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Graphite Availability and Market Requirements by Fabrizio Corti

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The presentation Graphite: Availability and Market Requirements as given by Timcal's Fabrizio Corti at the Graphite Express Conference in Toronto, ON.
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December 6th, 2011 Graphite: Availability and Market Requirements
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Page 1: Graphite Availability and Market Requirements by Fabrizio Corti

December 6th, 2011

Graphite: Availability and Market

Requirements

Page 2: Graphite Availability and Market Requirements by Fabrizio Corti

1. Graphite World

2. Graphite Markets

3. The Big Challenge

Page 3: Graphite Availability and Market Requirements by Fabrizio Corti

1. Graphite World

Page 4: Graphite Availability and Market Requirements by Fabrizio Corti

The Graphite World

GraphiteGraphite2.5 M ton/y2.5 M ton/y

PowdersPowders> 100 kton/y> 100 kton/y

Natural GraphiteNatural Graphite1 M ton/y1 M ton/y

Synthetic GraphiteSynthetic Graphite1.5 M ton/y1.5 M ton/y

Bodies Bodies (Electrodes)(Electrodes)< 1.4 M ton/y< 1.4 M ton/y

FlakeFlake400 kton/y400 kton/y

AmorphousAmorphous600 kton/y600 kton/y

Page 5: Graphite Availability and Market Requirements by Fabrizio Corti

The Graphite World

Natural FlakesNatural Flakes400 kton/y400 kton/y

Primary Primary Synthetic Synthetic PowdersPowders

Secundary Secundary Synthetic Synthetic PowdersPowders(Scraps)(Scraps)

SpecialSpecialFlakesFlakes

OrdinaryOrdinaryFlakesFlakes

Synthetic Powders Synthetic Powders > 100 k> 100 kton/yton/y

ProcessedProcessedNaturalsNaturals

Page 6: Graphite Availability and Market Requirements by Fabrizio Corti

2. Graphite Markets(or at least some of them…)

Page 7: Graphite Availability and Market Requirements by Fabrizio Corti

Refractories & Metallurgy

Typical customers in this application group:

• Metal Producers: use Graphite as re-carburizer

• Refractory Producers: use Graphite in Bricks, Monolithics, Crucibles

Products used by these industries:• Natural Graphite Amorphous and

Secundary Synthetic Powders are used as Recarburizer

• Natural Graphite Ordinary Flakes are used for Refractories and Crucibles

Markets

Page 8: Graphite Availability and Market Requirements by Fabrizio Corti

EngineeringMaterials

Typical customers in this application group:

• Producers of Carbon Brushes, Powder Metallurgy & Hard Metals, Friction parts and Foils (often linked to car industry)

• Producers of Lubricants, Catalysts, Synthetic Diamonds, Pencils,Ceramics.

Products used by these industries:• Natural Graphite Special Flakes,

Processed Natural Graphite Powders • Primary Synthetic Powders, some

Secundary Synthetic Powders

Markets

Page 9: Graphite Availability and Market Requirements by Fabrizio Corti

Mobile Energy

Typical customers in this application group are Producers of:

• Primary batteries: Alkaline, Zn-C, etc.• Rechargeable batteries: Li-ion, NiCd,

NiMH, Lead-acid, etc.• Fuel Cells• Super-Capacitors

Products used by these industries:• Processed Primary Synthetic Graphite • Processed Natural Graphite Powders• Graphite Water-based Dispersions

Markets

Page 10: Graphite Availability and Market Requirements by Fabrizio Corti

Markets

New & FutureApplications

Potential customers in new applications:

• Producers of Thermal Conductive Polymers

• Producers of Super Capacitors• Producers of New Carbon Materials

like Fullerene, Nanotubes, Graphene• etc. etc. etc.

Products likely to be used by these industries:

• Processed Primary Synthetic Graphite• Processed Natural Graphite Powders

Page 11: Graphite Availability and Market Requirements by Fabrizio Corti

Markets

In few words…

Just a tiny part of the graphite produced on earth is suitable for the high end markets of today …

…and just after complex production processes!

Page 12: Graphite Availability and Market Requirements by Fabrizio Corti

Markets

In few words…

For the high end marketsof tomorrow, a carbon precursor (natural or primary synthetic or other)will be needed……but in any case just

combined with complex production processes!

Page 13: Graphite Availability and Market Requirements by Fabrizio Corti

3. The Big Challenge

Page 14: Graphite Availability and Market Requirements by Fabrizio Corti

The Big Challenge

The big challenge is about having the

“appropriate processingtechnology”

for the most promising future markets….

Page 15: Graphite Availability and Market Requirements by Fabrizio Corti

The Big Challenge

… and just in a second priority about having

“access to the appropriate carbon precursors”

Page 16: Graphite Availability and Market Requirements by Fabrizio Corti

The Big Challenge

Just being a precursor producer is not enough to be successful in the high end graphite markets of

tomorrow!!

Page 17: Graphite Availability and Market Requirements by Fabrizio Corti

The Big Challenge

Of course, if you own appropriate and diversified

graphite precursors reservesand you know about

processing technologies…

…you are very well placed!

Page 18: Graphite Availability and Market Requirements by Fabrizio Corti

Manufacturing Plants

Timcal Plants

Page 19: Graphite Availability and Market Requirements by Fabrizio Corti

Exploitation of the present PIT nr. 12 (the second since beginning of operations) will finish during H1/2012Overburden of next PIT nr. 6 is already doneExploitation of next PIT nr. 6 will start H2 /2012Following PIT nr. 2: ready to be exploited Ongoing exploration on southern part of LDI field, in order to define additional reserves for the future (after 2018-2020)

About Timcal Mine in Canada, LDI

Page 20: Graphite Availability and Market Requirements by Fabrizio Corti

Primary Synthetic Graphite:

• Isotropic & Anisotropic• Coarse, Medium, Fine,

Ultra Fine• High & Very High Purity

Natural Flake Graphite• Flake• Purified• Expanded• Expandable• High Crystallinity• Coarse, Medium, Fine

Ultra-fine• High Purity

Timcal: a Full Spectrum of Products and Services

Conductive Carbon Black• Granulated• Powder

Cokes• Coarse, Medium, Fine

Water Based Dispersions

Timcal Products

Page 21: Graphite Availability and Market Requirements by Fabrizio Corti

A Member of IMERYS:transform to perform

A member of IMERYS

www.imerys.com

Page 22: Graphite Availability and Market Requirements by Fabrizio Corti

Summary

• owns natural graphite reserves and already mines natural graphite in Canada

• owns a plant to manufacture primary synthetic graphite powders in Switzerland

• is the only one to be in a position to offer both natural and primary synthetic graphite powders

Page 23: Graphite Availability and Market Requirements by Fabrizio Corti

Summary

• knows already technologies which enable the supply thousands of tons/y of highly processed graphite grades, both natural as well as primary synthetic

• has the full support from IMERYS to further develop its reserves, its capacity and its processing technology for both naturals and primary synthetics

Summary

Page 24: Graphite Availability and Market Requirements by Fabrizio Corti

December 6th, 2011


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