Haliza 10 - support.daunbiru.comsupport.daunbiru.com/SofHaliza...

Haliza 10 –Machinery™ Analyzer Panduan Penggunaan

Panduan Penggunaan

Rev.1

July 17

HALIZA 10 –Machinery Analyzer PUBLICATION

User Guide Rev.1 May 17 3

Haliza 10 – Machinery™ Analyzer User Guide Rev. 1 Depok, 2017 All rights reserved

PUBLICATION

Apabila ada kekeliruan dalam buku ini mohon menghubungi kami via email: [email protected]

PT Daun Biru Engineering

Jl. Raya Pekapuran No.41 Sukamaju Baru, Tapos

Depok 16455 - INDONESIA Line 1 : +62 21 8774 3652 Line 2 : +62 21 8774 3615 Fax : +62 21 8774 3634

COPYRIGHT HALIZA 10 –Machinery Analyzer

4 May 17 User Guide Rev.1

COPYRIGHT © 2017 oleh by Daun Biru Engineering. All rights reserved. No part of this publication may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language in any form by any means without the written permission of Daun Biru Engineering.

DISCLAIMER

This manual is provided for informational purposes. DAUN BIRU ENGINEERING MAKES NO WARRANTY OF ANY KIND WITH REGARD TO THIS MATERIAL, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Daun Biru Engineering shall not be liable for errors, omissions, or inconsistencies that may be contained herein or for incidental or consequential damages in connection with the furnishing, performance, or use of this material. Information in this document is subject to change without notice and does not represent a commitment on the part of Daun Biru Engineering. The information in this manual is not all-inclusive and cannot cover all unique situtions.

Patent

The product described in this manual are covered under pending patent.

HALIZA 10 –Machinery Analyzer SAFETY NOTE


SAFETY NOTE

Please read the user guide of Haliza manual book carefully before operating the device. This book provides some notes on how to operate Haliza device safely.

Haliza does not easily explode.

Make sure the cable never drop or put near any rotating shaft and hot surface.

Make sure the bolt for pressure sensor were installed and fastened properly.

Use PPE for safety ( Personal Protective Equipment ).

Communicate with Maintenance or Operation crew before and after performing data collection.

Think safety and pray before taking data collection.

Personal Protective Equipment

Use standard PPE when on site data collection is in progress. The following PPE symbols are used in this manual:

SAFETY NOTE HALIZA 10 –Machinery Analyzer


Safety Glass

Wearpack

Ear Plugs

Safety Shoes

Hand Gloves

Safety Helmet

Hazard Information

Identify and learn the hazards that may occur when on site data collection is in progress..

Rotating Parts

Slippery Floor

Watch Our Step

Hot Surface

High Pressure

High Voltage

General Warning

DO NOT attempt to install, operate, maintain, or dispose of this

equipment until you have read and understood all of the product safety information and directions that are contained in this manual.

HALIZA 10 –Machinery Analyzer TABLE OF CONTENTS


TABLE OF CONTENTS

PUBLICATION .............................................................................................. 3 COPYRIGHT ................................................................................................ 4 SAFETY NOTE ............................................................................................. 5 TABLE OF CONTENTS ................................................................................ 7 PICTURE INDEX ........................................................................................ 10 TABLE INDEX ............................................................................................ 13 DAFTAR ISTILAH ....................................................................................... 14 1 INTRODUCTION ................................................................................... 15

1.1 About This Manual .................................................................................... 15 1.2 General Information .................................................................................. 15 1.3 User Guide ................................................................................................ 15 1.4 Symbol and Documentation Convention ................................................... 16 1.5 Precaution and General Maintenance ....................................................... 16 1.6 Technical Support and Customer Service ................................................. 17

2 HALIZA INTRODUCTION ..................................................................... 19 2.1 Haliza Overview ........................................................................................ 19 2.2 Standard Equipment ................................................................................. 20

2.2.1 Main Unit ........................................................................................ 20 2.2.2 Main Sensor ................................................................................... 20

2.3 Diagram Connection Terminal Haliza System ........................................... 20 2.4 Operational Mode ...................................................................................... 22 2.5 Basic Data Acquisition Procedure ............................................................. 24

3 HALIZA EQUIPMENT SET .................................................................... 27 3.1 Haliza Machinery Analyzer ........................................................................ 27

3.1.1 Main Device Of Haliza Machinery Analyzer ................................... 27 3.1.2 Laptop SofHaliza............................................................................ 30

TABLE OF CONTENTS HALIZA 10 –Machinery Analyzer


3.2 Main Sensor Haliza ................................................................................... 30 3.2.1 Pressure Sensor ............................................................................ 30 3.2.2 Vibration Sensor............................................................................. 32 3.2.3 RPM Sensor ................................................................................... 33 3.2.4 Timing Light ................................................................................... 34

3.3 Sensor Cable ............................................................................................. 35 3.4 Supporting Equipment ............................................................................... 35

4 SOFHALIZA ........................................................................................... 37 4.1 Overview ................................................................................................... 37 4.2 System Requirement ................................................................................. 39 4.3 Installation ................................................................................................. 40

4.3.1 SofHaliza For Operating System Windows 7 ................................. 40 4.3.2 SofHaliza For Operating System Linux .......................................... 43

4.4 Installation and Setting Communication USB ............................................ 44 4.4.1 Windows Operating System ........................................................... 45 4.4.2 Linux Operating System ................................................................. 50

4.5 Starting SofHaliza ...................................................................................... 52 4.5.1 Introduction to DataBase SofHaliza ............................................... 55 4.5.2 Data Route Introduction ................................................................. 56 4.5.3 Measurement Data Introduction ..................................................... 59 4.5.4 Introduction Data measurement Analysis ....................................... 61

4.6 Creation SofHaliza Database .................................................................... 64 4.6.1 Create New SoFHaliza Database .................................................. 64 4.6.2 Create Company Information ......................................................... 65 4.6.3 Create Profile Department ............................................................. 68 4.6.4 Create Asset / Object Measurement .............................................. 69

4.6.4.1 Reciprocating Engine ....................................................... 70 4.6.4.2 Reciprocating Compressor ............................................... 72 4.6.4.3 Rotating Engine ............................................................... 73

4.6.5 Create Asset Using Wizard ............................................................ 74 4.7 Create Route ............................................................................................. 75 4.8 SofHaliza Send Data To Haliza ................................................................. 77 4.9 SofHaliza Download Data Haliza ............................................................... 78

4.9.1 Measurement Data Verification ...................................................... 82 4.10 Data Measurement Analysis ...................................................................... 83

4.10.1 Changing Correction Angle ............................................................ 83 4.10.2 Vibration Data ................................................................................ 85 4.10.3 Pressure Data ................................................................................ 89 4.10.4 Operational Data ............................................................................ 92

4.11 SofHaliza Configuration ............................................................................. 96 4.11.1 Communication Configuration ........................................................ 96 4.11.2 Colour Configuration ...................................................................... 97 4.11.3 Unit Measurement configuration .................................................... 98 4.11.4 Default Configuration Reciprocating Engine .................................. 98 4.11.5 Setting Parameter .......................................................................... 99

5 PROCEDURE UTILIZATION HALIZA ................................................. 100 5.1 Haliza preparation Procedur .................................................................... 100

5.1.1 Haliza Equipment Set Check List ................................................. 100 5.1.2 Haliza Battery Charging Procedure .............................................. 101 5.1.3 Internal Haliza Functionality Check .............................................. 103

HALIZA 10 –Machinery Analyzer TABLE OF CONTENTS


5.1.4 Send Data To Haliza .................................................................... 110 5.1.5 Download Data Haliza ................................................................. 112

5.2 Haliza Prepare Implementation Procedure ............................................. 114 5.2.1 Engine Top Dead Center Marking................................................ 114 5.2.2 Install RPM Sensor Marker .......................................................... 116 5.2.3 Check Correction Angle ............................................................... 119 5.2.4 Combustion Pressure Measurement ............................................ 122 5.2.5 Compressor Pressure Measurement ........................................... 125 5.2.6 Vibration Data Recording ............................................................. 130

6 HALIZA TROUBLESHOOTING ........................................................... 134 6.1 Preparation Step ..................................................................................... 134

6.1.1 SofHaliza Installation Failure ....................................................... 134 6.1.2 SofHaliza Database Fail To Be Modified ..................................... 135 6.1.3 Analyzer And Software Unable Perform Communication ............. 138 6.1.4 RPM Sensor Not Detected ........................................................... 138 6.1.5 Timing Light Unignited ................................................................. 139 6.1.6 LCD Analyzer is Dead / Blank ...................................................... 139 6.1.7 Haliza Empty Battery ................................................................... 140

6.2 Implementation Step ............................................................................... 140 6.2.1 Pressure Curve Doesn Not Appear on Haliza .............................. 140 6.2.2 Vibration Curve Does Not Appear on Haliza ................................ 141

6.3 Data Processing Step ............................................................................. 141 6.3.1 Problem During Data Transfer Haliza to SofHaliza ...................... 141 6.3.2 Unable To Power ON Haliza ........................................................ 142

7 APPENDIX ........................................................................................... 144 A. Perubahan Dari Versi Sebelumnya ......................................................... 144 B. Diesel Engine .......................................................................................... 146 C. Hardware Specification ........................................................................... 149 D. Spesifikasi Pengukuran ........................................................................... 150

INDEX ....................................................................................................... 155

PICTURE INDEX HALIZA 10 –Machinery Analyzer


PICTURE INDEX

Picture 1 Haliza work flow diagram......................................................................... 19 Picture 2 Haliza Diagram ........................................................................................ 21 Picture 3 Haliza utilization description .................................................................... 22 Picture 4 Haliza Machinery Analyzer front view ...................................................... 29 Picture 5 Air cooled pressure transducer................................................................ 30 Picture 6 vibration sensor ....................................................................................... 32 Picture 7 RPM Sensor, magnetic pick up ............................................................... 33 Picture 8 Timing light .............................................................................................. 34 Picture 9 Loading SofHaliza 10.1 appearance ....................................................... 38 Picture 10 Starting SofHaliza Installation................................................................ 40 Picture 11 Prepare Installation ............................................................................... 41 Picture 12 SofHaliza Windows 7 Installation Process ............................................ 41 Picture 13 Successfull SofHaliza Installation .......................................................... 42 Picture 14 SofHaliza Windows desktop appearance .............................................. 42 Picture 15 Preview SofHaliza display OS Linux ..................................................... 44 Picture 16 Connecting Serial DB9 to Adapter USB-to-Serial .................................. 45 Picture 17 Status Data Transfer between SofHaliza and Haliza ............................. 45 Picture 18 Pop up adapter USB installation on computer ....................................... 46 Picture 19 adapter USB-to-serial driver installation ................................................ 47 Picture 20 Device Manager Windows, COM adapter number in blue box. ............. 48 Picture 21 Properties terminal USB2serial ............................................................. 49 Picture 22 Setting baudrate 115200 ....................................................................... 49 Picture 23 Screenshoot Console Linux Yang Terhubung USB ............................... 50 Picture 24 Setup communication SofHaliza ........................................................... 50 Picture 25 how linux detect USB port plugged in .................................................... 51 Picture 26 Starting SofHaliza Linux Ubuntu 16.04 .................................................. 52 Picture 27 Access SofHaliza Linux from Command Line ........................................ 52 Picture 28 Starting SofHaliza Windows 7 ............................................................... 53

HALIZA 10 –Machinery Analyzer PICTURE INDEX


Picture 29 Preview SofHaliza display on windows .................................................. 53 Picture 30 Create new Database ............................................................................ 54 Picture 31 Data Hierachy SofHaliza 10.1 Build 3.0.0 .............................................. 55 Picture 32 Main Menu LCD Haliza Analyzer ........................................................... 56 Picture 33 Inside menu Acquire Route Data ........................................................... 57 Picture 34 point measurement inside “G9-Bal_1:5” route........................................ 57 Picture 35 Open Route detail asset engine ............................................................. 58 Picture 36 Asset Detail Information ......................................................................... 58 Picture 37 Detail Information Data Route Aset ........................................................ 59 Picture 38 Example data pressure measurement ................................................... 60 Picture 39 Example data vibration measurement .................................................... 61 Picture 40 Measurement Results Graph of Pressure Parameters ........................... 62 Picture 41 Example of vibration parade curve ......................................................... 63 Picture 42 Example of pressure parade curve ........................................................ 63 Picture 43 Example Hirarchy Daunbiru Engineering Database ............................... 64 Picture 44 new Database creation. ......................................................................... 65 Picture 45 new created Database (fresh database) ................................................ 65 Picture 46 Changing company name ...................................................................... 67 Picture 47 Properties Company .............................................................................. 67 Picture 48 Newly created asset company ............................................................... 68 Picture 49 Category department selection .............................................................. 69 Picture 50 Create a new department hierarchy ....................................................... 69 Picture 51 Bring up the Add new asset menu ......................................................... 70 Picture 52 Data Utama Mesin Baru ......................................................................... 71 Picture 53 Main engine geometri ............................................................................. 71 Picture 54 Asset combustion sequence. ................................................................. 72 Picture 55 Asset categori Recip Compressor .......................................................... 72 Picture 56 Detail Information Recip Compressor .................................................... 73 Picture 57 Detail Recip Compressor ....................................................................... 73 Picture 58 Asset category Rotating engine ............................................................. 74 Picture 59 Detail Engine Rotation ........................................................................... 74 Picture 60 Create Asset using Wizard ..................................................................... 75 Picture 61 Table result of downloaded data from Haliza ......................................... 82 Picture 62 Pressure combustion curve of diesel engine .......................................... 83 Picture 63 Sudut Pengoreksian ............................................................................... 84 Picture 64 Correction Angle .................................................................................... 84 Picture 65 Vibration data measurement of Rotating Machine ................................. 85 Picture 66 Pressure Data Table .............................................................................. 89 Picture 67 Menu Log Sheet. .................................................................................... 93 Picture 68 Main tab of Menu Log Sheet. ................................................................. 94 Picture 69 Data processing “Proses Olah Data” ...................................................... 94 Picture 70 data processing the engine measurement result.................................... 95 Picture 71 Haliza Menu Communication ................................................................. 96 Picture 72 Communication Setting Configuration .................................................... 97 Picture 73 Curve colour setting configuration .......................................................... 97 Picture 74 Configuration Setting unit measurement ................................................ 98 Picture 75 Configuration setting default recip engine .............................................. 98 Picture 76 Setting Parameter .................................................................................. 99 Picture 77 Battery voltage information (bottom left) ............................................. 102 Picture 78 Menu “Setting Haliza” ........................................................................... 108 Picture 79 Select "Communication" menu in Haliza analyzer ................................ 111

PICTURE INDEX HALIZA 10 –Machinery Analyzer


Picture 80 Select "Communication" menu in Haliza analyzer ............................... 113 Pitcture 81 Example of existing TDC marker on flywheel ..................................... 114 Picture 82 Marking TDC at shaft and installed marker. ........................................ 115 Picture 83 Installed speed marker, magnetic pickup and stand ............................ 118 Picture 84 Correction angle menu and sliding bar to correct the angle ................ 120 Picture 85 Example Data Combustion Pressure Graph........................................ 124 Picture 86 Example Compressor Pressure Data .................................................. 129 Picture 87 Example Vibration Data Graph ............................................................ 131 Picture 88 Haliza Utilization Flowchart ................................................................. 137 Picture 89 Bagian Utama Mesin Diesel 4 tak ....................................................... 146 Picture 90 Mekanisme Katup Mesin Diesel .......................................................... 148 Picture 91 Example Kiene Valve Foto .................................................................. 151 Picture 92 Example Kiene Valve installation to engine picture ............................. 151 Picture 93 Example Engine Temperature measurement ...................................... 152

HALIZA 10 –Machinery Analyzer TABLE INDEX


TABLE INDEX

Table 1 Informasi Simbol......................................................................................... 16 Table 2 Haliza Port Functionality ............................................................................. 21 Table 3 Mode Operasi Haliza .................................................................................. 22 Table 4 Operating System SofHaliza ...................................................................... 39 Table 5 Haliza equipment set check lists .............................................................. 100 Table 6 Help Menu Information ............................................................................. 103 Table 7 Setting Database Rotating Equipment ..................................................... 106 Table 8 Setting Database Reciprocating Equipment ............................................. 108 Table 9 Spesifikasi Hardware Haliza. .................................................................... 149 Table 10 Sistem Operasi Haliza ............................................................................ 149 Table 11 Spesifikasi pengukuran Haliza ............................................................... 150

DAFTAR ISTILAH HALIZA 10 –Machinery Analyzer


DAFTAR ISTILAH

CL :Command Line, penulisan perintah dalam bentuk text console Linux.

Engine :Istilah untuk mesin yang umumnya menjadi objek pengukuran Haliza

Rotating Engine :Mesin yang bergerak bersumber dari perubahan elektromagnet, seperti motor pompa

Reciprocating Engine :Mesin yang sumber gerakannya dari saling balas dorongan penggeraknya, seperti mesin mobil

SOP :Standard Operational Procedure

PPE :Personal Protective Equipment / Perlengkapan Pelindung Pribadi

Sensor RPM :Sensor pendeteksi kecepatan putar (Rotation Per-Menit)

Asset Engine :Unit aset mesin

HALIZA 10 –Machinery Analyzer INTRODUCTION


1

1 INTRODUCTION

1.1 ABOUT THIS MANUAL

This handbook explains how to install and setup Haliza® Series 10

th. Unless otherwise noted, the information contained in this

manual includes:

Setup installation Haliza

Data measurement Haliza procedure

SofHaliza data processing

1.2 GENERAL INFORMATION

Haliza Machinery Analyzer is a portable machinery analyzer to collect data quickly and easily, to perform condition monitoring of rotating and reciprocating equipment, to do on-site analysis of the machine condition, and as data collector then export the data to SofHaliza, an advance software analysis and data storage for Haliza.

Haliza Machinery Analyzer uses three main sensors, they are vibration transducer, pressure transducer, and speed sensor (type: magnetic pick up) as tachometer.

1.3 USER GUIDE

Panduan Haliza Machinery Analyzer User Manual is written for Vibration Analysts, Reliability Data Collection Technicians, and Reliability Engineers who monitor rotating and reciprocating machines condition. reciprocating.

INTRODUCTION HALIZA 10 –Machinery Analyzer


The User Manual describes how to set up the analyzer, take vibration, pressure, and speed data based on the route sent by SofHaliza. Any differences in information will be noted.

1.4 SYMBOL AND DOCUMENTATION CONVENTION

The following conventions are used throughout:

Catatan

A note paragraph contains special comments or instructions.

Caution

A caution paragraph alerts you to actions that can have a major impact on the equipment or stored data

Warning

A warning paragraph alerts you to actions that can have extremely serious consequences for equipment and/or personnel

Table 1 Informasi Simbol

No Symbol Reference Description

1 IEC 60417 - 5031 Direct current

2

ISO 7000 - 0434 Caution, risk of danger

1.5 PRECAUTION AND GENERAL MAINTENANCE

If any maintenance, repair, or replacement of components not listed below must be performed and informed to Daun Biru Engineering. Any damage to the product caused by misuse, abuse, neglect, carelessness or modifications performed by anyone other than Daun Biru Engineering may void the warranty.

Following the precautions listed below, you can perform common maintenance procedures on the Haliza Machinery Analyzer and its accessories.

Warning

An electrostatic discharge is possible when you clean up the Haliza analyzer. When cleaning the outside, do not use any abrasive or corrosive chemicals or materials. Do not use petroleum distillates and ketone solvents, for example, acetone, gasoline and kerosene. Use a dry, lint-free towel or cloth dampened with a mild soap and water solution. Avoid charging Haliza battery when data collection is in progress. Charge the device only in a non-hazardous area.

HALIZA 10 –Machinery Analyzer INTRODUCTION


Kewaspadaan To prevent permanent damage to the display screen of Haliza,

never use sharp objects or excessive pressure with your fingers.

Use only original or approved charger by Daun Biru Engineering for use with the Haliza. Using any chargers other than the one approved by Daun Biru Engineering's could not only void the warranty, but will also most likely damage the Haliza.

It is recommended that Haliza not be left unattended while charging is in progress.

Make sure mounting position of the sensor cable to Haliza connector must be in accordance with the "red mark".

Tidy up placement of marker cable so it will not interfere or disrupt other work activity.

Mencegah Kerusakan To prevent damage to the analyzer, sensor and cable:

Use “Shutdown” menu to power off Haliza Analyzer.

Do not connect signal larger than 24 Volts into input Channel 1 and 2 of Haliza.

Do not connect signal larger than 12 Volts into Pick Up or Tachometer input channels of Haliza.

Pressure Transducer can only be used to measure for maximum 5 minutes after kiene valve is opened.

Do not attach continuously an Accelerometer sensor onto hot surface (> 110 OC) for more than 5 minutes.

Do not use Timing Light more than 5 seconds for equipment speed above 3000 rpm.

Do not pull the cord when removing Accelerometer sensor after data acquisition.

1.6 TECHNICAL SUPPORT AND CUSTOMER SERVICE

When you contact Technical Support for technical, hardware and software problem, be ready with a screen capture of data analysis or error message and details such as when and how the error occurred. Be at your computer when you call. We can serve you better when we go through the problem together.

Customer Service

INTRODUCTION HALIZA 10 –Machinery Analyzer


Contact Customer Service for all non-technical issues, such as ordering replacement parts.

Contact Us For Technical Support and Customer Service numbers, email address and mail address, please visit http://www.daunbiru.co.id

Or Daun Biru Engineering detailed address: PT Daun Biru Engineering Jl. Raya Pekapuran No.41 Sukamaju Baru, Tapos Depok 16455 - Jawa Barat INDONESIA Telepon : +62 21 8774 3615 email : [email protected]

http://www.daunbiru.com/

HALIZA 10 –Machinery Analyzer HALIZA INTRODUCTION


2

2 HALIZA INTRODUCTION

2.1 HALIZA OVERVIEW

Haliza is machinery analyzer made in Indonesia and has been used for several industries in Indonesia. Haliza 10 is the latest model of Haliza machinery analyzer by Daun Biru Engineering as the flag ship product, which have been developed last few years. Basic step to take data and analyze performance and condition of reciprocating (gas engine, diesel engine, gas compressor) and rotating (pump, gas turbine, steam turbine, turbine compressor, blower) engines using Haliza is illustrated in the next flow diagram:

Picture 1 Haliza work flow diagram

Send Route Routes is consist of data parameter on each head cylinder engine

HALIZA INTRODUCTION HALIZA 10 –Machinery Analyzer


which content parameter vibration, pressure and rotation. To be sent from SofHaliza to Haliza using communication cable. Send route to Haliza is a sequence of data acquisition created based on engine information (number of cylinder, firing order, etc) to do data collection and analysis directly on site (real time).

Download Data Dump or move collected data from Haliza to the computer (SofHaliza) for database, data processing, and analysis.

Data Collection Haliza 10 is a portable machinery analyzer, equipped with Li-ion battery as power supply that can operate for 7 hours continuously, so it can be used to perform real time data collection and analysis directly in the field.

2.2 STANDARD EQUIPMENT

2.2.1 MAIN UNIT

1. Haliza 10 Machinery Analyzer 2. SofHaliza, software data analysis

2.2.2 MAIN SENSOR

1. Pressure Sensor Or pressure transducer, static pressure sensor, maximum pressure up to 250 bar, air-cooled. Capable to measure the static pressure.

2. Vibration Sensor Type: Accelerometer with range frequency 0.5 Hz - 15 kHz and magnetic base as mounting to facilitate us during to do data collection.

3. RPM Sensor Tipe : magnetic pick-up (MPU).

4. Timing Light Powered by Haliza, to check the position of TDC.

2.3 DIAGRAM CONNECTION TERMINAL HALIZA SYSTEM

Gambaran sederhana untuk mengambil data, menganalisa kondisi dan performa mesin reciprocating (gas engine, diesel engine, gas compressor) dan rotating (pump, turbin gas, steam turbine, turbine compressor, blower) menggunakan Haliza melalui

ilustrasi diagram berikut ini:



Picture 2 Haliza Diagram

Table 2 Haliza Port Functionality

No

Code

Channel /

Terminal

Name Channel

/ Terminal Function

1 CH 1 Channel 1 (default) For pressure and vibration sensor

2 CH 2 Channel 2 For pressure and vibration sensor

3 TL Timing Light For Timing Light

4 COM Communication To communicate through SofHaliza

computer

5 TACH - PU / Tachometer

Charger

PickUp to Marker cable

Port for battery recharge



Picture 3 Haliza utilization description

2.4 OPERATIONAL MODE

Pemakaian kanal konektor Haliza dijabarkan dalam table dibawah yang menandakan availability kanal tersebut, sehingga pengguna dapat lebih mudah dan menjaga kondisi perangkat Haliza terutama untuk keamanan perawatan selama pengukuran dilakukan. Berikut tabel availability operasional kanal Haliza:

Table 3 Mode Operasi Haliza

No Haliza Operational Mode

Terminal Name (Channel used)

CH 1 CH 2 TL COM TACH

PREPARATION / INDOOR

1 Charging of the device √



2 Data transfer with charging √ √

3 Data transfer only √

IMPLEMENTATION / OUTDOOR

4 Timing light test √

5 Pickup angle correction √ √

6 Vibration data acquisition of

reciprocating machine. √ √

7 Pressure data acquisition of

reciprocating machine. √ √

8 Vibration and pressure data acquisition

of reciprocating machine √ √ √

9 Vibration data acquisition of rotating

machine (SINGLE channel). √

10 Vibration data acquisition of rotating

machine (DUAL channel) √ √



2.5 BASIC DATA ACQUISITION PROCEDURE

Preparation in SofHaliza (Database) 1. Collect engine information from its manual book. 2. Key in the engine information to Sofhaliza & create route. 3. Check battery voltage level, see chapter “5.1.2 Haliza Battery

Charging Procedure”

Catatan

Do not use Haliza analyzer to collect data when the battery voltage is < 10 Volts. It is to avoid discharged or exhausted battery in the middle of data collection .

4. Send routes to Haliza Analyzer. 5. Haliza Analyzer is ready to collect data.

Preparation in the Field 1. Use standard PPE (Personal Protective Equipment). 2. Inform or communicate to Operator or Maintenance Crew

before we perform the job. 3. Prepare all tools to collect data. 4. Prepare Top Dead Center (TDC) marking position on the

flywheel or shaft object measurement when the unit is stopped (see chapter “5.2.1 Engine Top Dead Center”).

5. Attach the speed sensor using magnetic stand, make sure the signal is detected. It will be indicated by blinking LED on Haliza (see chapter “5.2.2 Install RPM Sensor Marker “).

Data Collection 1. Check speed sensor and TDC marking position. 2. Communicate to Operator or Maintenance Crew to start up the

engine, wait until the engine operates at optimum and steady load.

3. Attach marker cable; blinking red LED on Haliza show that the marker unit is connected to Haliza.

4. Check the TDC position using a timing light. Haliza equipped with TDC correction menu. Perform correction speed sensor if the RPM is not detected (see chapter “5.2.3 Check Correction Angle“)

5. Before taking pressure measurement, flush the combustion chamber by opening kiene valve and release the pressure to the atmosphere.

6. Take pressure data of each cylinder according to the sent route or by engine cylinder order (see chapter “5.2.4 Combustion Pressure Measurement” )

7. Next, take vibration data of each cylinder (see chapter “5.2.6 Vibration Data Recording “).

Data Processing 1. Record operation data and other conditions (pressure,



temperature, running hours, load, speed. etc) for additional data analysis.

2. Dump data process from Haliza to SofHaliza in computer.See chapter “4.8 SofHaliza Send Data” and “4.9 SofHaliza Download Data ”.

Analysis 1. The processed data consists of pressure, vibration, speed

and other operating conditions. This analysis will diagnose the condition and performance of the machine.

2. Create recommendations based on the analysis. 3. Execute recommendations if needed. 4. After performing repair job based on the recommendations,

recollect the data to compare the results before and after repair.

Peringatan – Identifikasi Bahaya

Identifikasi Hazard identification when using this part to collect data on measured equipment (Data Collection).



HALIZA 10 –Machinery Analyzer HALIZA EQUIPMENT SET


3

3 HALIZA EQUIPMENT SET

3.1 HALIZA MACHINERY ANALYZER

Main device Haliza set are :: ● Haliza 10 Machinery Analyzer ● SofHaliza 10.1 Computer

3.1.1 MAIN DEVICE OF HALIZA MACHINERY ANALYZER

Perangkat yang terhubung secara langsung ke mesin disebut dengan Haliza. Pengambil data kondisi kesehatan mesin dalam bentuk digital ini dibantu oleh sensor yang akan menerjemahkan keadaan performa / kesehatan mesin. Melalui sinyal yang terbaca dari sensor yang menempel pada mesin, Haliza akan menerjemahkan keadaan mesin untuk dianalisa dalam bentuk grafik yang kemudian dianalisa untuk diterjemahkan menjadi kondisi kesehatan mesin.

Sensor yang menempel pada mesin berfungsi sebagai penerima kondisi mesin yang kemudian dikirimkan dalam bentuk data / sinyal digital yang terbentuk dari performa mesin yang sedang bekerja. Beberapa parameter penampakan kondisi mesin tersebut antara lain:

1. Temperature 2. Vibration 3. Engine pressure level

HALIZA EQUIPMENT SET HALIZA 10 –Machinery Analyzer


Haliza Analyzer, have specification as described below:

Dimensi PxLxT = 225 x 177 x 47 mm. Berat = 2.5 kg.

Environment Temperature Temperatur lingkungan kerja 20 - 50 C. Mampu bekerja dengan baik pada daerah noise elektromagnetik tinggi (EMI).

System Kelas x86. 1 GB solid state disk. High speed signal processing. Tahan terhadap guncangan / getaran. Media penyimpan tambahan sampai dengan 2 GB dapat diberikan. Embedded OS.

Channel 1 Kanal utama, untuk pengambilan data secara simultan. 1 kanal untuk mengambil data putaran. 1 kanal keluaran untuk timing light. 1 kanal komunikasi.

Communication Channel Serial Standar. Adapter USB-Serial disertakan.

Battery Model Lithium Ion. Able to be operated simultaniously for 6 hours.

Sampling Rate Haliza analyzer sampling rate 50 kHz (50.000 data per second).

Vibration Parameter Getaran yang diukur pada cylinder head, dimana parameternya adalah percepatan (acceleration), sedangkan untuk pengukuran pada base (frame) parameternya adalah kecepatan (velocity)

Layar TFT, LCD Grafik 640x320 pixel dengan backlight. Input dengan menggunakan 6 tombol utama. Instruksi dengan Bahasa Indonesia.



Picture 4 Haliza Machinery Analyzer front view

Legend :

1 Screen display : TFT LCD, 16M colour, 5.7 inch

2 Signal LED : Red light for charging and engine speed information, Green light for keypad response indicator

3 Upward button : Move up through menu

4 Left button : Move left through menu, or to close folder

5 Downward button : Move down through menu

6 Right button : Move right through menu, or to open folder

7 OK button : To execute data aquisition or to selected



menu

8 Cancel button : To cancel selected menu

9 Power button : Turn the analyzer on/off

10 Help button : Help

3.1.2 LAPTOP SOFHALIZA

The SofHaliza computer serves to display and analyze data measurement with specifications that have been described on Chapter 4.2.

3.2 MAIN SENSOR HALIZA

3.2.1 PRESSURE SENSOR

Pressure Sensor or Pressure transducer, used to collect data on combustion engine or internal compressor pressure. Pressure data is converted into a voltage signal.

Picture 5 Air cooled pressure transducer

Sensor tekanan The pressure sensor is equipped with standard indicator cock, aluminium fins for air-cooling system, and M27 bolt fastener (35 mm wrench is provided).

Hazard Identification

Hazard identification when using this part to collect data on equipment.





3.2.2 VIBRATION SENSOR

Picture 6 Vibration Sensor

Vibration sensor is used to take vibration data. Vibration is converted into a voltage signal that will be translated by Haliza as result of data vibration measurement. Type of the sensor is multipurpose accelerometer, with range frequency 0.5 Hz to 15 kHz, and utilize magnetic base to attach the sensor into measured object.


Hazard identification when using this part to collect data on object measurement.



3.2.3 RPM SENSOR

Picture 7 RPM Sensor, magnetic pick up type

Magnetic pick-up has detection range around 2 – 5 mm. Magnetic pick-up generates pulses when the magnetic field changes around pick-up. To create magnetic field changes, please use marker pick up made from metal (like bolt or thumbtack) glued on rubber attached to a shaft or rotor.





3.2.4 TIMING LIGHT

To check position of Top Dead Center (TDC), the power is supplied by Haliza analyzer, timing light only works on mode “Other Function” → "Pickup Correction Angle" and “Timing Light Test”.

Picture 8 Timing Light

Peringatan






3.3 SENSOR CABLE

Haliza package provide 4 types of sensor cables that can work simultaneously, which are: 1. Pressure sensor cable 2. Vibration sensor cable 3. Marker 30 meter cable 4. RPM sensor (MPU) cable

3.4 SUPPORTING EQUIPMENT

Selain perangkat utama sistem Haliza dan kabel sesornya, juga dilengkapi 9 peralatan pendukung dalam pemakaian Haliza, antara lain: 1. Magnetic base, attach to vibration sensors. 2. Magnetic stand with adjuster arm for flexible direction,

include MPU holder 3. Wrench 35 mm, to tighten and loosen the pressure sensor. 4. Remote optical sensor, as speed reference sensor

(optional). 5. Communication cable, equipped with USB to serial. 6. Battery charger 7. CD Driver (software SofHaliza dan driver USB) 8. Suitcase/packing box Haliza Machinery Analyzer 9. Protective rubber sleeve for Haliza



HALIZA 10 –Machinery Analyzer SOFHALIZA


4

4 SOFHALIZA

4.1 OVERVIEW

SofHaliza is software to analyze engine where the data sources can be download from Haliza Machinery Analyzer. The Software database application useful as data analyzing and recording. Data recorded as hierarcy engine equipment base on company structure. yang merupakan aplikasi database untuk melakukan penyimpanan dan analisis data. Data disimpan sesuai dengan hirarki peralatan (mesin) yang ada dalam struktur perusahaan.

SofHaliza 10.3 Software, completes function of Haliza 10 Machinery Analyzer, build to efficiently decide / determine mechanical condition and engine performance on industry, especially diesel engine, gas engine, dual fuel, bifuel), reciprocating compressor and rotating machinery. dibuat untuk mempermudah menentukan / meramalkan kondisi mekanis dan juga prestasi dan permesinan di industri, terutama Mesin (diesel, gas engine, dual fuel, bi fuel), kompresor reciprocating dan juga rotating machinery.

SofHaliza 10.3 consist of 2 main part, which is data management and data analysis. Data management to be handled by an database. About database will be explains later on the next chapter. terdiri dari 2 bagian utama, yaitu manajemen data dan analisis. Manajemen data ditangani oleh sebuah database. Mengenai database akan dijelaskan lebih detil pada bab selanjutnya.

SofHaliza 10.3 can be operated under System Operation Windows and Open Source Linux. To operate SofHaliza 10.3, as simple as operate common application on Windows System

SOFHALIZA HALIZA 10 –Machinery Analyzer


Operating, which is completed with menu, wizard and graphics. dapat dioperasikan dalam sistem operasi Windows dan Linux. Menjalankan SofHaliza 10.1 ini semudah menjalankan aplikasi-aplikasi Windows lainnya, yang dilengkapi menu, wizard (panduan) dan grafik-grafik.

Picture 9 Loading SofHaliza 10.1 appearance

Software Analyzes for Condition & Rotating Machinery

Database The Software is database application to perform data recording and analysis. Data to be saved according to Company Aset Hierarchy and engine / asset manual book..

Route Manegement ● The Software also required to set up a data retrieval route

used software juga diperlukan untuk menyiapkan rute pengambilan data.

Analysis ● Engine (internal combustion engine).

● Engine Rotating ● Diagram P-θ (pressure vs crank angle). ● Diagram P-V (pressure vs volume). ● Pressure Parade. ● Cylinder vibration Vs Crank Angle. ● Process Parameter ● Data overlay.



● Combustion achievement report. ● Spectrum Analysis

4.2 SYSTEM REQUIREMENT SofHaliza require hardisk spaces to do installation storage as about 60Mbytes, nevertheless the usage will spent more spaces storage, can reach to hundreds MegaBytes.

Table 4 Operating System SofHaliza

Hardware Specification

Recommended Specification

Minimum Recommendation

Processor PC Processor minimum i3 PC 1 Processor 1GHz

Storage Capcity Hdd Capacity 500 GB Hdd Capacity 10 GB

Linux Operating System

Linux Ubuntu 16.? 64 bit

Linux Ubuntu 16.? 64 bit

Download Link SofHaliza Linux Software

http://support.daunbiru.com http://support.daunbiru.com

Operating System Windows

Windows 10 Windows 7

Download Link SofHaliza Windows7 Software


Download Link driver USB2serial adapter Operating System Windows7


Memory 4GB RAM 1GB RAM

Port / Channel USB 2.0 USB 2.0

Cable and USB adapter SofHaliza Computer

Communication Cale and Adapter USB2serial

(terminal male) Prolific

Communication Cale and Adapter USB2serial

(terminal male) Prolific

Channel Haliza Cable Serial Cable (terminal

female) Communication Haliza

Serial Cable (terminal female) Communication

Haliza

To view flowcharts of Haliza use, click Picture 88.

http://support.daunbiru.com/



4.3 INSTALLATION

SofHaliza owns two operating system platform, which is Windows Operating Systems and Open Source Linux Ubuntu.

Here the installation steps:

4.3.1 SOFHALIZA FOR OPERATING SYSTEM WINDOWS 7

SofHaliza Installation Double click on the SofHaliza installation file, follow the next installation procedure.

Picture 10 Starting SofHaliza Installation



Picture 11 Prepare Installation

Picture 12 SofHaliza Windows 7 Installation Process



Picture 13 Successfull SofHaliza Installation

Immediately after successful installation we can directly launch the software by sign “Launch SofHaliza” and click “Finish”. The

SofHaliza software will be launched the following window Picture 14.

Picture 14 SofHaliza Windows desktop appearance



4.3.2 SOFHALIZA FOR OPERATING SYSTEM LINUX

Attention

Better installation and operational SofHaliza linux should be done by experienced in linux operating system.

Application Installation By access on Linux console terminal, following SofHaliza Installation steps: 1. Login user installation then access the SofHaliza installer to

ensure the downloaded file are normal and correct size.

$ cd Download/

$ du –sk sofhaliza_10.1_build_3.0.0_amd64.deb

$ sudo chmod +x sofhaliza_10.1_build_3.0.0_amd64.deb

2. Ensure that sofhaliza software is not installed yet on your operating system, follow the command line below :

$ sudo dpkg –l sofhaliza

3. Starting SofHaliza installation :

$ sudo dpkg -i

sofhaliza_10.1_build_3.0.0_amd64.deb

$ sudo sofhaliza &

4. Check installation result by command line ::

$ sudo dpkg –s sofhaliza

Package: sofhaliza

Status: install ok installed



Priority: standard

Section: graphics

Installed-Size: 952728

Maintainer:

Architecture: amd64

Version: 10.1

Description: software for Haliza 14

Picture 15 Preview SofHaliza display OS Linux

4.4 INSTALLATION AND SETTING COMMUNICATION USB

For data collection process using Haliza, you must send the route created in SofHaliza that consists of measurement points. After on site data collection is completed, you must transfer the data from Haliza device to PC SofHaliza.

Communication between the device and PC is using serial port. Haliza Analyzer is equipped with USB to serial adapter, and communication cable.

Requirement:

1. SofHaliza Software 2. Haliza Machinery Analyzer



3. Cable and USB2serial adapter 4. Serial DB9 (male) Haliza.

Warning

Data transfer must be done in a non Hazardous Location.

Picture 16 Connecting Serial DB9 to Adapter USB-to-Serial

When communication SofHaliza to Haliza setup succeeded, then communication / transfer states will appear as captured from CLD Haliza below:

Picture 17 Status Data Transfer between SofHaliza and Haliza When SofHaliza and driver adapter USB-to-Serial computer installation finished, speed data transfer to Haliza must be equalized to speed baudrate 115200. Here step adapter installation and setting baudrate of each operating systems:

4.4.1 WINDOWS OPERATING SYSTEM

Installation USB driver



Plug adapter USB into terminal computer USP port, then ensure the autoinstallation already done succesfully. If not, then will appear popup window dialog to notify us that driver USB-to-serial adapter unable to be installed successfully when USB are plugged in to USB port. To install USB driver : 1. Insert CD Driver installer into CD-ROM Computer. 2. Plug the terminal USB2serial adapter cable to USB port

SofHaliza computer. 3. Open folder directory software installer driver USB2serial, “

CD driver (E):\PL2303_Prolific_DriverInstaller_v1180B\” , click file “PL2303_DriverInstaller_v1180_20170406.exe”

then will shown windows dialog below:

Picture 18 Pop up adapter USB installation on computer



Picture 19 adapter USB-to-serial driver installation

4. When windows dialog as Picture 19 above, click “Next”

5. Follow next process until finish, then restart computer. 6. After computer logged in to desktop, open device manager

to check “Prolific USB-to-Serial Comm Port” already exist.

Setting USB channel for Windows 7 Device Manager Setelah driver USB terinstall, cek terminal (COM & LPT) dalam device manager windows 7 menggunakan tahapan berikut ini:

Berikut screenshoot hasil instalasi adapter kanal USB-to-Serial:

Control Panel → System and

Security → System → Device

Manager → Port (COM & LPT) →

Prolific USB-to-Serial Comm Port

(COMxx)



Picture 20 Device Manager Windows, COM adapter number in blue box.

Starting from device manager windows 7, Picture 21, here the step to setting baudrate of COM (USB & LPT) port:

Adjust speed channel to value 115200 bps (bits per second):

Right click on “Prolific USB-to-Serial Comm Port“ to click “Properties”,

From appeared windows, Picture 22, select tab “Port Settings”, insert baudrate value to 115200 on the box “Bits per second”

Click “OK” to confirm inserted value of baudrate is correct.



Picture 21 Properties terminal USB2serial

Picture 22 Setting baudrate 115200



4.4.2 LINUX OPERATING SYSTEM

Instalation Supporting Application Pasangkan adapter kabel USB2serial ke terminal USB2.0 komputer Sistem Operasi Linux. Pastikan kondisi kabel USB2serial baik, kemudian deteksi kehadiran USB tersebut melalui command line (CL) terminal:

$ ls /dev/ |grep -i usb

ttyUSB0

Jika belum terbaca, maka CL diatas tidak ada output ttyUSB, artinya Komputer SofHaliza belum menerima hardware USB tersebut. Sebaliknya, jika output CL diatas ada USB, maka Anda telah berhasil memulai komunikasi SofHaliza ke Haliza.

Picture 23 Screenshoot Console Linux Yang Terhubung USB

Selain dijelaskan Bab 4.11.1, setting komunikasi di SofHaliza

menggunakan ID COM/kanal serial dengan kecepatan 115200, seperti Picture 24 berikut:

Picture 24 Setup communication SofHaliza

Cukup sekian setup komunikasi disisi komputer SofHaliza, selanjutnya ke Bab disisi Haliza, letakkan pada posisi siap transfer data dengan memilih frame LCD ke “Communication” seperti picture dibawah, Klik “OK”



Jika selesai tahap ini, klik Picture 88 untuk kembali ke flowchart penggunaan Haliza. Dalam Sistem Operasi Linux, jika diperlukan merubah baudrate terminal COM, maka lakukan dengan perintah berikut:

$ sudo stty -F /dev/ttyUSB0 115200

$ sudo stty -F /dev/ttyUSB0 speed

Lakukan pengecekan hasilnya dari terminal console linux sehingga seperti gambar dbawah ini:

Picture 25 how linux detect USB port plugged in



4.5 STARTING SOFHALIZA

Linux Operating System

Picture 26 Starting SofHaliza Linux Ubuntu 16.04

Dari desktop Ubuntu, arahkan kursor pada sisi kanan atas ke icon Ubuntu, klik kiri untuk memulai ketik “sofhaliza”. Jika desktop

tidak muncul icon SofHaliza, bisa melalui command line (CL) terminal sebagai berikut:

$ sudo sofhaliza &

Perhatian

Untuk sistem operasi linux, intalasi ataupun operasional SofHaliza sebaiknya dilakukan oleh yang berpengalaman menggunakan sistem operasi linux.

Picture 27 Access SofHaliza Linux from Command Line



Sistem Operasi Windows

Picture 28 Starting SofHaliza Windows 7

Dari desktop windows, doble klik menu icon SofHaliza yang muncul di desktop Windows 7. Selanjutnya, jika berhasil akan muncul windows / tampilan utama SofHaliza, seperti gambar dibawah ini:

Picture 29 Preview SofHaliza display on windows

SofHaliza Dengan SofHaliza kita bisa membuat/membuka database hasil



pengukuran Haliza, collect dan pengaturan grafik, unduh dan kirim rute/database, merubah caption SofHaliza menjadi “Indonesia atau English”,

Untuk membuat database baru pastikan folder/directory tempat file database/dbb tersebut dalam kondisi writeable (biasanya terletak dalam directory HOME login linux) sehingga database/file berekstensi dbb dapat dibuat. Arahkan pointer ke “Berkas” pada menu window SofHaliza,

seperti Picture 30 dibawah, selanjutnya ikuti proses create database operasi sesuai petunjuk yang muncul.

Picture 30 Create new Database

Database bisa diambil dari existing file dbb pada pengukuran sebelumnya atau saat pengiriman rute pengukuran aset. Seperti cara pembuatan database baru diatas, namun pilih “Buka Database”. Ikuti prosedur buka database yang muncul pada

SofHaliza, sehingga nama database yang dipakai akan tertulis pada head window yang kedua, sebagaimana Picture 31 menggunakan database /home/usersofhaliza/sofhaliza.dbb Untuk membaca data hasil pengukuran menggunakan SofHaliza, kita wajib mempunyai data file extention DBB yang dipakai saat pertama kali create dan kirim data RUTE / parameter mesin ke Haliza Machinery Analyzer menggunakan kabel USB2serial. Sehingga mapping database pengukuran mampu menampung data pengukuran sesuai parameter mesin yang diharapkan.



Picture 31 Data Hierachy SofHaliza 10.1 Build 3.0.0

4.5.1 INTRODUCTION TO DATABASE SOFHALIZA

Sebagaimana disampaikan sebelumnya bahwa data SofHaliza dirancang sedemikian rupa sehingga struktur atau hirarki perusahaan dapat diikuti dan diterapkan pada SofHaliza. Pada Picture 31 diatas, ditampilkan database Hirarki SofHaliza.

Dimulai dari yang paling atas, maka struktur perusahaan adalah nama perusahaan, kemudian departemen dan selanjutnya obyek mesin. Ini bukan keharusan, dapat pula diganti dengan nama lokasi, kota dll. Sebelum kita dapat membuat data SofHaliza, perlu disiapkan terlebih dahulu hirarki yang ingin dipakai.

Contoh:

Pada Picture 31 Hirarki SofHaliza menunjukkan bahwa: Daun Biru Engineering akan ditaruh di hirarki paling atas

karena sebagai pemilik obyek.

Pembangkit Cimanggis akan ditaruh di departemen, karena memang ini adalah salah satu bagian dari departemen utility di Daun Biru Engineering.



Motor Cooling Pump akan ditaruh di obyek mesin. “Motor Cooling Pump” mungkin ada beberapa buah pada bagian Equipment, sehingga ditambahkan nomer #1 pada bagian belakangnya.

4.5.2 DATA ROUTE INTRODUCTION

Haliza Haliza Analyzer collects data based on route. Route lets you collect data using your analyzer. A route is a list of equipment and measurement points that you select from an area in the SofHaliza. The route file lets you save collected measurements of the equipment. Arrange the list of equipment and measurement points to provide an efficient path (route) for you to collect data. You can simultaneously send one or more routes from SofHaliza to Haliza analyzer.

Haliza Machinery Analyzer

Haliza Haliza Machinery Analyzer uses three main sensors, they are pressure transducer, vibration transducer and speed sensor as tachometer. The route will save that three sensor type. Below picture will show main menu of Haliza analyzer. To collect data, the sent route from SofHaliza to Haliza will be saved in “Acquire Route Data”.

Picture 32 Main Menu LCD Haliza Analyzer

Select menu “Acquire Route Data”

Open one of “Route” which listed as described on Picture 33

On this example we use Nama Rute : G9-Bal_1:5, lalu tekan tombol “ok” Haliza, maka muncul menu



Pilih “Open Route” maka akan muncul tampilan LCD Haliza

seperti Picture 34 yang berisi detail isi Rute Pengukuran.

Picture 33 Inside menu Acquire Route Data

Picture 34 point measurement inside “G9-Bal_1:5” route

SofHaliza Rute adalah sebuah informasi urutan pembakaran pada silinder mesin (bereferensi pada sudut putar) yang dimapping/dibuat di SofHaliza dan dikirim ke Haliza Analyzer. Rute berisi tentang informasi spesifikasi dan parameter performa mesin / objek pengukuran. Rute bisa digunakan setelah komputer SofHaliza



mengirim datanya menggunakan kabel komunikasi ke Haliza.

Follow the step accessing route detail information in the aset SofHaliza:

Select one aset, then right click mouse to displays “Properties” of aset.

Picture 35 Open Route detail asset engine

Then detail Aset will be shown as capture below :

Picture 36 Asset Detail Information

Click on “Detail” to view detail information of cylinder aset and

phase.



Picture 37 Detail Information Data Route Aset

Detail route modification will be explained in other Chapter 4.7 Membuat Rute.

4.5.3 MEASUREMENT DATA INTRODUCTION

Tipe Data

Untuk melihat performa mesin, Haliza melakukan pengambilan data mesin, yang terdiri dari beberapa parameter performa mesin / mesin sebagai berikut: ● Speed RPM Putaran/power, ● Pressure, ● Vibration,



Picture 38 Example data pressure measurement

Untuk saat ini, tipe data yang bisa diambil hanya 3 parameter. Pertama adalah tekanan pembakaran, diberi indeks P. Kedua

adalah getaran spektrum dengan parameter velocity peak, diberi indeks W-s. Ketiga adalah getaran yang diambil pada silinder head, yaitu getaran terhadap sudut crankshaft, diberi indeks V.



Picture 39 Example data vibration measurement

4.5.4 INTRODUCTION DATA MEASUREMENT ANALYSIS

Measurement Data

Mencatat data-data parameter dan kondisi operasional mesin, untuk mendapatkan data yang cukup dilakukan analisis. Data yang terkumpul dari pengukuran Haliza 10 kemudian ditransfer komputer SofHaliza untuk dilakukan analisa lebih lanjut.



Picture 40 Measurement Results Graph of Pressure Parameters

Analysis

1. Dengan mengolah data yang didapat berupa data tekanan, putaran, getaran dan kondisi operasi yang lain, dapat dilakukan analisis untuk mendiagnosa kondisi dan performa suatu mesin, sehingga tindakan-tindakan yang diperlukan dapat disusun dengan baik dan terarah.

2. Makes recommendation from collected data. 3. To do the recommendation, which is need repairment or

readjustment. Malaksanakan rekomendasi tersebut, apakah perbaikan atau penyetelan ulang.

4. Setelah dilakukan perbaikan atau penyetelan ulang, pengambilan data perlu dilakukan lagi untuk membandingkan hasil sebelum dan sesudah perbaikan.

Pada Bab 4.10 akan dijelaskan detail pengolahan tekanan,

vibrasi, temperatur dan putaran, serta cara menampilkan grafik data hasil pengukuran kondisi mesin.



Picture 41 Example of vibration parade curve

Picture 42 Example of pressure parade curve



4.6 CREATION SOFHALIZA DATABASE

Picture 43 Example Hirarchy Daunbiru Engineering Database

Database Hirarki berisi data yang berkaitan dengan bisnis penggunaan Aset mesin yang diukur menggunakan sistem Haliza, mulai dari pemilik bisnis, penanggung jawab operasional, sampai dengan jenis aset yang beroperasi .

Database Departement berisi data penanggung jawab Aset mesin.

Database Aset berisi informasi detail performa kondisi operasional mesin / peralatan / sistem yang diukur melalui Haliza Machinery Analyzer.

4.6.1 CREATE NEW SOFHALIZA DATABASE

Berikut cara membuat database baru SofHaliza:

Arahkan kursor pada menu “Berkas”

“Buat Database Baru”, sehingga akan muncul dialog Picture

44

Membuat awal hirarki, yakni Perusahaan, Department, Lokasi, Machine Group, Aset Mesin/Engine, dan kategori aset lain.



Picture 44 new Database creation.

Masukkan nama file database yang Anda inginkan, kemudian tekan tombol “save”. Jika nama file yang Anda masukkan

sama dengan file yang sudah ada, maka peringatan bahwa akan dioverwrite (ditimpa) akan muncul.

Sesudah database baru sudah terbentuk, muncul notifikasi seperti Picture 45 , klik “OK”. Selanjutnya untuk membuat data Hirarki, akan dijelaskan dalam Bab 4.6.2 sampai Bab 4.6.5 dibawah.

Picture 45 new created Database (fresh database)

4.6.2 CREATE COMPANY INFORMATION

Untuk menambahkan Hirarki Perusahaan pada database SofHaliza, gunakan prosedur berikut:



Klik kanan pada kotak hirarki yang kosong, pilih “Tambah Aset”, seperti dibawah:

Maka muncul seperti Picture 52

Pilih “Kategori” Perusahaan / Company dan lengkapi data

informasi perusahaan

Jika perlu klik pilihan “Awal Hirarki”.

Klik “Ok” untuk konfirmasi data yang kita masukkan benar.

Modify Company Information Pada database yang baru saja kita buat, terdapat nama perusahaan "Daun Biru Engineering", untuk mengganti cukup disorot (highlight) "Daun Biru Engineering" kemudian klik kanan untuk membuka “Properties”.



Picture 46 Changing company name

Picture 47 Properties Company

Step diatas dapat juga untuk mengganti nama perusahaan. Untuk membuat perusahaan baru:

klik “Tambah Aset” pada PopUp menu yang muncul saat

Anda klik kanan pada salah satu aset objek didalam hirarki.

pilih “Kategori Perusahaan / Company” dan “Awal Hirarki”

untuk perusahaan yang dibuat. Database akan bertambah satu perusahaan diawal hirarki dengan nama perusahaan yang dimaksud.



Picture 48 Newly created asset company

4.6.3 CREATE PROFILE DEPARTMENT

Untuk menambahkan atau mengganti nama departemen, dapat menggunakan cara sebagaimana menambahkan perusahaan dalam database. Perbedaannya adalah, departemen baru yang dimasukkan akan berada di bawah struktur / kategori perusahaan yang sedang disorot.

Select the company name where department asset will be made.

Right click on the “Perusahaan” name, then will appear

PopUp menu as seen on Picture 46.

Chose “Tambah Aset”

Left click, then appear window asset information as captured on Picture 48.

Chose category “Department” as seen on Picture 49.

When the data is complete, please click “OK” to confirm.

Picture 50 shows the Department “Engineerings” assets

successfully created in the database SofHaliza.



Picture 49 Category department selection

Picture 50 Create a new department hierarchy

4.6.4 CREATE ASSET / OBJECT MEASUREMENT

To add new asset or object measurement, have the same procedure with create new department.

Select one of department.

Right click on departement to launch popup as captured on Picture 46.

Select “Tambah Aset”

Follow the step 4.6.4.1 until 4.6.4.3



Picture 51 Bring up to create new asset menu

4.6.4.1 Reciprocating Engine

Following how create/add new asset Recip Engine, as continue Chapter 4.6.4.

Fill the name of machine / engine in the dialog box

On the category, select “Recip Engine (Diesel/Gas)” then a

dialog box will appear like Picture 52.

Then complete the other data until the description.

If necessary, rename the machine to avoid the same machine name in one department.

If you agree with all the fields in this dialog box, click "OK". After the machine is created, then check the properties of the machine as captured on Picture 51 to display the detailed properties of the newly created machine asset information, so it will appear as Picture 53.



Picture 52 Primary data of newly created machine

Picture 53 Main engine geometri

The "Asset View" tab shows the default combustion order. If

necessary, the machine name and default engine data can be changed by clicking "Edit" the contents of the phase angle of

each cylinder according to firing order by left-click angle phase column until the row are highlighted. The cylinder name can be edited by left click the column name cylinder.



Picture 54 Asset combustion sequence.

4.6.4.2 Reciprocating Compressor

Follow the procedure create engine asset category “Reciprocating Compressor”

Pointing cursor to object hierarchy / treeview Department, see Picture 51

Left click twice object hierarchy department

Right click and then select “Tambah aset”

Will appear dialog as captured on Picture 55.

Chose “Kategori Recip Compressor” to make asset

Reciprocating Compressor.

Then fill in Lalu isi data mesin pada “Informasi Detail Aset”

seperti Picture 56 dan Picture 57.

Picture 55 Asset categori Recip Compressor



Picture 56 Detail Information Recip Compressor

Picture 57 Detail Recip Compressor

4.6.4.3 Rotating Engine

Here procedure create asset engine category “Rotating Engine”

by starting step as captured on Picture 51, then follow below steps:

Pointing cursor to Department hierarchy as one of company asset.

Double left click the department / company name

Click “Tambah Aset”, that will popup window dialog as

capture on Picture 52.

Select “Kategori Rotating Machine” to make asset

category Rotating Engine, as captured on Picture 58



Picture 58 Asset category Rotating engine

Fill the detail “Informasi Detail Aset” seperti as capture picture

below:

Picture 59 Detail Engine Rotation

4.6.5 CREATE ASSET USING WIZARD

Asset creation Pembuatan aset peralatan dapat menggunakan wizard, aset tersebut adalah “Recip Engine”, “Recip Compressor”, dan “Rotating Engine”. Cara

menambahkan:

Point the pointer to the hierarchy window,

Doble click on company or department level,

Right click to display the menu “Tambah Wizard Aset”.

Click one of the categories “Tambah Aset Recip Engine”, or “Tambah Aset Recip Compressor”, or “Tambah Aset



Rotating”, as screenshot picture below:

Picture 60 Create Asset using Wizard

Then follow the next step as written on Chapter 4.6.4.1 Aset Recip Engine, 4.6.4.2 Aset Recip Compressor, 4.6.4.3 Aset Rotating.

4.7 CREATE ROUTE

1. Saat ini pembuatan rute Aset engine dimulai dari pembuatan data Aset menggunakan wizard. Untuk mengaktifkan menu “Tambah Rute”:

Right click on engine aset

Select “Tambah Rute”

A dialog will appear like this

Fill in the details

Select “Next”



2. Select then insert the measurement parameter you wish to collect from object

Select parameter “Nama Aset” (double left click parameter name or by automatic fill “Auto Entri” to insert parameter

into below table) Select “Next” when table “Parameter diambil” already

been filled selected parameter.

3. Continue to tab name “Isi Rute” as captured below:

Here will be found detail parameterinside tab name “Isi Rute”

Select “Ok”

Route already been created

Route can be seen on route delivery

Click “OK” to confirm that route data can be used for the

next procedure Haliza measurement.



4.8 SOFHALIZA SEND DATA TO HALIZA

Warning


1. Route should be made according to combustion sequences on each cylinder head. When it is done, then route ready to be sent from SofHaliza to Haliza, here the step:

From SofHaliza main window, chose menu “Komunikasi”.

Select “Load / Kirim Rute”

Then windows dialog will appear as capture below. Double click one of route from “Nama Rute” column or

click “Buka Rute”.

2. Open the route you wish to sent by click “Buka Rute”, then

route ready to be sent:

Click “Kirim” will sent route to Haliza, as captured dialog

below.

Ensure the data you have insert are correct, then click “OK” to finish the windows dialog.



3. When this step already done, click Picture 88 to return to the flowchart diagram Haliza Utilization, if not please continue the next step of the procedure.

4.9 SOFHALIZA DOWNLOAD DATA HALIZA

1. After chapter 4.4 completely finish with no cases, continue to next step SofHaliza download Haliza data. Starting with connecting Haliza to SofHaliza communication cable, then pointing the Haliza cursor into inside “Communication” menu

as captured on Picture 71. Follow instruction below on SofHaliza :

SofHaliza main window, click main menu “Komunikasi”.

Select “Unduh Data”



2. Then appear window dialog as captured below.

Ensure your serial communication setting from SofHaliza computer and Haliza already correct.

Click “Mulai” to starting download data.

3. Click “Mulai” to starting retrieve list of route from Haliza.

Wait until retrieval finish, then appear windows dialog below.

When route list retrieval is done, list of route will be displayed on “Nama Rute” column.



Select the route that you wish to download by left click twice.

4. ● Content of route will be appeared on below table which consist of some measurement parameter, as captured below :

5. ● Select “Ambil” to download one measurement parameter

which you highlighted. ● Select “Ambil Semua” to download all measurement

parameter on one route you have select. ● Select “Ambil Sisa” to download remaining data of

measurement parameter from one route you have select.



● Wait download process until finish.

6. ● When download finished, then appear confirmation dialog indicate download process already finish, as captured below:

● Click “OK” to confirm that download process has been

done.



4.9.1 MEASUREMENT DATA VERIFICATION

Data result measurement checking by double left click one of engine measurement parameter to display table data Haliza measurement.

Ensure the downloaded data column “Waktu” is the date

when the data Haliza measurement to be done.

From picture below, Haliza data measurement result are picked up at march 21

st 2017.

Picture 61 Table result of downloaded data from Haliza



4.10 DATA MEASUREMENT ANALYSIS

4.10.1 CHANGING CORRECTION ANGLE

Picture 62 Pressure combustion curve of diesel engine

Measurement and vibration data yang ditampilkan oleh SofHaliza dipetakan terhadap sudut engkol (crankshaft), atau dengan cara yang lebih sederhana dapat dikatakan bahwa sumbu datar grafik ialah sudut crankshaft. Jika tampilan grafik tekanan puncak nya tidak di tengah seperti yang tampak pada Picture 62, maka sudut perlu dikoreksi.

Chose one of cylinder from one measurement unit.

Left click twice of a data measurement row, i.e time column.

Right click mouse to activate menu “Sudut Pengoreksian”

Click to chose “Sudut Pengoreksian”



Picture 63 Correction Angle

Data sudut koreksi diperoleh dari Haliza 10 Analyzer dan timing light. Angka koreksi tersebut akan terhapus dari Haliza 10 Analyzer ketika analyzer sempat dimatikan atau sempat berpindah ke aplikasi lainnya (rotating). Jadi angka koreksi yang diperoleh sebaiknya dicatat. Sorot mesin dan tanggal pengukuran yang hendak dikoreksi sudutnya. Klik kanan pada posisi tanggal tersebut disorot, kemudian akan muncul menu seperti Picture 63 Klik “Sudut Pengoreksian”.

Picture 64 Correction Angle

“Properties sudut koreksi” table as captured above Picture 64



will appear, click the cylinder/device which should be modified, then insert correction value in global column, which will shift the entire measurement point, or to the correction angle column for each cylinder / measurement point. Click "Save" to end.

klik silinder yang hendak dirubah, masukkan angka koreksi pada kolom Global, yang akan menggeser seluruh titik pengukuran, atau pada kolom sudut pengkoreksi untuk masing-masing silinder/titik pengukuran. Klik “Simpan” untuk mengakhiri

4.10.2 VIBRATION DATA

Picture 65 Vibration data measurement of Rotating Machine

Vibration Graphic Report

1. When the angle correction step is correct and the measurement of the object measurement data has been done, the following step displays the vibration graph to be easily analyzed: • On the hierarchy asset, select one engine cylilnder which

already content of data. • Then left click twice on the date, so one of row is

highlighted to select collection date. • Then select vibration table under box panel of the date

pane. or • On the hierarchy panel, select one asset then expand one

engine cylinder • Then select vibration parameter. • Click on the date to select date row, which the date is data

collection date. • Then select vibration table under date table pane



2. Left click twice on the vibratin table list to open vibration

curve.

3. Vibration curve will be shown as captured below :



Vibration Curve Parade

1. The vibration graph occurred in every combustion rotation angle in the cylindrical chamber is then displayed in a graph called the Vibration Parade Chart. Here's how to display the machine vibration parade graph: ● From hierarchy pane, select one machine asset which

contains data. ● Then left click on the date pane to highlight when the data

collection to be done.

● Click on curve parade icon like this to display the vibration parade graph.



2. Vibration Curve Parade will be shown as capture below :



4.10.3 PRESSURE DATA

Picture 66 Pressure Data Table

Pressure Curve Report

1. The following steps show how to display the vibration graph to facilitate the analysis of engine performance conditions :

From hirarki panel, select one engine cylinder which content of data.

● Left click one row of data column table to select measurement date.

● Select pressure table under data “Waktu” table.

Or ● Form hierarchy pane, select one asset to chose a engine

cylinder. ● Select pressure parameter ● Select the date when data collection to be done. ● Select pressure table under table information “Waktu”.



2. Left klik twice on one row of pressure table to open pressure curve.

3. Pressure curve will appear as screenshoot picture below:



Pressure Curve Parade

1. The vibration graph that occurs at each rotation angle of combustion in the cylindrical chamber is then displayed in a graph called the Pressure Graphic Parade. Here's how to display a pressure graph parade:

On the hierarchy pane of Sofhaliza, select the machine asset that already contains the data measurement.

In the table that appears, left click on the "Waktu" column

to display the measurement data already downloaded from the Haliza

Click the graph parade icon to display the pressure parade graph.



2. So the graph "Parade Pressure" will appear as screenshot

image below:

4.10.4 OPERATIONAL DATA

Before performing data processing steps that need to be done is ensure that engine rotation data (RPM) already exists. If it does not exist (not loaded with the analyzer Haliza 10) then it needs to be entered manually from SofHaliza. Steps that need to be done to enter the data RPM engine is as follows:

Select one of aset / unit object measurement.

Left click twice on one row data measurement, such as “Waktu” column.

Right click to activate menu “Data Process (Log Sheet)”



Click to chose “Data Process (Log Sheet)”

Picture 67 Menu Log Sheet.

After that will appear Log Sheet Data Menu on the date of measurement that has been selected (Picture 67). Select “Utama” tab of the menu, then fill “RPM” column according to the measured engine rotation. Click “Simpan” button to save and

finish the process. After fill the RPM speed, then the processing can be start. The process is the steps that perform mathematical calculations on certain parameters required for the analysis phase.



Picture 68 Main tab of Menu Log Sheet.

The first step to perform a “Proses” data is select the date

measurement you wish to process the data. Then right click the date, appears option menu as seen captured on Picture 69, chose “Proses Olah Data”. The process log will appear shortly after “Proses” is clicked.

This step needs to be done each time after the measurement data is transferred to SofHaliza. This “Proses” step should also

be repeat after the correction angle is made (described in the next section).

Picture 69 Data processing “Proses Olah Data”



Picture 70 data processing the engine measurement result



4.11 SOFHALIZA CONFIGURATION

4.11.1 COMMUNICATION CONFIGURATION

In order for communication SofHaliza to Haliza run smoothly, the requirements to be met are:

On computer, USB adapter driver is installed with baudrate “115200”.

The USB “Com/Port” channel name is the same between

device manager computer and SofHaliza.

Pointer menu Haliza is inside “Communication”

Here’s the communication configuration setup on SofHaliza computer. Main interface SofHaliza windows and linux Operating System is not much differences. To start communication Haliza to SofHaliza: 1. Pointing the cursor Haliza to “Komunikasi” menu, as seen

captured Picture 71 below:

Warning Data transfer must be done in dry and non-hazardous conditions.

Picture 71 Haliza Menu Communication

After pointer Haliza inside of “Communication” menu,

please continue the communication settings on SofHaliza. 2. Left click on settings icon, a windows appears “Setting

Global” which is used for communication settings from Haliza

to SofHaliza, as captured screenshots below. 3. Define USB port name / number which is detected by

SofHaliza Computer on menu “Com/Port”. 4. Use value of “Speed” baudrate 115200

5. Enter the name detected communication terminal, this



example are “/dev/ttyUSB0”, as captured below:

Picture 72 Communication Setting Configuration

4.11.2 COLOUR CONFIGURATION

Picture 73 Curve colour setting configuration

In the “Konfigurasi Grafik” legend, you can change the color display of graphics in the “WARNA” box, change the size of the



measurement scale on the “SKALA” box, change the graphical asset name in the “JUDUL” box, and change the color and format of the graphic tittle in “JUDUL PLOT”.

4.11.3 UNIT MEASUREMENT CONFIGURATION

Picture 74 Configuration Setting unit measurement

The unit of measurement on the graph can also be changed through tabs “Setting Global” as captured below Picture 74.

4.11.4 DEFAULT CONFIGURATION RECIPROCATING ENGINE

Picture 75 Configuration setting default recip engine



4.11.5 SETTING PARAMETER

Picture 76 Setting Parameter

PROCEDURE UTILIZATION HALIZA HALIZA 10 –Machinery Analyzer


5

5 PROCEDURE UTILIZATION HALIZA 5.1 HALIZA PREPARATION PROCEDUR

5.1.1 HALIZA EQUIPMENT SET CHECK LIST

Untuk menghasilkan keakuratan data, ketepatan rekomendasi, kesimpulan analisa data pokok permasalahan engine yang lebih akurat, dan mencegah kesalahan ketika melakukakan pengambilan data, sudah menjadi kewajiban kita untuk mengevaluasi kelengkapan peralatan dan kesiapan masing-masing komponen perlengkapan Haliza. The following is a list of the Haliza equipment thatBerikut daftar perlengkapan perangkat Haliza yang harus diperiksa kesiapannya sebelum digunakan:

Table 5 Haliza equipment set check lists

No. Haliza Package Component Name Amount Status

1 Haliza Machinery Analyzer 1 OK

2 Pressure Sensor 1 OK

3 Vibration Sensor 1 OK

4 Magnetic Base 1 OK

5 Cable and Timing Light 1 OK

6 Wrench 35mm 1 OK

7 Adapter computer channel SofHaliza, USB-to-serial 1 OK

HALIZA 10 –Machinery Analyzer PROCEDURE UTILIZATION HALIZA


8 Magnetic stand 1 OK

9 Holder magnetic pickup RPM sensor 1 OK

10 Temperature Gun 1 OK

11 RPM Sensor 1 OK

12 Haliza Tools Box 1 OK

13 Pressure static sensor cable 1 OK

14 Vibration sensor / Accelerometer cable 1 OK

15 Reference cable / marker 30m 1 OK

16 Haliza prubetive rubber 1 OK

17 Haliza charger 1 OK

18 Adapter PC USB to male serial Communication Cable

1 OK

19 Serial communication cable Haliza COM-female 1 OK

20 Polyfoam 1 OK

5.1.2 HALIZA BATTERY CHARGING PROCEDURE

Requirement:

1. Original Haliza battery charger. Procedure:

1. Prepare original charger and Haliza analyzer in nonhazardous area.

Note

Do not use Haliza analyzer to collect data when the battery voltage <10 Volt. It is to avoid discharged or exhausted battery in the middle of data collection.

Peringatan

Avoid charging Haliza battery when data collection is in progress. Charge only in non-hazardous area.

2. To get information about battery voltage of Haliza analyzer,

see picture below:



Picture 77 Battery voltage information (bottom left)

3. Insert the power supply connector into the “Charging/PickUp“ port Haliza. The Haliza analyzer can be

powered on or off while charging. 4. Plug the AC connector of the power supply into a standard AC

outlet, ranging from 100 – 240 VAC, 50-60 Hz. 5. When charger is connected to Haliza, red LED on Haliza will

blink and the battery voltage level will increase. You can see increasing battery level if Haliza turned on.

Note

It is recommended that Haliza not be left unattended while charging is in progress.

Warning – Hazard Identification

Hazard identification when using this part to Haliza.



5.1.3 INTERNAL HALIZA FUNCTIONALITY CHECK

Pengecekan fungsi Haliza bisa dimulai dari pengecekan fisikal, semisal kondisi kotak penyimpanan set Haliza harus sesuai temperature ruanngan (±25º C), kondisi fisikal hardware Haliza, kondisi penyimpanan / penggulungan kabel-kabel Haliza, kondisi sensor dan pendukungnya.

Selanjutnya dilakukan pengecekan fungsi sistem Haliza, semisal proses booting sistem operasi Haliza, kondisi level baterai, penampilan LCD / monitor Haliza, fungsi keypad, dsb.

Here the list of keypad function Haliza :

Table 6 Help Menu Information

No Icon Menu Description

1

Power To switch On/Off Haliza Machinary Analyzer.

2

OK / enter

Confirmation button or command button to insert request.

Sebagai tombol konfirmasi atau tombol perintah untuk memasukkan request.

Have same function as entry function “ Enter” on keyboard computer.

3

Cancel Function as cancellation button, back to previous menu, or to exit current menu.

4

Help

Function to display help / explanation of highlighted menu. Untuk menampilkan informasi / pertolongan dari setiap pilihan menu yang dipilih.



5

Right Direction

Untuk membuka direktori / folder pada menu “File Manager” atau membuka kolom lain pada tabel “Available Route”, yang ditandai

dengan berubahnya simbol (+) kesimbol (-)

Or, changing cursor position to the right direction. Atau, untuk memindahkan kursor kearah kanan.

To change reference pressure (bar) value during prepare vibration measurement

Juga, bisa digunakan sebagai penambah data bar ketika penyetingan getaran.

6

Left Direction

Untuk menutup / menyingkat folder / direktori pada menu “File Manager” atau menggeser kekiri tabel “Available Route”, yang ditandai

dengan berubahnya simbol (-) ke simbol (+).

Or, move cursor to left direction.

Selain itu, untuk menguragi nilai data bar ketika penyetingan getaran.

7

Up Direction Memindahkan kursor / selector kearah atas pada tampilan menu Haliza

8

Down Direction Memindahkan kursor / selector kearah bawah pada menu tampilan Haliza.

9 Backlight Level

Pengatur tingkat kecerahan tampilan LCD Haliza dengan menggeser kanan atau kiri bar indicator

10 Acquire Route Data

Untuk menampilkan data rute yang sudah dikirim ke Haliza dan daftar data rute yang akan diukur. Data rute yang sudah dilakukan



pengukuran akan berbeda warna.

11 View Route Data

To display a list of route data and measurement result.

12 Other

Function To display another menu Haliza.

13 Communication Menu untuk menampilkan status komunikasi antara Haliza dan Komputer SofHaliza.

14 Pickup

Correction Angle

Menu untuk menampilkan data posisi derajat sudut putar dan kecepatan putaran mesin (rpm).

15 Timing Light

Test Untuk menguji lampu Timing Light

16 View

Connector Order

Menampilkan informasi detail fungsi terminal / kanal Haliza

17 Servis Terminal

18 Analyzer Setting

Menampilkan daftar setting menu Haliza

Displaying lists of setting menu Haliza (i.e rotation setting)

19 Shutdown Menu untuk mematikan / shutdown Haliza Machinary Analyzer

20 Setting

Rotating Data Untuk setup database Perputaran

21 Setting Recip

Data Untuk setup database reciprocating

22 Setting Other Data



23 File Syste Check & Repair

Berfungsi mengevaluasi / mengecek file sistem operasi Haliza

24 Setting

Communication Menampilkan informasi setup komunikasi

25 Check Database

Main display Haliza menu “Setting Rotating Data” :

Table 7 Setting Database Rotating Equipment

1 Start Frek.

( Hz ) Setting awal mulai spektrum frekuensi pengukuran yang diinginkan

2 Stop Freq.

( hz ) Setting batas akhir frekuensi spektrum yang diinginkan.

3 Lines FFT Menampilakan setting line yang mewakili setiap amplitude yang akan muncul pada hasil akhir plot FFT

4 Averages Menampilkan nilai penggabungan beberapa individual spektrum yang jumlahnya kemudian di bagi jumlah spectrum



5 Windows Filter Menampilkan Persentase nilai real spektrum yang diambil dari gabungan beberapa sample windows spektrum

6 Satuan

Sumbu X Satuan atau unit yang digunakan pada sumbu x dari spectrum

7 Output

8 Kanal Aktif Kanal aktif / saluran aktif dari sensor atau probe ( kanal 1 atau kanal 2 )

9 Skala Satuan ukuran

10 Reff. Rpm Referensi RPM dari unit yang dilakukan pengukuran

11 Mode Recip

12 Fase Menampilkan nilai waktu relative antara 2 sumber signal

13 Sumber Fase Input source phase



Picture 78 Menu “Setting Haliza”

Main display Haliza menu “Setting Recip Data”:

Table 8 Setting Database Reciprocating Equipment

1 Stroke 2/4 Displays stroke type engine (2 / 4 strokes)

2 Siklus

Disimpan



3 Sampling Rate

4 Kanal Enable

5 Kanal #1 Channel Source #1

6 Kanal #2 Channel Source #2

7 Trigger Fase Sumber Trigger Fase / channel #Fase

8 Reff. Rpm Sumber Reff. Rpm / channel #Rpm

9 Satuan P Sumber Satuan P / channel #P

10 Exhaust Valve

Open/Close Waktu pembukaan / penutupan exhaust valve berdasarkan referensi dari Manual engine

11 Intake Valve Open/Close

Waktu pembukaan / penutupan Intake valve berdasarkan referensi dari Manual engine

12 Kurva Atas Sumber Kurva Atas / channel #Atas

13 Kurva Bawah Sumber Kurva Bawah / channel #Bawah

14 Kurva Pickup Sumber Kurva Pickup / channel #Pickup

15 Pressure Static

Range Displays the pressure static sensor size setting (psi )

16 Pressure Dynamic

Displays the pressure dynamic sensor size setting ( psi )



Range

17 Accelerometer Displays the acceleration sensor size setting ( gs )

Jika selesai tahap ini, klik Picture 88 untuk kembali ke flowchart penggunaan Haliza.

5.1.4 SEND DATA TO HALIZA

Requirement:

1. Haliza Analyzer. 2. Computer SofHaliza 3. Cable and Converter USB to Serial 4. Cable Serial DB9 male

Procedure:

To send route from SofHaliza to the device, follow this step: 1. Plug USB adapter to Computer USB port and communication

cable to “COM” port in Haliza analyzer. Configure port

number in SofHaliza and Haliza (see chapter “4.4 Installation and Setting Communication USB”).

2. Make sure the Haliza Analyzer has been switched on and ready to receive data, by press button “Ok” keypad Haliza to select “Communication” menu on Haliza analyzer.



Picture 79 Select "Communication" menu in Haliza analyzer

3. Please Follow procedure Chapter 4.8 SofHaliza Send Data 4. Finish above step "Kirim Rute", then LCD Haliza displays

the “Logs Communication” shown below.

Warning




5.1.5 DOWNLOAD DATA HALIZA

Peralatan:

1. Haliza Analyzer. 2. Computer SofHaliza 3. Cable and Converter USB to Serial 4. Cable Serial DB9 male

Prosedur:

To download route data from Haliza Analyzer to SofHaliza, follow this step: 1. Plug USB adapter to Computer USB port and communication

cable to “COM” port in Haliza analyzer. Configure port

number in SofHaliza and Haliza (see chapter “4.4 Installation and Setting Communication USB”).

2. Make sure the Haliza Analyzer has been switched on and ready to receive data, by press button “Ok” keypad Haliza to select “Communication” menu on Haliza analyzer.



Picture 80 Select "Communication" menu in Haliza analyzer

3. Please Follow procedure Chapter 4.9 SofHaliza Download

Data 4. After the process " Ambil " is clicked, SofHaliza displays will

show below dialog.

Identifikasi Bahaya




5.2 HALIZA PREPARE IMPLEMENTATION PROCEDURE

5.2.1 ENGINE TOP DEAD CENTER MARKING

Peralatan:

1. Manual / reference from the engine manufacturer, to find first Firing Order as TDC (Top Dead Center), usually it is cylinder number #1.

2. Permanent marker pen for marking (usually white color).

Procedure:

1. Inform or communicate to Operator or Maintenance Crew before performing the job. Stop the engine if there is no attached marker on shaft as speed reference.

2. Position cylinder #1 (or other cylinder according to the manual) at TDC.

3. Put a sign on the bearing housing (as static part) and flywheel (as rotating part), or the other area on the same shaft.

Pitcture 81 Example of existing TDC marker on flywheel



Picture 82 Marking TDC at shaft and installed marker.

Identifikasi Bahaya

Hazard identification when using this part to collect data on equipment



5.2.2 INSTALL RPM SENSOR MARKER

Requirement:

1. Bolts / thumbtack (for proximity sensor), reflector tape (for optical sensor)

2. Rubber 3. Adhesive / glue 4. RPM Sensor (Magnetik Pick Up) and cable 5. Magnetic holder stand

Procedure:

1. Find safe place on the shaft / flywheel to install RPM / sensor marker.

2. If there is no installed permanent bolt on shaft, we can use alternative speed marker (thumbtack). Attach thumbtack on rubber using glue and then attach it it on the shaft. Use super glue for strong and fast act adhesion.

3. Attach the speed sensor (magnetic pick up or optical sensor) onto the holder and magnetic stand. For RPM sensor (magnetic pickup ), the distance position

between magnetic pick up and speed marker around 3 – 5mm. For optical sensor, the distance position between sensor and reflector are around 50 – 100 mm.

4. Put the magnetic stand on the flat surface, then adjust the arm to find suitable and safe direction of RPM sensor, so the measurement data correctly read and received by Haliza.

5. After magnetic holder stand to be directed properly, attach / connect RPM sensor cable to Haliza, so the magnetic field changes can be read by RPM sensor (for magnetic pickup type). However, for the optical sensor will receive reflection from reflector / marker on the shaft/flywheel.

6. Bring the Haliza menu to “Other Function”



7. Press “Ok”, then select menu “Timing Light Test” that will

shows dialog as captured below:

8. When target / marker on shaft changes, sensor akan

mendeteksi ada perubahan medan magnet disekitarnya (untuk sensor RPM magnetic pickup) atau pantulan cahaya (untuk sensor optik) maka sensor kecepatan/RPM akan mengirimkan sinyal ke Haliza.

9. Ensure RPM sensor works correctly, which is indicated by a blinking of LED light RPM sensor and LED Haliza.

10. If no speed information is detected, please check the alignment between marker and the sensor, check maximum distance allowed for each used sensor type.



Picture 83 Installed speed marker, magnetic pickup and stand


Hazard Identification when using this part to collect data on equipment.



5.2.3 CHECK CORRECTION ANGLE

Requirement: 1. Timing light 2. RPM Sensor attached with magnetic stand 3. Marker cable 4. Haliza Analyzer

Procedure:

1. Check RPM sensor. 2. Install marker cable and connect Haliza to magnetic pick up

(MPU). Blinking LED on Haliza shows that the speed is detected.

3. Connect timing light cable to the Timing Light port on Haliza 4. Select menu “Other Function”, then “Pickup Correction

Angle”.

Warning


5. The equipment RPM read on Haliza screen is shown on “Set

Pickup Correction”, as described on Picture 84 below.

6. Point the timing light gun to the TDC mark on the static part. 7. Use “Left” or “Right” Haliza button to change the value of

correction angle incrementally (value correction angle from 0 to 359).

8. Use “Up” or “Down” Haliza button to change the value of

correction angle by multiple times. 9. Then press “Ok” on keypad Haliza, if the marking made on

static and rotating parts are aligned. 10. The correct value of “Correction Angle” is displayed.



The sliding bar scale on the 360º box will change every 1º

(degree).

The changing bar of sliding bar will be change every 0,5º (degree).

Picture 84 Correction angle menu and sliding bar to correct the

angle

Hazard Identifikation






5.2.4 COMBUSTION PRESSURE MEASUREMENT

Requirement:

1. Pressure Sensor 2. Kiene valve (attached on the measured equipment) 3. 35 mm wrench

Procedure:

1. Flush the combustion chamber by opening kiene valve or indicator cock, before the pressure sensor is installed. This is to remove carbon deposit from combustion chamber.

2. Attach the pressure sensor, use 35 mm wrench to tighten. 3. Ensure the pressure sensor is properly connected, then the

kiene valve or indicator cock can be opened slowly.

4. Select menu “Acquire Route Data” It will show all of route

data. 5. Select desired route using up/down button, then press “ok”. 6. Select “Open Route” and press “ok”.

7. Select desired cylinder to be measured using up/down button with the information on right column is “Pres. Recip (Combustion Engine)”, then press “ok” and select top menu, press “Collect Data”.

8. Then the LCD display will change to “Pressure (Engine) –Crank Angle” Graph, as captured below:



9. Is combustion pressure displayed properly? If not, check

whether the kiene valve is already opened fully. You can see the maximum pressure and engine speed detected in Haliza display.

10. If collected data has been reached, then press “ok” and “Save Data” to start recording.

11. When data recording is completed, it will show “Finish” on

the Haliza display. 12. Press “ok” and ”Cancel “ or “X” button to finish recording,

and the display will return to cylinder order. 13. Close kiene valve, ensure it is properly closed. 14. Open pressure transducer using 35 mm wrench.. 15. Proceed to the next cylinder. Follow the instruction above.



Picture 85 Example Data Combustion Pressure Graph.

Identifikasi Bahaya




5.2.5 COMPRESSOR PRESSURE MEASUREMENT

Requirement:

1. Pressure Sensor 2. Kiene valve (attached on the measured equipment) 3. 35 mm wrench.

Procedure:

1. Flush the compressor cylinder by opening the kiene valve or indicator cock before the pressure sensor is installed. This is to remove sludge or carbon in compressor cylinder.

2. Attach the pressure sensor to kiene valve, use 35 mm wrench to tighten.

3. Select menu “Acquire Route Data”, then it will show the list

of all saved route. 4. Select desired route using UP/DOWN button, then press “ok”

and select “Open Route” 5. When menu highlighted in “Open Route”, then select “ok”

6. Select desired compressor cylinders route to be measured using UP/DOWN button with information on the right column is “Pres. Recip (Cylinder Kompresor)” then press “ok” and then select “Collect Data”.

7. When data collection is in progress, we need to do Zero function for compressor pressure.

After pressure sensor is attached with the kiene valve, tighten properly and open valve slowly. For the first cylinder measurement process, the measurement can only be done after 30 seconds in order to heat up the sensor. For the next cylinder, pressure measurement can be done directly without heating procedure.

Close the valve indicator, then unplug the sensor pressure from the kiene valve (do not pull the cable to remove sensor). Let the pressure sensor read the ambient pressure.

Caution

Do not unplug pressure cable from Haliza or pressure transducer during zero function process. It is to avoid wrong zero reference (ambient pressure) for compressor pressure data.

Step to do setting Zero function:





8. Press “ok”, select “Zero” using up/down button before taking

any data, then press “ok”.

9. Attach pressure sensor to kiene valve again and tighten it using 35 mm wrench.

10. Open kiene valve slowly and check rising pressure data on Haliza display. As captured below:



11. If data collected already reached, press “ok” button and

“Save Data” to start record measurement data. 12. When data collection has been reached, then “Finish” dialog

will be displayed on LCD Haliza. Pengumpulan data selesai jika muncul tulisan “Finish” pada layar LCD Haliza.

13. Press “ok” or “Cancel” or “X” button to confirm cylinder

pressure data recording has been done. yang menandakan pengambilan data tekanan silinder selesai dilakukan. Selanjutnya tampilan LCD Haliza akan kembali ke menu Rute. Then the LCD Haliza display will return to route menu.

14. Close kiene valve, ensure it is securely closed. 15. Open pressure transducer using 35 mm wrench. 16. Proceed to the next cylinder according to the created route. 17. For reciprocating compressor data collection, always do zero

function for each cylinder pressure measurement.



Picture 86 Example Compressor Pressure Data

Identifikasi Bahaya

Identifikasi Bahaya adalah ketika melakukan pengukuran objek dengan menggunakan perlengkapan ini.



5.2.6 VIBRATION DATA RECORDING

Requirement:

1. Vibration Sensor 2. Magnetic Base

Procedure:

1. Clean the area where vibration sensor will be attached, look for the best position around the cylinder head.

2. Connect vibration sensor cable to its appropriate channel on Haliza.

3. Connect magnetic base to vibration sensor. 4. Plugged vibration sensor cable to vibration sensor properly,

then put magnetic base (with vibration sensor) to engine, as captured below:

5. Select menu “Acquire Route Data”, to show all recorded

route. 6. Select route by UP/DOWN Haliza button , then press “ok”

and select “Open Route”. 7. Press “ok” to confirm open route.

8. Select desired cylinder route to be measured using UP/DOWN Haliza keypad with information on right column is “Vibration Recip (Cylinder Engine)”, then press “ok” and “Collect Data”.

9. Gaph of Vibration (Cylider) – Crank Angle will be shown at LCD Haliza as captured below:



10. If data collection has been reached, then press “ok” and

“Save Data” to start data recording to Haliza database. 11. Data collection is completes if the "Finish" text appear on the

screen. 12. Press “ok” or “Cancel” or “X” button to finish data recording.

Then display will return to route menu on display LCD Haliza. 13. Proceed to the next measurement point.

Picture 87 Example Vibration Data Graph

Note:

Place the vibration sensor on the similar position for each cylinder.



Identifikasi Bahaya




HALIZA TROUBLESHOOTING HALIZA 10 –Machinery Analyzer


6

6 HALIZA TROUBLESHOOTING

6.1 PREPARATION STEP

Selama tahap persiapan sebelum memulai pegambilan data oleh Haliza, kadangkala kita menghadapi masalah yang tidak kita duga pada tahap tersebut, meskipun ini sangat jarang sekali terjadi.

6.1.1 SOFHALIZA INSTALLATION FAILURE

Execute check listfile installation package SofHaliza by command line :

1. Check if SofHaliza software has not been install yet:

$ sudo dpkg –l sofhaliza

2. Remove SofHaliza software when SofHaliza not installed successfully :

$ sudo dpkg –r sofhaliza

$ sudo dpkg –-purge sofhaliza

3. Begin SofHaliza software installation:

HALIZA 10 –Machinery Analyzer


$ sudo dpkg -i sofhaliza_2.5.12_amd64.deb

$ sudo sofhaliza &

4. If you cannot uninstall SofHaliza, chek version operating system, it should use Ubuntu 16.04 version 64bit.

$ uname -a

Solution: Do Operating System linux 64bit installation.

6.1.2 SOFHALIZA DATABASE FAIL TO BE MODIFIED

1. When database creation failure, then check status database creation. Solution : Open SofHaliza using command sudo.

2. Jika file database gagal dirubah / modified, maka cek status

owner dan mode file database tersebut. Solution : Change access authorization mode of directory or

move directory creation of database

$ sudo chmod 777 /userSofHaliza/database.dbb

Berikut flowchart penggunaan Sistem Haliza yang bertujuan untuk mempermudah kita dalam mempersiapkan, menggunakan, sampai mendapatkan data yang akurat untuk menghasilkan analisa yang presisi perihal kondisi objek pengukuran.

Pada flowchart dibawah ini, tulisan didalam proses bisa mengarahkan kita ke Bab, nomer gambar, maupun nomer halaman yang dimaksudkan dalam kotak proses. Hal ini untuk mempermudah kita memahami pemakaian Haliza dan SofHaliza.



Here flowchart diagram Haliza utilization:

N

Y

N

Page 137

Y

Page 137

N

Start

1. Check technical spec computer, Chapter 4.2

2. Check installed SofHaliza,Chapter 4.3

1. Equal to spec. Table 4, 2. Install s/w SofHaliza,

Chapter 4.3.1

OK?

Succeeded ?

Succeeded?

1. Cek kelurusan COM Haliza & USB SofHaliza, Picture 20

2. Instal s/w kabel USB-to-Serial, Picture 18

3. Connecting channel Haliza to Communication cable SofHaliza.

4. Check battery level Haliza 12V 5. Check internal functionHaliza,

Bab 5.1.3

Create Hierarchy database, Chapter 4.6

Create Route, Chapter 4.7

Send Route, Chapter 4.8

Y

Check Chapter 6.1.3

Check Chapter 6.1.2



Picture 88 Haliza Utilization Flowchart

Y

N

Y

N

Y

Page 23 Page 23

OK?

Collected data can be downloaded and

to be analyzed ?

Succeeded?

1. Make sure data properly collected into Haliza, Picture 85, Picture 86, Picture 87

2. Make sure data Graph and Graph Parade Haliza collected correctly

1. If data collection properly finished, then connect communication Haliza to SofHaliza, transfer data measurement, Chapter 4.4

2. Check Haliza battery 12Volt 3. If possibly, recharge Haliza

battery, Chapter 5.1.2 4. Download data engine from

Haliza, Chapter 4.9 5. Analyze data measurement,

Chapter 4.10

Generate report and recommendation

1. Check condition sensor cable, Chapter 3.3 2. Setting TDC , Chapter 5.2.1 3. Install RPM sensor, Chapter 5.2.2 4. Check correction angle, Chapter 5.2.3 5. To do engine data measurement, Chapter

5.2.1, 5.2.2, 5.2.3, 5.2.4, 5.2.5 and 5.2.6

Check Chapter 6.2.1

Check Chapter 6.2.2

N



6.1.3 ANALYZER AND SOFTWARE UNABLE PERFORM COMMUNICATION

Jika rute atau data hasil pengukuran tidak dapat ditranfer maka inilah yang dikatakan bahwa analyzer dan software tidak dapat berkomunikasi. Beberapa penyebab dan solusinya :

1. Haliza Analyzer has not been ready position to receive data communication ( does not inside of communication menu).

Solution: Make sure the position of cursor inside of “Komunikasi” menu. Pastikan bahwa posisi kursor Haliza 10 Analyzer sudah masuk kedalam menu “Komunikasi”.

2. USB-to-serial communication cable driver has not been yet installed on SofHaliza Computer. This often occured due to Komputer belum terinstal driver dari kabel komunikasi serial to USB, hal ini biasa terjadi jika digunakan komputer yang sebelumnya belum pernah digunakan untuk mengukur.

Solution: Install the driver communication cable from

delivered CD or download link on Haliza set.

3. Communication cable broken. If capable, repair the cable connection, if not capable change to new communication cable.

4. Differences number of communication channel (COM), please check on control panel – system – hardware - device manager- ports (COM&LPT).

Solution: samakan COM di computer dan di Sofhaliza,

sebelumnya (jika komunikasi pernah dilakukan sebelum dengan COM yang berbeda) lakukan restart komputer dan Haliza 10 Analyzer.

6.1.4 RPM SENSOR NOT DETECTED

Sensor putaran tidak terdeteksi ditandai tidak berkedipnya led pada pengkondisi sinyal putaran. Beberapa penyebab dan solusinya :

1. Ferro Sensor (rubber and metal) which attached to a shaft that spins the flywheel or equal to engine speed are detached.

Solution: Shutdown the engine, then attach again the new

ferro sensor (rubber and metal).

2. Has not received voltage supply from Haliza Analyzer, could be checked from the led round signal conditioner, 1st as power indicator, 2nd as the signed that magnet pickup has been received signal from ferro sensor (rubber and metal).

Solution: connect 30 metre cable to Haliza Analyzer.



3. Low voltage of battery Haliza Analyzer, so it is not able to supply voltage to the round signal conditioner.

Solution: Please recharge Haliza Analyzer.

4. 30 metre cable is damage, check connection of 30 metre cable by avometer/multimeter.

Solution : resolder the broken connection.

6.1.5 TIMING LIGHT UNIGNITED

Some reason timing light unignited:

1. The rotation (RPM) sensor is not detected yet (undetectable). The timing light ignition follows the rotation sensor, menyala mengikuti sensor putaran, if the rotation sensor is not detected then the timing light will not blinking.

Solution : evaluate the reason rotation signal is not detected (see section rotation sensor is not detected in the previous section).

2. Haliza Analyzer has not entered menu “Cek TDC” with “Timing Light”. Timing light can only light up when the analyzer is already on the menu “Cek TDC” with Timing Light.

Solution : Login to menu “Cek TDC” wth Timing Light on the

Haliza Analyzer.

3. Timing light is dead, although two steps above has been done but Timing Light still will not turn on.

Solution : contact PT. Daun Biru Engineering for improve /

replacement Timing Light.

6.1.6 LCD ANALYZER IS DEAD / BLANK

Here some reason LCD analyzer is dead : 1. Voltage Haliza battery is too low. Haliza operational have

minimum battery voltage at 9,5 volt. If battery voltage is under 9,5 volt, Haliza cannot be switch ON. Solution : Recharge the Haliza battery .

2. LCD broken.

Solution : Contact PT. Daun Biru Engineering to request LCD

replacement.



6.1.7 HALIZA EMPTY BATTERY

Terkadang pemakaian haliza yang sangat jarang dapat berakibat kita lupa melakukan recharge baterai Haliza, sehinga disaat kita membutuhkan Haliza segera kita menemukan tombol switch ON Haliza tidak berfungsi. Untuk hal ini kita perlu mencoba recharge baterai Haliza menggunakan charger Haliza yang tepat. 1. Check dan recharge baterai Haliza selama kurang lebih 4 jam 2. Switch ON Haliza untuk memastikan kondisi baterai dalam

keadaan terisi penuh.

6.2 IMPLEMENTATION STEP

6.2.1 PRESSURE CURVE DOESN NOT APPEAR ON HALIZA

Berikut beberapa sebab Timing Light tidak menyala: 1. Tidak/belum terdeteksinya sinyal putaran. Data tekanan dapat

terambil ketika sensor putaran sudah terdeteksi, apabila sensor putaran tidak terdeteksi maka kurva tekanan pembakaran tidak dapat tampil. Solusi : cek apa penyebab sinyal putaran tidak terdeteksi

(lihat bagian sensor putaran tidak terdeteksi pada bagian sebelumnya.

2. Kabel sensor tekanan putus. Solusi : Cek koneksi kabel dengan avometer, solder

sambungan yang putus jika memungkinkan.

3. Sensor tekanan (pressure tranducer) rusak. Cara untuk memastikan apakah sensor tekanan rusak adalah sebagai berikut: Masuk ke menu “Acquire Route Data”, pilih aset (kompresor) yang akan diukur, “Open Route”, pilih yang menggunakan parameter “Pressure Recip.” untuk memulai “Collect Data”. Setelah masuk grafik “Pressure – Crank”, klik “Ok” untuk memilih menu “ZERO”, lihat tampilan di LCD

Haliza Analyzer, catat angka tegangan, kemudian pasang sensor tekanan dan kabelnya ke kanal sensor (awas jangan tertukar dengan kanal sensor putaran), setelah sensor tekanan terpasang lihat angka tegangan yang tertera pada LCD haliza analyzer. Jika angka tidak berubah berati ada kemungkinan, antara kabel yang putus sambungannya (lihat poin no.2 diatas) atau jika sudah dipastikan bahwa kondisi kabel baik maka dapat dipastikan sensor tekanan mengalami kerusakan. Solusi : Hubungi PT. Daun Biru Engineering untuk

perbaikan/penggantian sensor tekanan, kirim sensor tekanan dan kabel sensor tekanan dan Haliza 10 analyzer, karena



selain penggantian sensor tekanan memerlukan kalibrasi.

6.2.2 VIBRATION CURVE DOES NOT APPEAR ON HALIZA

Beberapa penyebab tidak timing light menyala:

1. Tidak/belum terdeteksinya sinyal putaran. Timing light menyala mengikuti sensor putaran, apabila sensor putaran tidak terdeteksi maka analyzer tidak akan bisa masuk menu pengukuran.

Solusi: Cek apa penyebab sinyal putaran tidak terdeteksi

(lihat bagian sensor putaran tidak terdeteksi pada bagian sebelumnya.

2. Kabel sensor getaran. Solusi: Cek koneksi kabel dengan avometer, solder

sambungan yang putus jika memungkinkan.

3. Sensor getaran (accelerometer) rusak. Cara untuk memastikan apakah sensor getaran rusak adalah sebagai berikut: Pasangkan sensor getaran bersama kabel ke Haliza. Kemudian masuk ke menu SPEKTRUM GETARAN di haliza analyzer. Kemudian tempelkan sensor getaran kepada benda yang bergetar (misalnya sensor ditaruh pada salah satu sisi dari pompa yang berputar). Pada layar harusnya muncul frekuensi (f) dan velocity (v) yang berubah-ubah. Jika tidak ada perubahan nilai pada layar, maka bisa dipastikan sensor tersebut bermasalah. Solusi: Hubungi PT. Daun Biru Engineering untuk

perbaikan/penggantian sensor getaran, kirim sensor getaran dan kabel sensor tekanan dan haliza analyzer.

6.3 DATA PROCESSING STEP

6.3.1 PROBLEM DURING DATA TRANSFER HALIZA TO SOFHALIZA

Cek status initialisasi kabel komunikasi didalam komputer linux Ubuntu dengan cara: 1. Cek pada lokasi /var/log/messages apakah terdeteksi kode

hardware USB, jika tidak terdeteksi/tidak ada perubahan log berarti device/hardware USB bermasalah. Perlu di crosscek apakah prolific atau USB2.0 yang bermasalah Penampakan usb yang tidak terdeteksi Penampakan usb yang terdeteksi normal

2. Pastikan hardware haliza dalam keadaan normal bekerja. 3. Cek fungsi kabel konektor dari haliza ke USB prolific

converter dalam keadaan baik 4. Pastikan laptop pemroses data Haliza dalam keadaan baik,



Ubuntu 16.04 64bit 5. Jika terdeteksi kerusakan pada SofHaliza , hubungi call

center daunbiru

6.3.2 UNABLE TO POWER ON HALIZA

Jika dalam pemrosesan data Haliza tidak dapat terdeteksi oleh SofHaliza: 1. Pastikan keadaan baterai Haliza terisi. Jika masih tidak bisa

menyala, crosscek tegangan dan arus baterai output Haliza. 2. Jika Baterai dalam kondisi penuh kemungkinan besar kondisi

sumber daya listrik Haliza bermasalah, segera hubungi Daunbiru. Berikan evidence berupa foto maupun logs yang menandakan Haliza tidak terdeteksi oleh komputer SofHaliza.



APPENDIX HALIZA 10 –Machinery Analyzer


7

7 APPENDIX

A. MODIFICATION FROM PREVIOUS VERSION

Jika kita sudah familiar dengan Haliza versi sebelumnya, maka kita akan menyadari bahwa beberapa feature sudah berpindah atau/dan berganti nama sebagai bagian dari design ulang keseluruhan untuk membuat tampilan lebih flexible dan lebih eye catching. Bagian dalam buku ini menyediakan beberapa tips untuk menolong Anda dalam mencari capability dalam interface yang baru:

Software analisa SofHaliza tersedia dalam dua sistem operasi, yakni Windows 7 dan Linux 16.04. Dalam versi sebelumnya analisis data dari Haliza menggunakan satu jenis sistem operasi, namun kini bisa dilakukan pada dua jenis.

Untuk mempermudah pemakaian sistem Haliza, buku ini sudah dilengkapi flowchart penggunaan Haliza sampai tahap analisa data.

Pembuatan aset pengukuran bisa menggunakan manual dan otomatis. Penambahan parameter kedalam aset secara otomatis atau melalui wizard, berarti menambahkan parameter pengukuran dari database yang sudah disediakan oleh SofHaliza. Penambahan Parameter juga dapat dilakukan setelah penambahan Aset melalui wizard sudah selesai.

Setting konfigurasi komunikasi data Haliza ke SofHaliza Linux dapat dilakukan secara otomatis.

Setting konfigurasi komunikasi data Haliza ke SofHaliza windows memerlukan driver terpisah. Berbeda cara

HALIZA 10 –Machinery Analyzer APPENDIX


inisialisasinya dari terminal USB ke laptop disbanding sistem operasi linux.



B. DIESEL ENGINE

Untuk mempermudah analisa performa mesin diesel berdasarkan kondisi getaran dan tekanan ruang bakarnya, Komponen utama mesin diesel tergambar sebagai berikut:

Picture 89 Bagian Utama Mesin Diesel 4 tak

Proses siklus Mesin Diesel :

1. Proses Hisap

Intake valve is open, exhaust valve is close position.

Due to piston turn down position, then cylinder pressure will be vacuumed. This condition consequences to fresh air enter through the cylinder.

Besides the fresh air function as fuel mixture, also used as cooler engine combustion room.

2. Proses Kompresi

Intake valve and exhaust in closed position.

The movement of piston from bottom to top position causes pressure inside combustion room increasing.

The high pressure then will be mixed through the fuel at the end of movement cycle step.

3. Proses ekspansi

Intake valve and exhaust in closed position.

Combustion room in position high pressure, then will be



burned due to already reached to their burning point.

Ignition inside combustion room presses the piston to their bottom position.

This is the one proses which resulting what is to be called as job.

4. Proses Buang

Exhaust valve and intake valve is open position.

The piston movement from the bottom through to top will causes the rest air expelled flows outside from combustion room.

The cycles will be repeated to the beginning process, suction.



Diesel Engine Valve Mechanism

Picture 90 Mekanisme Katup Mesin Diesel



C. HARDWARE SPECIFICATION

Table 9 Spesifikasi Hardware Haliza.

Dimensi Fisik

Dimensi

244 x 179 x 30 mm 264 x 181 x 41 mm (dengan Pelindung Karet)

Berat 2000 gram

Spesifikasi LCD 5.7” warna TFT LCD Display dengan background bercahaya LED, Resolusi 640x480 pixel Penggunaan diluar ruang bersifat Transflective

Keypad 8 Tombol yang dapat diraba

Strap 4 Tepian sambungan pengait

Casing Aluminum Al 6061-T6 berpelindung karet

Temperatur Pengoperasian

20 – 50 oC

Table 10 Sistem Operasi Haliza

System

Core System Arm Cortex A8 1GHz Processor

Memory RAM 512 MB ROM 4 GB

Sistem Operasi

Embedded Linux

Baterai Rechargeable Lithium-Ion Battery (Non Removable) 12.6 VDC 3600 mAh 18 hours standby with minimum backlight 7 hours normal operation (several condition may vary)

Spesifikasi pengisi baterai

15 – 18.5 VDC, 1 A 2 – 4 hours charging time (with auto cut-off charging management)



D. SPESIFIKASI PENGUKURAN

Table 11 Spesifikasi pengukuran Haliza

Spesifikasi Penguuran

Channel 5 Channels, Channel 1 for Accelerometer or Pressure (dynamic/static) Sensor Channel 2 for Accelerometer Channel 3 for Timing Light Sensor Channel 4 for Communication to PC Channel 5 for Battery Charging or Pickup Sensor

Analog to Digital Converter 24 bit precision Programmable Low Pass Filter

Sampling Rate Up to 40000 samples per second



Picture 91 Example Kiene Valve Foto

Picture 92 Example Kiene Valve installation to engine picture



Picture 93 Example Engine Temperature measurement



File : - Buka Database - Buka Database Baru - Buka (Database Jaringan) - Keluar

Properties: Properties Komunikasi - Unduh Data - Load / Kirim Rute - Load / Kirim Berkas

Edit: - Copy Grafik ke Clipboard - Export Data - Export Grafik ke File - Pengaturan - Analisis Digital

About: - Bahasa - Informasi Debug - Info file db



HALIZA 10 –Machinery Analyzer INDEX


INDEX

A

accelerometer · 30, 133

B

Buka Rute · 74

C

CL · 42, 49 COM · 21, 22 command line · 42, 49

D

diesel · 20, 34, 139

E

engine · 20, 26, 31, 32, 34, 49, 56, 58, 61, 67, 69, 72, 79, 87, 94, 96, 102, 103, 104, 105

F

flywheel · 107

G

getaran · 21, 22, 27, 29, 30, 33, 53, 56, 58, 80, 82, 83, 84, 85, 87, 100, 133, 139

H

Haliza · 2, 3, 15, 19, 20, 22, 26, 27, 28, 30, 32, 33, 34, 36, 42, 45, 49, 53, 56, 58, 74, 75, 79, 80, 88, 92, 96, 97, 98,

INDEX HALIZA 10 –Machinery Analyzer


99, 101, 107, 112, 127, 131, 132, 133, 134, 137, 142, 143

I

indicator · 100

K

Komunikasi · 27, 45, 74, 75, 92, 93, 131

L

LCD · 27, 132 Linux Ubuntu · 36

N

nama aset · 93

P

Parade Grafik Tekanan · 87 PPE · 5 pressure · 85, 87 prolific · 45, 134

R

reciprocating · 15, 20, 22, 34, 101, 103 Rute · 26

S

Sensor · 20, 28, 30, 33, 115 sensor getaran · 96, 97, 133 sensor RPM · 31, 33, 53, 109 Sensor RPM · 14, 97 sensor tekanan · 33, 53, 97, 133 shaft · 31 SoftHaliza · 15, 20, 33, 34, 131

T

tachometer · 53 TDC · 20, 32 TEKANAN ZERO · 133

U

USB · 27, 33, 36, 37, 42, 92, 131, 134

V

vibrasi · 83, 84 Vibrasi · 27, 115

Date post:	04-May-2019
Category:	Documents
Upload:	dophuc
View:	219 times
Download:	0 times

Haliza 10 - support.daunbiru.comsupport.daunbiru.com/SofHaliza...

Documents