Growth of Integrated Simulation Training - Subsea UK€¢ IMCA-based global competency scheme for...

Subsea Services Division Thursday, 16 February 2012

Growth of Integrated Simulation Training

Simon Marr Robotic Technologies Business Development Manager Fugro Subsea Services Limited

Soren Einar Veierland Business Manager, Offshore, Kongsberg Maritime, Simulation & Training


• Growth Drivers

• Notable Milestones in Simulator Development

• What Industry now Expects

• Fugro Solution for all Subsea Training

• Case Study: Simsea Simulation Centre

• Kongsberg Integrated Vessel Simulator and integrated training applications

Outline


Growth Drivers

Environmental • Drilling and production moving into more

extreme and hazardous environments.

Legislative • Protection of the environment; • Safety of offshore personnel; • Competency standards; • Planning and recording operations for

greater accountability. Technological • More accurate dynamic behaviours; • More operational realism; • Complexity of ROV deployed tooling; • Expensive bespoke hardware replaced by COTS PCs; • Easier integration with Ship communications.

COST OF OFFSHORE OPERATIONS


Subsea Training Simulator Development Significant Milestones

1995 – Submarine Rescue 1997 – Commercial ROV Pilot Training simulators with Sonar 2001 – Advanced Training Simulator for subsea pipe joining 2009 – User-Friendly, Multi-Purpose Simulator – supporting all subsea activities for entire life of field


More Offshore Realism and Trusted Physics

IMCA R 004 Rev. 3 July 2009: Code of practice for the safe and efficient operation of remotely operated vehicles

IMCA C 014 August 2011: Guidance on the Use of Simulators • Replicate Operator Interface

• Real-world Visuals • Environmental Realism • Behavioural Realism • Fault, Error and Failure Generation • Logging • Wider scope of use


DeepWorks: Complete Subsea Simulation

Hardware Pilot console

Instructor console Control interface

Master arm

Software Import tools

Graphics Models DeepWorks

Expertise Engineering

Offshore


DeepWorks: One Simulator – Many Applications

Engineering – Installation Support – Live Monitoring – Pilot Training

Dynamic, Hydraulic and Electrical properties exposed for:

• Fast conceptualisation

• Early understanding of design feasibility and limitations

• Procedures development and validation: catering for best and worse case scenarios




• Co-ordination of vessel and crane • Rehearsing deployment procedures • Understanding and staying within safe

limits of operation



Engineering – Installation Support – Live Monitoring – Pilot Training • Live position feedback

• Monitor movement of mobile assets • Aid long range pilot navigation • Regulate vessel positioning and winch

operations in real time




• Fugro Academy ROV trainee induction programme;

• IMCA-based global competency scheme for ROV staff;

• ROV training simulators based in Aberdeen, Macae, Abu Dhabi, Singapore and Haugesund;

• Close relations with local training and education establishments;


Simsea Simulation Centre

Haugesund, Norway Focus on Real Operations Multiple Simulators: Autonomous or Integrated Operational Now Enables: - Seamless ROV launch and recovery operations from vessel; - Vessel, ROV and Crane Tip positions tracked in both

simulators.

Usage: - HAZOP analysis; - Procedures validation by experts; - Failure cases and what-if scenarios; - Dry-runs with actual offshore crews; - Range: subsea, lifting ship-to-subsea, ship-to-platform and

ship-to-ship.


Operations Training: Holistic Scenario

Master+DPO Crane Operator

Able seamen ROV Operator

Subsea Services Division Thursday, 16 February 2012 / 13 / 16 February 2012

Interface between Kongsberg Offshore Vessel simulator and DeepWorks for realistic task and team training for ROV operator, bridge crew and crane operator: • Subsea construction and IRM • Simultaneous operations • Communication • Practice operation before execution offshore

Integration Kongsberg and DeepWorks

Subsea Services Division Thursday, 16 February 2012 / 14 / 16-Feb-12

Through cooperation Kongsberg Maritime and Fugro’s Robotic Technologies offers a highly realistic, immersive and integrated simulation solution for multi-disciplinary training and improved co-ordination of ROV, crane and ship teams.

Integration Kongsberg and DeepWorks


Taking a Joined Up Approach to Training

Communication and co-ordination requirements for integrated operations: • Good planning absolutely essential • Equipment and job familiarisation • Team talk - understanding role, responsibly, authority, means of

communication • Dry runs: focus on job tasks and sequences • Stop and replay to recognise challenges, mistakes, best practice • Repetition to learn do it right • Debriefing session to consolidate knowledge


Operations Training: Holistic Scenario

Master+DPO Crane Operator

Able seamen ROV Operator


Kongsberg Offshore Vessel Simulator Integrated Simulator - many applications

Offshore vessel handling, BRM/CRM Dynamic Positioning (DP) operations Rig move & anchor handling Towing & tugging • Offshore crane & lifting operations • Offshore loading • Offshore construction, subsea • Jack-up operations • Windfarm installation • Seismic vessel operations • Dredging, pipelay, ploughing

Training of crew & operators:

Screening & assessment Studies & pre-simulation Engineering R&D


Kongsberg Offshore Vessel Simulator Realism in Operations and Vessel Behaviour • Physical interaction of objects enhances realism

• High visual fidelities ensures a highly realistic operational scene

• Hydrodynamic vessel models represent true vessel behaviour


3D hull model created from vessel 3D CAD model

Stability calculated from actual volume of underwater hull

Full dynamic loading model incorporating the effects of:

• Loads from crane operations

• Ballast system including comfort tanks

• Over-icing in arctic operations

Kongsberg Offshore Vessel Simulator Advanced Hydrodynamic Modelling


Kongsberg Offshore Vessel Simulator Dynamic Positioning Simulation Integration

• Integration to Kongsberg K-Pos DP • DNV Class A DP simulator • Full sensor integration (weather, position, vessel data etc.) • Sensor presentation; faults, noise, operation, sensor quality etc • Propulsion system faults, noise, control & feedback hysteresis, etc • Power management module • Full visual system


According to DNV SeaSkill / NI certification. IMCA guidelines.

Close proximity operations in offshore oilfield; supply, diving..

Construction, Inspection, Repair & Maintenance (IRM)

Offshore crane operations, heavy lift, pipelay

Offshore loading; buoy and tandem loading

Semi-submersible/drilling vessel drilling operations on DP

Kongsberg Offshore Vessel Simulator Dynamic Positioning Training


Kongsberg Offshore Vessel Simulator Subsea AHC Knuckle-Boom Crane

• Interface to MacGregor Hydramarine knuckle-boom crane

• Subsea lift, sea-lift and shore to vessel • Real operator control • Motion system • Active Heave Compensation (AHC) and

Auto Tension (AT)


EMAS Academy & Simulation Centre, Singapore


MAERSK Offshore Simulation and Innovation Centre (MOSAIC), Denmark


Thank you for your attention Fugro Subsea Services: Stand A14 Kongsberg Maritime: Stand B16

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