcurement Part Number

Procurement Specification DescriptionSup

Sup

TID SEEAss

Quantity

Reference DesignatorDat

DPA Quantity

Screen / Qual

GIDEP OK


1* MOUNTING POST 160-1558-03-03-00 160-1558 SOLDER TERMINAL, TURRET, TH CAMBION7Y763 0 NOT IN USE

2 TANTALUM CAPACITORS CWR11FH475KD MIL-PRF-55365 CAP, 4.7UF, 10V KEMETN/A N/A 7 C65, C82-87 N/A yes yes no yes Replacement parts have been received and have been surge tested by vendor

3* TANTALUM CAPACITORS CWR11NH475KDB MIL-PRF-55365 CAP, 4.7UF, 50V AVX04222 0 NOT IN USE4 CERAMIC CAPACITORS CDR32BX103BKUS MIL-PRF-55681 CAP, 10NF, 100V AVX04222N/A N/A 9 C39-41, C72-77 N/A N/A yes no yes No Issues

5 TANTALUM CAPACITORS CWR11FH156KDB MIL-PRF-55365 CAP, 15UF, 10V AVX04222N/A N/A 2 C66-67 N/A N/A yes no noIncorrect part number received and returned to vendor. Awaiting correct part number replacement

6* CERAMIC CAPACITORS M123A11BXB473KM MIL-PRF-123/11 CAP, 47NF, 50V AVX04222 0 NOT IN USE7* TANTALUM CAPACITORS CWR09HC336KDB MIL-PRF-55365 CAP, 33UF, 15V AVX04222 0 NOT IN USE

8 CERAMIC CAPACITORS CDR31BX472BKUS MIL-PRF-55681 CAP, 4700PF, 100V AVX04222N/A N/A 360

C2D0-8, C2D13-19, C2S21-22, C3D0-19, C4D0-8, C4D13-19, C5D0-8, C5D13-19, C6D0-8, C6D13-19, C7D0-8, C7D13-19, C8D0-8, C8D13-19, C9D0-8,

C9D13-19, C10D0-8, C10D13-19, C11D3-8, C11D13-19, C12D3-8, C12D13-19, C13D3-8, C13D13-19,



C23D3-8, C23D13-19, C24D3-8, C24D13-19, C25, C25D3-8, C25D13-19, C26D3-8, C26D13-19, C31

N/A N/A yes no yes No Issues

9* CON, SOLDER POINT6 NONE NONE CONN, WIRE HARNESS 6 NONENONE 0 NOT IN USE10* CON, SOLDER POINT8 NONE NONE CONN, WIRE HARNESS 8 NONENONE 0 NOT IN USE11* CON, SOLDER POINT10 NONE NONE CONN, WIRE HARNESS 10 NONENONE 0 NOT IN USE12* CON, SOLDER POINT16 NONE NONE CONN, WIRE HARNESS 16 NONENONE 0 NOT IN USE13* CON, SOLDER POINT18 NONE NONE CONN, WIRE HARNESS 18 NONENONE 0 NOT IN USE14* CON, SOLDER POINT24 NONE NONE CONN, WIRE HARNESS 24 NONENONE 0 NOT IN USE15* CON, SOLDER POINT28 NONE NONE CONN, WIRE HARNESS 28 NONENONE 0 NOT IN USE16 IC, POWER 5962-8759406XA 5962-87594 DIODE, 2.5V SHUNT REFENCE DIODE NATIONAL SEMIyes yes 9 D5-13 N/A N/A yes no yes No Issues

17* DIODE, TRANSIENT SUPP. JANSR1N5649A MIL-PRF-19500/500 DIODE, TRANSIENT SUPPRESSOR, 44.7V MICROSEMI 0 NOT IN USE

18* DIODE, ZENER JANSR1N4106-1 MIL-PRF-19500/435 DIODE, ZENER 12V 0.5W MICROSEMI 0 NOT IN USE

19* PADS NOT IN USE DO NOT LOAD NONE 0 NOT IN USE20* PADS NOT IN USE DO NOT LOAD NONE 0 NOT IN USE21* PADS NOT IN USE DO NOT LOAD NONE 0 NOT IN USE22* PADS NOT IN USE DO NOT LOAD NONE 0 NOT IN USE23* PADS NOT IN USE DO NOT LOAD NONE 0 NOT IN USE24* PADS NOT IN USE DO NOT LOAD NONE 0 NOT IN USE25* FUSE SMD185 POLY_RXE185 FUSE, POLYFUSE, 1.85AMP 72V RAYCHEM3CUH2 0 NOT IN USE

26 IC, ADC MAX145AEUA LAT-DS-01131-01 IC, 12 BIT SERIAL ADC MAXIM1E566yes yes 160U1D0-19, U2D0-19, U3D0-19, U4D0-19, U5D0-19,

U6D0-19, U7D0-19, U8D0-195 yes yes no yes No Issues. DPA Successful

27* IC, INTERFACE 5962R0254301QXC 5962-02543 IC, 16 BIT TRANSCEIVER UTMC AEROFLEX 0 NOT IN USE28* IC, POWER SMSA283R3S/HR IC, 28V TO 3.3V 4W DCDC CONVERTER INTERPOINT 0 NOT IN USE29* IC, FPGA 5962-0151501QYC 5962-01515 IC, ACTEL FPGA 72K GATES ACTEL0J4Z0N/A N/A 1 U3 NOT IN USE30 IC, INTERFACE 5962R9865103QYC 5962-98651 IC, LOW VOLTAGE QUAD LVDS DRIVER UTMC AEROFLEXN/A N/A 1 U6 N/A N/A yes no yes Precap inspection completed. No Issues31 IC, INTERFACE 5962R9865203QYC 5962-98652 IC, LOW VOLTAGE QUAD LVDS RECEIVER AEROFLEX UTMCN/A N/A 4 U7-10 N/A N/A yes no yes Precap inspection completed. No Issues

32* IC, OP-AMP MAX494ESDSCD, Rad tested - GSFC NSREC99, PPM-98-018

IC, QUAD OP AMP MAXIM1E566 0 NOT IN USE

33* LED NONE NONE LED, NOT FLIGHT NONE 0 NOT IN USE

34 TRANSISTOR, PMOS IRHNJ597034SCS MIL-PRF-19500/255 P-CHANNEL MOSFET, 60V 22A IRFN/A N/A 46 Q1S0-22, Q2S0-22 N/A N/A yes no yesProcured to IR Class S flow. TID = 100K. SEE Hardened. Proton tolerant. Hermetic ceramic pkg. No GIDEPs. No issues

35* THICK FILM JUMPERS 90048-B SMT CHIP PER MIL-PRF-55342 RES, 0 OHM, 1% SMD JUMPER SOA 0 NOT IN USE

36 THICK FILM RESISTORS M55342K06B1E00R SMT CHIP PER MIL-PRF-55342 RES, 1K OHM, 1% SMD RESISTOR SOAN/A N/A 238

R1D3-19, R2D3-8, R2D13-19, R3D3-8, R3D13-19, R4D3-8, R4D13-19, R5D3-8, R5D13-19, R6D3-8,


R11D13-19, R12D3-8, R12D13-19, R13D3-8, R13D13-19, R14D3-8, R14D13-19, R15D3-8, R15D13-19,

R16D3-8, R16D13-19, R38-39, R50, R69, R71, R96-115, R137


37 THICK FILM RESISTORS M55342K06B3E32R SMT CHIP PER MIL-PRF-55342 RES, 3.32K OHM, 1% SMD RESISTOR SOAN/A N/A 4 R6S21-22, R32, R35 N/A N/A yes no yes No Issues

38* THICK FILM RESISTORS M55342K06B5E62R SMT CHIP PER MIL-PRF-55342 RES, 5.62K OHM, 1% SMD RESISTOR SOA 0 NOT IN USE39* THICK FILM RESISTORS M55342K06B10D0R SMT CHIP PER MIL-PRF-55342 RES, 10.0 OHM, 1% SMD RESISTOR SOA 0 NOT IN USE

40 THICK FILM RESISTORS M55342K06B10E0R SMT CHIP PER MIL-PRF-55342 RES, 10.0K OHM, 1% SMD RESISTOR SOAN/A N/A 155

R6S0-20, R7S0-22, R8S0-22, R9D0-2, R9S0-22, R10D0-2, R10S21-22, R11D0-2, R11S21-22, R12D0-2, R13D0-2, R14D0-2, R15D0-2, R16D0-2, R17, R17D0-2, R18, R18D0-2, R19, R19D0-2, R20, R20D0-2, R21, R21D0-2, R22, R22D0-2, R23, R23D0-2, R24, R24D0-

2, R25-26, R49, R93-94


41* THICK FILM RESISTORS M55342K06B15E0R SMT CHIP PER MIL-PRF-55342 RES, 15.0K OHM, 1% SMD RESISTOR SOA 0 NOT IN USE42 THICK FILM RESISTORS M55342K06B18E2R SMT CHIP PER MIL-PRF-55342 RES, 18.2K OHM, 1% SMD RESISTOR SOAN/A N/A 4 R12S21-22, R27, R30 N/A N/A yes no yes No Issues

43 THICK FILM RESISTORS M55342K06B27E4R SMT CHIP PER MIL-PRF-55342 RES, 27.4K OHM, 1% SMD RESISTOR SOAN/A N/A 5 R7-8, R14S21-22, R90 N/A N/A yes no yes No Issues

44 THICK FILM RESISTORS M55342K06B33D2R SMT CHIP PER MIL-PRF-55342 RES, 33.2 OHM, 1% SMD RESISTOR SOAN/A N/A 168

R1D0-2, R2D0-2, R3D0-2, R4D0-2, R5D0-2, R6D0-2, R7D0-2, R8D0-2, R17D3-8, R17D13-19, R18D3-8,

R18D13-19, R19D3-19, R20D3-19, R21D3-19, R22D3-19, R23D3-19, R24D3-19, R25D9-12, R26D9-12, R46-

47, R61-65, R68


45 THICK FILM RESISTORS M55342K06B49E9R SMT CHIP PER MIL-PRF-55342 RES, 49.9K OHM, 1% SMD RESISTOR SOAN/A N/A 25 R10S0-20, R13S21-22, R95, R136 N/A N/A yes no yes No Issues

46 THICK FILM RESISTORS M55342K06B75D0R SMT CHIP PER MIL-PRF-55342 RES, 75 OHM, 1% SMD RESISTOR SOAN/A N/A 5 R42-45, R138 N/A N/A yes no yes No Issues

47 THICK FILM RESISTORS M55342K06B100DR SMT CHIP PER MIL-PRF-55342 RES, 100 OHM, 1% SMD RESISTOR SOAN/A N/A 24 R57-59, R73-79, R81-88, R91-92, R132-135 N/A N/A yes no yes No Issues


PART 2 / 4


• EEE Parts, cont’d– Status of PDU CCA Parts Qualification, Rev. Q, cont’d (highlighted yellow =part approved, item not in use):



Procurement Specification DescriptionSuSu

TID SEEAsQuantity

Reference DesignatorDa

DPA Quantity

Screen / Qual

GIDEP OK


48 THICK FILM RESISTORS M55342K06B100ER SMT CHIP PER MIL-PRF-55342 RES, 100K OHM, 1% SMD RESISTOR SOAN/A N/A 140

R1, R1S0-22, R2-6, R16, R25D3-8, R25D13-19, R26D3-8, R26D13-19, R27D3-8, R27D13-19, R28D3-

8, R28D13-19, R29D3-8, R29D13-19, R30D3-8, R30D13-19, R31D3-8, R31D13-19, R32D3-8, R32D13-

19, R70, R72, R89


49 THICK FILM RESISTORS M55342K06B150ER SMT CHIP PER MIL-PRF-55342 RES, 150K OHM, 1% SMD RESISTOR SOAN/A N/A 2 R28-29 N/A N/A yes no yes No Issues

50 THICK FILM RESISTORS M55342K06B221DR SMT CHIP PER MIL-PRF-55342 RES, 221 OHM, 1% SMD RESISTOR SOAN/A N/A 6 R37, R127-131 N/A N/A yes no yes No Issues

51* THICK FILM RESISTORS M55342K06B432DR SMT CHIP PER MIL-PRF-55342 RES, 432 OHM, 1% SMD RESISTOR SOA 0 NOT IN USE52* TEST POINT NONE NONE TEST POINT, DO NOT LOAD NONE 0 NOT IN USE53 THERMISTOR S311P18-09S7R6 S311P18 THERMISTOR, 30K YSIN/A N/A 2 R53-54 N/A N/A yes no yes No Issues54* TRANSISTOR, SMALL SIGNALJANS2N2222AUB MIL-PRF-19500/255 TRANSISTOR, NPN SMALL SIGNAL Microsemi 0 NOT IN USE55* IC, POWER 5962R9213902HZC 5962-92139 IC, DCDC 28V to 5V, 15W Interpoint 0 NOT IN USE56* DIS, FILTER 94020H02KXC FIL, 28V EMI FILTER 0.8A I 0 NOT IN USE57 TRANSISTOR, PMOS IRHNS597064SCS MIL-PRF-19500/255 P-CHANNEL MOSFET, 60V 45A I N/A N/A 0 NOT IN USE

58 DIODE, TRANSIENT SUPP. JANTXV1N5649A MIL-PRF-19500/500 DIODE, TRANSIENT SUPPRESSOR, 44.7V MICROSEMIN/A N/A 1 CR1 5 no yes no noDPA has failed for this part. An FRB will be required to review the DPA report and a decision from GSFC will be made on the status.

59* DIODE, ZENER JANTXV1N4106UR-1 MIL-PRF-19500/435 DIODE, ZENER 12V 0.5W MICROSEMI 0 NOT IN USE60 FERRITE CORE TOROID ZW44916TC MIL-STD-105 CORE, FERRITE, TOROID MAGNETICSN/A N/A 1 T1 N/A N/A yes no yes No Issues

61 CON, STRAIGHT PTH PLUG RM212-050-132-2900 MIL-PRF-55302 CONN, STRGHT PTH PLUG, 2 ROW, 50POS AIRBORN INC10400N/A N/A 9 J1-3,J5-10 N/A no yes no yes No Issues. 100% external visual performed

62 MOUNTING POST 140-1782-03-03-00 140-1782 SOLDER TERMINAL, SLOTTED, TH, #12 DRILLCAMBION7Y763N/A N/A 8 MP3, MP9, MP14, MP17, MP25-26, MP45,MP48 N/A no yes no yes No Issues. 100% external visual performed

63 TANTALUM CAPACITORS M39006/22-0567H MIL-PRF-39006/22 CAP, 25UF, 50V MALLORYN/A N/A 7 C43-49 N/A N/A yes no yes No Issues

64 TANTALUM CAPACITORS CWR09FC476KDB MIL-PRF-55365 CAP, 47UF, 10V AVXN/A N/A 13 C50-59, C79-81 N/A N/A yes no yes No Issues

65 DIODE, SCHOTTKY SSR1040GTXV MIL-PRF-19500 DIODE, POWER SCHOTTKY SSDIN/A N/A 1 D4 5 N/A yes no yes No Issues. DPA completed

66 DIODE, SWITCHING JANTXV1N4153UR-1 MIL-PRF-19500/337 DIODE, SWITCHING MICROSEMIN/A N/A 26 D1, D1S0-22, D2-3 5 N/A yes no yes No Issues. DPA completed

67 DIODE, ZENER JANTXV1N6487US MIL-PRF-19500/406 DIODE, ZENER 3.9V 1.5W MICROSEMIN/A N/A 1 CR3 5 N/A yes no yes No Issues. DPA completed

68 FUSE RXE065 RXE065 FUSE, POLYSWITCH, 0.65AMP 72V RAYCHEM3CUH2N/A N/A 1 F1 5 no yes no no Screening and DPA completed. Qualification is in process at GSFC.

69 FUSE RXE250 RXE250 FUSE, POLYSWITCH, 2.50AMP 72V RAYCHEM3CUH2N/A N/A 19 F1S0-18 5 no yes no no Screening and DPA completed. Qualification is in process at GSFC.

70 DIS, FILTER ARF461 SCD IC, 28V AT 3A EMI INPUT FILTER IRFN/A N/A 1 VR1 1 N/A yes no yes No Issues71 IC, POWER MAX724ECK MAX724 IC, DCDC DOWN CONVERTER MAXIM1E566 no yes 1 U5 5 yes no no yes Screening, Qualification, DPA and TID completed. No Issues

72 IC, DIGITAL 5962R9568101VXC 5962-95681 IC, HEX SCHMITT INVERTER INTERSIL3BGN1N/A N/A 1 U4 N/A N/A yes no yes No Issues

73* POWER INDUCTORS 32815-31 MIL-STD-981 IND, 20UH 33 AMP COAST/ACM 0 NOT IN USE74 POWER INDUCTORS 32786-31 MIL-STD-981 IND, 50UH 5.0 AMP COAST/ACMN/A N/A 1 L1 N/A N/A yes no yes No Issues

75 THICK FILM RESISTORS M55342K06B1E82R SMT CHIP PER MIL-PRF-55342 RES, 1.82K OHM, 1% SMD RESISTOR SOAN/A N/A 36R3D9-12, R4D9-12, R5D9-12, R6D9-12, R7D9-12,

R8D9-12, R9D9-12, R10D9-12, R116-119 N/A N/A yes no yes No Issues

76 THICK FILM RESISTORS M55342K06B2E21R SMT CHIP PER MIL-PRF-55342 RES, 2.21K OHM, 1% SMD RESISTOR SOAN/A N/A 1 R52 N/A N/A yes no yes No Issues


78 THICK FILM RESISTORS M55342K06B2E00R SMT CHIP PER MIL-PRF-55342 RES, 2K OHM, 1% SMD RESISTOR SOAN/A N/A 4 R2D9-12 N/A N/A yes no yes No Issues

79 THICK FILM RESISTORS M55342K06B33E2R SMT CHIP PER MIL-PRF-55342 RES, 33.2K OHM, 1% SMD RESISTOR SOAN/A N/A 7 R120-126 N/A N/A yes no yes No Issues

80 MOUNTING POST 160-1558-03-03-00 160-1558 SOLDER TERMINAL, TURRET, TH CAMBION7Y763N/A N/A 41MP1-2, MP4-8, MP10-13, MP15-16, MP18-24, MP27-

35, MP42-44, MP47, MP49-56N/A no yes no yes No Issues. 100% external visual performed.

81 CERAMIC CAPACITORS CDR04BX104AKUS MIL-PRF-55681 CAP, 0.1UF 50V AVX/KEMETN/A N/A 30 C34, C36-37, C42, C78, C500-524 N/A N/A yes no yes No Issues

82* TANTALUM CAPACITORS CWR11NH475KDB MIL-PRF-55365 CAP, 4.7UF, 50V AVX 0 NOT IN USE

83 CERAMIC CAPACITORS CDR33BX473AKUS MIL-PRF-55681 CAP, 47NF, 50V AVX/KEMETN/A N/A 67C1D0-19, C1S0-22, C2D9-12, C33, C38, C60-64, C68-

71, C88-96N/A N/A yes no yes No Issues

84* TANTALUM CAPACITORS CWR09FC476KDB MIL-PRF-55365 CAP, 47UF, 10V AVX 0 NOT IN USE85* POWER INDUCTORS SCD CHOKE, 25.0 AMP ???? N/A N/A 0 NOT IN USE86 IC, POWER OMR9604SCK MIL-PRF-38534 IC, 3.3V ADJUSTABLE LDO REGULATOR IRF OMNIRELN/A N/A 1 U11 N/A N/A yes no no Returned to vendor and awaiting replacement part.87* TRANSISTOR, PMOS IRHNJ597034 MIL-PRF-19500/255 P-CHANNEL MOSFET, 60V 22A IRF 46 Q1S0-22, Q2S0-22 NOT IN USE88 TRANSISTOR, PMOS IRHNS597064SCS MIL-PRF-19500/255 P-CHANNEL MOSFET, 60V 45A IRF 12 QP1-12 N/A N/A yes no yes No DPA required. No issues

89 THICK FILM JUMPERS H0705CPX000(DEC 048) 90048 / MIL-PRF-55342 RES, 0 OHM, 1% 0705 JUMPER SOAN/A N/A 35R11D9-12, R12D9-12, R13D9-12, R14D9-12, R15D9-

12, R16D9-12, R17D9-12, R18D9-12, R41, R55-56N/A N/A yes no yes No Issues

90 THICK FILM RESISTORS M55342K06B8E25R SMT CHIP PER MIL-PRF-55342 RES, 8.25K OHM, 1% SMD RESISTOR SOAN/A N/A 50 R4S0-22, R5S0-22, R31, R33-34, R36 N/A N/A yes no yes No Issues91 THICK FILM RESISTORS M55342K06B13E0R SMT CHIP PER MIL-PRF-55342 RES, 13.0K OHM, 1% SMD RESISTOR SOAN/A N/A 50 R2S0-22, R3S0-22, R9-12 N/A N/A yes no yes No Issues

92 THICK FILM RESISTORS M55342K06B511ER SMT CHIP PER MIL-PRF-55342 RES, 511K OHM, 1% SMD RESISTOR SOAN/A N/A 23R500, R503, R506, R509, R512, R515, R518, R521, R524, R527, R530, R533, R536, R539, R542, R545,

R548, R551, R554, R557, R560, R563, R566N/A N/A yes no yes No Issues

93 TRANSISTOR, SMALL SIGNALJANTXV2N2222AUB MIL-PRF-19500/255 TRANSISTOR, NPN SMALL SIGNAL MICROSEMIN/A N/A 56Q1-3, Q3S0-22, Q4, Q4S0-22, Q5, Q5S21-22, Q6-7,

Q10 5 no yes no yes No Issues. DPA completed

94 TRANSISTOR, SMALL SIGNALJANTXV2N2907AUB MIL-PRF-19500/291 TRANSISTOR, PNP SMALL SIGNAL MICROSEMIN/A N/A 52 Q8-9, Q500-549 5 no yes no yes No Issues. DPA completed

95* RECTIFIER NONE NONE RECTIFIER RS1A FAIRCHILD 0 NOT IN USE96* THICK FILM RESISTORS NONE NONE RES, 10.0 OHM, 1% SMD RESISTOR SOA 0 NOT IN USE97 IC, FPGA, PROGRAMMED LAT-DS-03920-01 LAT-DS-03920-01 IC, ACTEL FPGA 72K GATES, PROGRAMMED SLACN/A N/A 1 U3 N/A N/A yes no no This is a programmed part number

98 FUSE RXE185 POLY_RXE185 FUSE, POLYFUSE, 1.85AMP 72V RAYCHEM3CUH2N/A N/A 4 F1S19-22 N/A N/A yes no no Screening and DPA completed. Qualification is in process at GSFC.

99 CERAMIC CAPACITORS CDR35BX474AKUS MIL-PRF-55681 CAP, 470NF, 50V AVX/KEMETN/A N/A 49 C1-24, C525-549 N/A N/A yes no yes No Issues100 CERAMIC CAPACITORS CDR33BX223BKUS MIL-PRF-55681 CAP, 22NF, 100V AVX/KEMETN/A N/A 6 C26-30,C32 N/A N/A yes no yes No Issues101 THICK FILM RESISTORS M55342K06B221ER SMT CHIP PER MIL-PRF-55342 RES, 221K OHM, 1% SMD RESISTOR SOAN/A N/A 0 NOT IN USE


R48, R501-502, R504-505, R507-508, R510-511, R513-514, R516-517, R519-520, R522-523, R525-526, R528-529, R531-532, R534-535, R537-538, R540-541, R543-544, R546-547, R549-550, R552-553, R555-556, R558-559, R561-562, R564-565, R567-568, R575-578


103 THICK FILM RESISTORS M55342K06B1F00R SMT CHIP PER MIL-PRF-55342 RES, 1.00MEG OHM, 1% SMD RESISTOR SOAN/A N/A 6 R569-574 N/A N/A yes no yes No Issues104 THICK FILM RESISTORS M55342K06B10D0R SMT CHIP PER MIL-PRF-55342 RES, 10.0 OHM, 1% SMD RESISTOR SOAN/A N/A 4 R13-14, R604-605 N/A N/A yes no yes No Issues105 IC, FPGA 5962-0150805QYC 5962-01508 IC, ACTEL FPGA 32K GATES A0 N/A N/A 0 NOT IN USE106 IC, FPGA 5962-0150806QYC 5962-01508 IC, ACTEL FPGA 32K GATES A0 N/A N/A 0 NOT IN USE

107 IC, FPGA 5962-0151505QYC 5962-01515 IC, ACTEL FPGA 72K GATESAC0J

N/A N/A 1 U3 1 N/A yes no yesDPA was discussed at Failure Review Board (FRB) meeting and the part is accepted by GSFC

108 IC, FPGA 5962-0151506QYC 5962-01515 IC, ACTEL FPGA 72K GATES A0 N/A N/A 0 NOT IN USE

* NOT IN USE


PART 2 / 5


• EEE Parts– Status of GASU Box Level Parts Qualification, Rev. C (highlighted yellow items=part approved, not in use):


ID Number

PART TYPEPROCUREMENT PART

NUMBERPROCUREMENT SPECIFICATION

GEN

DESCRIPTION TID SEERes

QTY Reference DesignatorDPA

QuantityScreen /

QualGIDEP

OKGFE Approved REMARKS

1 CONN, HDD SDD44F100T2G MIL-DTL-24308 HDD-44CONN, HDD-44 PANEL WITH SOCKETS N/A N/A M. Freytag5 JL42-43, JL132, JL135, JL153 N/A N/A yes no yes100% inspection performed and outgassing shall be performed at the harness level.

2 CONN, HDD SDD78M100T2G MIL-DTL-24308 HDD-78CONN, HDD-78 PANEL WITH PINS N/A N/A M. Freytag2 JL40-41 N/A N/A yes no yes100% inspection performed and outgassing shall be performed at the harness level.

3 CONN, SUB-ASSEMBLY LAT-DS-03552 LAT-DS-03552 LAT-DS-03552100 MICRO-D TO AIRBORN RM242 N/A N/A M. Freytag24

4 CONN, SUB-ASSEMBLY LAT-DS-03553 LAT-DS-03553 LAT-DS-0355344 HD TO AIRBORN RM242 N/A N/A M. Freytag4

5 CONN, SUB-ASSEMBLY LAT-DS-03554 LAT-DS-03554 LAT-DS-0355478/44 HD's TO AIRBORN RM242'S N/A N/A M. Freytag1

6 CONN, SUB-ASSEMBLY LAT-DS-03556 LAT-DS-03556 LAT-DS-03556100 MICRO-D TO AIRBORN RM242'S N/A N/A M. Freytag6

7 CONN, SUB-ASSEMBLY LAT-DS-03558 LAT-DS-03558 LAT-DS-0355851 MICRO-D'S TO AIRBORN RM242'S N/A N/A M. Freytag8

8 PIGTAIL SUB-ASSEMBLY 177-356-1 LAT-DS-03552 MICROD-100PMICROD 100 PIN PIGTAIL N/A N/A M. Freytag6 JL44-49 N/A N/A yes no yesSLAC to perform receiveing inspection and parts to be check for outgassing at the harness level.

9 PIGTAIL SUB-ASSEMBLY 177-356-4 LAT-DS-03556 MICROD-100SMICROD 100 SOCKET PIGTAIL N/A N/A M. Freytag24 JL156-179 N/A N/A yes no yesSLAC to perform receiveing inspection and parts to be check for outgassing at the harness level.

10 PIGTAIL SUB-ASSEMBLY 177-356-5 LAT-DS-03558 MICROD-51SMICROD 51 SOCKET PIGTAIL N/A N/A M. Freytag16 JL50-JL65 N/A N/A yes no yesSLAC to perform receiveing inspection and parts to be check for outgassing at the harness level.

11 CONECTOR SAVER MWDM5L-51USP1 51 PIN/SOCKET CONNECTOR SAVER N/A N/A M. Freytag16

12 CONECTOR SAVER MWDM5L-100USP1 100 PIN/SOCKET CONNECTOR SAVER N/A N/A M. Freytag30

13 CONECTOR SAVER DGBH44MF 44 PIN/SOCKET CONNECTOR SAVER N/A N/A M. Freytag5

14 CONECTOR SAVER DGBH78MF 78 PIN/SOCKET CONNECTOR SAVER N/A N/A M. Freytag2

15 WIRE, 24 AWG WHITE M22759/11-24-9 MIL-W-22759 M22759/11-24-924 AWG WHITE WIRE N/A N/A M. Freytag150FT N/A N/A yes no yes No issues

16 WIRE, 24 AWG RED M22759/11-24-2 MIL-W-22760 M22759/11-24-224 AWG RED WIRE N/A N/A M. Freytag150FT N/A N/A yes no yes No issues

17 WIRE, 26 AWG WHITE M22759/22-26-9 MIL-W-22761 M22759/22-26-926 AWG HIGH TENSILE WHITE WIRE N/A N/A M. Freytag40FT N/A N/A yes no yes No issues

18 WIRE, 26 AWG RED M22759/22-26-2 MIL-W-22762 M22759/22-26-226 AWG HIGH TENSILE RED WIRE N/A N/A M. Freytag40FT N/A N/A yes no yes No issues

19 DUST CAP 000-01-00-163 000-01-00-163DUST CAP ANTI-STATIC MICROD 100S N/A N/A M. Freytag24 N/A N/A yes no yes NON-FLIGHT

20 DUST CAP 000-01-00-162 000-01-00-162DUST CAP ANTI-STATIC MICROD 100P N/A N/A M. Freytag6 N/A N/A yes no yes NON-FLIGHT

21 DUST CAP 000-01-51-163 000-01-51-163DUST CAP ANTI-STATIC MICROD 51S N/A N/A M. Freytag16 N/A N/A yes no yes NON-FLIGHT

22 DUST CAP DUST CAP ANTI-STATIC HDD78 PINS N/A N/A M. Freytag2 N/A N/A yes no yes NON-FLIGHT

23 DUST CAP DUST CAP ANTI-STATIC HDD44 SOCKETS N/A N/A M. Freytag5 N/A N/A yes no yes NON-FLIGHT

24 CONNECTOR RM242-050-581-5900 MIL-PRF-55302RM50 PIN RECEPTACLE N/A N/A M. Freytag34

J13-26_A, J13-26_B, P1-3_A,P1-3_B

N/A N/A yes no yes No issues

25 CONNECTOR RM242-070-581-5900 MIL-PRF-55302 R70 PIN RECEPTACLE N/A N/A M. Freytag24 J1-12_A, J1-12_B N/A N/A yes no yes No issues


PART 2 / 6


• EEE Parts, cont’d– Status of GASU CCA Parts Qualification, Rev. Q (highlighted yellow items=part approved, not in use):

• Some columns have been hidden to assist in presentation readingID Number Part Type

Procurement Part Number

Procurement Specification DescriptionSup

Sup

TID SEEAss

Quantity

Reference DesignatorDat

DPA Quantity

Screen / Qual

GIDEP OK


1* MOUNTING POST 160-1558-03-03-00 160-1558 SOLDER TERMINAL, TURRET, TH CAMBION7Y763 0 NOT IN USE

2 TANTALUM CAPACITORS CWR11FH475KD MIL-PRF-55365 CAP, 4.7UF, 10V KEMETN/A N/A 7 C65, C82-87 N/A yes yes no yes Replacement parts have been received and have been surge tested by vendor

3* TANTALUM CAPACITORS CWR11NH475KDB MIL-PRF-55365 CAP, 4.7UF, 50V AVX04222 0 NOT IN USE4 CERAMIC CAPACITORS CDR32BX103BKUS MIL-PRF-55681 CAP, 10NF, 100V AVX04222N/A N/A 9 C39-41, C72-77 N/A N/A yes no yes No Issues

5 TANTALUM CAPACITORS CWR11FH156KDB MIL-PRF-55365 CAP, 15UF, 10V AVX04222N/A N/A 2 C66-67 N/A N/A yes no noIncorrect part number received and returned to vendor. Awaiting correct part number replacement

6* CERAMIC CAPACITORS M123A11BXB473KM MIL-PRF-123/11 CAP, 47NF, 50V AVX04222 0 NOT IN USE

7* TANTALUM CAPACITORS CWR09HC336KDB MIL-PRF-55365 CAP, 33UF, 15V AVX04222 0 NOT IN USE

8 CERAMIC CAPACITORS CDR31BX472BKUS MIL-PRF-55681 CAP, 4700PF, 100V AVX04222N/A N/A 360

C2D0-8, C2D13-19, C2S21-22, C3D0-19, C4D0-8, C4D13-19, C5D0-8, C5D13-19, C6D0-8, C6D13-19, C7D0-8, C7D13-19, C8D0-8, C8D13-19, C9D0-8,




C23D3-8, C23D13-19, C24D3-8, C24D13-19, C25, C25D3-8, C25D13-19, C26D3-8, C26D13-19, C31


9* CON, SOLDER POINT6 NONE NONE CONN, WIRE HARNESS 6 NONENONE 0 NOT IN USE10* CON, SOLDER POINT8 NONE NONE CONN, WIRE HARNESS 8 NONENONE 0 NOT IN USE11* CON, SOLDER POINT10 NONE NONE CONN, WIRE HARNESS 10 NONENONE 0 NOT IN USE12* CON, SOLDER POINT16 NONE NONE CONN, WIRE HARNESS 16 NONENONE 0 NOT IN USE13* CON, SOLDER POINT18 NONE NONE CONN, WIRE HARNESS 18 NONENONE 0 NOT IN USE14* CON, SOLDER POINT24 NONE NONE CONN, WIRE HARNESS 24 NONENONE 0 NOT IN USE15* CON, SOLDER POINT28 NONE NONE CONN, WIRE HARNESS 28 NONENONE 0 NOT IN USE16 IC, POWER 5962-8759406XA 5962-87594 DIODE, 2.5V SHUNT REFENCE DIODE NATIONAL SEMIyes yes 9 D5-13 N/A N/A yes no yes No Issues

17* DIODE, TRANSIENT SUPP. JANSR1N5649A MIL-PRF-19500/500 DIODE, TRANSIENT SUPPRESSOR, 44.7V MICROSEMI 0 NOT IN USE

18* DIODE, ZENER JANSR1N4106-1 MIL-PRF-19500/435 DIODE, ZENER 12V 0.5W MICROSEMI 0 NOT IN USE19* PADS NOT IN USE DO NOT LOAD NONE 0 NOT IN USE20* PADS NOT IN USE DO NOT LOAD NONE 0 NOT IN USE21* PADS NOT IN USE DO NOT LOAD NONE 0 NOT IN USE22* PADS NOT IN USE DO NOT LOAD NONE 0 NOT IN USE23* PADS NOT IN USE DO NOT LOAD NONE 0 NOT IN USE24* PADS NOT IN USE DO NOT LOAD NONE 0 NOT IN USE25* FUSE SMD185 POLY_RXE185 FUSE, POLYFUSE, 1.85AMP 72V RAYCHEM3CUH2 0 NOT IN USE

26 IC, ADC MAX145AEUA LAT-DS-01131-01 IC, 12 BIT SERIAL ADC MAXIM1E566yes yes 160U1D0-19, U2D0-19, U3D0-19, U4D0-19, U5D0-19,

U6D0-19, U7D0-19, U8D0-195 yes yes no yes No Issues. DPA Successful

27* IC, INTERFACE 5962R0254301QXC 5962-02543 IC, 16 BIT TRANSCEIVER UTMC AEROFLEX 0 NOT IN USE28* IC, POWER SMSA283R3S/HR IC, 28V TO 3.3V 4W DCDC CONVERTER INTERPOINT 0 NOT IN USE29* IC, FPGA 5962-0151501QYC 5962-01515 IC, ACTEL FPGA 72K GATES ACTEL0J4Z0N/A N/A 1 U3 NOT IN USE

30 IC, INTERFACE 5962R9865103QYC 5962-98651 IC, LOW VOLTAGE QUAD LVDS DRIVER UTMC AEROFLEXN/A N/A 1 U6 N/A N/A yes no yes Precap inspection completed. No Issues

31 IC, INTERFACE 5962R9865203QYC 5962-98652 IC, LOW VOLTAGE QUAD LVDS RECEIVER AEROFLEX UTMCN/A N/A 4 U7-10 N/A N/A yes no yes Precap inspection completed. No Issues

32* IC, OP-AMP MAX494ESDSCD, Rad tested - GSFC NSREC99, PPM-98-018

IC, QUAD OP AMP MAXIM1E566 0 NOT IN USE

33* LED NONE NONE LED, NOT FLIGHT NONE 0 NOT IN USE

34 TRANSISTOR, PMOS IRHNJ597034SCS MIL-PRF-19500/255 P-CHANNEL MOSFET, 60V 22A IRFN/A N/A 46 Q1S0-22, Q2S0-22 N/A N/A yes no yesProcured to IR Class S flow. TID = 100K. SEE Hardened. Proton tolerant. Hermetic ceramic pkg. No GIDEPs. No issues

35* THICK FILM JUMPERS 90048-B SMT CHIP PER MIL-PRF-55342 RES, 0 OHM, 1% SMD JUMPER SOA 0 NOT IN USE

36 THICK FILM RESISTORS M55342K06B1E00R SMT CHIP PER MIL-PRF-55342 RES, 1K OHM, 1% SMD RESISTOR SOAN/A N/A 238



R11D13-19, R12D3-8, R12D13-19, R13D3-8, R13D13-19, R14D3-8, R14D13-19, R15D3-8, R15D13-19,

R16D3-8, R16D13-19, R38-39, R50, R69, R71, R96-115, R137


37 THICK FILM RESISTORS M55342K06B3E32R SMT CHIP PER MIL-PRF-55342 RES, 3.32K OHM, 1% SMD RESISTOR SOAN/A N/A 4 R6S21-22, R32, R35 N/A N/A yes no yes No Issues

38* THICK FILM RESISTORS M55342K06B5E62R SMT CHIP PER MIL-PRF-55342 RES, 5.62K OHM, 1% SMD RESISTOR SOA 0 NOT IN USE39* THICK FILM RESISTORS M55342K06B10D0R SMT CHIP PER MIL-PRF-55342 RES, 10.0 OHM, 1% SMD RESISTOR SOA 0 NOT IN USE

40 THICK FILM RESISTORS M55342K06B10E0R SMT CHIP PER MIL-PRF-55342 RES, 10.0K OHM, 1% SMD RESISTOR SOAN/A N/A 155

R6S0-20, R7S0-22, R8S0-22, R9D0-2, R9S0-22, R10D0-2, R10S21-22, R11D0-2, R11S21-22, R12D0-2, R13D0-2, R14D0-2, R15D0-2, R16D0-2, R17, R17D0-2, R18, R18D0-2, R19, R19D0-2, R20, R20D0-2, R21, R21D0-2, R22, R22D0-2, R23, R23D0-2, R24, R24D0-

2, R25-26, R49, R93-94


41* THICK FILM RESISTORS M55342K06B15E0R SMT CHIP PER MIL-PRF-55342 RES, 15.0K OHM, 1% SMD RESISTOR SOA 0 NOT IN USE42 THICK FILM RESISTORS M55342K06B18E2R SMT CHIP PER MIL-PRF-55342 RES, 18.2K OHM, 1% SMD RESISTOR SOAN/A N/A 4 R12S21-22, R27, R30 N/A N/A yes no yes No Issues43 THICK FILM RESISTORS M55342K06B27E4R SMT CHIP PER MIL-PRF-55342 RES, 27.4K OHM, 1% SMD RESISTOR SOAN/A N/A 5 R7-8, R14S21-22, R90 N/A N/A yes no yes No Issues

44 THICK FILM RESISTORS M55342K06B33D2R SMT CHIP PER MIL-PRF-55342 RES, 33.2 OHM, 1% SMD RESISTOR SOAN/A N/A 168

R1D0-2, R2D0-2, R3D0-2, R4D0-2, R5D0-2, R6D0-2, R7D0-2, R8D0-2, R17D3-8, R17D13-19, R18D3-8,

R18D13-19, R19D3-19, R20D3-19, R21D3-19, R22D3-19, R23D3-19, R24D3-19, R25D9-12, R26D9-12, R46-

47, R61-65, R68


45 THICK FILM RESISTORS M55342K06B49E9R SMT CHIP PER MIL-PRF-55342 RES, 49.9K OHM, 1% SMD RESISTOR SOAN/A N/A 25 R10S0-20, R13S21-22, R95, R136 N/A N/A yes no yes No Issues

46 THICK FILM RESISTORS M55342K06B75D0R SMT CHIP PER MIL-PRF-55342 RES, 75 OHM, 1% SMD RESISTOR SOAN/A N/A 5 R42-45, R138 N/A N/A yes no yes No Issues

47 THICK FILM RESISTORS M55342K06B100DR SMT CHIP PER MIL-PRF-55342 RES, 100 OHM, 1% SMD RESISTOR SOAN/A N/A 24 R57-59, R73-79, R81-88, R91-92, R132-135 N/A N/A yes no yes No Issues


PART 2 / 7

Parts, Materials, and ProcessesParts, Materials, and Processes• EEE Parts, cont’d

– Status of GASU CCA Parts Qualification, Rev. Q, cont’d (highlighted yellow items=part approved, not in use):• Some columns have been hidden to assist in presentation reading


Procurement Specification Description

Supp

Supp

TID SEE

Asse

Quantity

Reference Designator

Date

DPA Quantity

Screen / Qual

GIDEP OK



R1, R1S0-22, R2-6, R16, R25D3-8, R25D13-19, R26D3-8, R26D13-19, R27D3-8, R27D13-19, R28D3-

8, R28D13-19, R29D3-8, R29D13-19, R30D3-8, R30D13-19, R31D3-8, R31D13-19, R32D3-8, R32D13-

19, R70, R72, R89


49 THICK FILM RESISTORS M55342K06B150ER SMT CHIP PER MIL-PRF-55342 RES, 150K OHM, 1% SMD RESISTOR SOAN/A N/A 2 R28-29 N/A N/A yes no yes No Issues

50 THICK FILM RESISTORS M55342K06B221DR SMT CHIP PER MIL-PRF-55342 RES, 221 OHM, 1% SMD RESISTOR SOAN/A N/A 6 R37, R127-131 N/A N/A yes no yes No Issues

51* THICK FILM RESISTORS M55342K06B432DR SMT CHIP PER MIL-PRF-55342 RES, 432 OHM, 1% SMD RESISTOR SOA 0 NOT IN USE52* TEST POINT NONE NONE TEST POINT, DO NOT LOAD NONE 0 NOT IN USE53 THERMISTOR S311P18-09S7R6 S311P18 THERMISTOR, 30K YSIN/A N/A 2 R53-54 N/A N/A yes no yes No Issues54* TRANSISTOR, SMALL SIGNALJANS2N2222AUB MIL-PRF-19500/255 TRANSISTOR, NPN SMALL SIGNAL Microsemi 0 NOT IN USE55* IC, POWER 5962R9213902HZC 5962-92139 IC, DCDC 28V to 5V, 15W Interpoint 0 NOT IN USE

56* DIS, FILTER 94020H02KXC FIL, 28V EMI FILTER 0.8AInt

0 NOT IN USE

57 TRANSISTOR, PMOS IRHNS597064SCS MIL-PRF-19500/255 P-CHANNEL MOSFET, 60V 45AIRF

N/A N/A 0 NOT IN USE

58 DIODE, TRANSIENT SUPP. JANTXV1N5649A MIL-PRF-19500/500 DIODE, TRANSIENT SUPPRESSOR, 44.7V MICROSEMIN/A N/A 1 CR1 5 no yes no noDPA has failed for this part. An FRB will be required to review the DPA report and a decision from GSFC will be made on the status.

59* DIODE, ZENER JANTXV1N4106UR-1 MIL-PRF-19500/435 DIODE, ZENER 12V 0.5W MICROSEMI 0 NOT IN USE60 FERRITE CORE TOROID ZW44916TC MIL-STD-105 CORE, FERRITE, TOROID MAGNETICSN/A N/A 1 T1 N/A N/A yes no yes No Issues

61 CON, STRAIGHT PTH PLUG RM212-050-132-2900 MIL-PRF-55302 CONN, STRGHT PTH PLUG, 2 ROW, 50POS AIRBORN INC10400N/A N/A 9 J1-3,J5-10 N/A no yes no yes No Issues. 100% external visual performed

62 MOUNTING POST 140-1782-03-03-00 140-1782 SOLDER TERMINAL, SLOTTED, TH, #12 DRILLCAMBION7Y763N/A N/A 8 MP3, MP9, MP14, MP17, MP25-26, MP45,MP48 N/A no yes no yes No Issues. 100% external visual performed

63 TANTALUM CAPACITORS M39006/22-0567H MIL-PRF-39006/22 CAP, 25UF, 50V MALLORYN/A N/A 7 C43-49 N/A N/A yes no yes No Issues

64 TANTALUM CAPACITORS CWR09FC476KDB MIL-PRF-55365 CAP, 47UF, 10V AVXN/A N/A 13 C50-59, C79-81 N/A N/A yes no yes No Issues

65 DIODE, SCHOTTKY SSR1040GTXV MIL-PRF-19500 DIODE, POWER SCHOTTKY SSDIN/A N/A 1 D4 5 N/A yes no yes No Issues. DPA completed

66 DIODE, SWITCHING JANTXV1N4153UR-1 MIL-PRF-19500/337 DIODE, SWITCHING MICROSEMIN/A N/A 26 D1, D1S0-22, D2-3 5 N/A yes no yes No Issues. DPA completed

67 DIODE, ZENER JANTXV1N6487US MIL-PRF-19500/406 DIODE, ZENER 3.9V 1.5W MICROSEMIN/A N/A 1 CR3 5 N/A yes no yes No Issues. DPA completed

68 FUSE RXE065 RXE065 FUSE, POLYSWITCH, 0.65AMP 72V RAYCHEM3CUH2N/A N/A 1 F1 5 no yes no no Screening and DPA completed. Qualification is in process at GSFC.

69 FUSE RXE250 RXE250 FUSE, POLYSWITCH, 2.50AMP 72V RAYCHEM3CUH2N/A N/A 19 F1S0-18 5 no yes no no Screening and DPA completed. Qualification is in process at GSFC.

70 DIS, FILTER ARF461 SCD IC, 28V AT 3A EMI INPUT FILTER IRFN/A N/A 1 VR1 1 N/A yes no yes No Issues71 IC, POWER MAX724ECK MAX724 IC, DCDC DOWN CONVERTER MAXIM1E566 no yes 1 U5 5 yes no no yes Screening, Qualification, DPA and TID completed. No Issues

72 IC, DIGITAL 5962R9568101VXC 5962-95681 IC, HEX SCHMITT INVERTER INTERSIL3BGN1N/A N/A 1 U4 N/A N/A yes no yes No Issues

73* POWER INDUCTORS 32815-31 MIL-STD-981 IND, 20UH 33 AMP COAST/ACM 0 NOT IN USE74 POWER INDUCTORS 32786-31 MIL-STD-981 IND, 50UH 5.0 AMP COAST/ACMN/A N/A 1 L1 N/A N/A yes no yes No Issues

75 THICK FILM RESISTORS M55342K06B1E82R SMT CHIP PER MIL-PRF-55342 RES, 1.82K OHM, 1% SMD RESISTOR SOAN/A N/A 36R3D9-12, R4D9-12, R5D9-12, R6D9-12, R7D9-12,

R8D9-12, R9D9-12, R10D9-12, R116-119 N/A N/A yes no yes No Issues



78 THICK FILM RESISTORS M55342K06B2E00R SMT CHIP PER MIL-PRF-55342 RES, 2K OHM, 1% SMD RESISTOR SOAN/A N/A 4 R2D9-12 N/A N/A yes no yes No Issues

79 THICK FILM RESISTORS M55342K06B33E2R SMT CHIP PER MIL-PRF-55342 RES, 33.2K OHM, 1% SMD RESISTOR SOAN/A N/A 7 R120-126 N/A N/A yes no yes No Issues

80 MOUNTING POST 160-1558-03-03-00 160-1558 SOLDER TERMINAL, TURRET, TH CAMBION7Y763N/A N/A 41MP1-2, MP4-8, MP10-13, MP15-16, MP18-24, MP27-

35, MP42-44, MP47, MP49-56N/A no yes no yes No Issues. 100% external visual performed.

81 CERAMIC CAPACITORS CDR04BX104AKUS MIL-PRF-55681 CAP, 0.1UF 50V AVX/KEMETN/A N/A 30 C34, C36-37, C42, C78, C500-524 N/A N/A yes no yes No Issues

82* TANTALUM CAPACITORS CWR11NH475KDB MIL-PRF-55365 CAP, 4.7UF, 50V AVX 0 NOT IN USE

83 CERAMIC CAPACITORS CDR33BX473AKUS MIL-PRF-55681 CAP, 47NF, 50V AVX/KEMETN/A N/A 67C1D0-19, C1S0-22, C2D9-12, C33, C38, C60-64, C68-

71, C88-96N/A N/A yes no yes No Issues

84* TANTALUM CAPACITORS CWR09FC476KDB MIL-PRF-55365 CAP, 47UF, 10V AVX 0 NOT IN USE85* POWER INDUCTORS SCD CHOKE, 25.0 AMP ???? N/A N/A 0 NOT IN USE86 IC, POWER OMR9604SCK MIL-PRF-38534 IC, 3.3V ADJUSTABLE LDO REGULATOR IRF OMNIRELN/A N/A 1 U11 N/A N/A yes no no Returned to vendor and awaiting replacement part.87* TRANSISTOR, PMOS IRHNJ597034 MIL-PRF-19500/255 P-CHANNEL MOSFET, 60V 22A IRF 46 Q1S0-22, Q2S0-22 NOT IN USE88 TRANSISTOR, PMOS IRHNS597064SCS MIL-PRF-19500/255 P-CHANNEL MOSFET, 60V 45A IRF 12 QP1-12 N/A N/A yes no yes No DPA required. No issues

89 THICK FILM JUMPERS H0705CPX000(DEC 048) 90048 / MIL-PRF-55342 RES, 0 OHM, 1% 0705 JUMPER SOAN/A N/A 35R11D9-12, R12D9-12, R13D9-12, R14D9-12, R15D9-

12, R16D9-12, R17D9-12, R18D9-12, R41, R55-56N/A N/A yes no yes No Issues

90 THICK FILM RESISTORS M55342K06B8E25R SMT CHIP PER MIL-PRF-55342 RES, 8.25K OHM, 1% SMD RESISTOR SOAN/A N/A 50 R4S0-22, R5S0-22, R31, R33-34, R36 N/A N/A yes no yes No Issues91 THICK FILM RESISTORS M55342K06B13E0R SMT CHIP PER MIL-PRF-55342 RES, 13.0K OHM, 1% SMD RESISTOR SOAN/A N/A 50 R2S0-22, R3S0-22, R9-12 N/A N/A yes no yes No Issues

92 THICK FILM RESISTORS M55342K06B511ER SMT CHIP PER MIL-PRF-55342 RES, 511K OHM, 1% SMD RESISTOR SOAN/A N/A 23R500, R503, R506, R509, R512, R515, R518, R521, R524, R527, R530, R533, R536, R539, R542, R545,

R548, R551, R554, R557, R560, R563, R566N/A N/A yes no yes No Issues

93 TRANSISTOR, SMALL SIGNALJANTXV2N2222AUB MIL-PRF-19500/255 TRANSISTOR, NPN SMALL SIGNAL MICROSEMIN/A N/A 56Q1-3, Q3S0-22, Q4, Q4S0-22, Q5, Q5S21-22, Q6-7,

Q10 5 no yes no yes No Issues. DPA completed

94 TRANSISTOR, SMALL SIGNALJANTXV2N2907AUB MIL-PRF-19500/291 TRANSISTOR, PNP SMALL SIGNAL MICROSEMIN/A N/A 52 Q8-9, Q500-549 5 no yes no yes No Issues. DPA completed

95* RECTIFIER NONE NONE RECTIFIER RS1A FAIRCHILD 0 NOT IN USE96* THICK FILM RESISTORS NONE NONE RES, 10.0 OHM, 1% SMD RESISTOR SOA 0 NOT IN USE97 IC, FPGA, PROGRAMMED LAT-DS-03920-01 LAT-DS-03920-01 IC, ACTEL FPGA 72K GATES, PROGRAMMED SLACN/A N/A 1 U3 N/A N/A yes no no This is a programmed part number

98 FUSE RXE185 POLY_RXE185 FUSE, POLYFUSE, 1.85AMP 72V RAYCHEM3CUH2N/A N/A 4 F1S19-22 N/A N/A yes no no Screening and DPA completed. Qualification is in process at GSFC.

99 CERAMIC CAPACITORS CDR35BX474AKUS MIL-PRF-55681 CAP, 470NF, 50V AVX/KEMETN/A N/A 49 C1-24, C525-549 N/A N/A yes no yes No Issues100 CERAMIC CAPACITORS CDR33BX223BKUS MIL-PRF-55681 CAP, 22NF, 100V AVX/KEMETN/A N/A 6 C26-30,C32 N/A N/A yes no yes No Issues101 THICK FILM RESISTORS M55342K06B221ER SMT CHIP PER MIL-PRF-55342 RES, 221K OHM, 1% SMD RESISTOR SOAN/A N/A 0 NOT IN USE


R48, R501-502, R504-505, R507-508, R510-511, R513-514, R516-517, R519-520, R522-523, R525-526, R528-529, R531-532, R534-535, R537-538, R540-541, R543-544, R546-547, R549-550, R552-553, R555-556, R558-559, R561-562, R564-565, R567-568, R575-578


103 THICK FILM RESISTORS M55342K06B1F00R SMT CHIP PER MIL-PRF-55342 RES, 1.00MEG OHM, 1% SMD RESISTOR SOAN/A N/A 6 R569-574 N/A N/A yes no yes No Issues104 THICK FILM RESISTORS M55342K06B10D0R SMT CHIP PER MIL-PRF-55342 RES, 10.0 OHM, 1% SMD RESISTOR SOAN/A N/A 4 R13-14, R604-605 N/A N/A yes no yes No Issues

105 IC, FPGA 5962-0150805QYC 5962-01508 IC, ACTEL FPGA 32K GATESACT

0J4


106 IC, FPGA 5962-0150806QYC 5962-01508 IC, ACTEL FPGA 32K GATES

ACTE

0J4Z



ACTE

0J4Z

N/A N/A 1 U3 1 N/A yes no yesDPA was discussed at Failure Review Board (FRB) meeting and the part is accepted by GSFC


ACTE

0J4Z


* NOT IN USE


PART 2 / 8


• EEE Parts, cont’d– Status of GASU PS CCA Parts Qualification, Rev. H (highlighted yellow items=part approved, not in use):


ID Number

PART TYPEFSC

PROCUREMENT PART NUMBER

PROCUREMENT SPECIFICATION PACKAGE TYPE DESCRIPTIONSUP

Sup

TID SEE QTY Reference DesignatorDPA

QuantityScreen /

QualGIDEP

OKGFE Approved REMARKS

1 CERAMIC CAPACITORS CDR04BX104AKUS MIL-PRF-55681 CAP-CDR04 CAP, 0.1UF 50V A N/A N/A 8 C14-15,C55-59,C99 N/A N/A yes no yes No Issues2* TANTALUM CAPACITORS CWR11NK475KDB MIL-PRF-55365 CAPT-CWR11D CAP, 4.7UF, 50V AVX04222N/A N/A 16 C273-288 N/A N/A yes no yes NOT IN USE

3 CERAMIC CAPACITORS CDR32BX103BKUS MIL-PRF-55681 CAP-CDR32 CAP, 10NF, 100V AVX04222N/A N/A 10C22-23,C35-36,C43,C49-50,C52-54


4 TANTALUM CAPACITORS M39006/22-0567H MIL-PRF-39006/22 CAPT-CLR79 CAP, 25UF, 50V MALLORYN/A N/A 20C5-6,C9-10,C13,C17-20,C25-26,C29-30,C33-34,C39-42,C48


5 CERAMIC CAPACITORS CDR31BP330BKUS MIL-PRF-55681 CAP-CDR31 CAP, 33PF, 100V AVX/KEMETN/A N/A 4 C1-2,C103-104 N/A N/A yes no yes No Issues6 CERAMIC CAPACITORS CDR33BX473AKUS MIL-PRF-55681 CAP-CDR33 CAP, 47NF, 50V AVX/KEMETN/A N/A 5 C21,C24,C37-38,C47 N/A N/A yes no yes No Issues7 CERAMIC CAPACITORS CDR31BP470BKUS MIL-PRF-55681 CAP-CDR31 CAP, 47PF, 100V AVX/KEMETN/A N/A 1 C12 N/A N/A yes no yes No Issues

8 TANTALUM CAPACITORS CWR09FC476KDB MIL-PRF-55365 CAPT-CWR09H CAP, 47UF, 10V AVX04222N/A N/A 41C27-28,C31-32,C44-46,C51,C65-68,C71-74,C159-174,C224-232


9 CERAMIC CAPACITORS CDR31BP101BKUS MIL-PRF-55681 CAP-CDR31 CAP, 100PF, 100V AVX/KEMETN/A N/A 1 C16 N/A N/A yes no yes No Issues10 DIODE, SCHOTTKY SSR1040GTXV MIL-PRF-19500 CERPAK DIODE, POWER SCHOTTKY SSDIN/A N/A 5 D1-2,D5-6,D9 5 N/A yes no yes DPA successfully completed. No Issues11 DIODE, ZENER JANTXV1N6485US MIL-PRF-19500/406 DO-D5A DIODE, ZENER 3.3V 1.5W MICROSEMIN/A N/A 2 CR10-11 5 N/A yes no yes DPA completed. No issue12 DIODE, ZENER JANTXV1N6487US MIL-PRF-19500/406 DO-D5A DIODE, ZENER 3.9V 1.5W MICROSEMIN/A N/A 2 CR6-7 5 N/A yes no yes DPA completed. No issue13 DIODE, ZENER JANTXV1N4106UR-1 MIL-PRF-19500/435 DO-213AA DIODE, ZENER 12V 0.5W MICROSEMIN/A N/A 1 CR1 5 N/A yes no yes DPA completed. No issue14 DIS, FILTER ARF461 SCD ARF461 IC, 28V AT 3A EMI INPUT FILTER IRF N/A N/A 3 VR7,VR14,VR21 2 N/A yes no no DPA completed. No issue15 IC, LOGIC 5962R9663501VXC 5962-96635 CFP-14 IC, CMOS MULTIVIBRATOR INTERSILN/A N/A 1 U1 N/A N/A yes no yes No Issues16 IC, POWER MAX724ECK MAX724 TO-220-5 IC, DCDC DOWN CONVERTER MAXIM1E566no yes 5 VR1,VR5,VR11-12,VR18 5 N/A yes no no DPA completed. No issue17 IC, LOGIC 5962R9582602VXC 5962-95826 CFP-14 IC, QUAD 2-INPUT CMOS NOR GATE INTERSILN/A N/A 4 U2-5 N/A N/A yes no yes No Issues18 POWER INDUCTORS 32786-31 MIL-STD-981 IND_32786 IND, 50UH 5.0 AMP COAST/ACMN/A N/A 6 L2,L4,L27-28,L50,L73 N/A N/A yes no yes Group A Testing performed by Vendor. No Issues19 TRANSISTOR, PMOS IRHNJ597034SCS MIL-PRF-19500/255 SMD-0_5 P-CHANNEL MOSFET, 60V 22A IRF N/A N/A 1 Q6 N/A N/A yes no yes No Issues20 THICK FILM JUMPERS H0705CPX000(DEC 048) DSCC 90048 / 55342 705 RES, 0 OHM, 1% 0705 JUMPER SOAN/A N/A 2 R10-11 N/A N/A yes no yes No Issues21* THICK FILM RESISTORS M55342K06B1E21R SMT CHIP PER MIL-PRF-55342 705 RES, 1.21K OHM, 1% SMD RESISTOR SOAN/A N/A 3 NOT IN USE22* THICK FILM RESISTORS M55342K06B1E37R SMT CHIP PER MIL-PRF-55342 705 RES, 1.37K OHM, 1% SMD RESISTOR SOAN/A N/A 0 NOT IN USE23 THICK FILM RESISTORS M55342K06B1E00R SMT CHIP PER MIL-PRF-55342 705 RES, 1K OHM, 1% SMD RESISTOR SOAN/A N/A 1 R15 N/A N/A yes no yes No Issues24 THICK FILM RESISTORS M55342K06B2E21R SMT CHIP PER MIL-PRF-55342 705 RES, 2.21K OHM, 1% SMD RESISTOR SOAN/A N/A 5 R12,R26,R45-46,R61 N/A N/A yes no yes No Issues25 THICK FILM RESISTORS M55342K06B2E74R SMT CHIP PER MIL-PRF-55342 705 RES, 2.74K OHM, 1% SMD RESISTOR SOAN/A N/A 5 R1,R21,R33-34,R57 N/A N/A yes no yes No Issues26 THICK FILM RESISTORS M55342K06B2E00R SMT CHIP PER MIL-PRF-55342 705 RES, 2K OHM, 1% SMD RESISTOR SOAN/A N/A 1 R3 N/A N/A yes no yes No Issues27 THICK FILM RESISTORS M55342K06B5E62R SMT CHIP PER MIL-PRF-55342 705 RES, 5.62K OHM, 1% SMD RESISTOR SOAN/A N/A 1 R2 N/A N/A yes no yes No Issues28 THICK FILM RESISTORS M55342K06B18E2R SMT CHIP PER MIL-PRF-55342 705 RES, 18.2K OHM, 1% SMD RESISTOR SOAN/A N/A 1 R13 N/A N/A yes no yes No Issues29 THICK FILM RESISTORS M55342K09B49E9R SMT CHIP PER MIL-PRF-55342/09 2512 RES, 49.9K OHM, 1% SMD 2512 RESISTOR SOAN/A N/A 10 N/A N/A yes no yes No Issues30 THICK FILM RESISTORS M55342K06B100ER SMT CHIP PER MIL-PRF-55342 705 RES, 100K OHM, 1% SMD RESISTOR SOAN/A N/A 4 R4-5,R35-36 N/A N/A yes no yes No Issues31 THICK FILM RESISTORS M55342K06B301ER SMT CHIP PER MIL-PRF-55342 705 RES, 301K OHM, 1% SMD RESISTOR SOAN/A N/A 1 R23 N/A N/A yes no yes No Issues32* THICK FILM RESISTORS M55342K02B301DR SMT CHIP PER MIL-PRF-55342 505 RES, 301 OHM, 1% 0505 RESISTOR SOAN/A N/A 2 NOT IN USE33 THICK FILM RESISTORS M55342K06B787ER SMT CHIP PER MIL-PRF-55342 705 RES, 787K OHM, 1% SMD RESISTOR SOAN/A N/A 1 R20 N/A N/A yes no yes No Issues34 TRANSISTOR, SMALL SIGNAL JANTXV2N2222AUB MIL-PRF-19500/255 CERSOT-23 TRANSISTOR, NPN SMALL SIGNAL MICROSEMIN/A N/A 6 Q1-3,Q8,Q10-11 5 yes yes no yes No Issues. PIND testing and DPA completed.35 TANTALUM CAPACITORS CWR11NK475KCB MIL-PRF-55365 CAPT-CWR11D CAP, 4.7UF, 50V AVX04222N/A N/A 16 C273-288 N/A N/A yes no yes 100% surge current tested part from the vendor

36 THIN FILM RESISTORS M55342H06B1B21R SMT CHIP PER MIL-PRF-55342 705 RES, 1.21K OHM, 0.1% SMD RESISTOR SOAN/A N/A 3 R8-9,R25 N/A N/A yes no yes No Issues

37 THICK FILM RESISTORS M55342K06B1E21R SMT CHIP PER MIL-PRF-55342 705 RES, 1.21K OHM, 1% SMD RESISTOR SOAN/A N/A 3 R8-9,R25 N/A N/A yes no yes No Issues

38 THIN FILM RESISTORS M55342H06B1B62R SMT CHIP PER MIL-PRF-55342 705 RES, 1.62K OHM, 0.1% SMD RESISTOR SOAN/A N/A 1 R62 N/A N/A yes no yes No Issues

39 THICK FILM RESISTORS M55342K06B1E62R SMT CHIP PER MIL-PRF-55342 705 RES, 1.62K OHM, 1% SMD RESISTOR SOAN/A N/A 1 R62 N/A N/A yes no yes No Issues

40 THIN FILM RESISTORS M55342H06B2B21R SMT CHIP PER MIL-PRF-55342 705 RES, 2.21K OHM, 0.1% SMD RESISTOR SOAN/A N/A 5 R12,R26,R45-46,R61 N/A N/A yes no yes No Issues

41 THICK FILM RESISTORS M55342K06B4E75R SMT CHIP PER MIL-PRF-55342 705 RES, 4.75K OHM, 1% SMD RESISTOR SOAN/A N/A 4 R19,R22,R24,R27 N/A N/A yes no yes No Issues

42 THICK FILM RESISTORS M55342K06B15E0R SMT CHIP PER MIL-PRF-55342 705 RES, 15.0K OHM, 1% SMD RESISTOR SOAN/A N/A 6 R14,R16-18,R28-29 N/A N/A yes no yes No Issues

43 THIN FILM RESISTORS M55342H06B301AR SMT CHIP PER MIL-PRF-55342 705 RES, 301 OHM, 0.1% SMD RESISTOR SOAN/A N/A 2 R39-40 N/A N/A yes no yes No Issues

44 DIODE, ZENER JANTXV1N6488US MIL-PRF-19500/406 DO-D5A DIODE, ZENER 4.3V 1.5W MICROSEMIN/A N/A 1 CR14 5 yes yes no yes DPA is in process at GSFC


PART 2 / 9


• Materials– All Materials have been approved by the Program MPRB in accordance with LAT-SS-00107, LAT

Mechanical Parts Plan• GLAST/LAT Material Usage Agreement #002 (MAR DID No. 313; LAT Document # LAT-TD-

04756-01)- Approved 9/13/04

• Processes– All processes have been reviewed and approved by the Program MPRB in accordance with LAT-SS-

00107, LAT Mechanical Parts Plan


PART 2 / 10

Procurement StatusProcurement Status

• Assembly Subcontractor– Aeroflex, Inc., Colorado Springs, Colorado was awarded the contract to provide the

assembly service and CCA level thermal cycling for the PDU and GASU (Reference LAT-PS-04171, SOW LAT PDU and LAT-PS-03081, SOW LAT GASU)

• EEE Parts– All EEE parts are SLAC furnished and have been procured for the PDU and GASU

– Outstanding receipt of Omnirel Regulator expected 2/25/05» Part no. OMR9604SCK

• Miscellaneous Subassemblies– Internal harness and cable assemblies due ~ 3/14/05

• Metal Fab Parts and Fasteners– All Metal Fab parts and Fasteners are SLAC furnished and have been procured and

received for the PDU and GASU

• PWBs– The PWBs for PDU and GASU are SLAC furnished and have been procured and

received. Coupons for boards being used for flight have all successfully passed testing.


PART 2 / 11

Procurement StatusProcurement Status

• FPGA Programming– Programming of the FPGAs has been contracted to ACTEL and is complete for 1 box each PDU and

GASU. Remaining parts will be programmed after some level of confidence testing of the first article CCAs.

• Materials– Assembly shop floor materials are furnished by Aeroflex in accordance with drawing and SOW

requirements (adhesives, conformal coating, wire, primer, etc.)


PART 2 / 12

Manufacturing FacilitesManufacturing Facilites

• Assembly contract has been awarded to Aeroflex, Inc., located in Colorado Springs, Colorado

– Aeroflex specializes in the Manufacturing of Micro Electronic and Circuit Card assemblies. Aeroflex fabricates assemblies for aerospace, defense and commercial applications. They are an ISO 9001 (DSCC) certified company, founded in 1990 which merged with UTMC in 1996

• A Quality Survey and Process Review was was conducted by SLAC and NASA Product Assurance on January 26, 2005

– Certifications / Qualifications:• - ASQ Rocky Mountain Quality award• - ISO 9001:2000 certified by the Defense Supply Center, Columbia

– Aeroflex performs to the intent of the following documents, assuring Quality and Workmanship Acceptability:

• MIL-STD-2000A• IPC-A-610 CLASS 3• MIL-PRF-38535• IPC/EIA J-STD-001C• NASA 8739 series • NHB 5300• MIL-STD-1686• MIL-HDBK-263• EIA-625• ANSI/ESD S20.20-1999


PART 2 / 13



PART 2 / 14



PART 2 / 15



PART 2 / 16



PART 2 / 17

Manufacturing Process Flow-AeroflexManufacturing Process Flow-Aeroflex

Overview of SLAC PDU Assembly & Test

Temporary Installationin Box

(No Adhesive)

Temporary CableAssembly

Ship to SLAC

Electrical PerformanceTest

Remove Cables

Ship to Aeroflex

Assemble PDU CCA(No Coat)

Thermal Cycling

Conformal Coat

HardwareBond, Stake, etc

HardwareBond, Stake, etc


Remove Assembliesfrom Box

Re-Integrate into Box(with Adhesive)

Cable InstallationShip to SLAC


Environmental Test

Shipping Activity

SLAC Activity

Aeroflex Activity


PART 2 / 18


SLAC PDU Circuit Card Assembly Flow

Receive & Audit Kit

Traceability Info into MRPSource Inspection

Kit Stays in Material CenterUntil Production Start

Component PrepClean & Bake PWB’s

Lead Trimming, Forming & Tinning

Reflow

Bottomside

Polarity CheckScreen Print

Bottomside

Inspect & Collect Data

Component Placement

Topside SMT

Reflow

Topside

Component Placement

Bottomside SMT

Clean & Bake AssemblyScreen Print

Topside

Polarity Check

Manual AssemblyInstall all Remaining Components

Install all Bonded Components(FPGA’s on 2 Assemblies Only)

No ChokeNo Swaged Terminals

Inspect & Collect Data Inspect & Collect Data Bow & Twist

Defect Review & Rework Polarity CheckQuality Audit &

Source Inspection

Unpowered Thermal Cycle

5 Cycles (-40C to 55C)

Flying Probe TestPost-Test Assembly

Component StakingInspect & Collect Data

Clean & Bake Assembly

Quality Audit &Source Inspection


PART 2 / 19


SLAC PDU Module Assembly Flow

Install Swage TerminalsInstall Choke

Stake Component & HardwareSolder Choke Wires

Install Temporary Cables

Soldered Connections


Install RemainingTemporary Cables

Plug-In Connections

Install CCA’s into Box

No Adhesive

Remove Temporary Cables

Plug-In Connections

Remove CCA’s from BoxClean & Bake

Remove TemporaryFixturing

Outside Service

Ship to SLAC for Testing

Re-Install TemporaryFixturing

De-Solder TemporaryCables

Install CCA’s into Box

with Adhesive


Remove TemporaryFixturing

Stake Hardware

Install Remaining Cables

Plug-In ConnectionsStake Cable Hardware



Close Box, Pack & Ship

Install onTemporary Fixturing

Conformal CoatQuality Audit &

Source Inspection

Install Flight Cables

Soldered Connections

Conformal Coat Touch-Up

Soldered Cable Connections


PART 2 / 20


• A flow similar to PDU for GASU is under construction– All routers will be reviewed and approved by SLAC prior to production start


PART 2 / 21

Configuration ManagementConfiguration Management

• Required changes to documentation during the manufacturing phase at Aeroflex will be immediately documented on an NCMR and forwarded to SLAC for disposition

• All outstanding changes to documents will be incorporated and a new revision released into LAT DOCs prior to final inspection at each manufacturing level (CCA, Module)


PART 2 / 22

Configuration ManagementConfiguration Management

• All change notices will include full disposition of hardware

DCN No.

LAT PROJECT DOCUMENT CHANGE NOTICE (DCN) SHEET 1 OF 1

ORIGINATOR: PHONE: DATE:

CHANGE TITLE: ORG.:

DOCUMENT NUMBER TITLE NEW REV.

CHANGE DESCRIPTION (FROM/TO): Initial release

REASON FOR CHANGE:

ACTION TAKEN: Change(s) included in new release DCN attached to document(s), changes to be included in next revision

Other (specify):

DISPOSITION OF HARDWARE (IDENTIFY SERIAL NUMBERS): DCN DISTRIBUTION:

No hardware affected (record change only)

List S/Ns which comply already:

List S/Ns to be reworked or scrapped:

List S/Ns to be built with this change:

List S/Ns to be retested per this change:

SAFETY, COST, SCHEDULE, REQUIREMENTS IMPACT? YES NO

If yes, CCB approval is required. Enter change request number:

APPROVALS DATE OTHER APPROVALS (specify): DATE

ORIGINATOR: D. Nelson

ORG. MANAGER: G. Haller

PSA- Darren Marsh

Manufacturing- Jerry Clinton

DCC RELEASE: Doc. Control Level: Subsystem LAT IPO GLAST Project

Disposition of Hardware


PART 2 / 23

Thermal Cycle Requirements at CCA LevelThermal Cycle Requirements at CCA Level

Parameter Required Characteristic Thermal Cycling (5 cycles) -40 to +55 °C (Qualification) Thermal Cycling (5 cycles) -35 to +50 °C (Acceptance)

Figure 1. Vibration Levels, Duration, and Spectra


PART 2 / 24

PDU/GASU Qualification and Acceptance Test MatrixPDU/GASU Qualification and Acceptance Test Matrix

PD

U &

GA

SU C

CA

Qua

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nit

(Q

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PD

U &

GA

SU M

odu

le Q

ual

Uni

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(Qty

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ach)

PD

U &

GA

SU C

CA

P

rod

uct

ion

Uni

ts

(Qty

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ach)

PD

U &

GA

SU M

odu

le

Pro

du

ctio

n U

nits

(Q

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Initial ambient x x x x *Thermal Cycling (Qualification) x x *Thermal Cycling (Acceptance) x x Post Thermal Cycle Funtional x x x x Sine Sweep x Low Level Sine Sweep x x Random Vibration (Qualification) x Random Vibration (Acceptance) x Low Level Sine Sweep x x TVAC x x EMI/EMC x x Final Performance x x

ALL STEPS PERFORMED BY SLAC AT SLAC * Thermal cycle at module level is performed after dynamic testing


PART 2 / 25

Production ScheduleProduction Schedule


PART 2 / 26



PART 2 / 27



PART 2 / 28


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