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ACCU-MIX 1200 / 14100 / 26270

Model 102006 (1200)

Model 102002 (14100)

Model 102003 (26270)

Pre filter is required when the water supply is from a in house un

filtered well to retain the warranty.

Pre filter is not required with a municipal water supply to retain the

full warranty.

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T.S.P.

ACCU-MIX

PISTON

PROPORTIONERS

Part # P1200 Part # P14100 Part # P26270

Principle of operation:

Water, under pressure, drives a reciprocating piston in the water motor cylinder. This piston, in turn, drives the chemical concentrate metering piston that draws concentrate from the drum and injects it into the water from the water cylinder.

Reduce chemical waste: Because T.S.P. Accu-Mix is water flow responsive, concentrates will be diluted as intended irrespective of variations in “plant” water flow or pressure.

Reliable: The T.S.P. Accu-Mix is a precision metering instrument manufactured to the most exacting specifications. It is uncomplicated and has few moving parts. We feel simple is best.

Non-Electrical: Because T.S.P. Accu-Mix is water operated, expensive and oftentimes complicated electrical connections are unnecessary. Personnel are not exposed to the shock hazards associated with electrical chemical injectors.

Adjustable: The concentrate to water ratio is completely adjustable within the various model ranges.

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1. Mount the proportioner on a bracket or shelf usingthe 4 PVC plastic spacers and the rubber feet provided.Unscrew the rubber feet and place the PVC spacerbetween the proportioner and the rubber feet. Replace thefeet. If placing on drum mount the unit so the bottom ofthe bracket is 42” from the floor. This will allow a drum ofproduct to be placed under the unit.

2. Not included / optional.Install a 25 micron water filter in the inlet line of theporportioner. Failure to filter the porportioner water supplywill void warranty. If the Inlet water pressure can exceed 75PSI, a regulator should be installed in the inlet line.

Note: The proportioner has ¾” garden hose adapters for both the inlet and outlet. The unit can be connected to rigid pipe by removing the ¾ garden hose adapter from the plastic housing.

3. To the discharge side of the proportioner install thepost homogenizer. Find Mixing Chamber. Install to theoutlet of the proportioner, attach the female threads of thehousing to the male threads of the proportioner andconnect a pipe or line to a central reservoir or points ofuse. (Disregard In and Out designation on top of housing.)

4. Attach the suction tube to the chemical pump andplace the bottom end of the tube into the product container.

ACTUATING ARM TOGGLE LEVER

ASSEMBLY COVER (SPRING INSIDE)

OUTLET

WATER INLET

CONCENTRATION

ADJUSTMENT KNOB

ADJUSTMENT: LOCK KNOB

CHEMICAL

PUMP

UPPER VALVE SCREW

LOWER VALVE SCREW

SUCTION TUBE

PUMP HEAD

CHEMICAL PUMP BALL CHECKS

UPPER VALVE

BLOCK

END PLATES

WATER MOTOR

FIG. 1 INSTALLATION

MAIN CYLINDER

MAIN PISTON (INSIDE)

PART # 102002-9 OPTIONAL WATER FILTER

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START POINTS FOR CONCENTRATIONS SETTINGS ARE AS FOLLOWS: Determine the proper concentration of product that best suites your needs: After the initial priming procedure is complete adjust the concentration adjustment knob to the desired setting per the following table bellow. This is a staring point only and should be checked with an appropriate refractometer, obtainable through your Hangsterfer's Distributor.

For Hangsterfer's Water Soluble Oil and Synthetic Concentrate ratio:

PRODUCT WATER: MODEL MODEL MODEL

CONCENTRATE 1200 14100 26270

Crystal Cut 322 & CT 11 30:1 3.5 3.5 1.5

20:1 5 7.5 3.5

HE-2 20:1 4

10:1 8

5:1 15

R-100 20:1 5 4 2

10:1 9 8 4

S-500 & S-500 CF 20:1 5 4 2

10:1 9 8 4

S-100 20:1 5 4 2

10:1 9 8 4

S-1001 20:1 5 4 2

10:1 9 8 4

S-400 20:1 5 3.5 1.5

S-747 20:1 5 4 2

10:1 9 8 4

S-777 20:1 5 4 2

10:1 9 8 4

S-787 20:1 5 4 2

10:1 9 8 4

These setting points are estimated and should be checked and adjusted per your application. These Accu-Mixes work on a water pump principle and a pail should be filled to check the concentration. As the unit pumps forward it is at a higher concentration and the back pump at a lesser concentration. Both pump actuations equal one full cycle of concentration or percentage.

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TROUBLESHOOTING

COMPLAINTS CAUSES: CORRECTIONS: A. Water motor will not run. A. Water turned off. A. Turn water on to unit.

2. WILL NOT DRAW CHEMICAL.

B. Water filter clogged. B. Remove and replace filterelements.

C. Discharge lines shut C. Check to be sure lines areoff or clogged. clear and all system

valves are open.

D. Proportioner stalled D. Water inlet pressure hasproportioner operates dropped. Receive downintermittently- then stream back pressure if unitstalls. restarts, there is no problem.

If not the valve block mustbe rebuilt.

E. Weak or broken lever E. Replace spring.spring.

A. Water motor not A. Check motor per item 1working. above.

B. Proportioner concen- B. Re-adjust. Set to Max,trate adjustment set to prime.on minimum.

C. Pump head/valves C. Remove top valve screw,dry. flood cavity with water.

Replace spring and valvecarefully. Start unit.

D. Upper or lower valve D. Tighten fittings- handscrews are sucking air. tighten only.

E. Foreign material on E. Remove valve balls, flushvalve seat. Concen- and clean valve seats andtrate has caused balls, replace balls, springsballs to stick. and valve screws.

F. Excessive discharge F. Relieve downstream backcausing back pressure. pressure until unit is primed.

BALL

SEAT

SEAT BALL

E

C

D

B

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CONSTRUCTION Water Motor:

End Plates - Glass Filled Delrin™ (Acetal Resin) Main Piston - Glass Filled Delrin™, 304 Stainless Steel Main Cylinder - 303 Stainless Steel Seals - Viton Upper Valve Block - 303 Stainless Steel Valve - 304 Stainless Steel

Chemical Adjustment Assembly - Micro Adjusting Screw - Piston Rod - Stainless Steel

Chemical Pump: Pump Head - 1200, 14100 Acrylic (standard)

26270 - PVC (standard)

Upper and lower Valve Screws - Polyethylene Chemical Piston - Polyethylene

1200, 14100 - Poly 26270 - PVC

Springs - Hastelloy C External Fittings - Polyethylene

SPECIFICATIONS

Chemical Compatibility: T.S.P. warrants that the materials of construction are as represented. It is solely the responsibility of the purchaser to ascertain component suitability for a particular purpose. T.S.P. assumes no responsibility for adverse chemical incompatibility.

Mixture Ratio Range: • Please note below

MODEL MAX MIN P1200 1:8 (12%) 1:48 P14100 1:6 (16%) 1:48 P26270 1:3 (30%) 1:24

*The dilution capabilities listed above presume,the chemicals are the approximate viscosity ofwater. A substantial increase in viscosity willdecrease the Proportioners ability to drawconcentrate, thus reducing the effluentspotential concentration.

Specifications & Utility

Requirements:

Water Temperature: 40F (4C) to

180F (82C).

Water Filtration: 25 micron filtration recommended.

Water Pressure: 10PSI (0.7 Kg/CM2)

minimum. 75 PSI (5.3 Kg/CM

2)

maximum.

Water Flow Rate: Minimum flow 4.0 US GPH at minimum pressure. 7.0 US GPM at maximum pressure.

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LIMITED EXPRESS WARRANTY

1. WARRANTY-T.S.P.. Hereinafter T.S.P., warrants to the original purchaser that T.S.P. equipment will be free

in material and / or workmanship under normal use and service for a period of 6 months from date of sale (invoice

date). T.S.P. liability shall, as its option, be limited to repair or replacement of the defective equipment.

2. CONDITIONS AND EXCEPTIONS

A. T.S.P. shall be responsible only for parts and labor costs by T.S.P. and its personnel. Purchaser

shall be responsible for all other repair and/or replacement costs included, but not limited to,

freight and travel costs incurred by non-T.S.P. personnel.

B. This warranty does not apply to any damage or loss to any equipment of component resulting from

alteration or modification by unauthorized persons, fire, accident, acts of God, misuse or abuse, or

failure to install or operate the equipment in strict compliance with the operating instructions, or

any other cause whatsoever other than defects in workmanship and /or materials.

3. PURCHASER’S OBLIGATIONS- All equipment is sold f.o.b. T.S.P. factory and all responsibility for, and

risk of, loss or damage in transit is borne by the purchaser. Any claims, loss or damage resulting from shipment must

be settled between purchaser and purchaser’s freight carrier.

4. LIMITATION OF LIABILITY-T.S.P. SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT OF

CONSEQUENTIAL DAMAGES. T.S.P. shall not be liable for loss of any income or profits due to the

malfunctioning of any equipment covered by this Warranty, whether the malfunctioning is caused by defects in

workmanship and/or materials, or for any cause whatsoever. The remedies of purchaser set forth herein are

exclusive, and the liability of T.S.P. with respect to any contract or sale or anything done in connection therewith,

whether in contract, in tort under any warranty, otherwise shall not exceed the price of the equipment or parts on

which such liability is based.

5. MERGER-THE WARRANTY DESCRIBED IN THE ABOVE PARAGRAPHS SHALL BE IN LIEU OF

ANY OTHER WARRANTIES, EXPRESS, OR IMPLIED, INCLUDED BUT NOT LIMITED TO, ANY IMPLIED

WARRANTY OR MERCAHTIBILITY OR FITNESS FOR A PARTICULAR PURPOSE. T.S.P. NEITHER

ASSUMES, NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT, ANY OTHER LIABILITY IN

CONNECTION WITH THE SALE OR USE OF THE EQUIPMENT SOLD HEREUNDER, AND THERE ARE

NO ORAL AGREEMENTS OF WARRANTIES COLLATERAL TO, OR AFFECTING THIS AGREEMENT.

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Accu

-Mix

14100

Model #

102002

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Accu

-Mix

14100

Model #

102002

Accumix

14

Accu

-Mix

26270

Model #

102003

Accumix

15

Accu

-Mix

26270

Model #

102003

Accumix

16

Accu

-Mix

1200

Model #

102006