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Honeywell

OK

Honeywell

OK

Honeywell

OK

Honeywell

OK

Global trends in Process Automation

Harsh Chitale - VP, Strategy & MarketingHoneywell Process Solutions, USA

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Technology Milestones

smart

transmitter: 4-

20mA signal

transmission

1983

distributed

control systems

1974

automation vendor

to incorporate ASM

research

1999

2005

IEC 61508/61511safety standards

adopted

2003

TUV SIL3

Safety Systems

1993

FoundationFieldbus

WirelessIn

Automation

What has changed?

Just About Everything!

An order of magnitude more field data

An order of magnitude more users

Mobile users, desktop users, web users Open Standards

Architectures adopting standard platforms,networks, infrastructure

Application explosion Abnormal Situation Management, Asset

Management, Advanced Control, Businesss stem inte ration etc.

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New Business Challenges that are here to stay

Fewer skilled

peoplemust

respond faster,

handle more

complex processes,

make better

decisions,

with bigger

consequences

High attrition

rate of engineers

Fast changing technology

Production processes

increasingly complex

Supply chains more

integratedMust enhance safety,

security

More compliance, regulation

Global Project Resources

at a premium

Drive Energy Efficiency

Multiplegeographies,

Global Scales

Compressed

Schedules

Increase Uptime with

reduced maintenance

budgets

2006 2020THE FUTURE !!??!!

Automation is now being employed to solve this `Bigger Problem

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Reliability

Process Performance

Product Slate

Raw Material Selection

Reduce Utilities

Quality Give away

Parts/Supplies

Maintenance

Operators

Engineering

Reduce CAPEX

Life Extension

Inventory

Acct Rec / Acct Pay

DCS

Control System

Solu t ions w ou ld now so lve aSo lut ions w ou ld now so lve a Bigger ProblemBigge r Problem

IncreaseOperating

Margins

CapitalEfficiency

ReducedCosts

InstalledAssets

WorkingCapital

People

IncreaseRevenue

Material

ImprovedBusinessResults

Process Assets Business People

Business Solution

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Emerging Technologies for Emerging AutomationNeeds

New Sensors- MEMS

Knowledge SolutionsDecision Support Systems

Remote Monitoring

Abnormal Situation Management

Advanced Planning & SchedulingReal Time Enterprise

All pervasive

Wireless

Integrated Systems

Control

Security

Integrated Databases/ Data fusionAdvanced Process Controls

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the world of Smart-Dust

MICRO ELECTRO MECHANICAL SYSTEMS (MEMS)

MEMS A li i

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Nose-on-a-chip (MEMS sensor) can detect 400 species ofgases

Transmits signal indicating the level to a central controlstation (developed at Oak Ridge National Laboratory)

Nondestructive test scan of corrosion in an aluminumplate using an ultrasonic silicon sensor Blue represents a more distorted ultrasonic signal and

indicates severe corrosion / type

MEMS Applications

Inertial Sensors (Accelerometer, angular rate sensors)to revolutionize virtual reality for wider application areas

Accelerometer provides positional information, Angularrate sensors determine rotational position

Many more New Intelligent Sensors to measure more measurands, will enablebetter control of your business.

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Wireless

disconnected yet connected in free space

Wi l Ad

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Wireless Advantage

Reduced Cost & Speed of Installation

More sensor data,more controlled variables - enablingnew applications

One `integrated network for Data, Sensors, Surveillance,etc

Mobility: Roving operator / maintenance engineer

But what about?

Harsh industrial

environments License Free usage.

Countries ??

Everlasting power supply

Lack of standards/ protocolsfor Industrial applications

Data rate, Response time

Security, Reliability

World of Wireless in Industrial Automation has arrived.

GHz Wireless signal that can tunnel through

metal and better noise filters 2.4 GHz band. Unlicensed in 160 countries

Power scavenging, Now power sensors, powermanagement that gives 10 year life

ISA SP 100, Wireless HART High speed communication. Control ready

predictable communicate - 250 ms update rate

Security, Reliability

U l ki th V l f Wi l bl d

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Reliability- Continuous Equip Health Monitoring

- Automated Field Operator Rounds

Compliance- Emissions Monitoring

- Leak Detection & Repair

Unlocking the Value of Wireless-enabledApplications

Enabl ing Mul t ip le App l ica t ions in One Wire less Netw orkEnabl ing Mul t ip le App l ica t ions in One Wire less Netw ork

Safety & Security

- Safety Shower Monitoring- People/Asset Tracking

Optimization- Wireless I/O & Tools

- Better Data for Advanced Apps

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Multi-functional Industrial Wireless Network

One Wire less Net w ork Opt im ized for Many Appl ic a t ionsOne Wire less Netw ork Opt im ized for Many Appl ica t ions

BetterReliability

ProtectInstalled

Investment

Single NetworkOptimized for: Easy networkmanagement

Reduced infrastructureand overhead

ImprovedProductivity

Lower CostProjects

ImprovedCompliance

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Knowledge Solutions /Services

data to $$$$

What is now needed is

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Knowledge ServicesProviding Outcome basedservices for

-Improved business results-Sustained results

Field Devices

Distributed Control SystemPLC / Safety System

Advanced Process ControlReal time Optimization

Process Simulators

LIMS, HistorianPlant Information SystemsCondition Monitoring

Planning &Scheduling

Value

Chain Mgmt

Knowledge

Solutions

What is now needed isProcess Knowledge Solution .. Not just DCS

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Integrated Systems

unified, controlled, manageable

Integrated Systems

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Integrated Systems

Integrated Database

Synchronized database across the enterprise transcending singleunit : One Virtual system for entire plant / enterprise

Common database for Advanced Process Control, Real-time

Optimization, MES applications: Ease of engineering andmaintenance.

Safe & Secure production automation

Physical Security, System/Computer Security, Network Security Integrated Safety solutions & Process Control Solutions

Integrated Controls, Simulation & Optimization

Enables faster commissioning Enables getting optimization benefits earlier.

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Summary:

Tomorrows Automation solutions, will have:

More sensors,More integrated systems,More data being converted into knowledgelesswire

Would solve a Bigger problem