1Umwelt-Campus Birkenfeld
PresentationIndustrial Ecology
and Industrial Symbiosis: new concepts or new branding?!
Prof. Dr.-Ing. Susanne HartardIndustrial Ecology
Trier University of Applied Sciences – Umwelt-Campus Birkenfeld
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Metabolic diseases (Simonis 2005)
of the industrial society
Non renewable
base materials
substance variety
Synthetic
substances
toxic substances
dissipation
(energy)
gaps in the
metabolic cycle
fossile energy
carrier
mass consumption
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Industrial (technical) revolution is
one part of the future path
Third industrialrevolution
Second industrialrevolution
First industrialrevolution
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• filtering
• cycle economy
• production integrated
• product responsibility
• life-cycle orientated
• industrial ecology
• zero emission
ecological guidingprinciples in businessadditive
integrated
cooperative
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Industrial Ecology means going a way towards network thinking
Cleaner production L ife Cycle m anagem ent Industrial Ecology
Eco-efficiencyversusSustainability?MICRO MACRO
chart: Helge Brattebø - NTNU - Industrial Ecology Programme 2002 www.bygg.ntnu.no/IndEcol
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Industrial Ecology
• analogy between ecological and industrial processes• isomorphie of industrial processes with natural
biogeochemical cycles• integration of technosphere inbetween ecological
sources and sinks• co-evolution of biosphere and anthroposphere• metabolism with total sorrounding ressources, food
cascades, recycling• industrial symbiosis (energy, material resources,
information): parks and networks• survival of societies (sustainable metabolism)
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Three level´s approach
• Sustainable metabolism of societies (cities, regions)- decoupling of economic growth and material consumption- factor x of reduction of material consumption, metabolism of countries
• Eco-industrial symbiosis in networks and parks- sustainability effects and potentials- local and regional circular economy approach
• Industrial production and consumption approach- nature integrated and efficient technologies- renewable resources based industrial production
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Robert Frosch/NicholasGallopoulosStrategies forManufacturing
Robert Ayres„Industrial Metabolism“
Jay ForresterWorld EconomicsModel
Hermann DalyHuman Mankind is a partof the ecosystem earth
Donella &DennisMeadows„The limits to growth“
Kenneth Boulding„Raumschiff Erde“
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Frosch and Gallopoulos (1990)
• …„The analogy between the industrial ecosystemconcept and the biological ecosystem is not perfect, but much could be gained if the industrial systemwere to mimic the best features of thebiological analogue“
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If the industrial system shall be
restructured in an ecological way, than
the principles of ecology have to be
known and understood. (Allen 1994 S. 85)
re-translated by Hartard 2009
natural science knowledge
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1971 - JapanIndustrial Ecology Working Group
1983 - Belgien„L écosystème belgique“
1989 – USA„Strategies for Manufactoring“
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End of 1980ies: revival of IE concept(Nicholas Gallopoulos, Robert Frosch, Robert Ayres)
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„Strategies for Manufacturing“ (1989)scientific article by Robert A. Frosch, Nicholas E. GallopoulosScientific American 1989 (3):152article sparked off strong interest, catalytic role for IE concept international
„Manufacturing - The Industrial Ecosystem View“ (this title was not accepted in 1989)
content of the article:• develop industrial production methods that have less impact on the environment• the traditional model of industrial activity should be transformed into a more
integrated model: the industrial ecosystem• function as an analogue of biological ecosystems• an ideal industrial ecosystem may never be attained in practice, but manufacturers
and consumers must change their habits to approach it more closely
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The conceptof Eco-Industrial-Symbiosis seems to be
more than branding…
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Definition: Industrial symbiosis
• across companies perspective … ,exchange of substances, energy, water and/or byproducts … to get an advantage in competition.… cooperation and the synergistic opportunities dueto the fact of geografical closeness“.Chertow (2004: 2) zitiert in Von Gleich, Goeßling-Reisemann (2008)
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Definition eco-industrial park
• “An eco-industrial park or estate is a community of manufacturing and service businesses located together on a common property. …environmental, economic, and social performance through collaboration in managing environmental and resource issues. …collective benefit that is greater than the sum of individual benefits each company would realize by only optimizing its individual performance.” …Ernest A. Lowe (2001) Eco-Industrial Park Handbook for Asian Developing Countries: p. 1
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Industrial clustering leads to synergy effects
• Clustering by founders of a newbusiness - Example Silicon Valley(Standford Industrial Park 1951)
• Branch-clustersalonga supply chain(f.e. in automotive production)
• Branch-Clustersf.e. Bioenergy-Clusters
Start of Hewlett PackardThe famousGarage (PaloAlto California)
Modern concept of integration of suppliersin Smartville – Hambach -france
„energy territory“
EnergielandschaftMorbach Germany
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Eco-industrial cooperations: local and regional potentials
• Cooperations ofneighbours
• Eco-IndustrialPark
• Eco-IndustrialNetwork
Neighbours Industrial Park
Region Village
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To be a real eco-industrial park a development must be more than:
• A single by-product exchange or network of exchanges• A recycling business cluster;• A collection of environmental technology companies;• A collection of companies making “green” products;
• An industrial park designed around a single environmental theme (i.e., a solar energy driven park);
• A park with environmentally friendly infrastructure or construction; or
• A mixed-use development (industrial, commercial, and residential).
Ernest A. Lowe (2001) Eco-Industrial Park Handbook for Asian Developing Countries: p. 1
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The famous archetype: Eco-Industrial Symbiosis in Kalundborg (Denmark)
• initiation in 1961 • natural growth• 24 relationsships(Andersen 2008)
• 8 industrial partners
Copenhagen
Kalundborg
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Partners in theKalundborgsymbiosis
1. Energy E2 Asnæs Power Station
2. plasterboard factoryBPB Gyproc A/S
3. pharmaceutical plant Novo Nordisk A/S
4. enzyme producer Novozymes A/S
5. oil refinery Statoil A/S
6. Bioteknisk Jordrens Soilrem A/S
7. waste company Noveren I/S
8. Kalundborg Municipality
http://www.symbiosis.dk/media/7020/diagram_web.jpg22
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Resources recovery effects of the EIP Kalundborg(Erkman 1998)
4.500 t/year
90.000 t/year
Sulfur residues (€)
gypsum
175.000 t/year
10.200 t/year
CO2 reduction
SO2
45.000 t/year
15.000 t/year
600.000 m3/year
oil savings
coal
water
data source: UNEP http://www.unep.fr/pc/ind-estates/casestudies/kalundborg.htm
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Sustainability effects in industrial networks(Hartard 2008©)
know-how-transfercentralmanagement
environmental management
benchmarkregional added valuesafety (chemicals)
identityjust-in time productionraw material supply
research (groups) innovationstransport reduction
time savingmarketingsupply(energy/water)
informal benefitsave costsrecycling/recovery(waste/heat)
socialeconomicalecological
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Conversion of the EIP-Concept(Lowe, Moran und Holmes 1996 S. 23) und Fleig (2000 S. 10)
• New industrial areas
• Existing (industrial)areas
• Recultivation of a contaminated fallow land
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Can IT-tools solve Eco-industrial planning?
sources: mentioned in Bauer (2008) Industrielle Ökologie. page 386 ff.
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Further information: http://environment.yale.edu/publication-series/industrial_ecology/790/developing_industrial_ecosystems/
Match Maker is described in:Developing Industrial Ecosystems. Approaches, Cases, and ToolsBulletin 106. 460 pages, 2002. MarianChertow, EditorMichelle Portlock, Assistant Editorhttp://environment.yale.edu/documents/downloads/0-9/106matchmaker.pdf
TheMatchMaker!System:Creating VirtualEco-IndustrialParks
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• Industrial Materials Exchange Tools (IME),f.e.Georgia Industrial Materials Exchange "Conserving Resources by Recovery and Reuse„ http://www.scrapmatchga.orgf.e. IHK Recyclingbörse in Germany - http://www.ihk-recyclingboerse.de/
• Regulatory, Ecomomic and Logistics Tool (ReaLiTy) provides regulatory, economic and logistical guidanceon the uses and non-uses of material and energy flows in an EIP, assessing the viability of the proposed material or energyexchange, regulatory flexibilityCase Study in Burlington, Vermont (1998) described on http://www.smartgrowth.org/pdf/Burlington.pdf
• IUWA –waste-manager(Ott 2000 S. 80 ff and Sterr 2000) S. 69waste-balances (costs, tons)waste flowsto generate reportsas a part of waste managementconcepts.
http://www.iuwa.de/gmbh/images/hb/switchboard.gif
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International Experience in Eco-IndustrialSymbiosis Research
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The JapaneseApproach:Eco-Towns
map source:http://www.meti.go.jp/policy/recycle/main/english/3r_policy/image/ecotown_06.gifhttp://www.meti.go.jp/policy/recycle/main/english/3r_policy/image/ecotown_07.gif
Further Information on Japanese Eco-Towns: http://www.meti.go.jp/policy/recycle/main/3r_policy/policy/pdf/ecotown/ecotown_casebook/english.pdf
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Japan: Kitakyushu Eco-TownKitakyushu City was the first of 18 eco-towns in Japan to receive accreditation (1997)
Kitakyushu industrial district: steel production, serious environmental pollution
Three areas in Kitakyushu Eco Town:1. Comprehensive Environmental Industrial Area (Integrated Environmental Complex)
= Recycling Cluster: PET bottles, office equipment, automobiles, household electrical appliances, flourescent lights,, medical equipment, mixed construction waste
2. Practical Research Area: cluster of research institutes, 16 facilities, Eco-Town-Center: visitors center
3. Hibiki Recycling Complex: recycling of local material, SME-based
critic: linkage inbetween enterprises inadequate
photo: http://www.convention-a.jp/eng/cpg/img/con03/phot06.jpgphoto: http://www.convention-a.jp/eng/cpg/img/con03/phot05.jpg
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The Chinese Approach: Eco-Industrial parks(as of January 2007)
figure : allocation of national Eco-Industrial Parks (EIPs) approved by the State Environmental Protection Administration of China(SEPA) (up to 2007 January) http://www.eoearth.org/image/Chinas_EIPs_approved_by_SEPA.JPGweitere Infos: http://www.eoearth.org/article/Eco-industrial_parks_in_China
types of park management:- enterprise management
(simple and concentrated)- government management
(more diversity of enterprises)
Parks often located closeto manufacturingindustriesPhosphorus, coal, chemistry, metallurgy, electronic communication, new materials, machinery, and bio-pharmaceuticalindustries
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China: Guigang State Eco-industrial Demonstration Park
• Guigang Sugar Refinery’s• Eco-industrial chain for main wastes of sugar refinery (sugar cane)
= bagasse and molasses• first state eco-industrial demonstration park in China• symbiosis of sugar refinery, paper mill and alcohol industry
project information:Qinghua Zhu and Raymond P Cote (2004)
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chart: http://www.sciencedirect.com/cache/MiamiImageURL/B6VFX-4C2FF1H-3-4/0?wchp=dGLbVtb-zSkzk
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National Industrial Symbiosis Programme (NISP) in the United Kingdom (2005)
• NISP, as a national programme• delivered at regional level across the
UK• twelve regions: IS practitioners• working closely with businesses in
the area• recruit members (10.000 members in
2008)• part funded, part of the programme
„Business resource efficiency and waste (BREW)“ funded by landfilltaxes
Lynne Jones andPeter Laybourn (Programme Director)
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Case study of a NISP project (Birmingham)Chemical waste makes tomatoes grow
• chemical Company Terra Nitrogen
• market gardener John Baarda
• CO2 and steam is used fortomato growing
• results:reduction of CO2-emissionsby 12.500 tons per year80 new jobs, 18,8 Mio. € private regional investments
project information: http://www.growhow.co.uk/content.output/229/229/Utilities/Utilities/Industrial%20Symbiosis%20-%20GrowHow%20And%20Tomatoes!.mspx
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achievements from NISP in total UK(2005-2008)
• 140 Mio. € saved costs for involved enterprises• 166 Mio. € new sales• 148,5 Mio. € private investements for recycling• 3,4 Mio t waste kept away from landfills• 342.000 t hazardous waste destroyed• reduced CO2-emission by 4,4 t• 6 Mio. t conserved raw materials• 1.700 saved and created jobs• enterprise start-ups
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Industrial networks in Germanywith resource productivity aims (Hartard 2009©)
Eco-Profit
PIUS
Agenda21
Eco-
Industrial
Networks (EIN)
Zero Emission
Villages/Parks
Eco-industrial
parks (EIP)
material-
efficiency
networks
energy
efficiency
tables
Verbund-
production
Chemical Industry
supplier park
automotive
enterprises
green
business park
Energy table Weser-Ems
sustainabilityinformation
efficiencyinformation38
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EIP Research: Austria and Germany
• recycling network Obersteiermark Austria– projects in 1992/1996/2004
• recycling networks Oldenburger Münsterland(22 enterprises); Heidelberg-Pfaffengrund (14 enterprises)
• Zero Emission Parks: Bremen, Bottrop, Eberswalde, Kaiserslautern (project finish 2010)
Bottrop industrial park
Kaiserslautern industrial park
Phto: http://134.106.13.181/pages/Kontakt
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Energy efficiency networks in Germany
characteristics:
- local learning networks
- collective efficiency aims
- convoy consulting
- 5-15 small and mediumsized enterprises (SME) of a region
source: Vortrag von Jürgen Hogrefe. ENBW. Energieeffizienznetzwerke – ein sinnvolles Modell für Deutschland.
Deutsche Multiplikatorenkonferenz. Frankfurt/Main. 10.12.2007 http://www.modell-hohenlohe.de/Hogrefe_Vortrag_EnergieEffizienz101207.pdf
photo: Maschinenmarkt Vogel
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The perspective: 300 energy efficiency tables in Germany (saves 3-5 Mio. t CO2)
pilot project Energy Table Hohenlohe (02 – 04)•
data source:Modell Hohenlohe/Fraunhofer ISI 2008: Abschlussbericht EnergieEffizienz-Netzwerk Ulm S. 7.
EET Hohenlohe (02 – 06)saved per enterprise: 110.000 € (2006)energy costs: - 10,4 % (2005)energy efficiency + 18,3 %
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limits of the EIP-concept
• few operating parks (academical driven)• unsustainable elements (fossile power plants in the centre)• market driven changes in interlinkages
• EIP development cannot be scheduled• economic drivers for industrial settlement• problem: time management of output and input
• extern relationships necessary - illusion of total cycle economy !
• resource recovery potential still unclear
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Industrial Symbiosis:A useful concept for Brazil?
• Campus-networking (project, practical application and research)
• eco-industrial „systems“ like universities, cities, villages
• the potential of sustainability effects
• material / energy exchanges with the city of Curitiba
• energy / material related networking
• stakeholder
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Muito obrigadaporatenção.