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SEMINAR PRESENTATION
ON
GREEN POLYMERS
PRESENTED BY:
GAUTAM AHUJA
M.TECH- POLYMER TECHNOLOGY
1st YearROLL NO: 2k11 PTE 02
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WHAT ARE GREEN POLYMERS ?
Green polymers comprise of the following:
1) Biopolymers
2) Biodegradable polymers (from biopolymers or petro-
polymers)
3) Recyclable polymers (from biopolymers or petro
polymers)
4) Polymers from renewable resources
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WHY THE NEED AROSE ?
The opportunities for designing polymers and developing
polymerization processes that are safe, prevent pollution, and
are more efficient in the use of materials and energy are
enormous.
New ways to make environmentally friendly polymers are
needed due to dwindling reserves of petroleum and poordegradability of existing polymers.
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Synthetic polymers are being disposed off by the
practice of land-filling. As such, these are
continuously getting accumulated on land and creating
unhygienic conditions.
The use of non-renewable sources is contributing to
global warming.
Bio-plastics are capable of contributing positively to
protect the environment.
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CRUDE OIL PRICE RISE
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POLYMER PRICE RISE
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WHICH GREEN POLYMERS?
Some examples:
The input materials for the production of these polymers may beeither renewable (based on agricultural plant or animal products) orsynthetic.
There are four main types of green polymer based respectively on:
1. Starch
2. Sugar3.Cellulose
4.Synthetic materials
Current and future developments in biodegradable polymers and
renewable input materials focus relate mainly to the scaling-up ofproduction and improvement of product properties. Larger scale
production will increase availability and reduce prices.
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ADVANTAGES:- One advantage of agricultural raw materials and bio-based building
blocks is that they are potentially biodegradable and have less negative
environmental impact. In addition to the potential economic benefits, the use of agricultural
by-products minimizes waste and mitigates disposal problems.
Bio-catalysis is helpful in this effort because enzyme-catalysts often
catalyze reactions of natural substrates at high rates.Many bio-based products are biodegradable, and hydrolytic enzymes
are critically important for the break down of biomass to usable building
blocks for fermentation processes
Another advantage of agricultural raw materials and bio-basedbuilding blocks is that they can often be recycled. Some resulting
polymers that are biodegradable can undergo biological recycling by
which they are converted to biomass, CO2, CH4 (anaerobic conditions)
and water.
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STARCH BASED POLYMERS
APPLICATIONS:
Not suitable for packaging liquids (can sustain only brief contact with
water)
Good oxygen barrier properties.
SOURCES:
Found as granules in plant tissue, from which it can easily be
recovered in large quantities
Obtained from potatoes, maize, wheat and tapioca and similar
sources.
Starch can be modified in such a way that it can be melted and
deformed thermoplastically (injection moulding and extruding).
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PROCESSING OF CORN
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SUGAR BASED BIOPOLYMERS
APPLICATIONS:Medical applications. Examples include surgical implants which do not
require operative removal.
Until recently, it was not feasible to use polylactides for packaging
because of their high price, around US$500 per kilogram.
SOURCES: Polyhydroxibutyrate is made from sucrose or starch by a process of
bacterial fermentation. The polymer can be formed by injection,
extrusion, blowing and vacuum forming.
Polylactides (lactic acid polymers)are made from lactic acid, which is in
turn made from lactose (or milk sugar) obtained from sugar beet,potatoes, wheat, maize etc. Polylactides are water resistant and can be
formed by injection moulding, blowing and vacuum forming.
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CELLULOSE BASED BIOPOLYMERSAPPLICATIONS:
Familiar applications of cellophane include packaging for
confectionary and cigarettes. The material is gradually falling out of
favor, however, owing to its high price and losing market share topolymers such as polypropylene.
SOURCES: The use of cellulose for making packaging material such as
cellophane is long established. The material is transparent and has
good folding properties. Whether in the form of pure cellulose or of a
nitrocellulose coating, the material is wholly biodegradable and canbe composted by existing waste processing plant.
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SYNTHETIC BASED BIOPOLYMERS
APPLICATIONS:
The relatively high price of biodegradable polymers of syntheticsubstances, e.g. aliphatic aromatic co-polyesters has prevented them
from reaching a large scale market. The best known application is for
making substrate mats.
SOURCES:
Synthetic compounds derived from petroleum can also be astarting point for biodegradable polymers, e.g. aliphatic aromatic
co-polyesters.
These polymers have technical properties resembling those ofpolyethylene (LDPE). Although these polymers are produced from
synthetic starting materials, they are fully biodegradable and
compostable.
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GLYCERIN BASED POLYMER PRODUCTS
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COMMERCIAL
BREAKTHROUGH
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BRASKEM PVT LIMITED Braskem announced the production of the first internationally
certified polyethylene made from sugarcane ethanol, using
competitive technologies developed at the companys Technologyand Innovation Center.
The green polymer developed by Braskem - a high-density
polyethylene, one of the resins most widely used in flexible
packagings.
The certification was conducted by a leading international
laboratory, Beta Analytic, which certified that the product
contained 100% renewable raw materials.
This international groundbreaking development by Braskem is
aligned with its innovation strategy and its commitment to
fostering sustainable development, fulfilling the expectations of
both Brazilian and international society for initiatives thatcontribute materiall to reducin the reenhouse effect.
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BIOTA SPRING WATER
The Biota Water bottle looks
and feels like plastic, but it's
actually made from corn.
The new, high-tech material is
just as effective as plastic and
it's biodegradable.
If you throw it in a landfill or
compost pile, the bottle dissolves
in as little as 80 days,
according to Biota.
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APPLICATIONS OF GREEN POLYMERS
Polymers have properties that make them suitable for use in
protecting products from moisture, increasing shelf-life andmaking products easier to dispense.
Every biopolymer has its own material-specific properties, e.g.
barrier properties such as oxygen permeability. The barrier
properties are relevant to the choice of biopolymers for the
packaging of particular products.
Bio-plastics have very promising prospects for use in pesticidesoil pins, for packaging in-flight catering products and for
packaging dairy products.
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RESEARCH PROGRESS
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SOYABEAN OIL
Soybean oil is available in large quantities from soybeanoilseeds and represents one of the cheapest and most
abundant annually renewable natural resources. It has been
now confirmed that a variety of promising new polymeric
materials-ranging from soft rubbers to hard, tough, rigid
plastics-can be prepared by cationic copolymerization of
readily available soybean oils with styrene and
divinylbenzene. This technique relies on the catalyst boron trifluoride
diethyl etherate to initiate the cationic polymerization of the
oil.
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BIOWASTE
A team of undergraduate engineering students at OregonState University have discovered that blending byproducts
from biodiesel production and winemaking produces an
environmentally friendly polymer that could one day replace
polystyrene foam meat trays in supermarkets.
It may also be valuable in the manufacture of furniture,
particle board, fire logs, insulation and even hair gel.
Producing biodiesel produces a lot of glycerin. Now itseems that even the waste from green industries can be put
to another good use one that can help in the solution to a
global problem.
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POLYLACTIC ACID
Poly-lactic acid (PLA) may provide a solution; it is apolyester material made from renewable resources that uses
less petroleum to make comparable petroleum-based fibres.
It also degrades easily in landfill.
However, use of PLA in commercial fabrics has not been
popular, in part because of difficulties in the dyeing process.
The sharp rise in the prices for petroleum, a major
component of PET and other packaging plastics, has madePLA a competitive alternative.
BIOPOLYMERS ARE RENEWABLE SUSTAINABLE
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BIOPOLYMERS ARE RENEWABLE, SUSTAINABLE,
AND CANBE CARBON NEUTRAL
Biopolymers are renewable, because they are made fromplant materials which can be grown year on year indefinitely.These plant materials come from agricultural non-food crops.
Therefore, the use of biopolymers would create a
sustainable industry.
In contrast, the feed stocks for polymers derived frompetrochemicals will eventually run out.
In addition, biopolymers have the potential to cut carbonemissions and reduce CO2 quantities in the atmosphere: this
is because the CO2 released when they degrade can bereabsorbed by crops grown to replace them: this makes them
close to carbon neutral.
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THANK YOU !