GreaseShield Brochure 2011

AST (Automatic Solids Transfer) Range

5 Shepherds DriveCarnbane Industrial Estate

Newry, Co. DownN. Ireland, BT35 6JQ

Tel: +44 (0) 28 3083 3081Fax: +44 (0) 28 3025 7556

The best Greasetrap

in the world

ISO Certications

Quality ISO 9001: 2008

EnvironmentISO 14001: 2004

Health & SafetyOHSAS 18001:2007

Members of

Automatic Grease Separation and Solids Removal

Key BenefitsGreaseShield is the only proactive greasetrap in the world to deal with emulsified FOGs. Automatically separates grease from effluent to achieve < 100 ppm FOG Discharge.

GreaseShield removes entrained solids in real time to reduce BOD, COD and SS loadings reducing loading on waste water treatment plants and pumping stations.

Eliminates frequent pumping costs, harvesting a source of renewable energy.

Self emptying and self cleaning. No need for staff to access the internal of the machine.

User Friendly! Odour Free!

No need to purchase enzymes or biological agents! No heating elements. Low operating costs.

Reduce CO emissions and avoid loss of a renewable energy source caused by pumping out greasetraps.

Award Winning Modular Technology. Small, compact and easily installed in any Deli or Kitchen!

Eco friendly, sustainable design - 99% recyclable!

www.GreaseShield.com

2


How it WorksStage 1: Automated Food Solids Removal

o Effluent from Sinks, Ovens and other appliances enters the GreaseShield.

o Food solids automatically get screened and dewatered by an inclined auger or pre-filter and deposited into an external Food Solids Collection container.

o Pre-Filters and FilterShields available to deal with heavy food waste in busy kitchens

Stage 2: Automated Grease Separation

o GreaseShield takes advantage of waste thermal energy present in the effluent to remove emulsified animal fats and FOGs before they solidify, using a combination of retaining baffles, reverse flow configuration and the differing specific gravities of water and FOGs which are complemented by thermal layers within the effluent.

o All of these factors, working in conjunction with the properties of the unique oleophilic (attracts FOGs) and hydrophobic (repels water) FOG removal means, ensures that the objective of protecting drainage systems is achieved.

o When the FOGs Container is attached to the GreaseShield, a silicone rubber blade with anti friction properties makes contact with the slowly rotating drum allowing the FOGs to be removed externally for recycling and safe disposal.

o The treated effluent then flows under the outlet baffle and out to drain.

Stage 3: Automated Self Cleaning

o GreaseShield reuses and recirculates grey water , agitating the internal tank with intermittent cleaning cycles removing fine sedimentation and back washing internal filters preventing foul smells.

o This removes staff requirements to access the internal of the GreaseShield and eliminates any recurring expense for licensed waste contractors to pump out and dispose of GreaseShield contents.

View the GreaseShield in operation on EPAS YouTube channel:

www.EPAS-Ltd.com/Videos


STAGE 1

STAGE 1

STAGE 1

STAGE 2

STAGE 2

STAGE 2

STAGE 3

STAGE 3

STAGE 3

1.85 l/s Continuous Flow Rate1.00 l/s Continuous Flow Rate Flows are subject to a 1 in 40 fall into the GreaseShield and rely on the drainage pipe workbeing either 1 (32mm) (GreaseShield Combi) or 1 (38mm) (GreaseShield ETU 32/40-50).The outgoing pipe work from a GreaseShield should always be a 2 (51mm) and haveno restrictions.

Material:

Continuous Flow Rate (Rated at 90% of max. flow rate):

Inverted Inlet 32mm, Normal Inlet 40mm, Outlet 50mmInlets 32mm, Outlet 50mm

Inlet & Outlet Diameters

6 Litres of FOGs (Representative of a typical day)3 Litres of FOGs (Representative of a typical day)

Fats, Oils and Grease (FOGs) Cartridge Capacity:

Control Smart Programmable Relay - Energy ConservationPLC Control

2 x 24 watt = 48 watt per hour, 230v, 50Hz with automatic thermal safety protection cut-out and reset [125 Celsius +/- 10%]

Motors - Single Phase 220 Volts:

110mm Gully Trap to Drain to be located 250mm to left hand side of GreaseShield unit+ BSP Connection to both Mains Cold and Hot Water Supply

Drainage & Plumbing Requirements:

Stainless Steel Table, Sinks and Stands to be fabricated to allow and ensure operational and maintenance access & ease of plumbing of GreaseShields.

Kitchen Furniture Fabrication Requirements:

Dishwasher + 20 Grid Combi Ovens + Double Stacked Combis; Double Pot & Prep Sinks; Decarbonisers; Rotisserie Ovens. In combination with FilsterShield Waste Disposal and Dewaterer Units.Up to 4 Combi Ovens and Single Bowl Sink

Usage Guidance In RelationTo Specifications:

Incorporated As Standard - Capacity 30 litres per HourAutomated Solids Transfer (AST) & Dewatering:

7 LitresExternal Solids Cartridge Storage Capacity:

835 x 362 x 424mm500 x 362 x 424mm

GreaseShield Dimensions - Length x Height x Width:

Inverted Inlet 43mm, Normal Inlet 160mm, Outlet 160mmInlet 183mm, Outlet 155mm

Inlet & Outlet Height/s(To Base of Inlets & Outlets)

FOG & Solids Removal can operate to specific customers requirements (opening hours/levels of contamination to be treated) and offers the flexibility of being programmed forspecific needs

Flexibility in FOG & Solids Removal Operating Sequences:

Stainless 304 Brush Finish incorporating a Polypropylene Inner Tank

4 litres per hour2 litres per hour

Antiflood/SafeGuard:

FOG Removal Rate:

Incorporated As Standard - No Need To DesludgeInternal Cleaning Cycles:

s 385mm Long *180mm Diameters 175mm Long *180mm Diameter

FOG Removal Means:

Maximum Flow Rate 2.06 + 0.44 Litres Per Second = 2.5 L/PSMaximum Flow Rate 1.11 + 0.44 Litres Per Second = 1.55 L/PS

Electrical Installation Requirements: A Single Phase Dedicated 13 Amp Masterseal IP56 Unswitched one gang Socket (MK56480) or comparable

s Oleophilic, Zero Maintenance Rollers Continuously Wiped by Silicone Rubber Blades Formed to 77 Shore Hardness For Durabilitys Resistant to Fats, Oils and Greases; Spices; Alkalis and Acids in pH range 4 to 10

AST 1850 AST 1000

AST 1850AST 1000

AST 1850AST 1000

AST 18501000

AST 1850AST 1000

AST 1850AST 1000

AST 1850

AST 1000

AST 1850AST 1000

AST 1850 & 1000

AST 1850 AST 1000

Specificationsand Dimensions

34.7Kg / 76.5Lb27.4Kg / 60.4Lb

Weight: AST 1850AST 1000

AWARDS2010 Green Hospitality Award for Innovation - Ireland2010 Innovation in Industry Award - N.I2009 Eco Innovation Award - France2009 Best Equipment Product - Ireland2008 Best Catering Equipment Award - Ireland

An unrivalled award winning appliance to solve grease related problems



Tel: +44 (0) 28 3083 3081Fax: +44 (0) 28 3025 7556

ApplicationsMultisseriesRotisseriesCombi Ovens

GreaseShieldTM is the most cost effective greasetrap in the world combining Best Available Technology (BAT) with value for money.

Massive savings! No periodic pumping required!

No enzymes or chemicals required!No heating element energy costs!

ISO Certications



Health & SAFETYOHSAS 18001:2007

Members of

Key BenefitsGreaseShield is the only proactive greasetrap in the world to deal with emulsified FOGs. Automatically separates grease from effluent to achieve < 100 ppm FOG Discharge.

Eliminates frequent pumping costs, harvesting a source of renewable energy.

Self emptying and self cleaning. No need for staff to access the internal of the machine.

User Friendly! Odour Free!



Award Winning Modular Technology; Small, compact and easily installed in any Deli or Kitchen!



2

Save Money On Call-out Charges

and Drain Cleaning!

The only grease Trap in the market that can access

a 20 grid Combi oven

Typical applications for combi ovens and rotisseries (schematic drawings)

Tundish to provide an air break and prevent back flooding contamination

GreaseShield ROCOMinstalled behind a wall

servicing a double pot sink, twin combi ovens

and a rotisserie

The main animal fat and grease generators are pre-rinse, pot washing sinks, dish washers, combi ovens, wok cooking stations and rotisseries. Due to large concentration of fats and oils from cooking chickens in rotisseries and combi ovens, restaurants, delis and supermarkets have huge problems with grease. Animal fats will solidify below 40 Celsius. Grease solidifies in pipework before reaching external EN1825 grease traps.

The GreaseShield ROCOM is designed to slot in under any rotisserie and combi oven and service double stacked combi ovens and 20 grid ovens, removing grease related problems at source, avoiding disruption to business activities.

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Technical Information: Flow rate 1.85 L/PS. Continuous FOG removal. PLC controlled to your specifications. Motor, 230v/50hz, 5 amps, 1 x 24 watts. Weight 32kg, Height 365mm, Width 424mm and Length 1165mm. 304 stainless steel, polypropylene inner tank. Graduated FOG collection containers. 12 month parts and labour warranty.

Applications: Double stacked combi ovens, 20 grid combi ovens and multiple combi ovens and rotisseries.

Technical Information: Flow rate 1.85 L/PS. Continuous FOG removal. PLC controlled to your specifications. Motor, 230v/50hz, 5 amps, 1 x 24 watts. Weight 32kg, Height 365mm, Width 424mm and Length 1165mm. 304 stainless steel, polypropylene inner tank. Graduated FOG collection containers. 12 month parts and labour warranty.

Applications: Double stacked combi ovens, 20 grid combi ovens and multiple combi ovens and rotisseries.

GS ROCOM R 1850.GS ROCOM R 1000.


How it WorksStage 1: Automated Grease Separation

o GreaseShield takes advantage of waste thermal energy present in the effluent to remove emulsified animal fats and FOGs before they solidify, using a combination of retaining baffles, reverse flow configuration and the differing specific gravities of water and FOGs which are complemented by thermal layers within the effluent.

o All of these factors, working in conjunction with the properties of the unique oleophilic (attracts FOGs) and hydrophobic (repels water) FOG removal means, ensures that the objective of protecting drainage systems is achieved.

o When the FOGs Container is attached to the GreaseShield, a silicone rubber blade with anti friction properties makes contact with the slowly rotating drum allowing the FOGs to be removed externally for recycling and safe disposal.

o The Treated effluent then flows under the outlet baffle and out to drain.

Stage 2: Automated Self Cleaning

o The GreaseShield reuses and recirculates grey water , agitating the internal tank with intermittent cleaning cycles removing fine sedimentation and back washing internal filters preventing foul smells.

o This removes staff requirements to access the internal of the GreaseShield and eliminates any recurring expense for licensed waste contractors to pump out and dispose of GreaseShield contents.

View the GreaseShield in operation on EPAS YouTube channel:

www.EPAS-Ltd.com/Videos


STAGE 1

STAGE 1

STAGE 1

STAGE 1

STAGE 2

STAGE 2

STAGE 2

GS1850



Tel: +44 (0) 28 3083 3081Fax: +44 (0) 28 3025 7556


ISO Certications




It doesnt get any simpler

Members of

Key BenefitsGreaseShield is the only proactive greasetrap in the world to deal with emulsified FOGs. Automatically separates grease from effluent to achieve < 100 ppm FOG Discharge. GreaseShield removes entrained solids to reduce BOD, COD and SS loadings.

Eliminates frequent pumping costs, harvesting a source of renewable energy. Protects the environment by protecting the drainage and watercourse systems.

Self emptying and self cleaning. Reduce loading on waste water treatment plants and pumping stations.

No need for staff to access the internal of the GreaseShield is required. User Friendly! Odour Free!



Award Winning Modular Technology; Small, compact and easily installed in any Deli or Kitchen!


2

Material:

GS 1500

GS 2000

1.50 Litres Per Second

2.00 Litres Per Second

568mm x 1030mm x 441mm (with castors)

540mm x 1030mm x 441mm (no castors)

558mm x 1378mm x 441mm (with castors)

534mm x 1378mm x 441mm (no castors)

MODELS FLOW RATEDIMENSIONSHeight x Length x Width

6 Litres of FOGs 3 Litres of FOGs

Fats, Oils and Grease (FOGs) Cartridge Capacity:

Control Smart Programmable Relay - Energy ConservationPLC Control

1 x 24 watt = 24 watt per hour, 230v, 50Hz with automatic thermal safety protectioncut-out and reset [125 Celsius +/- 10%]

Motors - Single Phase 220 Volts:

110mm Gully Trap to Drain to be located 250mm to left hand side of GreaseShield unit+ BSP Connection to both Mains Cold and Hot Water Supply

Drainage & Plumbing Requirements:

25 LitresExternal Solids Cartridge Storage Capacity:

FOG & Solids Removal can operate to specific customers requirements (opening hours/levels of contamination to be treated) and offers the flexibility of being programmed for specific needs

Flexibility in FOG & Solids Removal Operating Sequences:

Stainless 304 and Polypropylene

Up to 4 litres FOGs per hourUp to 6 litres FOGs per hour

FOG Removal Rate:

Incorporated As Standard - No Need To DesludgeInternal Cleaning Cycles:

385mm Long x 180mm Diameter

175mm Long x 180mm Diameter

FOG Removal Means:

Properties:

Electrical Installation Requirements: A Single Phase Dedicated 13 Amp Masterseal IP56 Unswitched one gang Socket (MK56480).

Oleophilic, Zero Maintenance Roller

Wiped by Silicone Rubber Blade With Anti Static Properties

Formed to 77 Shore Hardness For Durability

Resistant to Fats, Oils and Greases; Spices; Alkalis and Acids in pH range 4 to 10

GS 1500GS 2000

GS 2000GS 1500

GS 2000

GS 1500

Specificationsand Dimensions

Environmental Products & Services Ltd., Unit 5, Shepherds Drive, Carnbane Industrial Estate,

Newry, Co. Down, N. Ireland BT35 6JQ

Tel: +44 (0) 28 3083 3081Fax: +44 (0) 28 3025 7556

Giving You Peace of Mind and Leaving You Free to Concentrate on Your Business!

Managed Solutions

Environmental Products & Services can offer a complete low cost solution to your drainage problems including ongoing maintenance.

Dispenses Bio Nutrients to Bio Remediate and deal

with years of neglect in the Drainage System

GS1500

NO MOVING PARTS!

NO ENERGY COSTS!

NO PROBLEMS!!



Tel: +44 (0) 28 3083 3081Fax: +44 (0) 28 3025 7556

ISO Certications




Members of

www.FilterShield.eu

EFFICIENT CONTINOUS REMOVAL OF SOLIDS WASTE

No Membrane Filterto Replace!

SEALED UNIT

INLET

OUTLET

PRESSURERELEASE VALVE

EFFLUENT PATH EFFLUENT PATH

Not all drainage blockages are caused by Fats, Oils and Grease!

Coffee ShopsCafesDelisCommercial KitchensPot and Pre Rinse Sinks

Key Applications

Save Money On Call-out Charges

and Drain Cleaning!Potato

Peelings

VegetablePeelings

Scouring Pads

ChickenBones

Meat/Fish Trimmings

String/Stalks

Rice/StarchWashings

CoffeeGrinds

Aerated Starch

CleaningCloths

Each filter basket can hold 15kg of solids waste and they are stackable to provide a solution for even

the most demanding kitchen environment.

A NEAT AND TIDY SOLUTION!

Why commercial kitchens need a FilterShield!

Coffee Grinds Potato Peelings Vegetable Peelings A combination of grease and dairy waste

Applications

Meat/Fish/Sandwich Preparation sinks

Potato peelers or rumblers

Sinks used for the disposal of coffee grinds

Pot sink and Pre Rinse Sink

External Drainage Systems

Internal Drainage SystemsComplete Solutions

Key Applications

Pot Wash / Pre-rinse Sinks Dishwashers Combi Ovens Wok Cooking Stations Rotisseries



Tel: +44 (0) 28 3083 3081Fax: +44 (0) 28 3025 7556

Fats, Oils, Grease andFood Wasteentrainedin effluent

SOLIDWASTE FOG

SAMPLINGPOINT

POLISHINGGREY

WATER

RecyclableGrey Water

Effluent

Solid Waste toCompactor

for CompostingFOG Removedand Recycled

From nominal size (N.S.) 2 L.P.S. to 25 L.P.S.

Prevent grease build-up in the pipelines upstream of the GS Zenith EN1825 range. Animal fats solidify below 40 degrees Celsius causing problems. These need to be removed at source. Select from GreaseShield AST, Defender or Ultimate ranges.

Complete Solutions

ECO


To Disposal Of Food WasteTo Blocked DrainsTo Breach Of Building RegulationsTo Breach Of Environmental LegislationTo Breach Of Trade Effluent LicensesTo Recurring Pump ChargesTo Business DisruptionTo Land Fill ChargesTo Hygiene Related Problems

Cost Effective Solutions



Tel: +44 (0) 28 3083 3081Fax: +44 (0) 28 3025 7556

Functionality Energy Efficiency Combining Lower Energy Costs and a Reduced Carbon Footprint Sustainability in Design and Product Life CycleModular Design to Facilitate Integration into any Commercial Kitchen and to Allow for Relocation as Circumstances Change

We undertake to work closely with you and your clients to meetand exceed your expectations and operational requirements

Our Drainage Protection Products Do what They Say on the Tin

ISO Certications




Members of

Managed Solutions

FREE 304 Stainless Steel Hygiene and Service Access Castor Mounted Stand!FREE Sampling Point!FREE FlexiPlumb Fittings!FREE Splash Proof IP56 Socket!FREE 12 Month Warranty on Parts and Labour!FREE Compliance Pack! (see overleaf for details)



Tel: +44 (0) 28 3083 3081Fax: +44 (0) 28 3025 7556

Save money on Plumbers and Call Out ChargesComply with Trade Effluent Discharge LimitsRange of Models to suit any Application

Dispenses Bio Nutrients to Bio Remediate and deal

with years of neglect in the Drainage System

Giving You Peace of Mind and Leaving You Free to Concentrate on Your Business!

Managed Solutions

Environmental Products & Services are now able to offer a complete low cost managed solution to your drainage problems and provide you with a complete Compliance ready package from start to finish!

Our Drainage Protection Products Do what they say on the tin

Functionality

Energy efficiency combining lower energy costs and a reduced carbon footprint

Sustainability in design and product life cycle

Modular design to facilitate integration into any commercial kitchen and to allow for relocation as circumstances change

We undertake to work closely with you and your clients to meet and exceed your expectations and operational requirements



Tel: +44 (0) 28 3083 3081Fax: +44 (0) 28 3025 7556

For Managed SolutionsPlease Contact Us for Details

and quotes


ISO Certications




Members of

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GreaseShield Brochure 2011

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