Gleason #116 CNC Retro-Fits Ataka & Yamamoto CNC Hypoid Generators.

Gleason #116 CNC Retro-FitsGleason #116 CNC Retro-Fits

Ataka & YamamotoAtaka & YamamotoCNCCNC

Hypoid GeneratorsHypoid Generators



Gleason #116 CNC Retro-Gleason #116 CNC Retro-FitFit

Features & BenefitsFeatures & Benefits

Reduced Machine Set-up TimeReduced Machine Set-up Time Easy Operation / Simple TrainingEasy Operation / Simple Training Improved Pinion Cutting Accuracy Improved Pinion Cutting Accuracy High Speed Precision Stock DividerHigh Speed Precision Stock Divider Tooth Size Measurement SystemTooth Size Measurement System Adaptable for Auto-Loader SystemAdaptable for Auto-Loader System Full Enclosure for Shop Full Enclosure for Shop

EnvironmentEnvironment GE-FANUC Windows “210 i M” forGE-FANUC Windows “210 i M” for

ease of Operationease of Operation Automatic Tooth Size CorrectionAutomatic Tooth Size Correction

Gleason #116 CNC Gleason #116 CNC Retro-FitRetro-Fit



Minimizing DowntimeMinimizing Downtime Easy Set-up ChangesEasy Set-up Changes Only 6 Position Changes are RequiredOnly 6 Position Changes are Required

Eccentric AngleEccentric Angle Swivel AngleSwivel Angle Tilt AngleTilt Angle Root AngleRoot Angle Head PositionHead Position Blank Off-setBlank Off-set

Machine Settings via Jog buttonsMachine Settings via Jog buttons– JOG Feature Makes angle settings easyJOG Feature Makes angle settings easy

Eccentric AngleEccentric Angle Swivel AngleSwivel Angle Tilt AngleTilt Angle

– Via Geared Motor AdaptationVia Geared Motor Adaptation Root AngleRoot Angle Head AngleHead Angle Blank OffsetBlank Offset



Minimizing DowntimeMinimizing Downtime Easy Set-up ChangesEasy Set-up Changes Summary is in memorySummary is in memory

– Easy Summary ChangesEasy Summary Changes

Machine Settings

Summary Data

Windows based Fanuc control

Gleason #116 CNC Gleason #116 CNC Retro-FitRetro-Fit

Easy OperationEasy Operation

No NC Programming is requiredNo NC Programming is required– Newly Developed User friendly Newly Developed User friendly

Conversational SoftwareConversational Software– Operator Friendly Displays Operator Friendly Displays – Easy Cutter PositioningEasy Cutter Positioning– Two Options for Cutter PositioningTwo Options for Cutter Positioning

Basic methodBasic method Advanced methodAdvanced method

Operation Manual not requiredOperation Manual not required– If operator knows how to operate If operator knows how to operate

a Gleason Generatora Gleason Generator





High Speed Stock DividerHigh Speed Stock Divider Five Seconds for Stock DividingFive Seconds for Stock Dividing

– Double sensing systemDouble sensing system Proximity sensor for finding slotProximity sensor for finding slot Touch sencer for accurate positioningTouch sencer for accurate positioning

Accurate PositioningAccurate Positioning– ““Marposs” Touch sensor for high Marposs” Touch sensor for high

accuracyaccuracy

Flexible for any kind of GearsFlexible for any kind of Gears– Using Gleason original Dividing baseUsing Gleason original Dividing base– Easy to reset positionsEasy to reset positions

Minimize Size Variation in Minimize Size Variation in ProductionProduction






Auto. Tooth Size MeasurementAuto. Tooth Size Measurement Tooth Slot Measurement using Tooth Slot Measurement using

Touch probe sensorTouch probe sensor– Comparing Size with Master PinionComparing Size with Master Pinion– Size Display Size Display [ + means Thick / - means [ + means Thick / - means

Thin ]Thin ]– Displays Actual Size differenceDisplays Actual Size difference

One test piece is enough for One test piece is enough for developmentdevelopment– Duplicating master is very easy Duplicating master is very easy

Fully automatic cycle with LoaderFully automatic cycle with Loader– Automatic Feed Back Size Automatic Feed Back Size

CorrectionCorrection– Input Number of Intervals for Size Input Number of Intervals for Size

measurementmeasurement– Set Variation width for oversize Set Variation width for oversize

tooth detection and alarmtooth detection and alarm




Adaptable for Automatic OperationAdaptable for Automatic Operation Easy Adaptation for Automatic Loader Easy Adaptation for Automatic Loader

systemssystems– Most CNC retro-fitted machines are Most CNC retro-fitted machines are

featured with Loader system when used featured with Loader system when used in Automotive Plantsin Automotive Plants

Interval of measurement can be setInterval of measurement can be set

Amount of Size Variation error can be Amount of Size Variation error can be setset

Automatic Size CorrectionAutomatic Size Correction




Maintenance FreeMaintenance Free 80% of Gear Train is 80% of Gear Train is

eliminatedeliminated

Simple Gear Train DiagramSimple Gear Train Diagram

FANUC CNC Controller FANUC CNC Controller

Independent Way Lubrication Independent Way Lubrication

System with Pressure SwitchSystem with Pressure Switch




Cost EffectiveCost Effective Less than 50% the cost of Less than 50% the cost of

new equipmentnew equipment

Equal productivity as new Equal productivity as new

machinesmachines

Retrofit on your machine or Retrofit on your machine or

oursours

Easily adaptable to Easily adaptable to

automationautomation

Very efficient for small lot Very efficient for small lot

sizes or jobbing applicationsizes or jobbing application


Satisfied Customers



Since 1991 Ataka Engineering and Yamamoto have Since 1991 Ataka Engineering and Yamamoto have developed a notable reputation for ingenuity and developed a notable reputation for ingenuity and quality in the CNC retrofitting of Gleason generators. quality in the CNC retrofitting of Gleason generators. The cost efficiency and performance of these The cost efficiency and performance of these remanufactured machines is evident in their delivery remanufactured machines is evident in their delivery record of 48 Gleason CNC retrofits to date. Amongst record of 48 Gleason CNC retrofits to date. Amongst their satisfied customers are automotive companies their satisfied customers are automotive companies such as: Honda, Mazda, Mitsubishi, Nissan, Suzuki and such as: Honda, Mazda, Mitsubishi, Nissan, Suzuki and others.others.

We welcome your inquiries and look forward to helping We welcome your inquiries and look forward to helping you meet your Hypoid gear production requirements in you meet your Hypoid gear production requirements in the near future.the near future.

Ataka Engineering Co., Ltd.Ataka Engineering Co., Ltd.3-108 Issha Meito-ku Nagoya 465-0093 JAPAN3-108 Issha Meito-ku Nagoya 465-0093 JAPAN

Phone: +81-52-709-1616Phone: +81-52-709-1616Fax : +81-52-701-0590Fax : +81-52-701-0590E-Mail : [email protected] : [email protected]

Website : http://ataka.comWebsite : http://ataka.com

Date post:	26-Dec-2015
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Gleason #116 CNC Retro-Fits Ataka & Yamamoto CNC Hypoid Generators.

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