Service Parts Manual for
4-Wheel Hydraulic Drum Brake System for Golf Cart Models
2pf, 4pr, 4pf, 6pr, 6pf, 8pr
620 Dobbin Rd.
Charleston, SC 29414
(843) 531-6833 Phone
(843) 556-4080 Fax
www.citEcarEV.com
citEcar Electric Vehicles
(843) 531-6833 Phone
www.citEcarEV.com
Index
1) 4-wheel hydraulic drum brake system of 2pf, 4pr, 4pf, 6pr................................................................................... 3
2) 4-wheel hydraulic drum brake system of 6pf, 8pr ................................................................................................. 5
3) Front hydraulic drum brake ................................................................................................................................... 7
Front hydraulic drum brake of 2pf, 4pr, 4pf, 6pr ................................................................................................ 7
Front hydraulic drum brake of 6pf, 8pr .............................................................................................................. 9
4) Rear hydraulic drum brake.................................................................................................................................. 11
Rear hydraulic drum brake of 2pf, 4pr, 4pf, 6pr ............................................................................................... 11
Rear hydraulic drum brake of 6pf, 8pr ............................................................................................................. 13
5) Front axle, steering knuckle, tie rod, drag rod (hydraulic) .................................................................................. 15
6) Rear axle (hydraulic) ........................................................................................................................................... 16
citEcar Electric Vehicles
(843) 531-6833 Phone
www.citEcarEV.com
1) 4-Wheel Hydraulic drum brake system of 2pf, 4pr, 4pf, 6pr
citEcar Electric Vehicles
(843) 531-6833 Phone
www.citEcarEV.com
1) 4-wheel hydraulic drum brake system of 2pf, 4pr, 4pf, 6pr
Item Part No Description Qty Remark
1 2801100-008 Front arrester, LH 2
2 2801200-008 Front arrester, RH 2
3 2801310-008 Front brake drum 2
4 2802310-008 Rear brake drum 2
5 2802100-008 Rear arrester, LH 1
6 2802200-008 Rear arrester, RH 1
7 2804100-022 Master cylinder 1
8 2803100-037 Brake pedal 1
9 2803111-037 Brake pedal pad 1
10 2805030-006 Brake tube 2
11 2805014-002 Tri-connector 2
12 2805020-009 Oil pipe 650mm 1
13
2805020-005 Oil pipe 780mm 1 For 2pf, 4pr
2805020-010 Oil pipe 1530mm 1 For 4pf, 6pr
14 2805017-045 Transition connector 1
15 2805030-005 Rear brake tube 1 350mm
16 2805020-014 Oil pipe 300mm 1
17 2805020-015 Oil pipe 930mm 1
18 2807100-002 Parking handle lever 1
19 2807200-005 No.1 parking tight wire 1
20 2807300-010 No.2 parking tight wire 1
21 2805040-002 Oil tank 1
22 09443-15008 Return Spring for parking brake 1
23 2044YY-1108010 Accelerator pedal 1
24 1007022-004 Accelerator pedal pad 1
25 2807011-050 Handbrake cover 1
26 2807130-073 Handbrake bracket 1
27 2803140-037 Brake pedal bracket 1
28 Limitation block 1
29 6041-2803006 Return Spring for brake pedal 1
citEcar Electric Vehicles
(843) 531-6833 Phone
www.citEcarEV.com
2) 4-wheel hydraulic drum brake system of 6pf, 8pr
citEcar Electric Vehicles
(843) 531-6833 Phone
www.citEcarEV.com
2) 4-wheel hydraulic drum brake system of 6pf, 8pr
Item Part No Description Qty Remark
1 2801100-007 Front brake assy, LH 1
2 2801200-007 Front brake assy, RH 1
3 2801310-007 Front brake drum 2
4 2802310-006 Rear brake drum 2
5 2802100-006 Rear brake assy, LH 1
6 2802200-006 Rear brake assy, RH 1
7 2804100-022 Master cylinder 1
8 2803100-037 Brake pedal 1
9 2803111-037 Brake pedal pad 1
10 2805030-006 Brake tube 2
11 2805014-002 Tri-connector 2
12 2805020-009 Oil pipe 650mm 1
13 2805020-010 Oil pipe 1530mm 1
14 2805016-001 Straight connector 2
15 2805020-005 Oil pipe 780mm
16 2805030-005 Rear brake tube 1 350mm
17 2805020-015 Oil pipe 930mm 1
18 2807100-002 Parking handle lever 1
19 2807200-007 No.1 parking tight wire 1
20 2807300-012 No.2 parking tight wire 1
21 2805040-002 Oil tank 1
22 09443-15008 Return Spring 1
23 2805020-014 Oil pipe 300mm 1
24 2044YY-1108010 Accelerator pedal 1
25 1007022-004 Accelerator pedal pad 1
26 2807130-073 Handbrake bracket 1
27 2803140-037 Brake pedal bracket 1
28 n/a n/a
29 6041-2803006 Return Spring for brake pedal 1
30 2805017-045 Transition connector 1
citEcar Electric Vehicles
(843) 531-6833 Phone
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3) Front Hydraulic drum brake
Front hydraulic drum brake of 2pf, 4pr, 4pf, 6pr
citEcar Electric Vehicles
(843) 531-6833 Phone
www.citEcarEV.com
Front Hydraulic drum brake of 2pf, 4pr, 4pf, 6pr
Item Part No Description Qty Remark
1 Mother board assembly 2
2 2801110-008 Brake shoe assembly 4
3 2801130-008 Wheel cylinder 2
4 Brake shoe gap self-adjustment pusher 2
5 Spring for self-adjustment pusher 2
6 Spring between shoe gap self-adjustment pusher and
brake shoe
2
7 Drag spring between brake shoe 2
8 Return spring between brake shoe 2
9 Clip for brake shoe 4
10 Hold-down pin 4
11 6205 Inner bearing 2
12 bush 2
13 6204 Outer bearing 2
14 2801310-008 Front brake drum 2
15 2801100-008 Front arrester, LH (include item 1-10) 1
2801200-008 Front arrester, RH (include item 1-10) 1
citEcar Electric Vehicles
(843) 531-6833 Phone
www.citEcarEV.com
Front hydraulic drum brake of 6pf, 8pr
citEcar Electric Vehicles
(843) 531-6833 Phone
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Front hydraulic drum brake of 6pf, 8pr
Item Part No Description Qty Remark
1
2801100-007 Front brake assembly LH (include 3-4, 8-20) 1
2801200-007 Front brake assembly RH (include 3-4, 8-20) 1
2 2801310-007 Front brake drum 2
3 2801110-007 Brake shoe assembly 4
4 Motherboard assembly 2
5 6204 Outer bearing 2
6 bush 2
7 6205 Inner bearing 2
8 Spring 2
9 Shoe gap self adjustment pusher 2
10 Split pin 2
11 Gasket 4
12 Return spring 2
13 Return spring 2
14 Parking brake hold bracket 2
15 Parking brake shoe pin 2
16 Brake shoe stationary spring 4
17 Hold-down pin 4
18 2801130-007 Front wheel cylinder 2
19 Q40306 Gasket spring M6 4
20 Q150B0610 Bolt Hex–head castle M6×10 4
citEcar Electric Vehicles
(843) 531-6833 Phone
www.citEcarEV.com
4) Rear hydraulic drum brake
Rear hydraulic drum brake of 2pf, 4pr, 4pf, 6pr
citEcar Electric Vehicles
(843) 531-6833 Phone
www.citEcarEV.com
Rear hydraulic drum brake of 2pf, 4pr, 4pf, 6pr
Item Part No Description Qty Remark
1 Motherboard assembly 2
2 2801110-008 Brake shoe assembly 4
3 2801130-008 Wheel cylinder 2
4 Brake shoe gap self-adjustment pusher 2
5 Spring for self-adjustment pusher 2
6 Spring between shoe gap self-adjustment pusher and
brake shoe
2
7 Drag spring between brake shoe 2
8 Return spring between brake shoe 2
9 Clip for brake shoe 4
10 Hold-down pin 4
11 Parking brake hold bracket 2
12 2802310-008 Rear brake drum 2
13 2802100-008 Rear arrester, LH 1
2802200-008 Rear arrester, RH 1
citEcar Electric Vehicles
(843) 531-6833 Phone
www.citEcarEV.com
Rear hydraulic drum brake of 6pf, 8pr
citEcar Electric Vehicles
(843) 531-6833 Phone
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Rear hydraulic drum brake of 6pf, 8pr
Item Part No Description Qty Remark
1
2802100-006 Rear brake assembly LH (includes 3-21)
1
2802200-006 Rear brake assembly RH (includes 3-21)
1
2 2802310-006 Rear brake drum 2
3 2802110-006 Brake shoe assembly 4
4 Motherboard assembly 2
5 Spring 2
6 Split shield ring 2
7 Thrust washer 2
8 Clearance plate 2
9 Shoe gap self-adjustment rod 1
10 Ratchet wheel 2
11 Shoe gap self-adjustment rod 2
12 Parking brake hold bracket 2
13 Return spring 2
14 Brake shoe return spring 2
15 Q401 Gasket 4
16 Split pin 2
17 Brake shoe stationary spring 4
18 Hold-down pin 4
19 2802130-009 Rear wheel cylinder 2
20 Q40306 Gasket spring M6 4
21 Q150B0610 Bolt Hex–head castle M6×10 4
citEcar Electric Vehicles
(843) 531-6833 Phone
www.citEcarEV.com
5) Front axle, steering knuckle, tie rod, drag rod (hydraulic)
5) Front axle, steering knuckle, tie rod, drag rod (hydraulic)
Item Part No Description Qty Remark
1 2300000-006 Front axle 1
2 2302100-010 Steering knuckle, LH 1 Except EG2068K
2302100-012 Steering knuckle, LH 1 EG2068K
3 2302200-010 Steering knuckle, RH 1 Except EG2068K
2302200-012 Steering knuckle, RH 1 EG2068K
4 2701220-008 Ball connector 1
5 LT3401070BM2-2 Join Rod 1
6 2701200-037 Steering drag rod Assembly includes 4,5 (hydraulic) 1
7 2706100-037 Tie rod (hydraulic) 1
8 2706120-036 Tie rod ball connector 2
citEcar Electric Vehicles
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6) Rear axle (hydraulic)
Item Part No Description Qty Remark
1 2403001-EG2024-000 Retarder case 1
2 Right half axle sleeving (hydraulic) 1
3 32*47*8 Oil seal(F)B32×47×8 1
4 2403006-EG2024-000 Blanking adapter 3
5 Left half axle sleeving (hydraulic) 1
6 Oil pan 1
7 2802140-008 Right braking tube frame 1 Eudipleural
8 2802140-008 Left braking tube frame 1
9 Filler bolt 1
10 Filler bolt washer 1
11 Drain bolt 1
12 Drain bolt washer 1
13 Q150B0825-304H Hex head bolt M8×25 34
14 Q40308-304H Spring washer M8 34
15 Q32608 Hex head lock nut M8 8
16 42*55*7 Oil seal 2
17
2400000-011 Rear Axle 12.49:1 (include item 1-16, half axle
assembly), hydraulic
1 Except EG2068K
2400000-009 Rear Axle 10.25:1 (include item 1-15, half axle
assembly), hydraulic
1 Except EG2068K
2400000-024 Rear Axle 12.49:1 (include item 1-16, half axle
assembly), hydraulic
1 EG2068K
2400000-025 Rear Axle 10.25:1 (include item 1-15, half axle
assembly), hydraulic
1 EG2068K