www.airliquide-welding.com

GYRMATIC 350/500

Lathes and turntables for circular welds.Straightforward, easy and low-cost automationof your production.

3100

-002

Straightforward, modular, low-cost equipment for automatingor mechanizing a wide range of circular welding applications.

2

ALW GYRMATIC

2002

-437

The GYRMATIC 350 & 500 are modular systems designed to adapt easily and quickly to allconditions for circular weldingaround a horizontal or vertical axis orin intermediate positions set using amanual tilt device.

They are designed for manual or automatic MIG / MAG or TIGwelding of circular parts secured to the turntable or between tailstocks.

They are currently used to manufacture a wide range of products:• gas bottles• fire extinguishers• compressors• pipe flange welds• cylinder bodies• rims• dampers• exhaust pipes, etc.,

GYRMATIC systems provide a straightforward, efficient and low-cost solution for automated welding of all circular parts, guaranteeing: • increased productivity• high-quality repetitive welds• operator comfort.

Some examples of Gyrmatic configuration

3

Customized configuration:Tailstock on CTP beam + double push button

GYRMATIC 350: Standard configuration:Torch on manual support

GYRMATIC 500: Standard configuration:Torch on manual support

Customized configuration:Torch on structure with carriage + removed control box

For workpieces up to 20 kg: refer to load curves for the rotation and tilting capacity.

4

GYRMATIC 350

2000

-240

GYRMATIC 350Machined turntableDia. 350 mm to secure the part.Tilt deviceManual no-tool tilt device with automatic indexing for 6 positions at 15° intervals.SwitchPower ON/OFF switch.Control unitBuilt into case (can be operated from remote unit)

1

4

3

2

3

4

2

1

GYRMATIC 350assembly with add-ons:

standtorch support with PROMIG torchcollar or automatic torch collar pneumatic torch retraction facilityremote control unitrotation speed displayback gas.F

E

D

C

B

A

2000

-236

A

B

C

E

D

F

For workpieces up to 100 kg.

• without tailstock: refer to load curves for the rotation and tilting capacity.

• with tailstock (manual or pneumatic): Workpiece dimensions with standard equipment:

- maxi diameter 500 mm,

- maxi length 800 mm,

5

GYRMATIC 500

GYRMATIC 500

Torch supportwith manual retraction system foreasier loading and unloading of workpiece. Automatic torch retractionsystem can be fitted as option.Operating comfortprovided by electrical controls with automatic cycle built into support frame.Support framewith cradle tilting to 7 fixed positions at 15° intervals for welding under optimum conditions.Manual weldingwith optional footpedal for controlling the turntable(plug-inconnector for quick connection).Workpiece securedon machined turntable, diameter 490 mm.

5

4

3

2

1

Fine adjustment systemfor accurate positioning of the torch in the joint.Add-onsfor manual tailstock (80 mm travel) or pneumatic tailstock(100 mm travel) with rotating point.Linear positioningwith handle for locking the tailstock to the support beam,allowing fast adjustment to thelength of the workpiece.

8

7

6

4

8

1

6

5

7

3

2

1210

-28

GYRMATIC 500 fitted with torchsupport andpneumatic tailstock add-ons withsupport beam.

GYRMATIC 500 basic version fitted with retractable torchsupport add-on.

Vertical axis configuration.

1210

-33

45° axis configuration.

1210

-29

The synoptic of the GYRMATIC 350 gives an overview of the elements able to bemounted on the base.

GYRMATIC 350

6

5

6

14

4

3

1113

12 10

18

15

2

87

16

17

9

19

1

Synoptic GYRMATIC 350

7

References and characteristics GYRMATIC 350

Turntables

Rotation speed 0.9 to 18.5 tr/min 0.29 to 7.4 tr/min

1 Base Gyrmatic W 000 315 895 W 000 315 276

Characteristics

Machined turntable diameter Ø 350 mm

Max. rotation torque 1 m/daN 2 m/daN

Maxi load in vertical axis (load) centered 20 kg

Possible Manual Tilt From 0° to 90° (7 positions at 15° intervals)

Dimensions (L x H x D) 430 x 508 x 408 mm

Unloaded weight without welding equipment 38 kg

Power supply 230V / 50-60 Hz

Support table / horizontal turntable height of 930 mm

2 Support table W 000 315 282

Torch support column

3 Torch support column (fastens on support table) W 000 315 281

Add-ons depending on use: Horizontal slide, 50 mm travel W 000 315 508

4 PROMIG torch support collar W 000 315 263

Pneumatic torch retraction facility

5 Pneumatic slide, 100 mm travel W 000 315 478

6 Pneumatic slide, 200 mm travel W 000 315 479

7 Pneumatic power cabinet W 000 275 357

8 Addition panel for pneumatic torch retraction W 000 315 500

Intermittent welding

9 Cam for intermittent welding W 000 315 277

Chuck

10 Adapter for dia. 125 mm chuck W 000 275 304

11 3-jaw chuck, diameter 125 W 000 315 315

12 Adapter for dia. 250 mm chuck W 000 275 310

13 3-jaw chuck, diameter 250 W 000 274 993

Remote control

14 Remote control unit W 000 315 280

Other add-ons

Primary circuit box for welding application / CE-compliant cut-off W 000 315 502

15 Control footpedal W 000 315 442

16 GYRMATIC speed display option W 000 315 278

17 Tachy on rotation motor W 000 315 279

18 Rotating gas joint for back gas protection W 000 315 283

19 Additional 250 A rotating earth clip (total 500 A) W 000 315 267

The synoptic of the GYRMATIC 500 gives an overview of the elements able to bemounted on the base.

8

GYRMATIC 500

5

18

10

11

9

24

7

6

19

12

23 13

14

16

15

22

20

21

2

3

1

4

17

Synoptic GYRMATIC 500

9

References and characteristics GYRMATIC 500

Turntables Rotation speed 0.25 to 4.5 tr/min 0.5 to 10 tr/min

1 Base Gyrmatic W 000 315 265 W 000 315 269

CharacteristicsMachined turntable diameter Ø 490 mmMax. rotation torque 10 m/daN 5 m/daNMaxi load in vertical axis (load centered) 150 kgPossible Manual Tilt From 0° to 90° (7 positions at 15° intervals)Max workpiece diameter with tailstock Ø 500 mmMax workpiece length with tailstock 800 mmDimensions (LxHxD) 600 x 1150 x 750 mmUnloaded weight without welding equipment 140 kgPower supply 230V / 50-60 Hz

Torch support column2 Torch support column (fastens on support table) W 000 315 272

Add-ons depending on use: Horizontal slide, 50 mm travel W 000 315 5083 PROMIG torch support collar W 000 315 263

Pneumatic torch retraction facility 4 Pneumatic slide, 100 mm travel W 000 315 4785 Pneumatic slide, 200 mm travel W 000 315 4796 Pneumatic power cabinet W 000 275 3577 Addition panel for pneumatic torch retraction W 000 315 500

Use with manual or pneumatic tailstock8 Tailstock support beam W 000 315 2709 Manual tailstock, travel 80 mm W 000 315 28610 Pneumatic tailstock, travel 100 mm includ pneumatic supply fittings W 000 315 26211 Large tailstock point, diameter 50 mm W 000 315 266

Intermittent welding12 Cam for intermittent welding W 000 315 271

Chuck13 Adapter for dia. 125 mm chuck W 000 275 30314 3-jaw chuck, diameter 125 W 000 315 31515 Adapter for dia. 250 mm chuck W 000 275 30916 3-jaw chuck, diameter 250 W 000 274 993

Remote control17 Remote control unit W 000 315 280

Other add-onsPrimary circuit box for welding application / CE-compliant cut-off W 000 315 502

18 X-support W 000 315 26419 Control footpedal W 000 315 44220 GYRMATIC speed display option W 000 315 27821 Tachy on rotation motor W 000 315 27922 Rotating gas joint for back gas protection W 000 275 38323 Additional 250 A rotating earth clip (total 500 A) W 000 315 26724 Support for torch set-up W 000 315 268

Control panel description and Operating diagram.

10

Technical datas

E31

One-lathe continuous weld cycle Normal operation intermittent cycle

T1

E21

E22

E21

E22

0+

–0+

–

T2

2000

-240

� Automaticcycle start/stop.

� Adjustmentof workpiece rotation speed by potentiometer to guaranteeconstant, regular movement. � Selection

of one or two lathes.� Selectionof automatic cycle mode: with or withoutwelding.

� Selectionof workpiece rotationdirection in automaticmode.

� Selectionof welding mode: continuous or intermittent

� Time-delayscontrolling overlap area and stop time before reset.

� Raise/lowertorch (option).

� Manual controlto start up part rotation with direction selector.

� Displayof rotation speed(option).

� Selectionof part rotation direction in footpedal control mode.

� LED displayof current cycle status.

Simplified operating diagram

Auto cycle command

Key:

Detection of part weld origin

Intermittent welding

Overlap timeTime before return

Post-gas time

Clockwise rotationAnti-clockwise rotation

T1

T2

E31

Trigger commandE21

Welding arc presentE22

The dimensions and load curves for tilting and rotation torque.

11

GYRMATIC 350Dimensions:

Supported loads:

GYRMATIC 500Dimensions:

Supported loads:

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www.airliquide.comAir Liquide is the world leader in gases for industry, health and the environment, and is present in over 75 countries with 43,000 employees. Oxygen, nitrogen, hydrogen and rare gases have been at the core of Air Liquide’s activities since its creation in 1902. Using these molecules, Air Liquide continuously reinvents its business, anticipating the needs of current and future markets. The Group innovates to enable progress, to achieve dynamic growth and a consistent performance. Air Liquide combines many products and technologies to develop valuable applications and services not only for its customers but also for society.

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