HAVER Mining - Die Maschinenfabrik · 2016-11-23 · • Bond Index test Comminution service . ......

HAVER & BOECKER

HAVER & BOECKER

HAVER Mining

HAVER & BOECKER

HAVER GROUP

2

HAVER & BOECKER HAVER & BOECKER

HAVER GROUP

3

HAVER & BOECKER, Germany

Headquarters

50 Locations

Subsidiaries

2.900

Employees

€470 Mio

Sales

Our Success


Our Passion

HAVER GROUP

4


HAVER GROUP

5

We focus on Premium Technology


HAVER GROUP

6

Our Brands

Mining & Mineral Processing

Vorführender

Präsentationsnotizen

Two (2) Mouse Klick Event

HAVER & BOECKER

MINING & MINERAL PROCESSING

HAVER & TYLER

8

Germany Brazil

Canada

Location

1872

Foundation

223

Employees Logo


MINING & MINERAL PROCESSING

Global locations HAVER & TYLER

9

HAVER & TYLER Production Subsidiary HAVER & TYLER Sales Subsidiary

HAVER & TYLER Service Subsidiary

HAVER & BOECKER

HAVER MINING

10

HAVER & BOECKER

HAVER MINING

12

HAVER & BOECKER

HAVER MINING

5 Phases of Engineering Services

13

Phase 1: APPRAISE

Phase 2: SELECT

Phase 3: DEVELOP

Phase 4: SPECIFY

Phase 5: EXECUTE

PRELIMINARY EVALUATION

BASIC ENGINEERING

FRONT END ENGINEERING

DETAILED ENGINEERING

CONSTRUCTION MANAGEMENT

Level of detail

HAVER & BOECKER

HAVER MINING


14

Phase 1: APPRAISE

Phase 2: SELECT

Phase 3: DEVELOP

Phase 4: SPECIFY

Phase 5: EXECUTE

• Analysis of raw materials and products

• Physical and chemical characterization of samples

• Test work in technical centers

• Feasibility studies

• Concept identification

• Layout of preliminary flow sheets

• Cost estimation

HAVER & BOECKER

HAVER MINING

BASIC ENGINEERING

15

Phase 1: APPRAISE

Phase 2: SELECT

Phase 3: DEVELOP

Phase 4: SPECIFY

Phase 5: EXECUTE

• Semi industrial test work

• Scale Up

• Concept definition and development

• Detailed flow sheets

• Basic processing machinery data

• Estimation of peripheral equipment and civil work

• Initial arrangement drawing

• Pre-calculation of costs

• Basic project planning including rough scheduling

HAVER & BOECKER

HAVER MINING


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Phase 1: APPRAISE

Phase 2: SELECT

Phase 3: DEVELOP

Phase 4: SPECIFY

Phase 5: EXECUTE

• Project management including binding scheduling

• Elaboration of the final flow sheet

• Preparation of the arrangement drawing including

all necessary components

• Building design

• First piping and electrical concepts

• Set-up of investment budgets

• Request of main equipment including tender strategy

• Estimation of consumption values

HAVER & BOECKER

HAVER MINING


17

Phase 1: APPRAISE

Phase 2: SELECT

Phase 3: DEVELOP

Phase 4: SPECIFY

Phase 5: EXECUTE

• Specification of the planned machines and components

• Set-up of master arrangement drawings

• Detailed P&ID (Piping & Instrumentation Diagram)

• Electrical design including control concept

• Civil drawings

• Purchasing of equipment

• Fabrication support

• Plant documentation

HAVER & BOECKER

HAVER MINING


18

Phase 1: APPRAISE

Phase 2: SELECT

Phase 3: DEVELOP

Phase 4: SPECIFY

Phase 5: EXECUTE

• Site management

• Assembly supervision

• Commissioning supervision

• Operator training

• Operational support

HAVER & BOECKER

HAVER MINING

19

DEVELOPMENT

MATERIAL HANDLING

CRUSHING & GRINDING

SEPARATION

REFINING


BASIC ENGINEERING




DEVELOPMENT

MATERIAL HANDLING

CRUSHING & GRINDING

SEPARATION

REFINING

Vorführender


Klick on the pictures or headlines to get forwarded to the chapters!

HAVER & BOECKER

DEVELOPMENT

20

HAVER & BOECKER

Incident light microscopy* Point load test* Photomicrograph*

Physical and chemical analysis of samples

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* In cooperation with the University of Mining and Technology, Freiberg, Germany

DEVELOPMENT / PRELIMINARY EVALUATION

HAVER & BOECKER 22

DEVELOPMENT / BASIC ENGINEERING

Feasibility studies

HAVER & BOECKER

MATERIAL HANDLING

23

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MATERIAL HANDLING / PRELIMINARY EVALUATION

Laboratory configuration:

Moisture measurement

Bulk density testing

Flow behavior measurement

Microscopy

Grindometer tests

Laser light scattering

Air jet sieving

Sieve analysis

Ultrasonic sieving

Photo-optical particle analysis

Research & Development Center

HAVER & BOECKER

HAVER Laboratory Program

25

MATERIAL HANDLING / PRELIMINARY EVALUATION

Sieve analysis equipment W.S. TYLER® Ro-Tap®

Photo-optical particle analysis HAVER CPA

HAVER Bulk Density Tester

HAVER & BOECKER

MATERIAL HANDLING / BASIC ENGINEERING

Computerized Flow Sheet Layout: Replacement and Enhancement of NIAproject

HAVER & BOECKER

Computerized Flow Sheet Layout

27

MATERIAL HANDLING / BASIC ENGINEERING

• Full version support to NIAproject • Wet and dry processing • Water and dust treatment • Unlimited number of objects in a project (flow sheet) • Closed material and water circuits • Screening: blended decks • Dynamic label function • Flow sheet print • Object validation • Object status management • Project history • Project management

Vorführender


Later: 114 different objects (process equipment) Object (process equipment) data sheet print Export data sheets

HAVER & BOECKER 28

MATERIAL HANDLING / FRONT END ENGINEERING

Conveying systems for extreme conditions

Underground mine “Niederschlag” Saxony (Germany)

HAVER & BOECKER 29

MATERIAL HANDLING / DETAILED ENGINEERING

Ship unloaders for minerals

HAVER & BOECKER 30

MATERIAL HANDLING / CONSTRUCTION MANAGEMENT

Single Silos. Ring Silos. Multicompartment Silos.

Silo diameter up to 30 m Storage capacity up to 30.000 m³

HAVER & BOECKER

CRUSHING & GRINDING

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HAVER & BOECKER 32

CRUSHING & GRINDING / PRELIMINARY EVALUATION

Investigation in laboratory- and pilot-scale

• SAG Mill • Drum Mill • Vibro Mill • Pin Disk Mill • Roller Grinding Mill • HIS, VSI • Hammer Crusher • Roll Crusher • Jaw Crusher

In cooperation with and

HAVER & BOECKER 33


Investigation in laboratory and pilot-scale

HAVER & BOECKER 34


Comminution test work

• Field analyses for the assessment and optimization of grinding plants

• Dimensioning, adjustment, optimization and modeling of grinding plants

• Investigations on the use of grinding aids and for the reduction of the specific energy consumption

• Creation of special products in ultra-fine particle size

• Hardgrove test • Point Load test • Bond Index test

Comminution service

Vorführender


Der Hardgrove-Index (kurz HGI, von englisch "Hardgrove Grindability Index") ist ein Maß für die Härte von Kohle beim Mahlen. Die Härte wird in der Einheit Grad (°H) angegeben, beispielsweise 40°H oder 55°H. Je größer der Hardgrove-Index, desto einfacher ist die Kohle zu mahlen (desto höher die Mahlbarkeit). Fünfzig Gramm lufttrockene Kohle mit einer Körnung von 0,6 bis 1,2 mm werden in die Mühle eingefüllt und der Mahlkörper mit einem Gewicht belastet. Nach sechzig Umdrehungen des Mahlkörpers wird die zerkleinerte Kohle auf ein Prüfsieb gegeben. Aus dem Siebdurchgang D errechnet sich der Hardgrove-Index. Point Load Test A fast and convenient way to determine the strength and fracture toughness of an ore. The Point Load Index can be used to simultaneously characterise rock for blastability and comminution processes. In a Point Load Test, a sample of rock is mounted between two pointed platens and pressure is applied until failure of the sample occurs. The peak applied load is recorded and used to calculate the Point Load Index. Bond Ball Mill Index Test The tried and tested measure of ore grindability. A BBMWI test is a standard test for determining the Bond Ball Mill Work Index of a sample of ore. The BBMWI is a measure of the resistance of the material to crushing and grinding. It can be used to determine the grinding power required for a given throughput of material under ball mill grinding conditions. It is a 'locked cycle' test conducted in closed circuit with a laboratory screen.

HAVER & BOECKER 35

CRUSHING & GRINDING / BASIC ENGINEERING

Sizing of Primary Crushing Systems

HAVER & BOECKER

Sizing of Secondary / Tertiary Crushing Systems

36

CRUSHING & GRINDING / BASIC ENGINEERING

HAVER & BOECKER

Integrated crushing technology

38

Sandvik: JAW Master 1513

LUT: LPT 1600 / 1500

METSO: C 145

CRUSHING & GRINDING / FRONT END ENGINEERING

Vorführender


Statt LUT kommt Hazemag hin

HAVER & BOECKER 39

CRUSHING & GRINDING / DETAILED ENGINEERING

Hoppers and chutes in cumminution plants…

…for the perfect flow

Vorführender


One (1) Mouse Klick Event

HAVER & BOECKER 40

CRUSHING & GRINDING / CONSTRUCTION MANAGEMENT

From Engineering ….

… to Installation and Commissioning

Vorführender


One (1) Mouse Klick Event

HAVER & BOECKER

SEPARATION

41

HAVER & BOECKER

Dry screening test center Wet screening test center Washing test center

Screening and washing technical centers

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DEVELOPMENT / PRELIMINARY EVALUATION

HAVER & BOECKER

Clean Gypsum

Raw Gypsum

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SEPARATION / BASIC ENGINEERING

Mobile Washing Pilot Plans

HAVER Hydro-Clean or

HAVER friction -Clean

Vorführender


Five (5) Mouse Klick Event

HAVER & BOECKER 44

SEPARATION / BASIC ENGINEERING

Stationary full scale testing plant

HAVER Hydro-Clean or

HAVER friction -Clean

Vorführender


Nearby (Freiberg) Quarry in Breitenau, sachsen

HAVER & BOECKER 45

SEPARATION / FRONT END ENGINEERING

Choosing the right equipment …

HAVER FINE-LINE Cut Point down to 100 µm

Size: 12’ x 24’ 3000 t/h Copper (SAG)

HAVER & BOECKER 46


… and right components

HAVER & BOECKER 47


… produced in our own facilities

HAVER & BOECKER 48

SEPARATION / DETAILED ENGINEERING

HAVER Solutions

Vorführender


Two (2) Mouse Klick Event

HAVER & BOECKER 49

HAVER Solutions


HAVER & BOECKER 50


FEA Simulation Mode Analysis 15Hz

HAVER Solutions

HAVER & BOECKER 51

SEPARATION / CONSTRUCTION MANAGEMENT

Manufacturing of individual machines

Size: 31’ x 36’; Application: oil sand up to 10,000 t/h

HAVER & BOECKER 52

SEPARATION / CONSTRUCTION MANAGEMENT

Installing of mineral Processing Plants

HAVER & BOECKER

REFINING

53

HAVER & BOECKER 54

REFINING / PRELIMINARY EVALUATION

Pelletizing: from dust …

… to bulk material

Vorführender


One (1) Klick Mouse Event! Storing, handling and dosing properties Defined particle size and particle shape Dust-free Free-flowing Avoiding segregation Adjusting porosity and density Production of narrow grain size distributions Upgraded market value

HAVER & BOECKER 55


Feasibility Study Scale-Up Pilot Study

Material analysis

Binder selection

Pelletizing behaviour

Quality analysis

Determination machine

and process parameter

Process optimization

Scale-up machine and

process parameter

Basic engineering

Vorführender


Three (3) Klick Moouse Event!

HAVER & BOECKER 56


• Pelletizing disc Ø1000 mm • Pelletizing disc Ø 400 mm • Ring shear rig • Wash box • Mixer • HAVERBulk Density Tester • Permeability tester • Strength tester

Equipment technical centre:

Feasibility Studies

HAVER & BOECKER 57

REFINING / BASIC ENGINEERING

Iron ore slurry

Waste water

Pellet feed fines< 63 µm

Recycling route

Fluid binding agent

Over and under flow

Product

Over flow

Pellets

Stockpile

Storage binsThickener

Storage tank

Dewatering

Roller mill

Sedimentation basin

Intensive mixer

HAVER pelletizing disc

Roller screen

FurnaceHAVER screening machine

Pilot Studies

HAVER & BOECKER 58

REFINING / FRONT END ENGINEERING

Scale Up

From test work results to………….first machine layout!

HAVER & BOECKER 59

REFINING / DETAILED ENGINEERING

Pelletizing – HAVER SCARABAEUS 7500

HAVER & BOECKER 60

Pelletizing – HAVER SCARABAEUS 7500

REFINING / DETAILED ENGINEERING

Capacity: 160 t/h Iron Ore

Diameter: 7500 mm

Wall height: 560 to 900mm

Motor Power: 255 kW

Rotation: 1 to 10 rpm

Inclination: 45° to 60°

Total weight: approx. 60 t

HAVER & BOECKER 61

REFINING / CONSTRUCTION MANAGEMENT

Installation and Commissioning

HAVER & BOECKER

HAVER & BOECKER

GLÜCK AUF! HAVER & BOECKER

Carl-Haver-Platz 3, 59302 Oelde +49 2522 30-0

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HAVER Mining - Die Maschinenfabrik · 2016-11-23 · • Bond Index test Comminution service . ......

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