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Haitian Mars Series Haitian Mars || Series
Haitian Mars Series
Haitian
Mars || Series
MANUFACTUriNg Power
MA 10000 II / 8400
MA 900 II /300
600 kN 40,000 kN
600 kN 40,000 kN
MA 4700 II /2950
www.haitian.com 32
MA 900 II / 300
MA 4700 II / 2950
Second generation of energy-saving servo injection molding machines
Haitian Technology, Ningbo, China• TotalinvestmentofUSD98Mio.
• With124,000sqmproductionarea,itis
theworld´slargestmachinemanufacturing
siteunderoneroof
• OfficiallyoperationstartedinMay2009
• Productionbaseforallservoenergy
savingmachines–especiallymediumand
largesizeofMarsIISeries
• Currentlyaround380employees
Huanyuan Machinery, Export Center, Ningbo, China• Exportofabout5,000machinesperyear
inover80countries
• Expandedin2012from38,000tons
67,000sqm
• Customizing,qualitymanagementand
individualmarketadjustments
• Currentlyaround400employees
Haitian Europe, Sales & Service, Nuremberg, Germany• EuropeansubsidiaryandRegionalSales
OfficeofHaitianPlasticsMachinery
• Trainingandtechnicalsupportfor
distributorsin18countries
• 250sqmapplicationcenterandmoldtesting
centerinmachinesfrom60to600tons
• Sparepartsinthevalueof800,000Euro
onstock
• Currently14employees
HAITIAN MARS || SERIES
600 kN 40,000 kN
MA 10000 II /8400
MANUFACTUriNg Power
Lubrication
Stability
Motion curve comparison of transmission ratio
Take200-tonclampingunitforexampleVm:MovingspeedofmovableplatenVo:Movingspeedofoilcylinder
Dry cycleFasterclampingmovements
duetonewtoggledesignwith
optimizedkinematics.
THE CLAMpINg UNITPrecision & stability with the new design
① ②
③
④
Image ① Redesignedmovingplatenprovidingcentralized
forcedistributionfromthetogglesystemtothe
mold.OptimizedplatendesignusingFEAsoftware.
Theresult:higherrigidityandstability.
Image ④ Redesignedtogglekinematicsforhigherefficiencyandlower
energyconsumptionforsmallandlargemachines.
Redesignedclampingunitprovidinglowerplatenstressand
highermoldforcestability,reducingmoldwearandimproving
moldedproductstability.
Image ②Fixedplatenwithcentralizedforceloading,reducing
lessplatenflexing.
Image ③Newgraphite-steel-bushingsprovidingbetterlubrication
andlowerlubricationconsumption.Asmoothoperation
leadstolongerlifetimeoftheclamp.Lessmaintenance
required.
www.haitian.com 54
2.24
1.79
1.34
0.9
0.45
0.0490.0 392.0 294.0 196.0 98.00 .0
Mars IIMars
iNjeCTioN UNiT
THE INJECTION UNITNew performance with twin injection cylinder design
www.haitian.com 76
Specialcouplingdesignedforstrong
screw forces required during the
injection/charging/decompression
process. Designed for easy removal
duringscrewchanges.
The rigid one-piece injection base supports
thecommonsliderailforinjectionandscrew
movements, reducing stress and increasing
movement precision. The balanced twin
injection cylinders apply equal force to the
screwduringinjection.
kommt neu. Ist nur Platzhalter
eQUiPMeNT & oPTioNS
www.haitian.com 98
• PlatenlayoutEuromap2
• MechanicalrobotinterfaceEuromap18
• OilfiltrationBy-passfilter,type3R
• FastcouplingforejectorpinwithEuropeandesign
• Centrallubrificationwithoil
• Parts dropping zonewithphoto cellmonitoring
(60-250tons)
• Standardmanifoldfor6zones
• Electricalsocketbox(2x400V-16A,1x400V-32A)
• Setofmoldclamps+sparepartsbox
• CEcertification
STANDARD equipment600-10,000 kN
Image ①Setof8moldclampsforT-Slotorthread
Image ②By-passfilter3Randstandardmanifold
(6xzones1/4”)
Image ③PlatenlayoutaccordingtoEuromap2
Image ④Sockets3-phase+N+GD(2x16A,1x32A),
equippedwithcircuitbreaker
Image ⑤Sparepartsbox(filter,nozzle,screwtips,
thermocoupleheaterbands,toolbox)
2airvalves,type3/2-1/4‘‘
Reducedservomotorby10-15%comparedto"UNIVERSALpack"
2hydrauliccorepulleronmovingplaten
RobotinterfaceEuromap67for
flexibleintegrationofautomation
equipment
Mars SeriesMars Series
ECO pack600-5,300 kN
OPTIONSINSIDE:
• 2hydraulicscorepuller(<530tons)
• 2airvalves6mm
• RobotinterfaceEuromap67
CONTROLLER:
• KEBA1070-8''equippedwithkeypad
andcolorscreen
• Optional:KEBA2580-12''touchscreen
PERFORMANCE:
• Reducedservomotorperformance
by10-15%comparedto
"UNIVERSALpack"
• 1injectionunitperclampingunitavailable
③ ④ ⑤
②①
eQUiPMeNT & oPTioNS
www.haitian.com 1110
UNIVERSAL pack OpTIONS unlimited600-10,000 kN
Mars SeriesMars Series
Pneumaticorhydrauliccascadezonesup
to16zones
Pneumaticorhydraulicshut-offnozzle Customizedsocketbox
Electricscrewdrive
Newhotrunnercabinetupto72zones3.3kW
OPTIONSINSIDE:
• 2airvalves6mm
• Installedbearingslideplatenforhopper
• Stainlesssteelhopper
• Closed-looptemperaturecontrolonfeedingzone
• Min.andmax.moldheightwithlimitswitch
• Watermanifoldformoldcooling(import/local)
• Asetofmoldclamp(madeinChina)
• Standardcentrallubricationwithoil
• Closed-loopoiltemperaturecontrol
• 2corepuller(upto4,700kN)
• 4corepuller(from5,300kN)
• Proportionalvalvecontrolmoldofopen/close
• Alarmlight(3colorlight)
• Nozzlemovementcontrolledbystrokesensor
• RobotinterfaceEuromap67
CONTROLLER:
• KEBA1075-10''equippedwithkeypad
andcolorscreen
• Option:KEBA2580-12''withtouchscreen
PERFORMANCE:
• Increasedservomotorpower
(+10-15%comparedto"ECOpack")
• 3differentinjectionunitsperclampingunitavailable
Proportionalvalvecontrol
moldopen/moldclosed
Alarmlight(3colorlight)
Quickmoldchange
withtableand/ormagneticplaten
Watermanifoldformoldcooling
Installedbearingslide
platenforhopper
SoFTwAre & CoNTrol
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Overview Machine sequencerFlexibleprogrammingofmachinesequences
Cycle analysisOptimisedcycletimebyanalysingeach
individualtime
Energy consumption in kWh/kgWithelectricaldeviceformeasure„real“energy
Production overviewProductionanalysispershift
Set up unitsSelectionforeachmovementandeachsetting
12''highresolutionLCDtouchscreenwithextended
machinefunctionsandflexibilitytomeetcomplex
machineoperation.
KEBA 1070/1075 KEBA 2580
SOFTWARE & CONTROL
8''(1070)or10''(1075)highresolution
LCDscreenwithoptimizedpanellayoutfor
convenientmachineoperation.
Latest technology from KEBA
Drive SySTeM
①
MA 2500 ii
MA 5300 ii
MA 12000
MA 16000
MA 33000
www.haitian.com 1514
DRIVE SySTEM
Machine MA900II/230
Screwdiameter Ø32mm
Shotsize 16gr
Application box
Cavity 1
Material PP-MFR70
Cycletime 9s
Energy analysiskWh 4.6*
kg/h 6.5
kWh/kg 0.72
*withrobot
Energy analysis
Energy saving & innovative solution
MA 2500 II MA 5300 II MA 12000 MA 16000 MA 33000
Cycle time (s) 32 42 36 87 136
Shot weight (g) 104 440 1450 4800 16500
Energy (kWh/kg) 0.189 0.311 0.183 0.266 0.480
Image ① Patented servomotor to gear pump design. The direct
driveconnectionbetweentheservo-motorandthegear
pumpprovidesexcellentdrivetorquegivingmaximumac-
celerationanddecelerationspeedsforallmachinefunc-
tions.Thepatenteddrivesystemisatrueadvantagefor
highstabilityandrepeatablemoldingconditions.
Servomotors rangingfrom7.5kWto100kWarespe-
ciallydesignedtomeetthehighdemandsoftheplastic
injectionmoldingmachineprocessrequirements.
Image ②TheEuropeanservomotorcontrollerfromKEBismatched
tothedrivemotorforoptimalefficiencyandrepeatable
accuracy.
Image ③High-efficiencygearpumpforstableoperationand low
energyconsumption.
②
③
Drive controller
executive element
Control valve
oil tank
rotary encoder
Pressure sensor
Energy-savingMarsTechnologyHaitianisthegloballeaderforservohydraulicplasticin-
jectionmoldingmachines.TheMarsSerieswaslaunched
tothemarketin2007.Withmorethan80,000machines
sold,ithasbecometheindustrybenchmark.
The patented servo motor/gear pump drive system was
designedasasystemandisnotthecombinationofstand-
ardmarketcomponentsasusedbyourcompetitors.
Thistranslatesintoasignificantadvantageforrepeatable
highprecisionandlowenergyconsumptionfordifferent
moldingapplicationsandprocessingmaterials.
HT
2013
0228
-V01
HAITIAN INTERNATIONAL HOLDINGS LIMITEDUnit 1105 level 11Metroplaza Tower 2223 Hing fong RD Kwai Fong N.Te-mail: [email protected]
NINGBO HAITIAN HUAYUAN MACHINERY CO., LTD.Export Processing Zone, Ningbo 315800 ChinaTel.: +86-574-8617 7242Fax: +86-574-8622 1864e-mail: [email protected]
HAITIAN EUROPE GmbHHansastraße 590441 NurembergGermany
Tel.: +49-911-376 628-0Fax: +49-911-376 628-29e-mail: [email protected]
