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ANINDUSTRIAL TRAINING REPORT
ON
PREPARED BYVora Kuldeep K.
ACADEMIC YEAR
2006-07
ROLL NO.54
SEAT NO.
-:SUBMITTED TO:-SAURASHTRA UNIVERSITY
-:GUIDED BY:-
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Declaration
I undersigned Vora Kuldeep K. , the student of S.Y.B.B.A.,
Christ College hereby declare that the project work is my own work
and has been carried out under the guidance of Mrs. Swati Doshi
lecturer of Christ College. This has not been submitted to any other
university for securing any other examination.
Date:
Place:
Signature of student
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Acknowledgement
To complete this report many persons have helped me. At the
time of presenting this report I thank to all who have helped me to
complete this report.
First of all I thank to Fr. Joseph, the principal of Christ College,
for providing me opportunity to prepare the report. I also thank to Mrs.
Swati Doshi project guide of S.Y.B.B.A Christ College, for providing
guidance to complete this report.
My most thanks are to director Sanamkumar MAKADIA
(Chairman) for giving me permission and providing me each and
every necessary information. I also thank to whole staff members of
GRAVITY CAST PVT. LTD. And those who directly or indirectly
helped me to complete this project work.
Date:
Place:
Signature
Preface
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B.B.A. is course in which practical aspect is an important as
theoretical aspect. Primary aim of B.B.A. is to develop effective
managers and that require industrial training as practical aspect. Thegrowth of economy is depends upon skilled managers and B.B.A.
course fulfills this need. The practical studies give an idea to the
student about problem they have to face in the future of their
managerial life
I have taken visit at GRAVITY CAST PVT. LTD. All informationwhich is required for this report are collected by me and submitted to
the concern person of the company.
I have gone through and study each necessary information,
which is collected and presented in this report.
Index
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Particular
1. General Information
2. Production Department
3. Personnel Department
4. Marketing Department
5. Finance Department
6. S.W.O.T. Analysis
7. Future Plans
8. Suggestions
9. Conclusion
10. Bibliography
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General Information
Content:
1. History
2. Company profile
3. Products
4. Infrastructure & Location
5. No. of employees
6. General organization structure
7. Total Sales turnover
8. Major competitors
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HistoryGravity Cast Pvt. Ltd. was established in 2004 with their
small investment capital of Rs 45lacs, with 3 Directors and 12
Promoters. The company is engaged in producing various types of
investment castings, if required full furnished investment casting are
also manufactured through CNC route.
Their efforts have resulted just in first year ending; currently they are
under process of BvQ and ISO-9000.
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Company Profile
Name of company : GRAVITY CAST PVT. LTD.
Address : GRAVITY CAST PVT. LTD.
SURVEY NO-275,
GALAXY IND. EST. – 2,
NEAR SAR AUTO PRODUCTS LTD.,
TALUKA: KOTDA SANGANI,
VILLA : SHAPER
RAJKOT
INDIA
Telephone No. : +91-2827- 253037
Fax No. : +91-2837- 253037
E-mail : [email protected]
Website : www. gravitycastindia.com
Establishment year : 2004
Promoter : Sanamkumar MAKADIA (Chairman)
Amish Nagadha
Haresh Koyani
Scale of industry : Small scale industry
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Total employees : 70
Daily hours : 1 st shift 8 a.m. to 4 p.m.
2nd shift 4 p.m. to 12 a.m.
Area of unit : 2100 sq. ft.
Off day : Saturday
Turn over : 1.5 crores
Bankers : Corporation bank Ltd.
Auditor : M.M. Associates
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Product Of The Company
Pump, Valve, Automobile, Medical & Engg
Components
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Infrastructure & Location
Location of unit is most is most important factor for company.
Because company start all activity from location and growth and
development of any company is largely depend upon location.
Location must be selected after long thinking because it is lifelong
decision. Company has to consider following factors at time of
selecting location.
Easy availability of raw material
Transport facility
Cheap power and fuel
Cheap and skilled labours
Easy and cheap finance
State help
GRAVITY CAST PVT. LTD. has ideal location. It is located in
Shapar G.I.D.C. Which is near to the highway and company can get
raw material, transport facility, power and fuel, labours, finance easily.
It is in G.I.D.C. area so that company can also get government help.
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No. of Employees
GRAVITY CAST PVT. LTD. provides employment to the nation.There are total 70 employees. We can divide the employees asunder.
Skilled : 20Semi-Skilled : 33Un-Skilled : 17
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General Organization Structure
An organization is a group of people work together withformal relationship to achieve some certain common goals.
As Gravity is a PVT. Ltd. Company there is a board of
directors. The directors manage the all function under them.
Chief Director
Production
Director Financial Director
Marketing
Director
Supervisors
Workers
Salesman
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Total Sales turnover
Turn over can increase the profits of the company. If the
turnover increases the profit increases & per unit cost decreases. So,
by increasing the turnover every company can increase it’s profits.
The turn over of the company GRAVITY CAST PVT. LTD. wasas under.
2004-05 : 150,00,000
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Major competitors
Competitors are the threats of the business organization. They
are the hurdles in development & survival of business unit. But this
competition is only responsible for quality goods to customers. Now
customers and get the better quality of goods & they have many
alternatives for product.
Competitors of Gravity are I.P.C.L., Entry Cast Pvt. Ltd., InovaCast Pvt. Ltd., Sumangal Cast Pvt. Ltd., Radhe Cast Pvt. Ltd., Intol
Cast Pvt. Ltd., Crystal Cast Pvt. Ltd., Micro Melt Pvt. Ltd., Jagdish
Techno cast Pvt. Ltd.
In today’s market customers are considered as king of market.
The ultimate object of seller is to satisfy customer. It is that “Productwhat you can sell rather than selling what you have made”.
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Production Department
Content:
1. Introduction & Meaning of Production
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2. Organization chart
3. Production process
4. Production planning & controlling
5. Repairs & maintenance
6. Raw material used in process
7. Purchasing decision
8. Quality control
9. Material Handling
10. Store keeping
Introduction & Meaning of Production
Production is the heart of any industry. All the activities start
with production in the company. It is necessary that production
department run effectively and efficiently. Because, if company runs
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production effectively and efficiently then company can run other
activity forward.
“Production is an organized activity of converting raw material into final product.” Every process of converting raw material in to final
goods is known as production process.
Organization chart
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Production Process
Chairman
Production Manager
Supervisor
Workers
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1. WAX INJECTION:
Wax replicas of the desired castings are produced by injection molding. These
replicas are called patterns. .
2. ASSEMBLY:
The patterns are attached to a central wax stick, called a sprue, to form a casting
cluster or assembly.
3. SHELL BUILDING:
The shell is built by immersing the assembly in a liquid ceramic slurry and then
into a bed of extremely fine sand. Up to eight layers may be applied in this
manner.
4. DEWAX:
once the ceramic is dry, the wax is melted out, creating a negative impression of
the assembly within the shell.
5. CONVENTIONAL CASTING:
In the conventional process, the shell is filled with molten metal by gravity
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pouring. As the metal cools, the parts and gates, sprue and pouring cup become
one solid casting .
6. KNOCKOUT:
When the metal has cooled and solidified, the ceramic shell is broken off by
vibration .
7. CUT OFF:
The parts is cut away from the central sprue using a high speed friction saw or cut
of m/c.
8. FINISHED CASTINGS:
after minor finishing operations, the metal castings--identical to the original
Wax patterns--are ready for shipment to the customer .
Production planning & controlling
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In GRAVITY CAST PVT.LTD. production planning is done by
production manager. He took very high efforts to do planning about
production.
After doing planning he starts working on the made plan &
afterwards he get controlled on the planning. If any deviation is found
he starts efforts to remove those deviations.
In this way the planning & controlling is done by the production
manager.
Repairs & maintenance
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In each & every company repairs & maintenance is necessary.
If it is not done regularly the efficiency of the company may be
decreased or it may prove dangerous to the employees.
In the GRAVITY CAST PVT. LTD. repairs & maintenance is
done regularly on the weekly off.
Raw material used in process
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Raw material is very important part in business. Withoutraw material production can’t be go further. If we get raw materialeasily then it will increase our profit. Gravity Cast use alloy steel scrapwith grade 15,16,22 and many more, it depends on the demand of thecustomer and the product he needs is going to be used there. Theyalso use aluminum scrap, mole (raw part of steel), gun metal, steeland iron.
Source of raw material is also very important for thecompany. B’coz transportation cost is most effective in the rawmaterial actual cost.
1) Bhavanager Alang Scrap2) Ahmedabad Scrap from different industries3) Brokers
Purchasing decision
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In the business unit purchasing decision is also a decision which
requires long thinking. Because company should purchase goods at
that time when they can purchase at lower rate and working capital isnot be invested for long time
In GRAVITY CAST PVT. LTD. purchasing decisions are taken
by Production manager. They purchase raw material at that time that
company can not delay in production process and working capital is
not being invested for long time. They take purchasing decision
considering following details.
- Stock of finished goods
- Order by customers
- Stock of raw material
Quality control
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Chemical Analysis Laboratory : In- house well equipped
wet analysis laboratory for analysis of metal
composition and melt control.
Physical Testing Laboratory : In-house well equipped
with universal testing machine And Brinell hardness
tester machine to measure physical Properties of
casting like tensile test, elongation, hardness etc.
Non Destructive Test : Radiography, Ultrasonic,
magnetic crack detection, Dei Penetration etc possible
at out side developed facility.
Standard Tolerance: As a general normal linear
tolerance of investment casting starts with +/- 0.15 mm
and extending to +/- 0.25 mm up to 25mm and +/- 0.15
mm for each addition of 25 mm thereafter.
Linear
Length
0 to
25mm
25 to
50mm
50 to
75mm
75 to
100mmtolerance +/-
0.15mm
+/-0.30 +/-
0.45mm
+/-
0.60mm
Material Handling
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Material handling is the necessary process in each & every
company. In GRAVITY CAST PVT. LTD. It is done regularly bykeeping a register. They record in register while taking the material.
They tally the stock every day with register.
Store keeping
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In GRAVITY CAST PVT. LTD. they keep stock register to know
the stock of the finished goods. They also keep storekeeper to note
the stock. It is under direct watch of the production department.