Harri Oksanen QCS PLATFORM R700 28 September … QCS/DCS Integration and Interoperability ... - For...

QCS PLATFORM R700Harri Oksanen28 September 2017

Honeywell Proprietary - © 2017 by Honeywell International Inc. All rights reserved.

Quality Control Systems R700 Overview• Release Timeline

• Platform Software- Operating system, Virtualization, Security- QCS/DCS Integration and Interoperability

• User Interface Improvements- HMIWeb Controls, HTML5 Displays

• Experion MX Machine Direction Controls- New Multivariable Controller- Improved Grade Change

• ZipLine Scanning Measurement Device- Diagnostic and maintenance tools

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Honeywell QCS Overview• Experion MX

- For the paper industry

• MXProLine- For non-paper, continuous web, industries

• O-frame and single sided scanners

• Full complement of scanning measurements

• Supervisory machine and cross direction controls

• Cross direction actuators

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New platform•New OS – Windows 10 & Server 2016•SQL Server 2014•Labview 2015 SP1•Experion PKS R500Interoperability•Experion PKS R500•Experion PMD R900MD ControlsMDMV Controls R700Common control engine with CDMVBrowser based displays for CWSHTML5 TechnologyZipline diagnostics displaysHome-display templatesProfilesRoll ReportDashboard for control, MD Controls

R700 March 2017

• ZipLine Measurement Device (Q3090)

• MXIR & Crepe support • Experion Interoperable• Non Admin user login to QCS

Server• RDP Access to the QCS Server

Console Session• LV Mass Compile Automation

R612 Oct 2014

• Universal PMP support• Reducing setup and configuration time for QCS• Implementing Security Hardening• Qualifying Experion PKS R431 security model• Reduce PAR Backlog• Enhance/Update Localization database• Enhance CWS templates

R615 Dec 2015

• CDA Support• DSA Support• PHD Support

R611 Jun 2013

Metals Controls R110 support

R614 May 2015

QCS Platform Release Timeline


Platform Software

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Latest Microsoft Operating Systems• Window Server 2016 and Windows 10 are the operating systems for QCS R700

- Matches Experion PKS R500

• “Honeywell intends to adopt new Windows client and server operating systems for Experion that provide the customer the longest lifecycle, while giving reasonable time to plan and execute migrations of existing installations.”

• There will be no release of QCS R700 for Windows 7.

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QCS/DCS Integration and Interoperability• Application and HMI Integration using common control infrastructure

• Single shared operator station

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Virtualization - Platform• Honeywell’s Premium Platform for Virtualization Solutions has migrated to the next

generation hardware- Dell FX2 Converged Hardware Platform- VMware vSphere- VMware Virtual SAN

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Virtualization – Fault Tolerance

Further Protection Against System Downtime

• Transfer VMs automatically, and transparently, from failed host to backup

• QCS R700 validation in progress

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Security• R700 provides a secure and robust QCS platform

• New security enhancements- Enforcement of Non Admin User- Firewall- User Account Control (UAC)- Data Execution Prevention (DEP)

• SSL security for Web displays and new HMI controls

• Enhanced Security for Web Displays against:- XSS: Cross Site Scripting which exploits the trust a user has for a particular site - CSRF: Cross site request forgery which exploits the trust that a site has in a user's browser- SSRF: Server Side request forgery which is a vulnerability in which an attacker forces a server

to perform requests on their behalf

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User Interface Improvements

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HMIWeb Enhancements for QCS• QCS specific controls available in

”QCS HMIWeb Solutions Pack”- Profile control- Trend control- Grid control

• All QCS measurements, trends, and VIOs points are published as CDA points which are available for selection in HMIWeb Display Builder

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Browser Based Displays• Access QCS displays with standard web browsers (IE, Chrome, Safari)• HTML5 Technology

- Compatible with mobile touch screens or standard PCs• Currently available for selected MXProLine (continuous web) applications• Eliminates specialized operator station software

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Experion MX Machine Direction Controls

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MD Multivariable Controls R700• New Alpha MPC Controller

- Replaces Profit Controller- Based on the model predictive control (MPC) technology developed for our multivariable CD

controls- Multivariable MD control specifically designed for paper machine applications, based on 15+

years of MDMV experience- Simplified configuration and tuning with improved tools- Improved control of difficult processes- Simplified user interface for operators- Reduced cost to deploy and maintain

• Improved automatic grade change package- For both MD multivariable and traditional controls- Improved performance, especially with MDMV controls

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Improved Bump Test and Model Identification Displays18


Simplified Process Model Display19


Grade Change Performance Results• Faster grade changes (larger speed and weight changes) with no moisture quality

violations

• 50% reduction in off-specification paper during beta testing

- Operators no longer had to makemanual adjustments to steampressures to get moisture within specifications

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ZipLine Scanning Measurement Device

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ZipLine Diagnostics Tool• Diagnostic and troubleshooting tool with integrated documentation

• Diagnostics linked directly to alarms

• Quickly resolve scanning platform or sensor issues

• Standard in MXProLine R700

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ZipLine Maintenance Tool• Complete database of ZipLine and sensor maintenance activities

• Provides scheduling and trackingof routine maintenance

• Full documentation of all procedures- Expected time required- Tools and parts needed

• Shutdown planning tool- Plan activities and organize

resources for any given shutdownduration

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