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Gwent Electronic Materials Ltd Company Presentation for Multilayered PZT Products
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Page 1: Gwent Electronic Materials Ltd Company Presentation for ... · Company Presentation for Multilayered PZT Products . Company History •• Formed in 1988Formed in 1988 • • Manufacture

Gwent Electronic Materials Ltd

Company Presentation for Multilayered PZT Products

Page 2: Gwent Electronic Materials Ltd Company Presentation for ... · Company Presentation for Multilayered PZT Products . Company History •• Formed in 1988Formed in 1988 • • Manufacture

Company History

• • Formed in 1988 Formed in 1988• • Manufacture of passive electronic

materialsmaterials• • Contract Research• • Toll Manufacture• • Biosensor materials developed 1994p• • AET acquired in 2001

Page 3: Gwent Electronic Materials Ltd Company Presentation for ... · Company Presentation for Multilayered PZT Products . Company History •• Formed in 1988Formed in 1988 • • Manufacture

Products and Services

• • Experience in the development and Experience in the development and• production of electroceramic materials for

th l t i i d t• the electronics industry• • Supply biosensors for medical,• environmental and agri agri-food market• sectorssectors• • Contract research on ink formulations

Page 4: Gwent Electronic Materials Ltd Company Presentation for ... · Company Presentation for Multilayered PZT Products . Company History •• Formed in 1988Formed in 1988 • • Manufacture

Major Application MethodsMajor Application Methods

• • Screen Printable Screen Printable• • Ink Jet

S i• • Spraying• • Dipping• • Brushing• • Syringe Syringe

Page 5: Gwent Electronic Materials Ltd Company Presentation for ... · Company Presentation for Multilayered PZT Products . Company History •• Formed in 1988Formed in 1988 • • Manufacture

Major SystemsMajor Systems

• • Particulate Particulate• • Organo Organo-Metallic

P i M t l• • Precious Metal• • Base Metal• • Ceramic• • Carbon Carbon• • Polymer

Di l t i• • Dielectrics

Page 6: Gwent Electronic Materials Ltd Company Presentation for ... · Company Presentation for Multilayered PZT Products . Company History •• Formed in 1988Formed in 1988 • • Manufacture

MarketsMarkets

• • Electroceramics Electroceramics• • Passive components

M di l di ti• • Medical diagnostic sensors• • Electroluminescent Displays• • Electrochemical sensors• • Biosensors for environmental and food Biosensors for environmental and food

testing

Page 7: Gwent Electronic Materials Ltd Company Presentation for ... · Company Presentation for Multilayered PZT Products . Company History •• Formed in 1988Formed in 1988 • • Manufacture

Major product categories

• • Multilayer / single layer systems including PZTy g y y g• using Platinum and Silver Palladium inks.• • Materials for gas, ceramic and other sensors• • Electrochemical sensor materials, working• electrodes, reference electrodes, dielectrics and• adhesives.• • Varistor PTC and NTC electrode materials for• Zinc Oxide and Barium Titanates and other• Zinc Oxide and Barium Titanates and other• ceramic materials

Page 8: Gwent Electronic Materials Ltd Company Presentation for ... · Company Presentation for Multilayered PZT Products . Company History •• Formed in 1988Formed in 1988 • • Manufacture

PZTPZT

• GEM has work for the last 10 years with large multinational companies andlarge multinational companies and universities throughout Europe in the development of a wide range of electrodedevelopment of a wide range of electrode inks and pastes for multilayer PZTW ff A /Pd t f 70/30• We can offer Ag/Pd systems from 70/30 through to 97/3 and pure Platinum

tsystems.

Page 9: Gwent Electronic Materials Ltd Company Presentation for ... · Company Presentation for Multilayered PZT Products . Company History •• Formed in 1988Formed in 1988 • • Manufacture

PZTPZT• • The electrode inks have custom modified binder• systems designed for compatibility with different• tapes i.e. PVB, Solufil, etc.• , • Range of solids from 40% to 75%• • Can be supplied as pure metal or with additions

f• of customers own PZT ceramic to enhance• processing conditions

Page 10: Gwent Electronic Materials Ltd Company Presentation for ... · Company Presentation for Multilayered PZT Products . Company History •• Formed in 1988Formed in 1988 • • Manufacture

PZTPZT• Tight control of metal particle size range to prevent g p g p

delaminations

• GEM has the ability to modify inks by the controlled use of additives to enhance interlayer adhesion and sintering propertiesproperties

• GEM has carried out extensive Research & Development into base metal electrode and termination systems

Page 11: Gwent Electronic Materials Ltd Company Presentation for ... · Company Presentation for Multilayered PZT Products . Company History •• Formed in 1988Formed in 1988 • • Manufacture

Data SheetsData Sheets• • Below is a selection of PZT Electrode Data Sheets• • C2020516D1 - Ag/Pd 70/30 - 50% solids - PVB• • C2021031D1 - Ag/Pd 70/30 - 51% solids - PVB• • C2021031D2 - Ag/Pd 85/15 - 70% solids - PVB• • C2021031D3 - Ag/Pd 90/10 - 70% solids – PVB

C %• • C60903D5 - Pure Pt - 61% - PVB• • C2020411D1 - Ag/Pd 70/30 - 55% solids – Solufil• • Many other formulations available at GEM• • Many other formulations available at GEM

Page 12: Gwent Electronic Materials Ltd Company Presentation for ... · Company Presentation for Multilayered PZT Products . Company History •• Formed in 1988Formed in 1988 • • Manufacture

Contract ResearchContract Research Services

• Short 20 day feasibility studies

• One to three month intermediate development

• Long term rolling contract research

Page 13: Gwent Electronic Materials Ltd Company Presentation for ... · Company Presentation for Multilayered PZT Products . Company History •• Formed in 1988Formed in 1988 • • Manufacture

LocationLocation

Situated in South Wales

Half hour from Severn Bridge

Within easy access of major motorways and airports

12000 sq meters of factory space

Page 14: Gwent Electronic Materials Ltd Company Presentation for ... · Company Presentation for Multilayered PZT Products . Company History •• Formed in 1988Formed in 1988 • • Manufacture

Quality StandardsQuality Standards

Page 15: Gwent Electronic Materials Ltd Company Presentation for ... · Company Presentation for Multilayered PZT Products . Company History •• Formed in 1988Formed in 1988 • • Manufacture

Dispersion SystemsDispersion Systems

• • Torus Mill Torus Mill• • 3 Roll Mill

B d Mill• • Bead Mill

Page 16: Gwent Electronic Materials Ltd Company Presentation for ... · Company Presentation for Multilayered PZT Products . Company History •• Formed in 1988Formed in 1988 • • Manufacture

Torus Mill Pilot PlantTorus Mill Pilot Plant

• 7L and 15L capacity chambers for research & development prior to scale up

Computer controlled dispersion

Page 17: Gwent Electronic Materials Ltd Company Presentation for ... · Company Presentation for Multilayered PZT Products . Company History •• Formed in 1988Formed in 1988 • • Manufacture

Torus Mill ProductionTorus Mill Production

• Large scaleLarge scale 250Kg BatchesBatches

C t• Computer controlled di idispersion

Page 18: Gwent Electronic Materials Ltd Company Presentation for ... · Company Presentation for Multilayered PZT Products . Company History •• Formed in 1988Formed in 1988 • • Manufacture

3-Roll Milling Research3 Roll Milling Research

Page 19: Gwent Electronic Materials Ltd Company Presentation for ... · Company Presentation for Multilayered PZT Products . Company History •• Formed in 1988Formed in 1988 • • Manufacture

3-Roll Milling Production3 Roll Milling Production

Page 20: Gwent Electronic Materials Ltd Company Presentation for ... · Company Presentation for Multilayered PZT Products . Company History •• Formed in 1988Formed in 1988 • • Manufacture

Bead Milling ResearchBead Milling Research

Page 21: Gwent Electronic Materials Ltd Company Presentation for ... · Company Presentation for Multilayered PZT Products . Company History •• Formed in 1988Formed in 1988 • • Manufacture

Bead Milling ProductionBead Milling Production

Page 22: Gwent Electronic Materials Ltd Company Presentation for ... · Company Presentation for Multilayered PZT Products . Company History •• Formed in 1988Formed in 1988 • • Manufacture

Screen Printing CapabilityScreen Printing Capability

• • Research and Development Scale Research and Development Scale Dek1202

• • Scale up Dek245• • Scale –up Dek245• • Class 100 print room• • Prototype Production Dek248• • Optical Alignment system Dek260p g y• • Capability of 1 million + electrodes per

yearyear

Page 23: Gwent Electronic Materials Ltd Company Presentation for ... · Company Presentation for Multilayered PZT Products . Company History •• Formed in 1988Formed in 1988 • • Manufacture

Dek248 production printerDek248 production printer

Page 24: Gwent Electronic Materials Ltd Company Presentation for ... · Company Presentation for Multilayered PZT Products . Company History •• Formed in 1988Formed in 1988 • • Manufacture

Dek260 with optical palignment

Page 25: Gwent Electronic Materials Ltd Company Presentation for ... · Company Presentation for Multilayered PZT Products . Company History •• Formed in 1988Formed in 1988 • • Manufacture

Haake viscometerHaake viscometer

Page 26: Gwent Electronic Materials Ltd Company Presentation for ... · Company Presentation for Multilayered PZT Products . Company History •• Formed in 1988Formed in 1988 • • Manufacture

High temperature 6 zoneHigh temperature 6 zone belt furnace

Page 27: Gwent Electronic Materials Ltd Company Presentation for ... · Company Presentation for Multilayered PZT Products . Company History •• Formed in 1988Formed in 1988 • • Manufacture

ConclusionsConclusions • • GEM can provide a range of electrodep g• materials for PZT Multilayer and Stack Systems• • GEM can provide full technical support for all our• ink and paste systems• • GEM can be your partner in the development of

f• new PZT components, with the provision of• unique tailor tailor-made formulations• • Contact GEM for further information: information:• • Contact GEM for further information: information:-

Page 28: Gwent Electronic Materials Ltd Company Presentation for ... · Company Presentation for Multilayered PZT Products . Company History •• Formed in 1988Formed in 1988 • • Manufacture

Gwent GroupGwent Group• Monmouth House • Mamhilad Park • Pontypool • Torfaen • NP4 0HZ • United Kingdom • Tel: 00 44 (0) 1495 750505 • Fax: 00 44 (0) 1495 752121• Fax: 00 44 (0) 1495 752121 • Email: [email protected]• Website : http:www.gwent.orgWebsite : http:www.gwent.org


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