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Haward Technology Middle East HE0197-3D - Page 1 of 9 . HE0197-3D-09-19|Rev.44|20 July 2019 COURSE OVERVIEW HE0197-3D Certified Hazard and Operability Study (HAZOP) Course Title Certified Hazard and Operability Study (HAZOP) Course Date/Venue September 15-17, 2019/Meeting Room, Sapphire Plaza Hotel, Doha, Qatar Course Reference HE0197-3D Course Duration/Credits Three days/1.8 CEUs/18 PDHs Course Description This hands-on, highly-interactive course includes various practical sessions and exercises. Theory learnt will be applied using our state-of-the-art HAZOPsimulator. A hazard and operability study (HAZOP) is a structured and systematic examination of a planned or existing process or operation in order to identify and evaluate problems that may represent risks to personnel or equipment, or prevent efficient operation. The HAZOP technique was initially developed to analyzed chemical process systems, but has later been extended to other types of systems and also to complex operations such as nuclear power plant operation and to use software to record the deviation and consequence. A HAZOP is a qualitative technique based on guide-words and is carried out by a multi- disciplinary team (HAZOP team) during a set of meetings. This course is designed to provide the participants with the knowledge and group leadership skills to lead teams in effective HAZOP studies. The course is based on OSHA 29CFR Part 1910 Process Safety Management (PSM) regulations and was developed using instruction techniques and audio-visual materials specifically designed for engineers and supervisors. There is a focus on developing a practical understanding of what it takes to plan and lead a successful study and on practicing new skills. Participants will be provided with comprehensive training and resource materials.
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Page 1: Haward Technology Middle East Overview.pdfinitially developed to analyzed chemical process systems, but has later been extended to other types of systems and also to complex operations

Haward Technology Middle East

HE0197-3D - Page 1 of 9 .

HE0197-3D-09-19|Rev.44|20 July 2019

COURSE OVERVIEW HE0197-3D

Certified Hazard and Operability Study (HAZOP) Course Title Certified Hazard and Operability Study (HAZOP)

Course Date/Venue September 15-17, 2019/Meeting Room, Sapphire Plaza Hotel, Doha, Qatar

Course Reference HE0197-3D

Course Duration/Credits Three days/1.8 CEUs/18 PDHs

Course Description This hands-on, highly-interactive course includes various practical sessions and exercises. Theory learnt will be applied using our state-of-the-art “HAZOP” simulator.

A hazard and operability study (HAZOP) is a structured and systematic examination of a planned or existing process or operation in order to identify and evaluate problems that may represent risks to personnel or equipment, or prevent efficient operation. The HAZOP technique was initially developed to analyzed chemical process systems, but has later been extended to other types of systems and also to complex operations such as nuclear power plant operation and to use software to record the deviation and consequence. A HAZOP is a qualitative technique based on guide-words and is carried out by a multi-disciplinary team (HAZOP team) during a set of meetings.

This course is designed to provide the participants with the knowledge and group leadership skills to lead teams in effective HAZOP studies. The course is based on OSHA 29CFR Part 1910 Process Safety Management (PSM) regulations and was developed using instruction techniques and audio-visual materials specifically designed for engineers and supervisors. There is a focus on developing a practical understanding of what it takes to plan and lead a successful study and on practicing new skills. Participants will be provided with comprehensive training and resource materials.

Page 2: Haward Technology Middle East Overview.pdfinitially developed to analyzed chemical process systems, but has later been extended to other types of systems and also to complex operations

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Course Objectives Upon the successful completion of this course, each participant will be able to:-

• Get certified as a “Certified HAZOP Leader”

• Apply and gain an advanced knowledge on hazard and operability study (HAZOP)

• Discuss the purpose of HAZOP including the scope and applicability, assumptions and limitations and the roles, responsibilities and qualifications of HAZOP team members

• Recognize process hazard studies and design issues

• Illustrate HAZOP study procedure, preparation for HAZOP examination procedure and conducting the study for HAZOP examination procedure

• Carryout a study through planning the meetings, coordinating and reviewing responses, completing and signing off the reports, follow-up of actions and management of change

• Record, report and audit HAZOP in a professional manner

• Identify the factors for a successful HAZOP study

• Optimize HAZOP study using best practices

Who Should Attend This course provides an overview of all significant aspects and considerations of hazard and operability study for HSE staff, safety engineers, maintenance engineers, project engineers, process engineers, instrumentation & control engineers and other engineers and technical staff who are in charge of process safety management and HAZOP studies for projects and plants. Training Methodology This interactive training course includes the following training methodologies as a percentage of the total tuition hours:- 30% Lectures 20% Workshops & Work Presentations 20% Case Studies & Practical Exercises 30% Videos, Software & Simulators In an unlikely event, the course instructor may modify the above training methodology before or during the course for technical reasons. Course Fee US$ 4,750 per Delegate. The rate includes Participants Pack (Folder, Manual, Hand-outs, etc.), buffet lunch, coffee/tea on arrival, morning & afternoon of each day. Accommodation Accommodation is not included in the course fees. However, any accommodation required can be arranged at the time of booking.

Page 3: Haward Technology Middle East Overview.pdfinitially developed to analyzed chemical process systems, but has later been extended to other types of systems and also to complex operations

Haward Technology Middle East

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Course Certificate(s) (1) Internationally recognized Wall Competency Certificates and Plastic Wallet Card

Certificates will be issued to participants who have successfully completed the course and passed the exam at the end of the course. Successful candidate will be certified as a “Certified HAZOP Leader”. Certificates are valid for 3 years.

Recertification is FOC for a Lifetime.

Sample of Certificates The following are samples of the certificates that will be awarded to course participants:-

Page 4: Haward Technology Middle East Overview.pdfinitially developed to analyzed chemical process systems, but has later been extended to other types of systems and also to complex operations

Haward Technology Middle East

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(2) Official Transcript of Records will be provided to the successful delegates with the equivalent number of ANSI/IACET accredited Continuing Education Units (CEUs) earned during the course.

Page 5: Haward Technology Middle East Overview.pdfinitially developed to analyzed chemical process systems, but has later been extended to other types of systems and also to complex operations

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Certificate Accreditations Certificates are accredited by the following international accreditation organizations:-

● USA International Association for Continuing Education and

Training (IACET)

Haward Technology is an Authorized Training Provider by the International Association for Continuing Education and Training (IACET), 11130 Sunrise Valley Drive, Suite 350, Reston, Virginia 20191, USA. In obtaining this authority, Haward Technology has demonstrated that it complies with the ANSI/IACET 1-2013 Standard which is widely recognized as the standard of good practice internationally. As a result of our Authorized Provider membership status, Haward Technology is authorized to offer IACET CEUs for its programs that qualify under the ANSI/IACET 1-2013 Standard. Haward Technology’s courses meet the professional certification and continuing education requirements for participants seeking Continuing Education Units (CEUs) in accordance with the rules & regulations of the International Association for Continuing Education & Training (IACET). IACET is an international authority that evaluates programs according to strict, research-based criteria and guidelines. The CEU is an internationally accepted uniform unit of measurement in qualified courses of continuing education. Haward Technology Middle East will award 1.8 CEUs (Continuing Education Units) or 18 PDHs (Professional Development Hours) for participants who completed the total tuition hours of this program. One CEU is equivalent to ten Professional Development Hours (PDHs) or ten contact hours of the participation in and completion of Haward Technology programs. A permanent record of a participant’s involvement and awarding of CEU will be maintained by Haward Technology. Haward Technology will provide a copy of the participant’s CEU and PDH Transcript of Records upon request.

● British Accreditation Council (BAC)

Haward Technology is accredited by the British Accreditation Council for Independent Further and Higher Education as an International Centre. BAC is the British accrediting body responsible for setting standards within independent further and higher education sector in the UK and overseas. As a BAC-accredited international centre, Haward Technology meets all of the international higher education criteria and standards set by BAC.

Page 6: Haward Technology Middle East Overview.pdfinitially developed to analyzed chemical process systems, but has later been extended to other types of systems and also to complex operations

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Course Instructor(s) This course will be conducted by the following instructor(s). However, we have the right to change the course instructor(s) prior to the course date and inform participants accordingly:

Mr. Francis Almeida, PgDip, BSc, NEBOSH-IGC, is a Senior Health, Safety & Environmental (HSE) Consultant with over 30 years of practical experience within the Oil and Gas industry. He is a NEBOSH Approved Instructor for various certification programs. His expertise lies extensively in the areas of NEBOSH International General Certificate, HSSE Gap Analysis & Action Planning, Gap Analysis Processes, Gap Analysis Findings, Fundamentals of HSSE Audit & Inspection, HSSE Management System, HSSE Report, HSE Policies & Regulations on Warehousing, HSE Industrial Practices,

Manual Handling, Rigging Safety Rules, Machinery & Hydraulic Lifting Equipment, Handling Hazardous Chemicals, Spill Containment, Fire Protection Measures & Equipment, Fire Precautions, Warehouse Incidents & Accidents Reporting, HSEQ Audits & Inspection, HSEQ Procedures, Incident Investigation & Reporting, Environmental Awareness, Waste Management Monitoring, Emergency Planning, Emergency Management, Working at Heights, Root Cause Analysis, Incident & Accident Investigation, HSE Rules & Regulations, Process Safety Management (PSM), Process Hazard Analysis (PHA), Techniques, HAZOP, HSE Risk, Pre-Startup Safety Reviews, HSE Risk Identification, Assessments & Audit, HSE Risk Assessment & Management Concepts, HSE Impact Assessment, HSE Management Policy & Standards, HSSE Emergency Response & Crisis Management Operations, Confined Space Entry, HSE Warehousing Policies & Regulations, HSE Quantitative Risk Assessment (QRA), Hazardous Materials & Chemicals Handling, Chemical Spills, Safety Precaution & Response Action Plan, PSM, HAZMAT, PHA, HAZOP, HAZID, Hazard & Risk Assessment, Task Risk Assessment (TRA), Incident Command, Accident & Incident Investigation, Emergency Response Procedures, Job Safety Analysis (JSA), Behavioural Based Safety (BBS), Fall Protection, Work Permit & First Aid and Emergency Response and various international codes and standards such as the ISO 9001, OHSAS 18001, ISO 14001, SA8000, ISO 9001-2000 and ISO 9002. He was the Offshore Safety Specialist of Chevron wherein he was in-charged in HSE inspections, hazard analysis, incident investigation and implementing corrective actions. During his career life, Mr. Almeida has gained his practical and field experience through his various significant positions and dedication as the Quality Manager, Quality Auditor, Quality Supervisor, QHSE Engineer, Metallurgical Engineer, HSE Coordinator, QHSE Coordinator, Suppliers Auditor, Senior Instructor/Consultant, Oil & Gas Construction Specialist, Business Administration Specialist and Oil & Gas Management Technology Specialist for various international companies and institutions such as the IBEC, Lopes & Almeida, IMA, EXPRO Group, UNESA, Vetco Aibel, ABB Oil & Gas, Brazilian Aluminium Foundry, DNV and ABIFA. Mr. Almeida has a Bachelor degree in Metallurgical Engineering and a Post Graduate Diplomas in Safety Engineering and Industrial Administration. Further, he is a Certified Instructor/Trainer, an Approved Instructor in NEBOSH International General Certificate, a Certified ISO 9001:2000 Lead Auditor and a Certified Internal Verifier/Assessor/Trainer by the Institute of Leadership and Management (ILM). He has further delivered numerous trainings, courses, seminars, conferences and workshops globally.

Page 7: Haward Technology Middle East Overview.pdfinitially developed to analyzed chemical process systems, but has later been extended to other types of systems and also to complex operations

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Course Program The following program is planned for this course. However, the course instructor(s) may modify this program before or during the course for technical reasons with no prior notice to participants. Nevertheless, the course objectives will always be met:

Day 1: Sunday, 15th of September 2019

0730 – 0800 Registration & Coffee

0800 – 0815 Welcome & Introduction

0815 – 0830 PRE-TEST

0830 – 0900

Introduction to HAZOP The Purpose of HAZOP ● Why HAZOP & Not “Process Safety Review”? ● Why Engineering Codes & Standards are Not Enough? ● Simple Description of a HAZOP Study ● Scope & Applicability of HAZOP Study ● Timing of HAZOP Studies ● HAZOP Team Members: Roles & Responsibilities & Qualifications ● Assumptions & Limitations of HAZOP Study

0900 – 0930

Process Hazard Studies HS 1 -Concept Stage Hazard Review ● HS 2 - HAZID at Front-End Engineering Design (FEED) or Project Definition Stage ● HS 3 - Detailed Design Hazard Study ● HS 4 - Construction/Design Verification ● HS 5 - Pre-Commissioning Safety Review ● HS 6 - Project Close-Out/Post Start-Up Review ● HS 0 - Consideration of Inherently Safer or Less Polluting Systems ● HS 7 - Demolition/Abandonment Reviews ● Overview of Hazard Studies ● Illustrative Checklist for HS 2

0930 – 0945 Break

0945 – 1030 Design Issues Properties ● Safety Criticality ● Condition Extremes ● Pressure Relief ● Storage Considerations ● Inherent Safety

1030 – 1130

Overview of HAZOP Study Procedure The Description & Design Intention ● Generating a Deviation ● Identifying Causes ● Evaluating Consequences ● Safeguards (Protection) ● Risk Assessment ● Recommendations/Actions ● Recording ● Continuing & Completing the Analysis ● An Illustration of the HAZOP Study Process

1130 – 1230 HAZOP Examination Procedure (Preparation) Documents Required ● Study Plan ● Assumptions ● Design Intent ● Guidewords ● Review of Known Hazards & Operational Problems

1230 – 1245 Break

1245 – 1315

HAZOP Examination Procedure (Conducting the Study) Selection of Study Node ● Establishing the Design Intent ● Generating a Deviation ● Identifying Causes of Deviations ● Evaluating Consequences ● Existing Safeguards ● Recommending Actions Required ● Risk Ranking ● Comments

1315 – 1345

Carrying Out a Study Pre-meeting with Client ● Planning the Meetings ● The Study Meetings ● Coordinating & Reviewing Responses ● Completing & Signing Off the Report(s) ● Follow-Up of Actions & Management of Change

1345 – 1420

HAZOP Record, Report & Auditing Recording HAZOP Study ● Preparing & Issuing Worksheets ● Section Headings ● The Recording Format for the Detailed Examination ● The Level of Recording ● The Content ● Computer Recording ● Preparing & Issuing Final Report ● Implementation/Follow-Up of the HAZOP Study Report ● HAZOP Study Software ● Auditing a HAZOP Study

1420 – 1430 Recap

1430 Lunch & End of Day One

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Day 2: Monday, 16th of September 2019

0730 – 0830 Hands-On HAZOP Study Exercise Based on Selected Case Studies Workshop #1: HAZOP, Selecting Team, Timings, Nodes & Guidewords

0830 – 0930 Hands-On HAZOP Study Exercise Based on Selected Case Studies (cont’d) Workshop #2: HAZOP Study

0930 – 0945 Break

0945 – 1100 Hands-On HAZOP Study Exercise Based on Selected Case Studies (cont’d) Review of Workshop #2

1100 – 1230 Hands-On HAZOP Study Exercise Based on Selected Case Studies (cont’d) Workshop #3: HAZOP Study

1230 – 1245 Break

1245 – 1330 Hands-On HAZOP Study Exercise Based on Selected Case Studies (cont’d) Review of Workshop #3

1330 – 1420 Hands-On HAZOP Study Exercise Based on Selected Case Studies (cont’d) Workshop #4: HAZOP Study

1420 – 1430 Recap

1430 Lunch & End of Day Two

Day 3: Tuesday, 17th of September 2019

0730 – 0830 Hands-On HAZOP Study Exercise Based on Selected Case Studies (cont’d) Review of Workshop #4

0830 – 0930 Hands-On HAZOP Study Exercise Based on Selected Case Studies (cont’d) Workshop #5: HAZOP Study

0930 – 0945 Break

0945 – 1030 Hands-On HAZOP Study Exercise Based on Selected Case Studies (cont’d) Review of Workshop #5

1030 – 1130 Hands-On HAZOP Study Exercise Based on Selected Case Studies (cont’d) Workshop #6: HAZOP Study

1130 – 1230 Hands-On HAZOP Study Exercise Based on Selected Case Studies (cont’d) Review of Workshop #6

1230 – 1245 Break

1225 – 1300 HAZOP Study Optimization, Best Practices & Lessons Learned Factors for a Successful HAZOP Study ● Optimize HAZOP Study Using Best Practices ● More Best Practices ● Lessons Learned from HAZOP Studies

1300 – 1315 Course Conclusion

1315 – 1415 COMPETENCY EXAM

1415 – 1430 Presentation of Course Certificates

1430 Lunch & End of Course

Page 9: Haward Technology Middle East Overview.pdfinitially developed to analyzed chemical process systems, but has later been extended to other types of systems and also to complex operations

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Simulator (Hands-on Practical Sessions) Practical sessions will be organized during the course for delegates to practice the theory learnt. Delegates will be provided with an opportunity to carryout various exercises using our state-of-the-art HAZOP simulator.

Course Coordinator Jaryl Castillo, Tel: +965 2 24 60 158, Fax: +965 2 24 60 159, Email: [email protected]

HAZOP Simulator


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