Cat. No. KTK-0001D Printed in Japan '12-04
Kawasaki Heavy Industries, Ltd. Gas Turbine DivisionPhone: +81-3-3435-2232 Fax: +81-3-3435-2592
Kawasaki Machine Systems, Ltd. (Asia Division)Phone: +81-3-3435-2977 Fax: +81-3-3435-2592
Kawasaki Gas Turbine Asia Sdn Bhd : (KGA) Phone: +60-3-5569-2882 Fax: +60-3-5569-3093www.kga.com.my
Kawasaki Gas Turbine Europe GmbH : (KGE)Phone: +49-6172-7363-0 Fax: +49-6172-7363-55www.kawasaki-gasturbine.de
Kawasaki Gas Turbines-Americas : (KGT-A)Phone: +1-281-970-3255 Fax: +1-281-970-6465www.kawasakigasturbines.com
Kawasaki Machine Systems, Ltd. (Shanghai Rep.Office)Phone: +86-21-3366-3500 Fax: +86-21-3366-3505
Kawasaki Heavy Industries Middle East FZE : (KHI-ME)Phone: +971-4-214-6727 Fax: +971-4-214-6729
http://www.khi.co.jp/english/gasturbine/
M7A-03
KAWASAKI HEAVY INDUSTRIES, LTD.An Integrated Engineering Manufacturer SpreadingIts Interests by Land, Sea and Air.
Kawasaki Heavy Industries, established in 1878, has a history of more than 125 years of manufacturing integrated engineered products.Its business has expanded to include the manufacturing of ships, railway rolling stock, aircraft, gasturbines, many types of industrial plants, steel structures, general machinery and motorcycles. Its products are found on the land, in the sea and in the air. Of course, by constant attention to production efficiency and through exclusive technologies developed internally, we are continuing to develop technologies related to transportation innovations,national land and marine resources development, space development, environmental controls, newenergy development and biotechnology development. The range of our technologies is greatly expanding to encompass large, diverse projects.
Boeing 787
V2500 Turbofan
Trent1000 Turbofan
L20A Gas Turbine
( International Aero Engines AG )
( copyright Rolls-Royce plc )
1
2
Jet Ski ULTRA260X
A lime / limestone gypsum fuel gasdesulfurization plant
Wind Turbine generation plant
Akashi Kaikyo Bridge
Two-stroke marine diesel engine
Marine steam turbine (UA-type)
High Speed Train "efSET"
Ninja 1400GTR
BK117 C-2 type
Wheel Loader 92ZV-2
LNG Carrier
Submarine
Industrial Robot
R142A Subway car for NYC
Gas Engine
" Get Reliable Eco-friendly Energy Now "" Get Reliable Eco-friendly Energy Now "
Kawasaki Gas Turbine places importance on "Efficient Energy Use", "Eco-friendly" and"Reliable Product Care for Total Life Cycle" as a philosophy of our products.
To enhance this philosophy, we have introduced a new title for our products......."GREEN Gas Turbines".
Kawasaki Gas Turbine places importance on "Efficient Energy Use", "Eco-friendly" and"Reliable Product Care for Total Life Cycle" as a philosophy of our products.
To enhance this philosophy, we have introduced a new title for our products......."GREEN Gas Turbines".
Introduction
History and Order Record of Kawasaki Gas Turbines
Baseload Model (GPB Series)
M1A Series Gas Turbine Generator Specifications
M7A / L20A Series Gas Turbine Generator Specifications
Standby Model Introduction
Standby for Internet Data Centers ( iDC )
Standby Model (GPS Series)
Mobile / Trailer Model (MGP / TGP Series)
Kawasaki Techno-Net
Installation Examples
INDEX1 . 2
3 . 4
5 . 6
7 . 8
9 .10
11
12
13 . 14
15 . 16
17
18
3
1943 Completed the first Gas Turbine engine for aircrafts in Japan1952 Started overhauling jet engines1972 Started development of industrial Gas Turbine1974 Completed first S1A-01 type : 200 kW Gas Turbine1977 First Kawasaki Gas Turbine genset : 200 kW delivered1979 First genset to overseas customer delivered1984 First Kawasaki Gas Turbine Co-generation system 2x1.0 MW delivered1985 Accumulated delivery of 1,000th set1988 1.5 MW M1A-13 type Gas Turbine introduced1993 5.5 MW M7A-01 type Gas Turbine introduced1995 1.5 MW M1A-13D Dry Low NOx type Gas Turbine introduced1998 Overseas sales and service affiliates were established in the U.S., Germany and
Malaysia1999 6.5 MW M7A-02 type Gas Turbine introduced
5.5 MW M7A-01D Dry Low NOx type Gas Turbine introducedAccumulated order of 5,000th engineExperimental ceramic Gas Turbine completed and achieved the world record of 42.1% simple cycle efficiency for the 300 kW class
2000 18 MW L20A Gas Turbine completed 2001 Akashi Works NO.4 Power Plant GPC180D : 17.6 MW commercial start-up2005 Akashi Works Energy Center, which comprises 24.7 MW Combined Cycle and
7.8 MW Flexible Heat and Power Gas Turbine Power Plant, start-up 2006 7.7 MW class M7A-03 type Gas Turbine introduced
2007 Received the 100th Order of the M7A Series
1,000
2,000
3,000
4,000
5,000
6,000
7,000
8,000
'92 '93 '94 '95 '96 '97 '98 '99 '00 '01 '02 '03 '04 '05 '06 '07 '080
'09 '10
History and Order Record of Kawasaki Gas Turbines
History
ISO 9001 / ISO14001 Certif iedGas Turbine Division is located in Akashi Works.It designs and manufactures the Gas Turbine Co-generation System, and is certified for ISO9001,which is the international standard of qualityassurance,and ISO 14001, which is the interna-tional standard for environmental management.
2009 15ppm (NOx) M7A-03D type Gas Turbine introduced 2010 1.7 MW class M1A-17 type Gas Turbine introduced
2011 9ppm (NOx) M7A-03D type Gas Turbine introduced
4
Accumulated number of package delivered
REDUCTION OF ENVIRONMENTAL IMPACT WITH KAWASAKI'S CO-GENERATION SYSTEM!REDUCTION OF ENVIRONMENTAL IMPACT WITH KAWASAKI'S CO-GENERATION SYSTEM!
Baseload Model
Condition: ISO Rating1. Inlet Air Temperature : 15 °C2. Atmospheric Pressure : 101.3 kPa3. Inlet / Exhaust Pressure Losses : No Duct Loss4. Fuel Type : Natural Gas (100% CH4) 5. LHV of Fuel : 35.9MJ/Nm3
Note: Mark "D"means Dry Low Emission
The Kawasaki GPB Series is designed for baseload applications, for both parallel operation with the grid andisland mode operation. In addition, the Kawasaki GPB Series is able to operate in Co-generation service,supplying both electricity and heat (steam, hot water, direct heat) by collecting waste heat with a heat recovery steam generator (HRSG), heat exchanger, or dryer, and in Combined Cycle with a steam turbinegenerator. With high total thermal efficiency, the Kawasaki GPB Series is capable of very efficient operation.The Kawasaki GPB Series is capable of automatic operation.
GPB15
1,490
14,880 15,030
24.2
521
29.1
M1A-13A
GPB15D
1,490
24.0
531
28.8
M1A-13D
GPB30D
2,930
15,240
23.6
531
57.6
M1T-13D
GPB30
M1T-13A
Gas Turbine Generator Model
Gas
Engine Series
Turbine Model
Maximum Continuos Electric Output kWe
Heat Rate kJ/kWe-hr
Thermal Efficiency %
Exhaust Gas Temperature
Exhaust Gas Mass Flow x103 kg/hr
NOx (02 : 15%) ppm
Approximate Package Dimension (L,W,H) m
Approximate Package Weight (dry) x103 kg
- 25 25-
GPB17D
1,690
13,550
26.6
521
29.1
GPB17
6.0 x 1.85 x 2.55
11.5
M1A-17 M1A-17D
15
1,690
13,550
26.6
521
29.1
-
M1A Gas Turbine Series
2,930
15,100
23.8
521
58.2
6.0 x 2.4 x 2.8
22
5.3 x 1.65 x 2.35
11
5
CO236,200TONS
Reduction offset is the same as planting1.6M Cedar trees per year !
Amount one cedar sinks per year: about 14kg of CO2(source : Environment Ministry Japan)
Reduce 22,600TONS CO2 per year!
Reduction38% of CO2
Reduction22,600TONS
of CO2
Thermal Power PlantWith Boiler
Electricity from Thermal Power Plant
Electricity & steamFrom
Co-generation
Boiler
Steam 15.7th Steam 15.7th
Thermal Power Plant38,900t-CO2
Boiler19,900t-CO2
Co-generation36,200t-CO2
Co-generation
22,600t CO2 Reduce a year
Thermal Power Plant with Boiler
electricity 7.3MW
CO2 emission coefficient (source : Environment Ministry Japan)
thermal power plant : 0.69kg-CO2/kWh , gas fueling : 2.29kg-CO2/Nm3
CO258,800TONS
Co-generation
electricity 7.3MW
Basic Specifications
KAWASAKI GREEN Gas Turbine Co-generation systems can be your energy solution as well as the solution for ourglobal environment. With KAWASAKI GREEN Gas Turbine Co-generation technology, you can reduce 22,600tons ofCO2 per year compared with thermal power plant with boiler.For your energy and environmental solution, Get Reliable Eco-friendly Energy Now !!!
Reduction offset is the same as planting1.6M Cedar trees per year !
Amount one cedar sinks per year: about 14kg of CO2(source : Environment Ministry Japan)
M7A-03
GPB60GPB15D
GPB60
5,530
12,140
29.6
545
78.3
51
M7A-01
GPB60D
M7A-01D
GPB70
6,800
11,870
30.3
516
97.2
M7A-02
GPB70D GPB80
M7A-02D
7,810
10,720
33.6
523
98.3
65
M7A-03
131
GPB180D
18,420
10,530
34.2
542
215.3
25
L20A
- 35 - 25 -
GPB80D
7,810
10,720
33.6
523
98.3
65
M7A-03D
9 / 15
17.2 x 3.5 x 3.411.5 x 2.8 x 3.611.5 x 2.8 x 3.6
M7A Gas Turbine Series L20A Gas Turbine Series
5,400
12,300
29.2
542
78.3
10.4 x 2.0 x 3.6
6,740
11,890
30.2
513
97.2
54
6
2 x GPB180 + 1 x STG CCPP System GPB70
■Installation Example
DIFFUSER
COMBUSTOR
COMPRESSORTURBINE
No.2 BEARINGINLET AIR
EXHAUST
No.1 BEARING
OUTPUT SHAFT
SCROLLCOMBUSTOR
OUTPUT SHAFT
THRUST BEARINGNo.1 BEARING No.2 BEARING
COMPRESSOR
TURBINE
M1A-17
L20A
Centrifugal Turbine forM1A Gas Turbine Series
Axial Turbine forM7A & L20A Gas Turbine Series
■Gas Turbine Illustration
M1A Series Gas Turbine Generator Specifications
GPB17 Typical Layout : mm(Reference)
GPB15/15DGPB15GPB15D
Heat Rate
Maximum Output
M1A/T-13 SeriesStandard Package ConfigurationM1T Gas TurbineTwin M1A GT with Combined Gear Box
M1A Gas Turbine- Industrial Single-Shaft - Rotor Speed: 22,000 rpmCompressor- 2 Stage Centrifugal - Pressure Ratio: 9.4 (-13A), 9.6(-13D)Combustor- Single Can Combustor- Single Ignition - Conventional Diffusion (-13A)- Steam Injection to Diffusion Combustor (-13A Option)- DLE (Dry Low Emission) (-13D)- Available Fuel: Natural Gas, Diesel Oil, Dual FuelTurbine- 3 Stage Axial TurbineCoupling Shaft & Cover- Flexible Coupling with Shear Pin and CoverReduction Gear Box- Epicyclic- Output Speed: 1,500 / 1,800 rpm (50/60 Hz)
Starting and Turning Motor System- VFD Motor Drive - (Option: Air Starter, DC Motor)- Turning MotorLube Oil System- Lube Oil: Synthetic Ester Oil- Turbine Driven Main Lube Pump- Pre-Post Lube Pump- Air Cooled Oil Cooler with Temp. Control Valve- Water Cooled (Option)- Integral Oil Reservoir: 210 liter (GPB15)
: 160 liter (GPB30)- Simplex Filter (Option: Duplex Type) - Stainless Steel Piping: Down Stream of FilterGenerator- Continuos Duty Rating- Air Cooled Open Drip-Proof ConstructionWater Cooled (Option)
- 3 Phase, 3 Wire (Option 4 Wire)- Standard Voltage: 3.3 kV , 6.6 kV- Power Factor: 90% (Option 85%, 80%)- Bearing: Ball (Roller) Bearing - Lubrication: Grease Pack - IEC Standard, Class F Insulation with F rise - Exciter: Diverted Field Brushless (Option PMG)
Enclosed Package- Carbon Steel Common Base Frame- Outdoor Carbon Steel, Acoustic Enclosure - Noise Level: 85 dBA at 1 m to the side of Enclosure- Forced Ventilation Fan with Filter and Inlet Screen- Maintenance Stage, Ladder, Beam (Option)Intake Silencer & Filter- Carbon Steel Outdoor- 2 Stage Filter with Insect Screen- Pulse Self Cleaning Filter (Option)- Noise Level: 85 dBA in front of Filter Exhaust Silencer and Stack (Option)Controls- Microprocessor Based PLC(CPU, Power Module: Option Redundant)
- Gas Turbine and Generator Control GT start / shutdown ControlSpeed / kW / Power Factor ControlAuto Synchronizing and Auto Sharing
- Touch Panel Operation- Industrial Ethernet- Remote Monitoring (Option)
Graphics Monitoring Historical Trend & Event LoggerDaily and Monthly Reports
M1A Gas Turbine Series
1,450
15,130
524
28.8
5.0
79.2
1,090
16,500
441
29.2
3.8
73.6
730
19,750
368
29.6
2.8
65.4
1,450
15,280
534
28.5
5.1
79.7
1,090
16,660
448
29.0
3.9
74.2
730
19,900
374
29.4
2.8
66.1
1,620
14,690
516
30.9
5.2
76.5
1,450
15,130
524
28.8
5.0
79.2
1,120
16,880
547
25.2
4.8
82.4
1,630
14,810
526
30.7
5.3
77.8
1,450
15,280
534
28.5
5.1
79.7
1,116
17,140
559
24.8
4.9
82.8
kJ/kWe-hr
kJ/kWe-hr
Nominal PerformanceElevation : 0 m Inlet Air Temperature : 15 °CInlet Air Pressure Loss : 0.98 kPaExhaust Gas Pressure Loss : 2.45 kPaLHV of Natural Gas Fuel : 35.9MJ/Nm3
(100% CH4)
Typical Steam ConditionSteam Pressure : 0.83 MPaGSteam Temperature (Saturated) : 177 °CFeed Water Temperature : 80 °CBlowdown from HRSG : 0 %
7
GPB17 Package Layout : mm(Reference)
18.5
20.0
17.0
15.5
14.0
12.5
11.0
Maximum Output
Heat Rate
GPB17/17D
GPB30/30DGPB30GPB30D
Heat Rate
Maximum Output
M1A-17 SeriesStandard Package ConfigurationM1A Gas Turbine- Industrial Single-Shaft - Rotor Speed: 22,000 rpmCompressor- 2 Stage Centrifugal - Pressure Ratio: 10.5 (-17,-17D)Combustor- Single Can Combustor- Single Ignition - Conventional Diffusion (-17)- DLE (Dry Low Emission) (-17D)- Available Fuel: Natural GasTurbine- 3 Stage Axial TurbineCoupling Shaft & Cover- Flexible Coupling with Shear Pin and CoverReduction Gear Box- Epicyclic- Output Speed: 1,500 / 1,800 rpm (50/60 Hz)
Starting and Turning Motor System- VFD Motor Drive - (Option: Air Starter, DC Motor)- Turning MotorLube Oil System- Lube Oil: Synthetic Ester Oil- Turbine Driven Main Lube Pump- Pre-Post Lube Pump- Air Cooled Oil Cooler with Temp. Control Valve- Water Cooled (Option)- Integral Oil Reservoir- Simplex Filter (Option: Duplex Type) - Stainless Steel Piping: Down Stream of FilterGenerator- Continuos Duty Rating- Air Cooled Open Drip-Proof ConstructionWater Cooled (Option)
- 3 Phase, 3 Wire (Option 4 Wire)- Standard Voltage: 0.4kV,3.3 kV , 6.6 kV- Power Factor: 90% (Option 85%, 80%)- Bearing: Ball (Roller) Bearing - Lubrication: Grease Pack - IEC Standard, Class F Insulation with F rise - Exciter: Diverted Field Brushless (Option PMG)
Enclosed Package- Carbon Steel Common Base Frame- Outdoor Carbon Steel, Acoustic Enclosure - Noise Level: 85 dBA at 1 m to the side of Enclosure- Forced Ventilation Fan with Filter and Inlet Screen- Maintenance Stage, Ladder, Beam (Option)Intake Silencer & Filter- Carbon Steel Outdoor- 2 Stage Filter with Insect Screen- Pulse Self Cleaning Filter (Option)- Noise Level: 85 dBA in front of Filter Exhaust Silencer and Stack (Option)Controls- Microprocessor Based PLC(CPU, Power Module: Option Redundant)
- Gas Turbine and Generator Control GT start / shutdown ControlSpeed / kW / Power Factor ControlAuto Synchronizing and Auto Sharing
- Touch Panel Operation- Industrial Ethernet- Remote Monitoring (Option)
Graphics Monitoring Historical Trend & Event LoggerDaily and Monthly Reports
M1A Gas Turbine Series
M1A-17
GPB17
M1A-17D
GPB17D
1,630
13,870
526
28.8
5.0
80.1
1,910
13,160
511
31.5
5.2
77.8
1,630
13,870
526
28.8
5.0
80.1
1,910
13,160
511
31.5
5.2
77.8
1,220
15,320
448
29.4
3.9
74.9
1,630
13,870
526
28.8
5.0
80.1
1,220
15,320
448
29.4
3.9
74.9
1,630
13,870
526
28.8
5.0
80.1
820
18,640
383
29.9
3.0
67.7
1,200
15,910
560
24.4
4.8
83.6
820
18,640
383
29.9
3.0
67.7
1,200
15,910
560
24.4
4.8
83.6
2,850
15,510
534
57.0
10.2
79.3
2,140
16,960
449
58.0
7.8
73.9
1,430
20,370
375
58.8
5.7
65.9
2,950
15,290
492
61.7
9.6
75.7
2,850
15,510
534
57.0
10.2
79.3
2,190
17,475
559
49.7
9.7
82.5
2,850
15,350
523
57.6
9.9
78.8
2,140
16,800
441
58.5
7.6
73.3
1,430
20,190
370
59.2
5.6
65.2
2,945
15,150
485
62.1
9.4
73.4
2,850
15,350
523
57.6
9.9
78.8
2,210
17,209
547
50.3
9.5
82.1
1000
1890
4620
2070
10506000
2550
100 500 1850
8
10400 1300 1980
(11450) (2750)
327034303900
TurbineExhaust
Turbine Air Intake
VentilationIntake 36
00
6250
Ventilation Exhaust
Oil Cooler Fan ExhaustGas Turbine Inlet Filter and Silencer
M7A / L20A Series Gas Turbine Generator Specifications
GPB60/70/80 Package Layout : mm(Reference)( )Dimension : GPB70/GPB80
Heat Rate
Maximum Output
GPB60/60DGPB70/70DGPB80/80D
M7A SeriesStandard Package ConfigurationM7A Gas Turbine- Industrial Single-Shaft - Rotor Speed: 14,000 rpm (-01/-01D)- Rotor Speed: 13,790 rpm (-02/-02D,-03D)Compressor- 12 Stage Axial Flow (-01/-01D)- 11 Stage Axial Flow (-02/-02D,-03D)- IGV & 3 Stage VSV - Pressure Ratio: 13:1 (-01/-01D)
16:1 (-02/-02D/-03D)Combustor- 6 Can Combustors- Dual Ignition System- Conventional Diffusion (-01,-02)(Option De-NOx: Steam Injection Type)
- DLE (Dry Low Emission) (-01D,-02D,-03D)- Available Fuel: Natural Gas, Diesel Oil (-01/-01D/
-02/-02D)Turbine- 4 Stage Axial TurbineCoupling Shaft & Cover- Flexible Coupling with Shear Pin and CoverReduction Gear Box- Epicyclic
Starting and Turning System- VFD Motor Drive Lube Oil System- Lube Oil: Turbine Oil ISO VG32 (VG46: Tropical)- Turbine Driven Main Lube Pump- Pre-Post Lube Pump- Emergency Lube Pump- Air Cooled Oil Cooler with Temp. Control Valve- Water Cooled (Option)- Integral Oil Reservoir: 2,200 liter- Oil Heater (Cold Weather Option)- Stainless Steel Piping: Down Stream of Filter- Simplex Filter (Duplex Filter: Option) - Oil Vapor FanGenerator- Continuos Duty Rating- Air Cooled Open Drip-Proof ConstructionWater Cooled (Option)
- 3 Phase, 3 Wire (Option 4 Wire)- Standard Voltage: 3.3 kV, 6.6 kV,11.0kV- Power Factor: 90% (Option 85%, 80%)- Bearing: Sleeve Type, Oil Bath Lubrication- IEC Standard, Class F Insulation with F rise- Exciter: Diverted Field Brushless (Option PMG)
Enclosed Package- Carbon Steel Common Base Frame- Outdoor Carbon Steel Acoustic Enclosure - Noise Level: 85 dBA at 1 m to the side of Enclosure- Forced Ventilation Fan with Filter and Inlet Screen- Maintenance Stage, Ladder, Beam (Option)Intake Silencer & Filter- Carbon Steel Outdoor- 3 Stage Filter with Insect Screen- Pulse Type Self Cleaning Filter (Option)- Noise Level: 85 dBA in front of FilterExhaust Silencer Stack (Option)Controls- Microprocessor Based PLC(CPU, Power Module: Option Redundant)
- Gas Turbine and Generator ControlGT start / shutdown ControlSpeed / kW / Power Factor ControlAuto Synchronizing and Auto Sharing
- Touch Panel Operation- Serial Link User Interface (Option)- Remote Monitoring (Option)
Graphics Monitoring Historical Trend & Event LoggerDaily and Monthly Reports
5,950
11,970
539
81.3
14.8
80.6
5,410
12,300
548
77.6
14.5
82.5
3,910
13,900
585
64.9
13.7
87.2
5,800
12,130
537
81.3
14.7
80.4
5,280
12,460
545
77.6
14.4
82.3
3,830
14,050
582
64.8
13.5
87.0
7,130
11,980
514
99.7
16.7
77.7
6,590
12,070
519
95.8
16.4
80.0
5,060
13,230
541
85.3
15.9
85.0
5,410
12,300
548
77.6
14.5
82.5
4,060
13,470
475
77.3
11.6
78.5
2,700
15,900
405
77.1
8.8
72.1
5,280
12,460
545
77.6
14.4
82.3
3,960
13,660
473
77.4
11.5
78.2
2,640
16,210
404
77.1
8.7
71.8
6,590
12,070
519
95.8
16.4
80.0
4,940
13,190
450
95.4
13.0
75.9
3,290
15,870
390
95.1
10.1
69.9
M7A Gas Turbine Series
kJ/kWe-hr
kJ/kWe-hr
Nominal PerformanceElevation : 0 m Inlet Air Temperature : 15 °CInlet Air Pressure Loss : 0.98 kPa
0.88kPa (GPB80/80D)Exhaust Gas Pressure Loss : 2.45 kPa (GPB60/60D)
3.43 kPa (GPB70/70D)2.94 kPa (GPB80/80D)
LHV of Natural Gas Fuel (100% CH4) : 35.9MJ/Nm3
Typical Steam ConditionSteam Pressure : 0.83 MPaGSteam Temperature (Saturated) : 177 °CFeed Water Temperature : 80°CBlowdown from HRSG : 0%
9
GPB180 Package Layout : mm(Reference)
6100
35001725019100
1095
0
3450 47
00
8900
G/T Intake air inlet Ventilation AirEnclosure
Vent.Air outlet
G/T Exhaustgas outlet
L20A SeriesStandard Package ConfigurationL20A Gas Turbine- Industrial Single-Shaft- Rotor Speed: 9,420 rpmCompressor - 11 Stage Axial Flow- IGV & 4 Stage VSVCombustor- 8 Can Combustors- Dual Ignition System- Conventional Diffusion (GPB180)(Option De-NOx: Steam Injection)
- DLE (Dry Low Emission) (GPB180D)- Available Fuel: Natural GasTurbine- 3 Stage Axial TurbineCoupling Shaft & Cover- Flexible Coupling with Shear Pin and CoverReduction Gear Box- Parallel ShaftStarting and Turning System- VFD Motor
Lube Oil System- Turbine Driven Main Lube Oil Pump- Pre-Post Lube Oil Pump- Emergency Lube Oil Pump- Water Cooled Oil Cooler with Temp. Control Valve- Integral Oil Reservoir- Stainless Steel Piping: Down Stream of Filter- Filter- Oil Vapor FanGenerator- Continuos Duty Rating- 3 Phase, 3 Wire (Option 4 Wire)- Voltage: 6.6 kV, 11.0 kV- Power Factor: 90% (Option 85%, 80%)- IEC Standard, Class F Insulation with B rise- Exciter: Brushless PMGEnclosed Package- Carbon Steel Common Base Frame- Outdoor Carbon Steel Acoustic Enclosure- Noise Level: 85 dBA at 1 m to the side of Enclosure- Forced Ventilation Fan with Filter and Inlet Screen- Maintenance Stage, Ladder, Beam (Option)
Intake Silencer & Filter- Carbon Steel Outdoor- 3 Stage Filter with Insect Screen- Pulse Type Self Cleaning Filter (Option)- Noise Level: 85 dBA in front of FilterExhaust Silencer Stack (Option)Controls- Microprocessor Based PLC- Gas Turbine and Generator Control
GT start / Shutdown ControlSpeed / kW / Power Factor ControlAuto Synchronizing and Auto Sharing
- Touch Panel Operation- Serial Link User Interface (Option)- SCADA System (Option)- Redundant Control System (Option)- Remote Monitoring (Option)
Graphics MonitoringHistorical Trend & Event LoggerDaily and Monthly Reports
20
Maximum Output
Heat Rate
14Nominal PerformanceElevation : 0 m Inlet Air Temperature : 15 °CInlet Air Pressure Loss : 0.98 kPaExhaust Gas Pressure Loss : 3.43 kPa (GPB180/180D)LHV of Natural Gas Fuel : 35.9MJ/Nm3
(100% CH4)
Typical Steam ConditionSteam Pressure : 0.83 MPaGSteam Temperature (Saturated) : 177 °CFeed Water Temperature : 80 °CBlowdown from HRSG : 0%
10
8,260
10,610
520
100.8
17.2
81.7
7,670
10,820
526
97.6
17.0
83.2
7,670
10,820
526
97.6
17.0
83.2
5,750
11,520
445
97.2
13.0
79.0
6,120
11,580
553
83.5
16.1
86.4
3,830
13,500
377
96.8
9.5
71.3
17,970
10,690
545
213
39.7
84.0
19,320
10,500
538
221
40.2
82.5
13,470
11,510
517
188
32.5
82.4
17,970
10,690
545
213
39.7
84.0
8,980
13,200
443
182
24.5
77.7
15,080
11,380
565
193
38.8
86.7
0 15 40
M7A Gas Turbine Series L20A Gas Turbine Series
8,260
10,610
520
100.8
17.2
81.7
7,670
10,820
526
97.6
17.0
83.2
7,670
10,820
526
97.6
17.0
83.2
5,750
11,620
526
81.4
14.3
83.2
6,120
11,580
553
83.5
16.1
86.4
3,830
13,750
557
66.2
12.8
85.4
7,070
12,000
511
99.7
16.5
77.5
6,530
12,090
516
95.8
16.2
79.8
5,010
13,280
538
85.3
15.8
84.8
6,530
12,090
516
95.8
16.2
79.8
4,890
14,660
487
91.2
14.2
72.8
3,260
18,780
494
87.2
13.8
74.1
11
Standby Model Introduction
Excellent Features of Kawasaki Standby Gas Turbine GeneratorsExcellent Features of Kawasaki Standby Gas Turbine Generators
Generator sets
Automatic starting generator panel
Gas Turbine starting equipment
Room Air ventilation equipment (for indoor installation)
Enclosure ventilation equipment(for indoor installation)
Turbine Exhaust silencer
Fuel tank
- High performance, low cost gas turbine solution- Dual fuel capable ( Gas and Fuel Oil )- Low noise signature for quiet operations- Low radiated vibration - No cooling water required- High starting reliability and rapid startup- Maintenance simplicity- Space-saving design, and easy transportation and installation ( MWe Footprint )- Clean exhaust contributes to environmental conservation
Great Hanshin Earthquake ( Jan 17.1995 )On the early morning of Jan.17.1995, the huge earthquake ( magnitude 7.2 ) hit the
Hanshin area, and black out hit about 3 million house holds in the area.
The Results of Kawasaki Standby Gas Turbine start-up
Object number141
No Black out44
Normal start-up93
Start-up failures4
By external factor out of Kawasaki’ s responsibility.
Black out97
100% Start-up Reliability!100% Start-up Reliability!
Kawasaki has installed over 7,000 units rated from 200kVA to 6,000kVA all over the world. The reliability of Kawasaki’s Stand-by Gas Turbine has allowed Kawasaki to install them in Internet Data Centers,Hospitals and critical locations where uninterrupted power is paramount.
The mission of iDC is 24 hours/365days service to Customer.
6,000kVA x 3units 6,000kVA x 3units 3,000kVA x 3units
Outdoor installation Roof-top installation
12
Standby for Internet Data Centers ( iDC )
The mission of iDC is 24 hours/365days service to Customer.
Indoor installation
Makeup water tank( 24 hours operation capacity )
Oil tank (24 hours operation capacity)
Commercial power supply
Cooling water pipeCooling tower(N+1units)
Elevated water holdingand supply tank(dual layer type)
Power cable rack
GroundingequipmentGroundingequipment
Sub stationGas fire extinguishing
cylinder roomGas fire extinguishing
cylinder room
Fire extinguishing equipment
DC-PLANTDC-PLANT
Electric Room
Server Room
UPS ( N+1units )
UPS ( N+1units )
PDU(system A)
Air conditioning equipment
( N+1units )
Gas Turbine Generator
Server cabinet(2100H to 2400H)
PDU(system B)
Communication and power cable rack
Air conditioning equipment
( N+1units )
PDU(system B)
■Typical Arrangement of iDC Components
■Examples of installation for iDC
What iDC demands for standby generator?Demands of iDC facility Kawasaki's Standby Gas Turbine
No interruption of electric power High Reliability and Availability
Stable running of iDC equipment and components High Quality Electric Power
Easy operation High Operability and Maintainability
Future expansion in accordance with demand increase High Expandability
Ultra Clean and Quiet Environmental-friendly
Kawasaki's Standby Gas Turbine has the ability to meet Various iDC facility's demand. Kawasaki has a 95% share for iDC in Japan.
Components of iDC Facility
Electric Power Supply is critical
1. Power Receiving2. Standby Generator3. UPS4. PDU5. Server6. Air Conditioning7. Fire Fighting8. Grounding
Basic Specifications
Standby Model ( GPS Series )
Exhaust silencer
Gas turbine package(acoustic enclosure)
Standby gensets must start and supply power in the event of the loss of power from the utility. These functions depend greatly on the prime-mover of the standby system. Starting and providing power areoften more important than financial conditions such as the initial cost of equipment.Kawasaki standby GPS Series are suitable for standby power supply when utility power fails.All the models are designed for automatic operation ( start/power supply/stop ) and equipped with alarm/protection systems.
Gas turbine package with exhaust silencer Internal view of gas turbine package
Typical Standby/Peakcut Gas Turbine Layout
Gas turbine
Power section Gear boxCoupling
Alternator
Skid
13
GPS750 GPS1250 GPS1500 GPS2000
66
750 1,250 1,500 2,000
1.48 3.0
100
0.08 0.16
3.5
210
305
S2A-01
525
M1A-01
620
M1A-03
695
M1A-23
600 1,000 1,200 1,600
Within 40-sec.
100% (Resistive load)
Within ± 4.5% (with 100% block load on and off)
Within ± 0.3%
Kerosene, Diesel oil
4.0
1.6
2.1
6.8 10.5 11.4
5.4
1.8
2.6
14.7
3-phase, open screen-protected, brushless, self-ventilated, synchronous
Within ±1.5% (steady state from no-load to full-load, at pf = 0.8)
Brushless by A.C. exciter and rotating diodes
Electrical start with D.C. motors (Optional: Pneumatic start with air turbines)
1,500 (50 Hz), 1,800 (60 Hz)
31,500 22,000
Lead-acid stationary or automotive batteries (Optional: Alkaline Ni-Cd batteries, others)
Approx. 85 dBA in open air (optional system: 80 ~ 70 dBA)
Approx. 90 dBA (optional system: 85 ~ 65 dBA at 1 m with a secondary silencer)
Heavy-duty, simple open cycle, single-shaft
4.9
1.7
2.5
Synthetic oil /Shell /ASTO-500, Mobil jet II, Castrol AERO 5000, DP BPTO 2380
Above specifications subject to change without notice.
Turning motorStarter motorIgnition plugMain fuel valveBypass fuel valveStart fuel valve
*
Rated95%
Rated95%
Time lag2 sec.
Time lag60 sec.2 sec.
**55%
***170~360sec.
*10 Hr
30 sec.
No load run300 sec.
Ready to re-start
Bypass fuelvalve close
22%
TUR
BIN
E S
PE
ED
GE
NE
RAT
OR
VO
LT.
5%
RP
MVO
LT.
UTILITY SUPPLY UTILITY SUPPLY RECOVERUTILITY FAILURE
Util
ityfa
ilure
Util
ityre
cove
ry
Sta
rt
Pre
-exc
i-ta
tion
MC
B o
n
MC
B o
ff
Sto
p
Rel
ease
stop
com
Com
plet
est
op
ON
ON
OPEN
OPEN
OPEN
ON
OPEN
40 sec. Load run
Supplied with GPS1250or larger model.70% rpm for GPS250and GPS50070 sec. for GPS250and GPS500
Note:
Typical Timing Chart Of Operation
14
GPS3000GPS2500 GPS4000
2,500 3,000 4,000
0.16
5.7
160 240
6.4
1,245
M1T-03
1,390
M1T-23
1,065
M1T-01S
2,4002,000 3,200
19.7
2.5
2.9
20.8
5.8 6.2
24.6
22,000
Lead-acid stationary or automotive batteries (Optional: Alkaline Ni-Cd batteries, others)
GPS5000 GPS6000
5,000 6,000
1,835
M1T-33A
2,050
M1T-33
4,000 4,800
36.6 39.0
Within 40-sec.
100% (Resistive load)
Within ± 4.5% (with 100% block load on and off)
Within ± 0.3%
Kerosene, Diesel oil
3-phase, open screen-protected, brushless, self-ventilated, synchronous
Within ±1.5% (steady state from no-load to full-load, at pf = 0.8)
Brushless by A.C. exciter and rotating diodes
Electrical start with D.C. motors (Optional: Pneumatic start with air turbines)
1,500 (50 Hz), 1,800 (60 Hz)
Approx. 85 dBA in open air (optional system: 80 ~ 70 dBA)
Approx. 90 dBA (optional system: 85 ~ 65 dBA at 1 m with a secondary silencer)
Heavy-duty, simple open cycle, single-shaft
Synthetic oil /Shell /ASTO-500, Mobil jet II, Castrol AERO 5000, DP BPTO 2380
0.2
18,000
360
13.5
Within ± 5.0%
7.7
3.0
3.6
GPS1250 roof installationGPS4000 outdoor installation
Mobile / Trailer Model ( MGP/TGP Series )
1. Developed with vast field experienceGas turbines on trucks or on trailers receive large vibration andshock when they run on roads. Kawasaki industrial trailer mountedgas turbines are incorporated with the experience and technologyfrom Kawasaki aircraft jet engines which are operated under suchsevere environmental conditions.
3. Compact integrationAll necessary equipment is incorporated in the gensets, includingthe fuel tank, batteries, exhaust silencer, cable reel, etc., with acompact aluminum enclosure. Thus, there is easy maintenance ofthe gensets.
Kawasaki MGP/TGP Series gas turbines are mounted on trucks or on trailers for mobile generator sets.The MGP/TGP Series generator sets integrate all necessary equipment including fully automatic operationwithout external energy supply.Better maneuverability, high durability against vibration and shock, and reliable operation are important forthis application. Kawasaki MGP/TGP Series are fully designed to meet such demands.
MGP series generator set
TGP series generator set
Exhaust outletVentilation outlet
Control panel
Control panelAlternator
Fuel tank Battery
Exhaust silencerCab-overVan-type truck
Sound attenuatingenclosure
Intake air silencerOil coolerGas turbineengine
Switch gear panel
Starter motor
Gas turbine engine
Alternator
Intake air duct
Diaphragm coupling
Common bed Fuel filter(Opposite sides)
Lube oil filter(Both sides)
Exhaust silencer
2. Low center of gravity and large tumble-down angleDue to light weight of gas turbines, the center of gravity of gensetsis lower and this makes it possible to have stable maneuverability.
4. Black start capabilityWithout external supply of electric power, fuel oil, etc., it can start-up and supply electricity.
Particular Advantages
TGP3000 trailer set
15
TGP2000 trailer set MGP1250 trailer set
MGP2000 mobile set MGP1250 mobile set
MGP/TGP Series Specifications
Note(*1) Output : Up to 40 °C of ambient temp., 150 m sea level(*2) Other models are available. Output range is between 150 kW and 3,200 kW.
System Specifications ( Typical )
600 800 1,200 1,600 2,400 3,200
320 490 655 735 1,310 1,465
305 465 620 695 1,245 1,390
MGP750
MGP1000
1000
555
525
MGP1250
MGP1500
MGP2000
TGP4000
TGP3000
Kerosene
Diesel Oil
Max. Length (m)
Max. Width (m)
Max. Height (m)
output (kW) 40 °C
Fuel
Load Application allowance
Freq. Deviation Transient
Freq. Deviation Steady State
Item
Model
Type
Total Weight (ton)
Noise Level at 1 m (dBA)
Generator Sets
Truck / Trailer
Fuel Consumption (l/h)
DimensionsIncluding Truck
Kerosene, Diesel Oil
100% (Resistance Load)
85
Within ± 0.3%
Less than 22 tons Less than 33 tonsLess
than 20tons
Lessthan 25
tons
Truck
2.5
3.4 3.6
2,000
1,125
1,065
TGP2500
Within ± 4.5%
11.0 12.0 9.9 (not including cockpit)
Trailer
16
■Installation Example
Kawasaki Techno-NetFull Time Support Maintenance Management
Predictive services based on trending data and asset maintenance management
What to do When to do it How to do it Who's to do it
Improvement of Availability and Quality of MaintenanceMinimum down time and good quality with adequate maintenance strategies and execution.
Remote Maintenance System by a GT ExpertProven effectiveness by most Kawasaki remote maintenance users Fleet wide analysis
Techno-Net system monitors Gas Turbine Plant in anyregion of the world for all the time
Three main roles of Techno-Net system
KHI-ME( Middle East FZE ) KMS
( Shanghai Rep.Office )
The world business centers in the USA, Germany, Malaysia, and Japan are connected by the Internet and by the KHI intranet and monitor gas turbines remotely and globally.
All system data is monitored and recorded hourly, as well as all start signals and first out malfunction signals.Predictive and preventative maintenance is accomplished by analysis of thermal cycles and unit vibration.
Internet/Intranet
Attended monitoring and diagnosis
Connection of centers through the internet
Connect through telephone net between customer and center
Remote monitoring through the Internet Adequate management of maintenance Enforced monitoring and diagnosis
Global remote monitoring Preventing serious failures Maintenance management
17
Installation Examples
GPB30 Venezuela ( Oil and Gas )
GPB180 Portugal ( Electrical Power Company )
GPB70D Pakistan ( Paper Mill )
18
GUIANA HIGHLANDS
SCHWARZWALD
RAKAPOSHI PEAK
NAZARETH
GPB80 Germany ( Paper Mill )
Kawasaki Gas Turbine has been installated to....● Data Center ● Paper Mill ● Hospital● Food Process ● College Campus ● Oil & Gas● Tire Manufacturer ● District heat & cooling AND MORE!!!