Greening”...Brakes India Pvt Ltd, Foundry Division, Sholinghur Achieved global benchmark status in...

© Confederation of Indian Industry

A Catalyst for

“ Greening”

Indian Industry

“How Green is your Company”


GreenCo rating system

The system is a framework to

Define and assess the performance

on the green front

How green is the company?

Holistic

Monitor and sustain “Green”

initiatives

Guide phased growth

Scope

Manufacturing & Service sector

Unit / Facility level rating

First of its kind in the world


Leadership &

Strategies

People &

PartnershipsSystems

Impacts

Actions

Results / Impacts: 70 % Weightage

Systems : 30 % weightage

Higher focus for

Performance

GreenCo Rating System - Approach

Uniqueness


GreenCo Rating framework

S.No Parameters Weightage

(Points)

1 Energy Efficiency 150

2 Water Conservation 100

3 Renewable Energy 100

4 GHG Reduction 100

5 Waste Management 100

6 Material Conservation, Recycling & Recyclables 100

7 Green Supply Chain 100

8 Product Stewardship 75

9 Life Cycle Assessment 75

10 Others (Ventilation, Site Selection, Green Belt &

Innovation)

100

Total 1000


Levels of GreenCo Rating

Platinum

≥ 750 points

Gold

650 – 749 points

Silver

550 – 649 points

Bronze

450 – 549 points

Certified

350 – 449 points

World Class

National Best

Exemplary Environment performance

Resource Conservation

Waste management

GHG Emission Reduction

Supply chain Management

Product responsibility

Product / Process /Packaging Optimization

Meeting standards & requirementsNeither Tough, Nor Easy


Over 147 Companies working on GreenCo 49 Companies Rated


Feedback report and Rating - Score Band

0-

10

11

-

20

21

-

30

31-

40

41-

50

51-

60

61-

70

71-

80

81-

90

91-

100

101

-

110

111

-

120

121

-

130

131

-

140

141

-

150

EE *Water *RE *GHG *Waste *Material *GSC *PS *LCA *OTH *

* Maximum points scored by other companies (best in class)


How will Companies benefit out of GreenCo?

An excellent Resource conservation & cost reduction

opportunity

Benchmarking & World class performance in Environmental

areas

Boosts Green Corporate Image

Create roadmap for long term resource conservation

Reduces risk & equips for future markets & regulation

Drive new concepts & innovation

Product stewardship, Life Cycle Assessment, Material

Stewardship & Green Supply Chain


Best Practices of select GreenCo

Rated Companies


Bengaluru International Airport Limited

INR 25.84 Million annual recurring savingsachieved through implementing variousenvironmental projects

1.72 Million units of electricity & INR 11.85Million saved through the implementationof energy efficiency initiatives

Target of meeting 25% of its energyrequirements through the use of renewableenergy by 2016-17

First plastic free airport in India


Brakes India Pvt Ltd, Foundry Division, Sholinghur

Achieved global benchmark status in melting energyconsumption

25% of the energy requirement is met through windpower

8 MW Solar Power Plant is set up which will cater toan additional 10% of the energy requirement

Zero water discharge unit

Rain water harvested from roof tops of 28,000 m2

within the factory is reused in the productionprocess


HIL Limited, Golan, Surat

11 kWh of electricity/Cum - one of the lowestSEC levels, globally

20% weightage assigned to energy reductionin the KRA of individual employees

100% of its electrical energy requirement ismet through wind power

Savings of INR 1.90 Million achieved due tothe implementation of various energyefficiency initiatives

Zero Water Discharge unit, showingconsistent reduction in SWC – 38% in threeyears

More than 65% of the raw material is fly ashfrom power plants

24% reduction in packing material byreduction in strap width & reuse of PP strap


L & T Powai (West Campus), Mumbai

Energy Performance Index (EPI)

76% Renewable Energy substitutionthrough Power Purchase Agreement

Beyond the fence initiative for waterconservation

Cradle to Gate LCA study for fabrication ofprocess gas waste heat recovery boiler

Green portfolio of 13.6% of total revenue


Sundram Fasteners Limited, Krishnapuram

67% of total energy consumption fromrenewable sources

ZLD with Mechanical VaporRecompression system

Electro Coagulation surface treatmentto reduce hazardous waste generation

Supplier rating based on

envrionmental performance


Godrej Lawkim Motors, Shindewadi

100% Rain Water Captured

Material Conservation through

lamination redesign, double row

punching tools

Calculating carbon footprint of key

impact suppliers

Progressive company to conduct LCA

for several products and change

product designs


Godrej & Boyce Mfg. Co. Ltd.Appliances Division, Shirwal

23% Specific Energy Consumption Reduction

Producer Gas Plant with Waste heat recovery

CFC, HFC & HCFC free refrigerators

Extensive efforts on resource conservation :cycle time reduction, stretch hood packing

Waste Management & Control area

Focused roadmap for Carbon Neutrality

Green Supplier cluster program

Efforts to take LCA for appliances

First “GreenCo Platinum” Rated Company


Kirloskar Brothers Limited, Coimbatore

88% reduction in disposal of used oil

33% reduction in disposal of oil soakedcotton waste

Efforts to phase out hazardoussubstances from operations

Vendor portal tool for all suppliers andvendors

Switching to lead free soldering


ACC Limited, Kymore Cement Works

World class preprocessing platform for co-processing

Rain water harvesting and beyond the fenceinitiatives

Energy scorecard mechanism and energycircles

First in ACC to implement ISO 50001


Tata Motors, PVBU, Pune

42% Renewable energy from wind farm

Efforts on vendor carbon footprintinventorization since 2009

Progressive company to conduct LCA ofpassenger car

Involvement in development of locallegislation on ELV


Kirloskar Brothers Limited, Sanand

Renewable energy share – 10%

Zero Liquid Discharge plant

Use of SMDS, KANBAN, ERP system for

material management

RM optimization through design change,

reuse of stator and rotar craft tube,

elimination of packaging waste etc.

Route optimization and milk run model

Preference of local suppliers


SEC Reduction by 25% in last three years

"Design for Environment" Policy

LCA for WISH workstation and StorwelM2

Reduction in Scope 1 and Scope 2emissions

Cluster approach for supply chain

Godrej & Boyce Mfg. Co. Ltd.,Interio Division, Vikhroli


HPCL, Silvassa Lube Oil Blending Plant Reduction in SEC by 36%

Rooftop 20kW solar PV grid interactive system

6kL Phytoremediation plant for sewage treatment

Packaging material weight reduction

Use of Zinc free additive technology for oil processing


Godrej & Boyce Mfg. Co. Ltd., Appliance Division, Mohali

Green Refrigerators and Green ACs with 100%

Hydrocarbon refrigerant

30% energy from RE

Consistent reduction in SEC - 21% in last 3

years

Energy scorecard and process benchmarking

100% RoHS compliant products

Cluster approach for Green Supply Chain

Reduced specific water consumption by 18.61%


Godrej & Boyce Mfg. Co. Ltd., Locking Solutions & Systems, Vikhroli

Life Cycle Assessment for product design

16% reduction in SEC

48% reduction in GHG emission

30% reduction in waste generation

Cluster approach for green supply chain

Switched from hexavalent zinc plating process

to trivalent passivation at suppliers end


Tamilnadu Newsprint & Papers Ltd, Kagithapuram

43% of overall energy consumption from renewable energy

State-of –the- art Clonal Propagation Research Center to produce 15

million clonal plants a year

14% reduction in water consumption

Bio-methanation plant for process water

Use of non-hazardous waste s as alternate fuel and raw material


ITC Limited, PSPD, Unit - Kovai

45% reduction in SEC in the last three years

44.3% of overall energy through renewable

energy sources

One of the lowest Specific Water

Consumption globally – 9.8m3/ton

100% waste is recycled or handled by

authorized recyclers

Wellbeing out of Waste (WOW) initiative


Objective & Structure of GreenCo

Platform to Enable

Tools & Framework

Catalyze greening of Industry

Education

Assessment

Enhance knowledge &

capacity


India announces INDC targets …

India announces GHG emission intensity reduction target of 33 – 35% of 2005 levels by 2030


Thanks …

Kiran AnanthSenior CounsellorConfederation of Indian IndustryCII – Godrej Green Business CentreHyderabad, INDIA

+91 40 4418 [email protected] / www.cii.in

Date post:	04-Sep-2020
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Greening”...Brakes India Pvt Ltd, Foundry Division, Sholinghur Achieved global benchmark status in...

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