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GV-1 - Megatel - CNC Machines, Machining Centres, … performance Vertical CNC Turning Centers GV-1...

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Maximum performance Vertical CNC Turning Centers GV-1 SERIES
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Page 1: GV-1 - Megatel - CNC Machines, Machining Centres, … performance Vertical CNC Turning Centers GV-1 ... Spindle and servo motors of each axis ... With the Fanuc servo motor generating

Maximum performance Vertical CNC Turning Centers

GV-1 SERIES

Page 2: GV-1 - Megatel - CNC Machines, Machining Centres, … performance Vertical CNC Turning Centers GV-1 ... Spindle and servo motors of each axis ... With the Fanuc servo motor generating

Packed with industry leading technology and top quality components, the Goodway GV-1

series vertical turning centers combine incredible power, strong constructions, and heavy

duty cutting capabilities to bring you The Ultimate Machining Power®. These maximum

performance machines will easily accomplish the demanding turning applications of today

and tomorrow. With maximum turning diameter up to 1,800 mm, maximum weight load up

to 8,000 kg, and available live tooling spindle & Cf-axis capabilities, turning, milling, contour

milling and drill ing applications may be completed in one single machine.

MAXIMUM PERFORMANCE VERTICAL TURNING CENTERS

Enclosed splashguards keep chips and coolant contained for a safe clean working environment.

Extra wide door width up to 2,100 mm ( GV-1200 : 1,800 mm ) enables large size work pieces to be loaded onto the work

table with a crown block providing easy loading and unloading operations.

( GV-1200M model shown with Fanuc Oi -TD control )

GV-1200

Ø 1,600 mm

Ø 1,350 mm

1,300 mm

5,000 Kg

Optional

Ø 2,000 mm

Ø 1,800 mm

1,300 mm

8,000 Kg

Optional

Max. swing diameter

Max. turning diameter

Max. turning length

Max. weight load

Live tooling spindle

Models GV-1600

GV-1 Series Construction Spindle

The high-rigidity vertical turning center

construction, can easily overcome

horizontal turning centers’ problems

when machining large - diameter,

heav y-weight and non-symmetr ical

work pieces.

Page 3: GV-1 - Megatel - CNC Machines, Machining Centres, … performance Vertical CNC Turning Centers GV-1 ... Spindle and servo motors of each axis ... With the Fanuc servo motor generating

1

2

The coolant system features a roll-out

coolant tank for easy maintenance.

Standard BT-50 16-tool umbrella

type ATC with fully enclosed

guarding can be equipped with

various turning, milling, and

drill ing tools based on di�erent

turning applications.

Right discharge chip conveyor can be

equipped with a programmable

controller to minimize coolant loss

and increase chip disposal e�ciency.

The auto lubrication system

delivers metered amounts of

lubrication to the slide ways, ball

screws, and vital components.

Distribution is automatically shut

o� during idling to prevent waste.

High rigidity work table with a standard

4-jaws individual manual chuck

provides easy operation and outstanding

heavy-duty cutting capability.

With the outstanding chip disposal

design, chips can be easily brought out

through the coolant tank and chip

conveyor to the chip cart.

Dimensions Features Specifications

Super large 900L coolant tank capacity allows smooth coolant circulation

which tremendously improves the machine's overall accuracy by lowering

thermal expansion e�ects to a minimum.

Page 4: GV-1 - Megatel - CNC Machines, Machining Centres, … performance Vertical CNC Turning Centers GV-1 ... Spindle and servo motors of each axis ... With the Fanuc servo motor generating

Contact surfaces of all slides,

spindles, and ball screw bearing

housings with the machine bed

are precision hand scraped to

provide maximum assembly

precision, structural rigidity,

and load distribution.

HIGH RIGIDITY CONSTRUCTION

Built to endure years and years of rigorous high production turning, the heavily ribbed, thermally balanced,

high-rigidity bed and column are of Meehanite casting. It is capable of withstanding much greater stress

without deforming and provides maximum vibration dampening, which result in a machine that will outlast and

outperform the competition.

Spindle and servo motors of each axis rapid systems are Fanuc αi series

components to ensure peak machining performance and accuracy.

( Casting structure of GV-1600M series shown )

By using Finite Element Methods ( FEM ), optimal reinforce ribbings are directly cast into the bed and column

structure. Mechanical rigidity has been increased by more than 30% when compared to conventional designs.

The GV-1 series is capable of performing super heavy-duty turning and maintain long-term super high-precision

accuracy. More rigidity also means extended tool life.

GV-1 Series Construction Spindle

Page 5: GV-1 - Megatel - CNC Machines, Machining Centres, … performance Vertical CNC Turning Centers GV-1 ... Spindle and servo motors of each axis ... With the Fanuc servo motor generating

3

4Crossrail is mounted with 4 sets of

up/down-positioning mechanism

providing strong locking-positioning

at each point which strengthens

the overall rigidity of the crossrail

and tooling spindle, thus assuring

high accuracy for these series.

Extremely rigid crossrail is designed with box-shaped structure

to prevent thermal displacement and assure machine stability

during turning operations.

Crossrail can be moved up and down as desired to meet your

requirements. W-axis travel is up to 800 mm for better machining

�exibility.

Pretension on all ground ball screws with extra wide ground

box ways provide high rigidity for heavy-duty cutting.

The square ram on the tooling spindle is

adopted with a closed-type design and �xed

with 4 sets of powerful wedges. This gives the

GV-1 series with greater structural rigidity and

machining accuracy compared to peer models

with a semi-closed type square ram structure.

The ram feed is balanced with 2 sets of

hydraulic cylinder weights to minimize

the workload of the servo motor and

extend the service life of ball screws

and bearings.

The column is adopted with the high-low box way design to

�rmly support the crossrail while minimizing structural

distortion and increasing rigidity.

X / Z axes slide ways are bonded with “ Turcite B ” to

eliminate stick-slip, minimize wear and maintain long

term accuracy.

Semi-closed Type Square Ram Closed-type Square Ram

Dimensions Features Specifications

Page 6: GV-1 - Megatel - CNC Machines, Machining Centres, … performance Vertical CNC Turning Centers GV-1 ... Spindle and servo motors of each axis ... With the Fanuc servo motor generating

Work Piece Spindle Output Clamping Range

GV-1200High-speed Low-speed

ULTIMATE TURNING POWER

Torque Output Torque Output

Torque Output Torque Output

GV-1 Series Construction Spindle

GV-1200

GV-1600High-speed Low-speed

GV-1600

1500

3000

45004818

3961

6000

35423688

0 100 200 300

25316963

0 150 22575

2000

4000

60005546

6745

8000

45 kW ( 30 min. )

37 kW ( cont. )

45 kW ( 30 min. )

37 kW ( cont. )

45 kW ( 30 min. )

37 kW ( cont. )

45 kW ( 30 min. )

37 kW ( cont. )

10

20

30

40

50

10

20

30

40

50

10

20

30

40

50

( N-m ) ( kW )

( N-m ) ( kW )

( N-m ) ( kW )

( N-m ) ( kW )

0 30 60 90

5000

10000

1500014064

17100

20000

25 66100

7500

15000

22500

19690

23900

30000

0 20 40 6018 46.8

70

10

20

30

40

50

rpm

rpm

rpm

rpm

Torque ( 30 min. )

Torque ( 30 min. ) Torque ( 30 min. )

Torque ( 30 min. )

Torque ( cont. )

Torque ( cont. ) Torque ( cont. )

Torque ( cont. )

1,355

1,675

385

385

GV-1200GV-1600

A CMax. I.D. Clamping

1,195

1,515

225

225

GV-1200GV-1600

B D

Ø A

Ø B

Ø D

Ø C

Max. O.D. Clamping

Unit : mm

Page 7: GV-1 - Megatel - CNC Machines, Machining Centres, … performance Vertical CNC Turning Centers GV-1 ... Spindle and servo motors of each axis ... With the Fanuc servo motor generating

5

6

Dimensions Features Specifications

140127

70

87

35

0

105

400360

200

245

100

0

300

12

6

3

9

12

6

3

9

11 kW ( 30 min. )

7.5 kW ( cont. )

11 kW ( 30 min. )

7.5 kW ( cont. )

8282400 rpm600 1200 1800 1600 rpm400 800 1200

15501162291

( N-m ) ( kW ) ( N-m ) ( kW )Low-GearHigh-Gear Torque OutputTorque Output

Torque ( 30 min. )

Torque ( cont. )

Torque ( 30 min. )

Torque ( cont. )

The high rigidity, high rotation accuracy cross

roller bearing can sustain radial, axial and

torque compound loads to ensure machining

accuracy under long-term heavy work loads

and extend the service life of the spindle.

Standard high-speed ratio, high-torque 2-speed gear box mated with α40/6,000i series spindle motor provides

ample power output for heavy-duty cutting.

High precision gear-box and pulley-deceleration

mechanism provide high torque output when

machining in low-speed range.

Ø 90 mm big diameter NN TYPE high-precision

roller bearings provide high-rigidity and

low-wear advantages.

Generating twice the torque output of standard motors, the A/C

constant output, wide-range Fanuc α40/6,000 high torque i series

motor is rated at 45 kW ( 30 min. ). This double wound motor is

designed to reach full output at 1/2 the RPM of standard motors,

providing the ability to take heavier cuts in the lower RPM ranges.

The optional Cf-axis and disk brake system available on the

GV-1 series provide the most rigid and powerful type of

C-axis on the market today. It is adopted with worm gear

drive system for high accuracy transmission and easy

backlash adjustment. The indexing accuracy is up to 0.001°.

Working with the live tooling turret, the Cf-axis and disk

brake system enables the machine to perform multiple

tasks, such as drilling, tapping, and milling operations,

including cylindrical and polar coordinate interpolations.

With the Fanuc servo motor generating an ultra high resolution of 100 million pulses per spindle rotation and 3,840 N-m

( GV-1600 ), 2,743 N-m ( GV-1200 ) of torque, machined surfaces �nishes are much superior than Cs-axis ( driven by spindle

motor ) equipped machines.

Tooling Spindle

Work Piece Spindle

Ultimate C-axis Spindle ( Optional )

Max. speed range : 2,400 rpmMax. output speed : 828 rpmMax. torque : 360 N-m

8 13

3000

2250

1500

750

0

Torque( N-m )

2740

2220

rpm

8

6

4

2

3

Output( kW )

Torque( N-m )

Output( kW )

4 12 8 13

4000

3000

2000

1000

0

3840

3180

rpm

8

6

4

2

3

4 12

GV-1200 GV-1600

Cf-axis motor output

Page 8: GV-1 - Megatel - CNC Machines, Machining Centres, … performance Vertical CNC Turning Centers GV-1 ... Spindle and servo motors of each axis ... With the Fanuc servo motor generating

Specifications are subject to change without notice.

Unit : mmTool Holders Tool Shank ( Optional )

GENERAL DIMENSION

L D80

1172863

BT50-TER16BT50-TER40

Tapping RangeM3-M12

M12-M35

L Capacity100 1-13

2-20BT50-ER20-100

Collet TypeER-20

BT50-ER32-100BT50-ER40-100

100100 3-26

ER-32ER-40

L C105 50

55BT50-SLA20-105

D20

602532

BT50-SLA25-105BT50-SLA32-105

8095

4050.8

BT50-SLA40-105BT50-SLA50.8-105

105105105105

L125BT50-FMA25.4-105

Model

Model

Model

Model

Model

D858595

BT50-FMA31.75-105BT50-FMA38.1-75

95

80100125150BT50-FMA50.8-75

1279899

L D300 62~90

72~110BT50-BSA62-300

320195 105~160

BT50-BSA72-320BT50-BSA105-195

Ø69.85

101.

83

37Ø85

Ø100

23.2

M24

Ø25

BT-50

Tapping tool holders

L

D

Drilling ( collect type ) tool holders

L

S

S

BT50

32 : 3240 : 40

32 :

32 (

Std.

)40

: 40

( O

pt. )

220

L

BT50

32 :

200

40 :

210

25

25

L : 2

00 (

Std.

)

300

( O

pt. )

L : 2

00 (

Std.

)

300

( O

pt. )

BT50

D

L

L

D

Face milling tool holders

Boring tool holders

25Ø100

BT50

BT50

L

D C

Drilling ( side lock ) tool holders

Cutter Dia.

GV-1 Series Construction Spindle

Ø25

74

Ø36Ø2875°

Ø21

M24

DIN 69872

Ø100

BT50

Page 9: GV-1 - Megatel - CNC Machines, Machining Centres, … performance Vertical CNC Turning Centers GV-1 ... Spindle and servo motors of each axis ... With the Fanuc servo motor generating

2,83

0

1,520

GV-1200 : 3,540GV-1600 : 3,790

Spindle Center Line

300

150

325

Max

: 5,

300

Min

: 4,

500

GV-

1200

: 93

0G

V-16

00 :

910

GV-1200 : 1,315GV-1600 : 1,350 GV-1200 : 3,195

GV-1600 : 3,450

GV-

1200

: 3,

580

GV-

1600

: 3,

560

GV-

1200

: 4,

730

GV-

1600

: 4,

750

800

Door open: 1,650

M25

Gua

rd-r

ail

7

8

90° Milling Tapping U-Drill Drilling Face milling Milling O.D. Tool

Live Tools

Boring Boring

Turning Tools

GV-1200

GV-1600

GV-1200

GV-1600

G

Ø1,250

Ø1,600

H

5

5

I

155

155

J

900

900

K

1,300

1,300

L

1,550

1,550

M

750

750

GV-1200

GV-1600

A

100

100

B

835

1,060

C

40

40

D

180

180

E

220

220

F

Ø1,350

Ø1,800

Model

Model

A

L( M

ax. )

/ M

( Min

. ) J

Home

Tool position Tool change point

FMax. turning dia.

G

ED

K M

ax. t

urni

ng h

eigh

t

H I

B C

ATC door

Table dia.

b

b

c

a

Min. inner turning dia.

Tool tip

Ram center

a

Ø320

Ø320

b

220

220

c

50

50

Boring

Tooling System

Work Range

Machine Layout

Unit : mm

Unit : mm

Dimensions Features Specifications

Model

Specifications are subject to change without notice.

Page 10: GV-1 - Megatel - CNC Machines, Machining Centres, … performance Vertical CNC Turning Centers GV-1 ... Spindle and servo motors of each axis ... With the Fanuc servo motor generating

FEATURES

S: Standard O: Option–: Not available C : Contact Goodway

FANUC CONTROL FUNCTIONS*1

PMC system

Display

Graphic function

Full keypad

Part program

storage length

Registerable programs

Tool o�set pairs

Servo control

Conversationalprogramming

Servo motors

Spindle motors

Tool Life Management

Tool Nose Radius Compensation

Background editing

Variable Lead Thread Cutting

Polygon Turning

Unexpected disturbance torque detection function

Polar coordinate & cylindrical interporlation

Multiple Threading

Run hour & parts counter

Auto power o� function

Custom macro B

RS-232 port

Memory card input /output

Ethernet

Fast ethernet

Oi - TD

31i

S

S

O

S

O

S

O*2

S

S

S

O

S

S

O*2

S

S

S

S

S

S

S

S

S

S

S

S

S

S

S

O

S

S

S

S

S

O

O

O

S

O

S

O

O

O

O

S

S

S

S

S

S

O

S

S*3

S

O

S

S

S

S

S

S

S

O

Oi D PMC 0.025μsec/step

31i PMC 25μnsec/step

8.4" color LCD

10.4" color LCD

Standard

Dynamic

Small - 44 keys

Large - 56 keys

512K bytes

1M bytes

2M bytes

4M bytes

8Mbytes

400

1,000

4,000

64

99

400

499

999

2000

HRV2 (3)

Manual Guide Oi

Manual Guide i

αi

αi

Speci�cations are subject to change without notice.*1 Please contact Goodway for complete control speci�cation list.*2 10.4" LCD option needed.*3 For servo motor drivern power turret only.

5 Kg/cm²

20 Kg/cm²

S

S

O

O

S

S

S

O

S

O

S

O

O

O

O

S

O

O

O

O

O

O

S

O

O

O

S

O

S

S

S

S

S

S

S

S

O

S

S

S

S

S

S

O

O

S

S

S

O

S

O

S

O

O

O

O

S

O

O

O

O

O

O

S

O

O

O

S

O

S

S

S

S

S

S

S

S

O

S

S

S

S

GV-1200

GV-1600WORK PIECE SPINDLE

Main spindle

Rigid tapping

Cf-axis

Disk brake for main spindle

Lubrication system

WORK HOLDING

4-jaws manual chuck

BT-50 spindle

Spindle Coolant

Coolant through spindle ( CTS )

Drilling & milling function

16-tool magazine

24-tool magazine

TOOLING SPINDLE

Fully enclosed splash guard

Fully enclosed guarding

Door interlock ( incl. Mechanical lock )

Impact resistant viewing window

Low hydraulic pressure detection switch

Over travel ( soft limit )

Auto power-o� device

Tool presetter

X & Z axes linear scales

Part presence check

MRASUREMENT

CHIP DISPOSAL

COOLANT

Chip conveyor with auto timer

Chip cart

Coolant gun

Air gun

SAFETY

Coolant pump

High-pressure coolant system

Oil skimmer

Coolant �ow switch

Coolant level switch

Coolant intercooler system

Paper tape �lter

Heat exchanger

A/C cooling system

OTHERS

Tri-color operation status signal light tower

Florescent work light

Electrical cabinet

Complete hydraulic system

Advanced auto lubrication system

Emergency maintenance electrical part package

Operation & maintenance manuals

GV-1 Series Construction Spindle

Page 11: GV-1 - Megatel - CNC Machines, Machining Centres, … performance Vertical CNC Turning Centers GV-1 ... Spindle and servo motors of each axis ... With the Fanuc servo motor generating

Ø 1,250 mm

Ø 1,600 mm

Ø 1,350 mm

5,000 Kg

Ø 423 mm

25 ~ 350 rpm

17,100 N-m

13 rpm

2,740 N-m

935 mm

23,500 Kg

3,540 x 3,495 x 5,600 mm

1,300 mm

37 kW

45 kW

2

7.5 kW

11 kW

24 ~ 2,400 rpm

3 kW

900 mm

800 mm

12 / 10 m / min.

7 kW

6 kW

16

BT-50

280 x 150 x 400 mm

50 Kg

360 Kg

40 sec.

50 L

900 L

GV-1200 GV-1600

Ø 1,600 mm

Ø 2,000 mm

Ø 1,800 mm

8,000 Kg

Ø 580 mm

18 ~ 250 rpm

23,900 N-m

9 rpm

3,840 N-m

1,165 mm

25,500 Kg

3,790 x 3,750 x 5,600 mm

± 0.007 / 500 mm

± 0.005 mm

FANUC Oi -TD

AC200 / 220 + 10 % to -15 % 3 phase / 100 KVA

Table diameter

Max. swing diameter

Max. turning diameter

Max. turning length

Max. table load

CAPACITY

WORK PIECE SPINDLE

Spindle bearing diameter

Motor output ( Cont. )

Motor output ( 30 min. )

Gear step

Spindle speed range

Max. spindle torque

TOOLING SPINDLE ( OPTIONAL )

Motor output ( Cont. )

Motor output ( 30 min. )

Spindle speed range

Motor output

Cf-axis speed range

Cf-axis torque output

CF-AXIS

X & Z AXES

Max. X-axis travel

Max. Z-axis travel

Max. W-axis travel

X / Z axes rapids

X-axis servo motor output

Z-axis servo motor output

Magazine capacity

Spindle taper

Max. tool size

Max. tool weight

Max. magazine load

Tool change time

ATC

GENERAL

Positioning accuracy ( JIS B 6338 )

Positioning accuracy ( VDI 3441 )

Repeatability ( JIS B 6338 )

Repeatability( VDI 3441 )

Standard CNC control

Voltage / Power requirement

Hydraulic capacity

Coolant tank capacity

Machine weight

Dimensions L × W × H

Speci�cations are subject to change without notice.

MACHINE SPECIFICATIONS9

10

Dimensions Features Specifications

Page 12: GV-1 - Megatel - CNC Machines, Machining Centres, … performance Vertical CNC Turning Centers GV-1 ... Spindle and servo motors of each axis ... With the Fanuc servo motor generating

Copyr ight 2014 by Goodway Machine Corp. Al l r ight reservedG-GV-1 SERIES-EN-F-20140107

No.589, Chengyang Road,

Xiang Cheng Economic Development District

Suzhou City, Jiangsu, China

TEL : + 86-512-6576-3699

FAX : + 86-512-6576-7299

E-mail : [email protected]

GOODWAY MACHINE CORP. GOODWAY (SUZHOU) MACHINE CORP.

No.13, 5Th Road,

Taichung Industrial Park,

Taichung City, 407, Taiwan, R.O.C.

Website : www.goodwaycnc.com

E-mail : [email protected]

No. 38, Keyuan Road,

Central Taiwan Science Park.Taichung,

Taichung City, 407, Taiwan, R.O.C.

TEL : + 886-4-2463-6000

FAX : + 886-4-2463-9600

Headquarters Central Taiwan Science Park Branch


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