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1 Umwelt-Campus Birkenfeld Industrial Ecology and Industrial Symbiosis: new concepts or new branding?! Prof. Dr.-Ing. Susanne Hartard Industrial Ecology Trier University of Applied Sciences Umwelt-Campus Birkenfeld 2 Umwelt-Campus Birkenfeld Metabolic diseases (Simonis 2005) of the industrial society Non renewable base materials substance variety Synthetic substances toxic substances dissipation (energy) gaps in the metabolic cycle fossile energy carrier mass consumption 3 Umwelt-Campus Birkenfeld Industrial (technical) revolution is one part of the future path Third industrial revolution Second industrial revolution First industrial revolution 4 Umwelt-Campus Birkenfeld filtering cycle economy production integrated product responsibility life-cycle orientated industrial ecology zero emission additive integrated cooperative 5 Umwelt-Campus Birkenfeld Industrial Ecology means going a way towards network thinking Cleaner production Life Cycle management Industrial Ecology MICRO MACRO chart: Helge Brattebø - NTNU - Industrial Ecology Programme 2002 www.bygg.ntnu.no/IndEcol 6 Umwelt-Campus Birkenfeld Industrial Ecology between ecological and industrial processes of industrial processes with natural biogeochemical cycles of technosphere inbetween ecological sources and sinks of biosphere and anthroposphere with total sorrounding ressources, food cascades, recycling industrial (energy, material resources, information): parks and networks of societies (sustainable metabolism)
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Page 1: Hartard - Industrial Ecology · Industrial Ecology and Industrial Symbiosis: new concepts or new branding?! Prof. Dr.-Ing. Susanne Hartard Industrial Ecology Trier University of Applied

1Umwelt-Campus Birkenfeld

PresentationIndustrial Ecology

and Industrial Symbiosis: new concepts or new branding?!

Prof. Dr.-Ing. Susanne HartardIndustrial Ecology

Trier University of Applied Sciences – Umwelt-Campus Birkenfeld

2Umwelt-Campus Birkenfeld

Metabolic diseases (Simonis 2005)

of the industrial society

Non renewable

base materials

substance variety

Synthetic

substances

toxic substances

dissipation

(energy)

gaps in the

metabolic cycle

fossile energy

carrier

mass consumption

3Umwelt-Campus Birkenfeld

Industrial (technical) revolution is

one part of the future path

Third industrialrevolution

Second industrialrevolution

First industrialrevolution

4Umwelt-Campus Birkenfeld

• filtering

• cycle economy

• production integrated

• product responsibility

• life-cycle orientated

• industrial ecology

• zero emission

ecological guidingprinciples in businessadditive

integrated

cooperative

5Umwelt-Campus Birkenfeld

Industrial Ecology means going a way towards network thinking

Cleaner production L ife Cycle m anagem ent Industrial Ecology

Eco-efficiencyversusSustainability?MICRO MACRO

chart: Helge Brattebø - NTNU - Industrial Ecology Programme 2002 www.bygg.ntnu.no/IndEcol

6Umwelt-Campus Birkenfeld

Industrial Ecology

• analogy between ecological and industrial processes• isomorphie of industrial processes with natural

biogeochemical cycles• integration of technosphere inbetween ecological

sources and sinks• co-evolution of biosphere and anthroposphere• metabolism with total sorrounding ressources, food

cascades, recycling• industrial symbiosis (energy, material resources,

information): parks and networks• survival of societies (sustainable metabolism)

Page 2: Hartard - Industrial Ecology · Industrial Ecology and Industrial Symbiosis: new concepts or new branding?! Prof. Dr.-Ing. Susanne Hartard Industrial Ecology Trier University of Applied

7Umwelt-Campus Birkenfeld

Three level´s approach

• Sustainable metabolism of societies (cities, regions)- decoupling of economic growth and material consumption- factor x of reduction of material consumption, metabolism of countries

• Eco-industrial symbiosis in networks and parks- sustainability effects and potentials- local and regional circular economy approach

• Industrial production and consumption approach- nature integrated and efficient technologies- renewable resources based industrial production

8Umwelt-Campus Birkenfeld

Robert Frosch/NicholasGallopoulosStrategies forManufacturing

Robert Ayres„Industrial Metabolism“

Jay ForresterWorld EconomicsModel

Hermann DalyHuman Mankind is a partof the ecosystem earth

Donella &DennisMeadows„The limits to growth“

Kenneth Boulding„Raumschiff Erde“

9Umwelt-Campus Birkenfeld

Frosch and Gallopoulos (1990)

• …„The analogy between the industrial ecosystemconcept and the biological ecosystem is not perfect, but much could be gained if the industrial systemwere to mimic the best features of thebiological analogue“

10Umwelt-Campus Birkenfeld

If the industrial system shall be

restructured in an ecological way, than

the principles of ecology have to be

known and understood. (Allen 1994 S. 85)

re-translated by Hartard 2009

natural science knowledge

11Umwelt-Campus Birkenfeld

1971 - JapanIndustrial Ecology Working Group

1983 - Belgien„L écosystème belgique“

1989 – USA„Strategies for Manufactoring“

12Umwelt-Campus Birkenfeld

End of 1980ies: revival of IE concept(Nicholas Gallopoulos, Robert Frosch, Robert Ayres)

Page 3: Hartard - Industrial Ecology · Industrial Ecology and Industrial Symbiosis: new concepts or new branding?! Prof. Dr.-Ing. Susanne Hartard Industrial Ecology Trier University of Applied

13Umwelt-Campus Birkenfeld

„Strategies for Manufacturing“ (1989)scientific article by Robert A. Frosch, Nicholas E. GallopoulosScientific American 1989 (3):152article sparked off strong interest, catalytic role for IE concept international

„Manufacturing - The Industrial Ecosystem View“ (this title was not accepted in 1989)

content of the article:• develop industrial production methods that have less impact on the environment• the traditional model of industrial activity should be transformed into a more

integrated model: the industrial ecosystem• function as an analogue of biological ecosystems• an ideal industrial ecosystem may never be attained in practice, but manufacturers

and consumers must change their habits to approach it more closely

14Umwelt-Campus Birkenfeld

The conceptof Eco-Industrial-Symbiosis seems to be

more than branding…

15Umwelt-Campus Birkenfeld

Definition: Industrial symbiosis

• across companies perspective … ,exchange of substances, energy, water and/or byproducts … to get an advantage in competition.… cooperation and the synergistic opportunities dueto the fact of geografical closeness“.Chertow (2004: 2) zitiert in Von Gleich, Goeßling-Reisemann (2008)

16Umwelt-Campus Birkenfeld

Definition eco-industrial park

• “An eco-industrial park or estate is a community of manufacturing and service businesses located together on a common property. …environmental, economic, and social performance through collaboration in managing environmental and resource issues. …collective benefit that is greater than the sum of individual benefits each company would realize by only optimizing its individual performance.” …Ernest A. Lowe (2001) Eco-Industrial Park Handbook for Asian Developing Countries: p. 1

17Umwelt-Campus Birkenfeld

Industrial clustering leads to synergy effects

• Clustering by founders of a newbusiness - Example Silicon Valley(Standford Industrial Park 1951)

• Branch-clustersalonga supply chain(f.e. in automotive production)

• Branch-Clustersf.e. Bioenergy-Clusters

Start of Hewlett PackardThe famousGarage (PaloAlto California)

Modern concept of integration of suppliersin Smartville – Hambach -france

„energy territory“

EnergielandschaftMorbach Germany

18Umwelt-Campus Birkenfeld

Eco-industrial cooperations: local and regional potentials

• Cooperations ofneighbours

• Eco-IndustrialPark

• Eco-IndustrialNetwork

Neighbours Industrial Park

Region Village

Page 4: Hartard - Industrial Ecology · Industrial Ecology and Industrial Symbiosis: new concepts or new branding?! Prof. Dr.-Ing. Susanne Hartard Industrial Ecology Trier University of Applied

19Umwelt-Campus Birkenfeld

To be a real eco-industrial park a development must be more than:

• A single by-product exchange or network of exchanges• A recycling business cluster;• A collection of environmental technology companies;• A collection of companies making “green” products;

• An industrial park designed around a single environmental theme (i.e., a solar energy driven park);

• A park with environmentally friendly infrastructure or construction; or

• A mixed-use development (industrial, commercial, and residential).

Ernest A. Lowe (2001) Eco-Industrial Park Handbook for Asian Developing Countries: p. 1

20Umwelt-Campus Birkenfeld

20

The famous archetype: Eco-Industrial Symbiosis in Kalundborg (Denmark)

• initiation in 1961 • natural growth• 24 relationsships(Andersen 2008)

• 8 industrial partners

Copenhagen

Kalundborg

21Umwelt-Campus Birkenfeld

Partners in theKalundborgsymbiosis

1. Energy E2 Asnæs Power Station

2. plasterboard factoryBPB Gyproc A/S

3. pharmaceutical plant Novo Nordisk A/S

4. enzyme producer Novozymes A/S

5. oil refinery Statoil A/S

6. Bioteknisk Jordrens Soilrem A/S

7. waste company Noveren I/S

8. Kalundborg Municipality

http://www.symbiosis.dk/media/7020/diagram_web.jpg22

Umwelt-Campus Birkenfeld

Resources recovery effects of the EIP Kalundborg(Erkman 1998)

4.500 t/year

90.000 t/year

Sulfur residues (€)

gypsum

175.000 t/year

10.200 t/year

CO2 reduction

SO2

45.000 t/year

15.000 t/year

600.000 m3/year

oil savings

coal

water

data source: UNEP http://www.unep.fr/pc/ind-estates/casestudies/kalundborg.htm

23Umwelt-Campus Birkenfeld

Sustainability effects in industrial networks(Hartard 2008©)

know-how-transfercentralmanagement

environmental management

benchmarkregional added valuesafety (chemicals)

identityjust-in time productionraw material supply

research (groups) innovationstransport reduction

time savingmarketingsupply(energy/water)

informal benefitsave costsrecycling/recovery(waste/heat)

socialeconomicalecological

24Umwelt-Campus Birkenfeld

Conversion of the EIP-Concept(Lowe, Moran und Holmes 1996 S. 23) und Fleig (2000 S. 10)

• New industrial areas

• Existing (industrial)areas

• Recultivation of a contaminated fallow land

Page 5: Hartard - Industrial Ecology · Industrial Ecology and Industrial Symbiosis: new concepts or new branding?! Prof. Dr.-Ing. Susanne Hartard Industrial Ecology Trier University of Applied

25Umwelt-Campus Birkenfeld

Can IT-tools solve Eco-industrial planning?

sources: mentioned in Bauer (2008) Industrielle Ökologie. page 386 ff.

26Umwelt-Campus Birkenfeld

Further information: http://environment.yale.edu/publication-series/industrial_ecology/790/developing_industrial_ecosystems/

Match Maker is described in:Developing Industrial Ecosystems. Approaches, Cases, and ToolsBulletin 106. 460 pages, 2002. MarianChertow, EditorMichelle Portlock, Assistant Editorhttp://environment.yale.edu/documents/downloads/0-9/106matchmaker.pdf

TheMatchMaker!System:Creating VirtualEco-IndustrialParks

27Umwelt-Campus Birkenfeld

• Industrial Materials Exchange Tools (IME),f.e.Georgia Industrial Materials Exchange "Conserving Resources by Recovery and Reuse„ http://www.scrapmatchga.orgf.e. IHK Recyclingbörse in Germany - http://www.ihk-recyclingboerse.de/

• Regulatory, Ecomomic and Logistics Tool (ReaLiTy) provides regulatory, economic and logistical guidanceon the uses and non-uses of material and energy flows in an EIP, assessing the viability of the proposed material or energyexchange, regulatory flexibilityCase Study in Burlington, Vermont (1998) described on http://www.smartgrowth.org/pdf/Burlington.pdf

• IUWA –waste-manager(Ott 2000 S. 80 ff and Sterr 2000) S. 69waste-balances (costs, tons)waste flowsto generate reportsas a part of waste managementconcepts.

http://www.iuwa.de/gmbh/images/hb/switchboard.gif

28Umwelt-Campus Birkenfeld

International Experience in Eco-IndustrialSymbiosis Research

29Umwelt-Campus Birkenfeld

The JapaneseApproach:Eco-Towns

map source:http://www.meti.go.jp/policy/recycle/main/english/3r_policy/image/ecotown_06.gifhttp://www.meti.go.jp/policy/recycle/main/english/3r_policy/image/ecotown_07.gif

Further Information on Japanese Eco-Towns: http://www.meti.go.jp/policy/recycle/main/3r_policy/policy/pdf/ecotown/ecotown_casebook/english.pdf

30Umwelt-Campus Birkenfeld

Japan: Kitakyushu Eco-TownKitakyushu City was the first of 18 eco-towns in Japan to receive accreditation (1997)

Kitakyushu industrial district: steel production, serious environmental pollution

Three areas in Kitakyushu Eco Town:1. Comprehensive Environmental Industrial Area (Integrated Environmental Complex)

= Recycling Cluster: PET bottles, office equipment, automobiles, household electrical appliances, flourescent lights,, medical equipment, mixed construction waste

2. Practical Research Area: cluster of research institutes, 16 facilities, Eco-Town-Center: visitors center

3. Hibiki Recycling Complex: recycling of local material, SME-based

critic: linkage inbetween enterprises inadequate

photo: http://www.convention-a.jp/eng/cpg/img/con03/phot06.jpgphoto: http://www.convention-a.jp/eng/cpg/img/con03/phot05.jpg

Page 6: Hartard - Industrial Ecology · Industrial Ecology and Industrial Symbiosis: new concepts or new branding?! Prof. Dr.-Ing. Susanne Hartard Industrial Ecology Trier University of Applied

31Umwelt-Campus Birkenfeld

The Chinese Approach: Eco-Industrial parks(as of January 2007)

figure : allocation of national Eco-Industrial Parks (EIPs) approved by the State Environmental Protection Administration of China(SEPA) (up to 2007 January) http://www.eoearth.org/image/Chinas_EIPs_approved_by_SEPA.JPGweitere Infos: http://www.eoearth.org/article/Eco-industrial_parks_in_China

types of park management:- enterprise management

(simple and concentrated)- government management

(more diversity of enterprises)

Parks often located closeto manufacturingindustriesPhosphorus, coal, chemistry, metallurgy, electronic communication, new materials, machinery, and bio-pharmaceuticalindustries

32Umwelt-Campus Birkenfeld

China: Guigang State Eco-industrial Demonstration Park

• Guigang Sugar Refinery’s• Eco-industrial chain for main wastes of sugar refinery (sugar cane)

= bagasse and molasses• first state eco-industrial demonstration park in China• symbiosis of sugar refinery, paper mill and alcohol industry

project information:Qinghua Zhu and Raymond P Cote (2004)

33Umwelt-Campus Birkenfeld

chart: http://www.sciencedirect.com/cache/MiamiImageURL/B6VFX-4C2FF1H-3-4/0?wchp=dGLbVtb-zSkzk

34Umwelt-Campus Birkenfeld

National Industrial Symbiosis Programme (NISP) in the United Kingdom (2005)

• NISP, as a national programme• delivered at regional level across the

UK• twelve regions: IS practitioners• working closely with businesses in

the area• recruit members (10.000 members in

2008)• part funded, part of the programme

„Business resource efficiency and waste (BREW)“ funded by landfilltaxes

Lynne Jones andPeter Laybourn (Programme Director)

35Umwelt-Campus Birkenfeld

Case study of a NISP project (Birmingham)Chemical waste makes tomatoes grow

• chemical Company Terra Nitrogen

• market gardener John Baarda

• CO2 and steam is used fortomato growing

• results:reduction of CO2-emissionsby 12.500 tons per year80 new jobs, 18,8 Mio. € private regional investments

project information: http://www.growhow.co.uk/content.output/229/229/Utilities/Utilities/Industrial%20Symbiosis%20-%20GrowHow%20And%20Tomatoes!.mspx

36Umwelt-Campus Birkenfeld

achievements from NISP in total UK(2005-2008)

• 140 Mio. € saved costs for involved enterprises• 166 Mio. € new sales• 148,5 Mio. € private investements for recycling• 3,4 Mio t waste kept away from landfills• 342.000 t hazardous waste destroyed• reduced CO2-emission by 4,4 t• 6 Mio. t conserved raw materials• 1.700 saved and created jobs• enterprise start-ups

Page 7: Hartard - Industrial Ecology · Industrial Ecology and Industrial Symbiosis: new concepts or new branding?! Prof. Dr.-Ing. Susanne Hartard Industrial Ecology Trier University of Applied

37Umwelt-Campus Birkenfeld

Industrial networks in Germanywith resource productivity aims (Hartard 2009©)

Eco-Profit

PIUS

Agenda21

Eco-

Industrial

Networks (EIN)

Zero Emission

Villages/Parks

Eco-industrial

parks (EIP)

material-

efficiency

networks

energy

efficiency

tables

Verbund-

production

Chemical Industry

supplier park

automotive

enterprises

green

business park

Energy table Weser-Ems

sustainabilityinformation

efficiencyinformation38

Umwelt-Campus Birkenfeld

EIP Research: Austria and Germany

• recycling network Obersteiermark Austria– projects in 1992/1996/2004

• recycling networks Oldenburger Münsterland(22 enterprises); Heidelberg-Pfaffengrund (14 enterprises)

• Zero Emission Parks: Bremen, Bottrop, Eberswalde, Kaiserslautern (project finish 2010)

Bottrop industrial park

Kaiserslautern industrial park

Phto: http://134.106.13.181/pages/Kontakt

39Umwelt-Campus Birkenfeld

Energy efficiency networks in Germany

characteristics:

- local learning networks

- collective efficiency aims

- convoy consulting

- 5-15 small and mediumsized enterprises (SME) of a region

source: Vortrag von Jürgen Hogrefe. ENBW. Energieeffizienznetzwerke – ein sinnvolles Modell für Deutschland.

Deutsche Multiplikatorenkonferenz. Frankfurt/Main. 10.12.2007 http://www.modell-hohenlohe.de/Hogrefe_Vortrag_EnergieEffizienz101207.pdf

photo: Maschinenmarkt Vogel

40Umwelt-Campus Birkenfeld

The perspective: 300 energy efficiency tables in Germany (saves 3-5 Mio. t CO2)

pilot project Energy Table Hohenlohe (02 – 04)•

data source:Modell Hohenlohe/Fraunhofer ISI 2008: Abschlussbericht EnergieEffizienz-Netzwerk Ulm S. 7.

EET Hohenlohe (02 – 06)saved per enterprise: 110.000 € (2006)energy costs: - 10,4 % (2005)energy efficiency + 18,3 %

41Umwelt-Campus Birkenfeld

limits of the EIP-concept

• few operating parks (academical driven)• unsustainable elements (fossile power plants in the centre)• market driven changes in interlinkages

• EIP development cannot be scheduled• economic drivers for industrial settlement• problem: time management of output and input

• extern relationships necessary - illusion of total cycle economy !

• resource recovery potential still unclear

42Umwelt-Campus Birkenfeld

Industrial Symbiosis:A useful concept for Brazil?

• Campus-networking (project, practical application and research)

• eco-industrial „systems“ like universities, cities, villages

• the potential of sustainability effects

• material / energy exchanges with the city of Curitiba

• energy / material related networking

• stakeholder

Page 8: Hartard - Industrial Ecology · Industrial Ecology and Industrial Symbiosis: new concepts or new branding?! Prof. Dr.-Ing. Susanne Hartard Industrial Ecology Trier University of Applied

43Umwelt-Campus Birkenfeld

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