Table of Contents Index
Pre-Delivery ManualTurbo Max
850TM & 1000TM
Manufacturing, Inc.www.greatplainsmfg.com
Read the operator’s manual entirely. When you see this symbol, thesubsequent instructions and warnings are serious - follow withoutexception. Your life and the lives of others depend on it!
Illustrations may show optional equipment not supplied with standard unit.
43922
© Copyright 2016 Printed 2017-06-12 586-592Q
EN
Table of Contents Index
ORIGINAL INSTRUCTIONS
Table of Contents Index
Table of Contents Index
Turbo Max Cover Index iii
Table of Contents
Important Safety Information.................................................1Introduction.............................................................................4
Description of Unit .............................................................4Models Covered ................................................................4Document Family...............................................................4Tools Required ..................................................................4Pre-assembly Checklist .....................................................4Using This Manual.............................................................5
Definitions...................................................................5Shipping.............................................................................6Unloading ..........................................................................7
Unload Smaller Items First .........................................7Unload Turbo Max......................................................7Unpacking Boxes .......................................................8Further Assistance .....................................................8
Assembly.................................................................................9Valves.........................................................................9Hose Routing..............................................................9Hitch Truss & H-Bracket...........................................10Hitch Assembly.........................................................10Hose Routing Hitch ..................................................11
Attach Hose Clamps and Hose Wraps.....................11Hydraulic Hose Hookup ...........................................11Hose Handles...........................................................12Depth Stop & Angle Gauge......................................13Lights & SMV ...........................................................14Rolling Harrow (Optional).........................................15Reel Following Rolling Harrow (Optional) ................16Rear Attachment Bar (Optional)...............................17Weight Package Assembly (Optional)......................18
Appendix - Reference Information......................................19Torque Values Chart .......................................................19Tire Inflation Chart...........................................................20Hydraulic Connectors and Torque...................................20Hydraulic Lift Layout........................................................22Hydraulic Gang Angle Layout (Optional).........................23850TM Machine Layout...................................................241000TM Machine Layout.................................................25850TM Rolling Harrow Layout.........................................26850TM Heavy Reel Following Rolling Harrow Layout .....271000TM Rolling Harrow Layout.......................................281000TM Heavy Reel Following Rolling Harrow Layout ...29
2017-06-12 Cover Index 586-592Q
© Copyright 2016 All rights Reserved
Great Plains Manufacturing, Inc. provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has beentaken in the preparation of this manual, Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumedfor damages resulting from the use of the information contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its productsas it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future.
Trademarks of Great Plains Manufacturing, Inc. include: AccuShot, Max-Chisel, Row-Pro, Singulator Plus, Short Disk, Swath Command, Terra-Tine, Ultra-Chisel, and X-Press.
Registered Trademarks of Great Plains Manufacturing, Inc. include: Air-Pro, Clear-Shot, Discovator, Great Plains, Land Pride, MeterCone, Nutri-Pro, Seed-Lok, Solid Stand, Terra-Guard, Turbo-Chisel, Turbo-Chopper, Turbo-Max, Turbo-Till, Ultra-Till, Whirlfilter, and Yield-Pro.
Brand and Product Names that appear and are owned by others are trademarks of their respective owners.Printed in the United States of America
Turbo Max Table of Contents Index iv
2017-06-12 Table of Contents Index 586-592Q
850-1000TM Table of Contents Index 1
Important Safety Information
Look for Safety SymbolThe SAFETY ALERT SYMBOL indicates there is apotential hazard to personal safety involved and extrasafety precaution must be taken. When you see thissymbol, be alert and carefully read the message thatfollows it. In addition to design and configuration ofequipment, hazard control and accident prevention aredependent upon the awareness, concern, prudence andproper training of personnel involved in the operation,transport, maintenance and storage of equipment.
Be Aware of Signal WordsSignal words designate a degree or level of hazardseriousness.
DANGER indicates an imminently hazardous situationwhich, if not avoided, will result in death or serious injury.This signal word is limited to the most extreme situations,typically for machine components that, for functionalpurposes, cannot be guarded.
WARNING indicates a potentially hazardous situationwhich, if not avoided, could result in death or seriousinjury, and includes hazards that are exposed whenguards are removed. It may also be used to alert againstunsafe practices.
CAUTION indicates a potentially hazardous situationwhich, if not avoided, may result in minor or moderateinjury. It may also be used to alert against unsafepractices.
Use Adequate Lifting MeansThe frame sections and gangs of this machine are extremely heavy. If using multiple lifters, make sure each is rated for at least its share of the load.
Prepare for Emergencies Be prepared if a fire starts
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctor, ambulance, hospitaland fire department near phone.
> 14,000POUNDS
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850-1000TM Table of Contents Index Important Safety Information 2
Be Familiar with Safety Decals Read and understand the “Safety Decals” section of the
Operators Manual.
Read all instructions noted on the decals.
Keep decals clean. Replace damaged, faded and illegibledecals.
Wear Protective Equipment Wear protective clothing and equipment.
Wear clothing and equipment appropriate for the job.Avoid loose-fitting clothing.
Because prolonged exposure to loud noise can causehearing impairment or hearing loss, wear suitablehearing protection such as earmuffs or earplugs.
Because operating equipment safely requires your fullattention, avoid wearing entertainment headphones whileoperating machinery.
Avoid High Pressure FluidsEscaping fluid under pressure can penetrate the skin,causing serious injury.
Avoid the hazard by relieving pressure beforedisconnecting hydraulic lines.
Use a piece of paper or cardboard, NOT BODY PARTS, tocheck for suspected leaks.
Wear protective gloves and safety glasses or goggles whenworking with hydraulic systems.
If an accident occurs, seek immediate medical assistancefrom a physician familiar with this type of injury.
Use Safety Lights and DevicesSlow-moving tractors and towed implements can createa hazard when driven on public roads. They are difficultto see, especially at night.
Use flashing warning lights and turn signals wheneverdriving on public roads.
Use lights and devices provided with implement.
Keep Riders Off MachineryRiders obstruct the operator’s view. Riders could bestruck by foreign objects or thrown from the machine.
Never allow children to operate equipment.
Keep all bystanders away from machine during operation.
Shutdown and Storage Lower implement, put tractor in park, turn off engine, and
remove the key.
Secure Turbo Max using blocks and supports provided.
Detach and store Turbo Max in an area where childrennormally do not play.
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850-1000TM Table of Contents Index Important Safety Information 3
Tire SafetyTire changing can be dangerous and should beperformed by trained personnel using correct tools andequipment.
When inflating tires, use a clip-on chuck and extensionhose long enough for you to stand to one side–not in frontof or over tire assembly. Use a safety cage if available.
When removing and installing wheels, use wheel-handlingequipment adequate for weight involved.
Safety At All TimesThoroughly read and understand the instructions in thismanual before operation. Read all instructions noted onthe safety decals.
Be familiar with all machine functions.
Operate machinery from the driver’s seat only.
Do not leave machine unattended with tractor enginerunning.
Do not stand between the tractor and machine duringhitching.
Keep hands, feet and clothing away from power-drivenparts.
Wear snug-fitting clothing to avoid entanglement withmoving parts.
Watch out for wires, trees, etc., when folding and raisingmachine. Make sure all persons are clear of working area.
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850-1000TM Table of Contents Index 4
Introduction
The Turbo Max has been designed with care and built byskilled workers using quality materials. Proper setup,maintenance, and safe operating practices will help thecustomer get years of satisfactory use from the machine.
Description of UnitThe 850-1000TM is a one section “vertical” tillage tool.Working width ranges from 812 to 10 feet. Theimplement is designed to cut and size residue, till soil forfaster seedbed warming, break up soil crust on harddried fields while eliminating compaction layers. Thefront and rear gangs may be adjusted from 0-6 degreeangle, depending on the aggressiveness desired.Various finishing attachments are also available tofurther smooth, redistribute residue, kill weeds, andbreak clods.
Models Covered
Document Family
Tools Required• Basic Hand Tools
• Torque Wrench
• Fork Truck, Overhead Hoist or Loader
Pre-assembly Checklist Before assembling, read and understand “Important
Safety Information” in front part of this manual.
Have at least two people on hand while assembling.
Make sure area is level and free of obstructions (preferably an open concrete area).
Have all major components
Have all fasteners and pins shipped with machine.
850TM 8’ 6” (7.5in) spacing
1000TM 10’ (7.5in) spacing
586-592Q-ENG Assembly Manual
586-592Q Pre-Delivery Manual (this document)
586-592M Operator Manual
586-592P Parts Manual
Figure 1850 Turbo Max
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850-1000TM Table of Contents Index Introduction 5
Using This ManualThis manual was written to help you assemble and pre-pare the new machine for the customer. The manual includes instructions for assembly and setup. Read this manual and follow the recommendations for safe, effi-cient and proper assembly and setup.
An operator’s and parts manual is also provided with the new machine. Read and understand “Important Safety Information” and “Operating Instructions” in the oper-ator’s manual before assembling the machine. Refer to the parts manual for proper part’s identification. As a ref-erence, keep the operator’s and part’s manual on hand while assembling.
The information in this manual is current at printing. Some parts may change to assure top performance.
DefinitionsThe following terms are used throughout this manual.
A crucial point of information related to the preceding topic.Read and follow the directions to remain safe, avoid seriousdamage to equipment and ensure desired field results.
Note:Useful information related to the preceding topic.
Right-hand and left-hand as used inthis manual are determined by facingthe direction the machine will travelwhile in use unless otherwise stated.An orientation rose in some line artillustrations shows the directions of: Up,Back, Left, Down, Front, Right.
L
R
Figure 2Right / Left
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U
DF
B
L
R
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850-1000TM Table of Contents Index Introduction 6
ShippingThe Turbo Max will be shipped partially pre-assembled.Models 850-1000TM.
Refer to Figure 3
• Models 850-1000TM center frames will be shippedwith center frame completely assembled withhydraulics fully charged.
Refer to Figure 4
• The attachment frames (if equipped) will be stackedon pallets and banded together.
• Finishing attachments (if equipped), will be shippedwith mounted brackets assembled, reel assembliesassembled and all bolts will be in a box.
• Remove unit from shipping stands (if equipped),after machine is lowered to ground and carefully un-band all components.
• The shipping stands do not need to be returned toGreat Plains.
Figure 3850-1000 Turbo Max Shipping
43120
Figure 4Hitch, Brace Bar & Attachments
43121
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850-1000TM Table of Contents Index Introduction 7
UnloadingBe sure the truck is on level ground, preferably concrete.
Centering components:Be sure and center fork truck or chains (overhead hoist) oncomponents so they won’t slide and cause injury.
Unload Smaller Items FirstUnloading the Turbo Max is a potentially dangerousoperation.1. Reduce risk and complications by first unloading
2. the gangs and finishing attachments
3. the misc. boxes
4. Place these components well out of the maneuveringarea needed for unloading the Turbo Max.
5. the Turbo Max (described in the next section)
Unload Turbo Max6. The center brace bar, front trusses and hitch
assembly may be attached to center section ontrailer if heavy fork lift is not available to unloadmachine. See “Assembly” on page 9 to installcomponents needed to pull off side of trailer.
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850-1000TM Table of Contents Index Introduction 8
7. If heavy fork lift or two fork lifts are available themachine may be lifted off the truck beforeassembling rest of machine. Double-check that allchains and tie-down straps have been releasedand stowed.
8. Set parking brake on tractor and trailer.
9. Slowly lift the Turbo Max off trailer bed using twofork lifts.
10. Stop lifting about 12” above the bed.
11. Have the truck driver slowly pull the trailer straightout from under the Turbo Max.
12. Making sure to keep level from front to back andside to side, slowly lower the Turbo Max.
13. Slowly lower Turbo Max until it is resting on thecoulter gangs.
Unpacking BoxesNote:Position boxes in area that you can maneuver
components up to machine to assembly.
14. Carefully remove banding from boxes.
15. Carefully remove banding from brace bars andfinishing reels.
16. Locate and identify all components beforeassembling.
Further AssistanceGreat Plains Manufacturing, Inc. wants you to be
satisfied with your new Turbo Chisel Narrow. If for any reason you do not understand any part of this manual or are otherwise dissatisfies with the product please
contact:
Great Plains Service Department1325 E. North St.
PO Box 5060Salina, KS 67402-5060
Or go to www.greatplainsag.com and follow the contactinformation at the bottom of your screen for our servicedepartment.
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850-1000TM Table of Contents Index 9
Assembly
ValvesNote:Bolts needed in these next steps will be bolted on
parts or located in a bag on center frame. Thehoses will be hooked to valves and cylinders andhoses running to hitch will be rolled up on centerframe. The system will be charged. Once hitchassembly is installed hoses will need routed onhitch, see Hose Routing below
Refer to Figure 5
17. Install the counter balance valve to block oncenter frame with 516 x 312 hex bolts and 516 lockwashers.
18. Align holes in double block tee in position shown,secure with 516 x 4 bolts , 516 lock washers and516 nuts.
19. Install the lock valve to the top of the bracket oncenter frame with 14 x 2 Gr. 5 hex bolts ,14 lock washers and 14 nuts.
20. Bolts may be tightened to specs, See “TorqueValues Chart” on page 19.
Hose RoutingRefer to Figure 6
Note:Be sure hoses running from valves to cylindersare routed as shown before installing trusses .The hoses need to route in locations shown witharrows, on top of center frame tubes tocylinders.
1
2
4
3
6
5
U
DF
B
L
R
Figure 5Valves
42943
1
2
3
4
5
6
3
1
22
3
Figure 6Hose Routing
43124
12
3
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850-1000TM Table of Contents Index Assembly 10
Hitch Truss & H-BracketRefer to Figure 7
21. Align holes on truss plates and center frameplates. Install the 34 x 2 hex bolts (front and rear
plates) and 34 x 212 hex bolts (middle plates),34 lock washers and 34 nuts of trusses .
22. Align rear holes of level bar between ears oftorque tube, secure the 1 x 912 pin . Align hole inpin with holes in torque tube collar, secure with the38 x 214 Gr. 8 hex bolt and 38 nylon lock nut.
23. Align holes in rear plate of h-bracket springassembly and front plate of level bar , securewith 34 x 2 Gr. 8 hex bolts , 34 lock washers and34 nuts.
24. Align bottom holes on h-bracket spring assembly with ears on front of center frame, secure with1 x 314 usable pins , 1.5 x 1.0 x.075 machine
washers and 316 x 2 cotter pin.
25. Bolts may be tightened to specs, See “TorqueValues Chart” on page 19.
Hitch AssemblyRefer to Figure 8
26. Remove the 114 x 8 Gr. 8 bolts from the rear ofhitch assembly . Bolt the hitch assembly tocenter frame with the 114 x 8 Gr. 8 bolts , 114 flatwasher (one side of uniball to take up space) and114 top lock nuts. Tighten bolts snug, do not torque,as the hitch must pivot freely.
27. Install jack on front outside of hitch to support thefront of hitch for the rest of assembly.
28. Remove 114 x 812 Gr. 8 special thread bolt fromfront short level bar tube . Align holes in rear oflevel bar tube and center hole of h-bracket .Install the 114 x 812 Gr. 8 special thread bolt from
the left side and secure with 114 top lock nut.
29. Bolt the spring hose holder to welded nut on frontof hitch with 12 x 1 Gr. 5 bolt , 12 flat washer and12 lock washer.
30. The front of the level turnbuckle may needattached to ears on hitch assembly with 1 x 6 hexbolt and 1 top lock nut
31. Bolts may be tightened to specs, See “TorqueValues Chart” on page 19.
5
6
4
231
910
871
U
DF
B
L
R
2
Figure 7Truss & H-Bracket
42869
1
2
3
1
4
5
6
7 4
8
7
9
10
U
DF
B
L
R
2
57
3
3
6
10
111
4
9
8
Figure 8Hitch
42388
2
1 1
2
3
4
1
5
6
6 7
5
8
9
10
1
11
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850-1000TM Table of Contents Index Assembly 11
Hose Routing HitchRefer to Figure 9
32. Route hydraulic hoses from valves , on centerframe under manual pak bracket , under front ofhitch turnbuckle along all hose clamp blocks andthrough spring hose holder loop to front of hitch as shown. Secure hoses with hose clamps ,516 hex bolts and 516 lock washers.
33. The light Harness will need routed with hydraulichoses along hitch. Be sure all bolts are tight.
Attach Hose Clamps and Hose WrapsRefer to Figure 10
34. When all the hoses are hooked up and tightenedproperly, put hose clamps on hoses as shown.
35. Install hose wraps on hoses as needed.
Note:Be sure and get hoses and light wiring harnessfastened properly so they do not drag. Check tobe sure there is enough slack in hinge area whenfolding machine the first time.
Hydraulic Hose Hookup36. Great Plains hydraulic hoses are color coded to help
you hookup hoses to your tractor outlets. Hoses thatgo to the same remote valve are marked with thesame color.
Color Hydraulic Function
Black Lift (2 hoses)
Red Gang Adjustment (2 hoses) (Optional)
57
2
43
2
1
6
Figure 9Hose Routing Hitch
42945
1 2
3
4
5 6
7
Figure 10Hose Clamp Assembly
41583
High Pressure Fluid Hazard:Relieve pressure before disconnecting hydraulic lines. Usepaper or cardboard, NOT BODY PARTS, to check for leaks.Wear protective gloves and safety glasses or goggles whenworking with hydraulic systems. Escaping fluid under pressurecan have sufficient pressure to penetrate the skin causingserious injury. If an accident occurs, seek immediate medicalassistance from a physician familiar with this type of injury.Only trained personnel should work on system hydraulics.
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850-1000TM Table of Contents Index Assembly 12
Hose HandlesRefer to Figure 11
37. To distinguish hoses on the same hydraulic circuit,refer to hose handles. The hose under an extended-cylinder symbol feeds a cylinder base end. The hoseunder a retracted-cylinder symbol feeds a cylinderrod end.
38. Once all hoses are tightened, hook hoses to tractor
Figure 11Hose Handles
41552
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850-1000TM Table of Contents Index Assembly 13
Depth Stop & Angle GaugeRefer to Figure 12
Note:See machine layout drawings in Appendix forproper gang gauge placement for each model.
39. Slide depth stop tube from rear of machine underleft wing stop through square hole on depth controlbracket on center wing brace. Align rear holes overlever on torque tube, secure with 12 x 3 hex bolt ,12 top lock nut.
40. Fasten depth stop assembly on top of depth stoptube with 12 x 212 hex bolts , 12 lock washers andnuts.
41. Attach angle gauge bracket assembly to front ofcenter frame with 12 x 3132 x 6 u-bolts , 12lock washers and 12 nuts.
42. Attach gauge link to ear on front of center frameand gauge bracket assembly , secure with38 x 114 hex bolts and 38 top lock nuts.
43. Bolt may be tightened to specs, See “Torque ValuesChart” on page 19.
1
2
34
5
6
7
5
8
6
87
5
4
3
12
U
DF
B
L
R
Figure 12Depth Stop & Angle Gauge 43125
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850-1000TM Table of Contents Index Assembly 14
Lights & SMVRefer to Figure 13
Note:See layout drawings in Appendix for proper lightbracket placement. The SMV sign will be shippedin a bag and will need installed on the rear of themachine.
44. Remove u-bolts from light brackets and rotate 180degrees. Re-install the LH and RH lightbrackets with the 12 x 3132 x 6 u-bolts , 12 lockwashers and 1/2 nuts.
45. Attach the SMV sign to the rear of the smv bracket with 14 x 34 pan head screws , 14 lock washers
and 1/4 nuts.
46. Tighten all bolts to specs, See “Torque ValuesChart” on page 19.
3
1
2
5
6
4
Figure 13Lights & SMV
42887
1 2
3
4
5 6
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850-1000TM Table of Contents Index Assembly 15
Rolling Harrow (Optional)Note:It is very important to install the rolling harrow
assembly in the order shown below and go tothe rolling harrow placement drawing, see“Layout Section” of this manual for properdimensions where it is marked xxx in drawingbelow. The rolling harrow bracket dimensionsare coming off of rear, front tube of drag frame
to front of plate of rolling harrow bracket . Theball joint bracket is dimensioned off of end ofrolling spike tube to side of plate on ball jointbracket (dimensions in layout drawings maycome off either end of tube). For complete partsbreakdown see “Attachment Section” of PartsManual.
Refer to Figure 14
47. Start by installing the drag frames with34 x 2 hex bolts , 34 lock washers and 34 nuts.
48. Attach rolling harrow brackets in appropriatelocation with 58 x 3132 x 412 u-bolts , secure with58 lock washers and 58 nuts. Adjust the brackets todimensions shown in layout drawings.
49. Attach ball joint brackets and to rolling spiketubes with 58 x 3132 x 412 u-bolts , secure with58 lock washers and 58 nuts. Place left ball joint
brackets in proper location from layout drawingand torque u-bolts to 150 ft-lb. Leave right ball jointbracket loose, as it may need move a little to boltup to right rolling harrow bracket .
50. Carefully lower machine down or use fork lift (ifavailable) to raise rolling harrow assemblies toattach rolling harrow brackets . Align ball jointbrackets and to rolling harrow assemblies ,secure with 1 x 4 hex bolts and 1 nylon lock nut.Torque bolts to 645 ft-lb. Check to see that all boltshave been tightened to specs, See “Torque ValuesChart” on page 19.
31
368
6
1
2
3
4
6 7
8 4
6
7
3
9
3
6 7 9
5
48
9
7
3 5
6
2
14
4
Figure 14Rolling Harrow 42439
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850-1000TM Table of Contents Index Assembly 16
Reel Following Rolling Harrow (Optional)Note:It is very important to install the reel assembly in
the order shown below and go to the rollingharrow placement drawing, see “Layout Section”of this manual for proper dimensions where it ismarked xxx in drawing below. The reel armassemblies dimensions are coming off of rear
tube of drag frame to side of plate of reel armassemblies . The reel tube assemblies aredimensioned off of end of reel tube to side ofplate on reel arm assembly (dimensions inlayout drawings may come off either end oftube). For complete parts breakdown see“Attachment Section” of Parts Manual.
Refer to Figure 15
51. Install mounting reel arm assemblies in positionshown in reel following rolling harrow placementdrawing with 58 x 3132 x 412 u-bolts , 58lock washers and 58 nuts. Torque u-bolts to 150ft-lb.
52. Attach reel tube assemblies in direction shown incircle and place them in position shown (with arrow
towards machine) with 58 x 21732 x 312 u-bolts ,
secure with 58 lock washers and 58 nuts. Torque u-bolts to 150ft-lb.
53. Check to see that all bolts have been tightened tospecs, See “Torque Values Chart” on page 19.
1
1 3
1
1
2
3
4
1
2
3
4
Figure 15Reel Following Rolling Harrow 43236
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850-1000TM Table of Contents Index Assembly 17
Rear Attachment Bar (Optional)Refer to Figure 16
Note:This is optional equipment and your machine mayor may not have been purchased with thisattachment.
54. Attach rear mounting bar to rear of center framewith 34 x 2 bolts , 34 lock washers and 34 nuts.
55. Tighten all bolts to specs, See “Torque ValuesChart” on page 19.
56. Route hoses and light harness along hitch and framewith hose clamps and hose wraps, provided.
Note:Be sure hoses and light harness is fastenedsecurely so they don’t drag or get pinched.
2
1
Figure 16Rear Attachment Bar
43913
1
2
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850-1000TM Table of Contents Index Assembly 18
Weight Package Assembly (Optional)Refer to Figure 17
Caution: Lower machine until coulters are on ground andpressure is off leveling system.
Note:Up to 1 set of weights (2 weights) may be used inpositions shown.
57. Start by removing the 34 x 2 Gr. 8 bolts from levelbar assembly.
58. Pivot level bar up so there will be clearance to setthe 750 pound weight assemblies into place.
59. Pivot level bar spring assembly forward.
60. Carefully lower the 750 pound weight assemblies onto center frame trusses .
61. Slide rear weights as far forward as possible andinstall weight box stops on inside of trusses asclose to weight as possible (rear weights), securewith 12 x 4132 x 514 u-bolt , 12 lock washers and12 nuts.
62. Torque u-bolts to 85 ft-lbs.
Refer to Figure 18
63. Pivot level bar and the level bar spring assembly until holes in plates are aligned.
64. Re-install 34 x 2 Gr. 8 bolts , secure with 34 lock
washers and 34 nuts.
65. Torque 34 x 2 Gr. 8 bolts to 375 ft lbs to be surebolts do not work loose and cause damage tomachine.
2
5
71
3
4 6
5
Figure 17Weight Package
43105
1
24
3
45
6
7
2
13
Figure 18Level Bar
43106
23
1
1
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850-1000TM Table of Contents Index 19
Appendix - Reference Information
Torque Values Chart
Torque Values Chart
Gang Bolt Torque 1 3/4”-5 850 Foot-pounds (165 lbs on 5’ cheater).
Rolling Harrow Spike Bolt 1 1/2”-6 650-750 Foot-pounds (175 lbs on 4’ cheater).
Wheel Bolt Torque Values 5/8”-18 (85-100ft-lbs)
94 6
25199m
BoltSize
Bolt Head IdentificationBoltSize
Bolt Head Identification
Grade 2 Grade 5 Grade 8 Class 5.8 Class 8.8 Class 10.9in-tpia N-mb N-m N-m mm x pitchc N-m N-m N-m1⁄4-20 7.4 11 16 M 5 X 0.81⁄4-28 8.5 13 18 M 6 X 1 7 11 155⁄16-18 15 24 33 M 8 X 1.25 17 26 365⁄16-24 17 26 37 M 8 X 1 18 28 393⁄8-16 27 42 59 M10 X 1.5 33 52 723⁄8-24 31 47 67 M10 X 0.75 39 61 857⁄16-14 43 67 95 M12 X 1.75 58 91 1257⁄16-20 49 75 105 M12 X 1.5 60 95 1301⁄2-13 66 105 145 M12 X 1 90 105 1451⁄2-20 75 115 165 M14 X 2 92 145 2009⁄16-12 95 150 210 M14 X 1.5 99 155 2159⁄16-18 105 165 235 M16 X 2 145 225 3155⁄8-11 130 205 285 M16 X 1.5 155 240 3355⁄8-18 150 230 325 M18 X 2.5 195 310 4053⁄4-10 235 360 510 M18 X 1.5 220 350 4853⁄4-16 260 405 570 M20 X 2.5 280 440 6107⁄8-9 225 585 820 M20 X 1.5 310 650 900
7⁄8-14 250 640 905 M24 X 3 480 760 1050
1-8 340 875 1230 M24 X 2 525 830 1150
1-12 370 955 1350 M30 X 3.5 960 1510 2100
11⁄8-7 480 1080 1750 M30 X 2 1060 1680 2320
11⁄8-12 540 1210 1960 M36 X 3.5 1730 2650 3660
11⁄4-7 680 1520 2460 M36 X 2 1880 2960 4100
11⁄4-12 750 1680 2730
13⁄8-6 890 1990 3230 a. in-tpi = nominal thread diameter in inches-threads per inch
13⁄8-12 1010 2270 3680 b. N· m = newton-meters
11⁄2-6 1180 2640 4290
11⁄2-12 1330 2970 4820
c. mm x pitch = nominal thread diameter in mm x thread pitch
Torque tolerance + 0%, -15% of torquing values. Unless otherwise specified use torque values listed above.
5.8 8.8 10.9
25199
ft-lbd ft-lb ft-lb ft-lb ft-lb ft-lb5.6 8 12
6 10 14 5 8 11
11 17 25 12 19 27
13 19 27 13 21 29
20 31 44 24 39 53
22 35 49 29 45 62
32 49 70 42 67 93
36 55 78 44 70 97
49 76 105 66 77 105
55 85 120 68 105 150
70 110 155 73 115 160
79 120 170 105 165 230
97 150 210 115 180 245
110 170 240 145 230 300
170 265 375 165 260 355
190 295 420 205 325 450
165 430 605 230 480 665
185 475 670 355 560 780
250 645 910 390 610 845
275 705 995 705 1120 1550
355 795 1290 785 1240 1710
395 890 1440 1270 1950 2700
500 1120 1820 1380 2190 3220
555 1240 2010
655 1470 2380
745 1670 2710
870 1950 3160d. ft-lb = foot pounds
980 2190 3560
3 5 7
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Tire Inflation Chart
Hydraulic Connectors and TorqueRefer to Figure 19 (a hypothetical fitting)Leave any protective caps in place until immediatelyprior to making a connection.
Tire Inflation Chart Tire Warranty Information
Wheel Tire Size Inflation All tires are warranted by the original manufacturer of the tire. Tire warranty information is found in the brochures included with your Operator’s and Parts Manuals or online at the manufacturer’s web sites listed below. For assistance or information, contact your nearest Authorized Farm Tire Retailer.
ManufacturerWeb siteFirestone www.firestoneag.com
Gleason www.gleasonwheel.comTitan www.titan-intl.com
Galaxy www.atgtire.comBKT www.bkt-tire.com
Transport 340/60R16.5 73 psi(503 kPa)
NPT - National Pipe ThreadNote tapered threads, no cone/flare, and no O-ring.Apply liquid pipe sealant for hydraulic applications.Do not use tape sealant, which can clog a filter and/or plug an orifice.
JIC - Joint Industry Conference (SAE J514)Note straight threads and the 37 cone on “M” fittings (or 37 flare on “F” fittings).Use no sealants (tape or liquid) on JIC fittings.
ORB - O-Ring Boss (SAE J514)Note straight threads and elastomer O-Ring .Prior to installation, to prevent abrasion during tightening, lubricate O-Ring with clean hydraulic fluid.Use no sealants (tape or liquid) on ORB fittings.ORB fittings that need orientation, such as the ell depicted, also have a washer and jam nut (“adjustable thread port stud”). Back jam nut away from washer. Thread fitting into receptacle until O-Ring contacts seat. Unscrew fitting to desired orientation. Tighten jam nut to torque specification.
2
5
4
98
75
3
Figure 19Hydraulic Connector ID
31282
1
Fittings Torque ValuesDash Size Fitting N-m Ft-Lbs
-4 1 4-18 NPT 1.5-3.0 turns past fin-ger tight
-5 1 2-20 JIC 19-20 14-15
-5 1 2-20 ORB w/jam nut 12-16 9-12
-5 1 2 -20 ORB straight 19-26 14-19
-6 17 32-18 JIC 24-27 18-20
-6 17 32-18 ORB w/jam nut
16-22 12-16
-6 17 32-18 ORB straight 24-33 18-24
-8 3 4 -16 JIC 37-53 27-39
-8 3 4 -16 ORB w/jam nut 27-41 20-30
-8 3 4-16 ORB straight 37-58 27-43
1
24 5
3
5 7
8 9
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Table of Contents Index
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Hydraulic Lift Layout42800
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Hydraulic Gang Angle Layout (Optional)43126
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850TM Machine Layout
43915
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1000TM Machine Layout
43917
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850TM Rolling Harrow Layout
43918
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850TM Heavy Reel Following Rolling Harrow Layout
43920
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1000TM Rolling Harrow Layout
43919
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1000TM Heavy Reel Following Rolling Harrow Layout
43921
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Index
Aaddress, Great Plains ...........................8angle gauge ........................................13
Bbanding .................................................8
CCAUTION, defined ...............................1center transport tires ............................8chains and tie-downs ............................8children .................................................2clothing .................................................2color code, hose .................................11componets ............................................8contact Great Plains .............................8covered models ....................................4
DDANGER, defined ................................1decals ...................................................2definitions .............................................5depth stop ...........................................13directions ......................................... 5,6
Eelectrical hookup ..................................9
Ffinishing attachments ............................6fire ........................................................1fork truck ...............................................7
Ggangs ....................................................7
Hheadphones ..........................................2hearing .................................................2high pressure fluids ..............................2hose clamps .......................................11hose handles ......................................12hydraulic connectors ..........................20hydraulic hoses ..................................11
hitch .............................................11hydraulic safety ....................................2
IIMPORTANT!, defined .........................5inflation ...............................................20
JJIC ......................................................20Joint Industry Conference ..................20J514 ....................................................20
Llayout
Hydraulic Gang Angle Optional ...23Hydraulic Lift ...............................221000TM Heavy Reel Following Roll-
ing Harrow .................... 291000TM Machine ........................ 251000TM Rolling Harrow .............. 28850TM Heavy Reel Following Roll-
ing Harrow .................... 27850TM Machine .......................... 24850TM Rolling Harrow ................ 26
leaks..................................................... 2left-hand, defined ................................. 5level ...................................................... 8lifters .................................................... 1lights..................................................... 2
Mmedical assistance.........................2,11misc boxes ........................................... 7
NNational Pipe Thread ......................... 20Note, defined........................................ 5NPT .................................................... 20
OORB ................................................... 20orientation rose ................................5,6O-Ring Boss....................................... 20
Pparking brakes ..................................... 8protective equipment ............................ 2
Rriders .................................................... 2right-hand, defined ............................... 5rolling harrow ..................................... 16rose, orientation ...............................5,6
SSAE J514 ........................................... 20safety symbol ....................................... 1shutdown.............................................. 2smv .................................................... 14storage ................................................. 2symbol, safety ...................................... 1
Ttables
document family ............................ 4fittings torque .............................. 20hose color code .......................... 11models covered ............................ 4torque values .............................. 19
tire inflation......................................... 20tires ...................................................... 3torque value chart .............................. 19torque values chart (wheel bolts) ....... 19trailer bed ............................................. 8truck driver ........................................... 8
UURLs, tires ..........................................20
WWARNING, defined ..............................1warranty ..............................................20weight package...................................18www ....................................................20
Numerics1000TM ................................................4586-592M .............................................4586-592M, manual................................4586-592P ..............................................4586-592P, manual ................................4586-592Q..............................................4586-592Q-ENG, manual .......................4586-592Q, manual ................................4850TM ..................................................4
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Table of Contents Index
Table of Contents Index
Great Plains, Mfg.1525 E. North St.P.O. Box 5060Salina, KS 67402