Haward Technology Middle East FE0793-12D - Page 1 of 12 . FE0793-12D-10-20|Rev.01|12 April 2020 COURSE OVERVIEW FE0793-12D AWS Certified Welding Supervisor Course Title AWS Certified Welding Supervisor Course/Exam Date/Venue Course Date : October 17-29, 2020 Course Venue : Boardroom 3, Elite Byblos Hotel Al Barsha, Sheikh Zayed Road, Dubai, UAE Exam Date : November 01-02, 2020 Exam Venue : Boardroom 3, Elite Byblos Hotel Al Barsha, Sheikh Zayed Road, Dubai, UAE Exam Registration Closing Date: 8 weeks before the course date Course Duration/Credits Course Reference Training: 12 days (84 hours)/8.4 CEUs/84 PDHs FE0793-12D Exam: 2 days Total: 14 days Course Description This practical and highly-interactive course includes practical sessions and exercises where participants carryout welding inspection. Theory learnt will be applied using our AWS toolkit and structural weld replica kit equipment as listed in the last pages of this document. Welding Supervisors combine management skills with an extensive knowledge of welding processes and welding economics to plan, staff, monitor, and safely deliver welding projects according to schedule and budget. These responsibilities place welding supervisors in a unique position to increase productivity and quality in every industry that uses welding as a core process in the manufacture of their products. This course is designed to provide participants with a detailed and up-to-date overview of welding supervision. It covers the welding fundamentals, welding processes, weld types, welding hazards and environmental protection; managing hazards and accident prevention; the oxyfuel welding; the science of arc welding and shielded metal arc welding; the gas tungsten arc welding, gas metal arc welding, flux cored arc welding, submerged arc welding and the basics of welding metallurgy; and the welding discontinuities and their causes including oxyfuel cutting basics and equipment and oxyfuel cutting flame types, gas types and cutting variables
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Haward Technology Middle East
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FE0793-12D-10-20|Rev.01|12 April 2020
COURSE OVERVIEW FE0793-12D
AWS Certified Welding Supervisor
Course Title AWS Certified Welding Supervisor Course/Exam Date/Venue Course Date : October 17-29, 2020 Course Venue : Boardroom 3, Elite
Byblos Hotel Al Barsha, Sheikh Zayed Road, Dubai, UAE
Exam Date : November 01-02, 2020 Exam Venue : Boardroom 3, Elite Byblos
Hotel Al Barsha, Sheikh Zayed Road, Dubai, UAE
Exam Registration Closing Date: 8 weeks before the course date
Course Duration/Credits Course Reference Training: 12 days (84 hours)/8.4 CEUs/84 PDHs FE0793-12D Exam: 2 days Total: 14 days
Course Description This practical and highly-interactive course includes practical sessions and exercises where participants carryout welding inspection. Theory learnt will be applied using our AWS toolkit and structural weld replica kit equipment as listed in the last pages of this document.
Welding Supervisors combine management skills with an extensive knowledge of welding processes and welding economics to plan, staff, monitor, and safely deliver welding projects according to schedule and budget. These responsibilities place welding supervisors in a unique position to increase productivity and quality in every industry that uses welding as a core process in the manufacture of their products.
This course is designed to provide participants with a detailed and up-to-date overview of welding supervision. It covers the welding fundamentals, welding processes, weld types, welding hazards and environmental protection; managing hazards and accident prevention; the oxyfuel welding; the science of arc welding and shielded metal arc welding; the gas tungsten arc welding, gas metal arc welding, flux cored arc welding, submerged arc welding and the basics of welding metallurgy; and the welding discontinuities and their causes including oxyfuel cutting basics and equipment and oxyfuel cutting flame types, gas types and cutting variables
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During this interactive course, participants will learn the oxyfuel cutting quality limitations and safety, carbon arc cutting basics and equipment; the plasma arc cutting variables, metallurgical effects, secondary functions and safety; the safety in welding including hazards and prevention of radiation, electric shock, fires and burns, fumes, gases and noise; managing welding hazards; the process specific welding safety; fabrication Math and welding symbols; the economics of welding and process variables; the SMAW, GTAW, GMAW, FCAW and SAW; the advantages and disadvantages of weld process comparison; the manufacturing costs and welding procedure specification; the cost of weld, calculating labor costs, filler metal and weld job costs and managing costs; and the science of non-destructive testing. Course Objectives Upon the successful completion of this course, each participant will be able to:-
• Prepare for the AWS welding supervisor exam and have enough knowledge and skills to pass such exam in order to get the AWS Welding Supervisor Certification
• Manage hazards and accident prevention as well as describe oxyfuel welding, the science of arc welding and shielded metal arc welding
• Explain gas tungsten arc welding, gas metal arc welding, flux cored arc welding, submerged arc welding and the basics of welding metallurgy
• Recognize welding discontinuities and their causes including oxyfuel cutting basics and equipment and oxyfuel cutting flame types, gas types and cutting variables
• Identify oxyfuel cutting quality limitations and safety, carbon arc cutting basics and equipment as well as plasma arc cutting variables, metallurgical effects, secondary functions and safety
• Employ safety in welding including hazards and prevention of radiation, electric shock, fires and burns, fumes, gases and noise
• Manage welding hazards and apply process specific welding safety
• Discuss fabrication Math and illustrate welding symbols
• Review the economics of welding and explain process variables, SMAW, GTAW, GMAW, FCAW and SAW
• Differentiate the advantages and disadvantages of weld process comparison and identify the manufacturing costs and welding procedure specification
• Determining the cost of weld, calculate labor costs, filler metal and weld job costs and manage costs as well as discuss the science of non-destructive testing
Exclusive Smart Training Kit - H-STK®
Participants of this course will receive the exclusive “Haward Smart Training Kit” (H-STK®). The H-STK® consists of a comprehensive set of technical content which includes electronic version of the course materials, sample video clips of the instructor’s actual lectures & practical sessions during the course conveniently saved in a Tablet PC.
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Who Should Attend This course provides an overview of all significant aspects and considerations of welding supervision for welding professionals involved in planning, training, supervision, quality control and safety. Course Certificate(s) Internationally recognized certificates will be issued to all participants of the course. Certificate Accreditations Haward Technology is accredited by the following international accreditation organizations: - ● American Welding Society (AWS)
Haward Technology is the International Agent of the American Welding Society (AWS) and the Authorized Provider of AWS international certification examinations outside the USA. Haward Technology exhibits compliance and adherence to AWS Quality Control Standards in the development, conduct and delivery of certification courses and exams for welding and inspection professionals on behalf of the American Welding Society.
The American Welding Society’s certification programs are internationally recognized and are used as a benchmark of quality workmanship and skills within the welding industry around the world.
● USA International Association for Continuing Education and Training (IACET)
Haward Technology is an Authorized Training Provider by the International Association for Continuing Education and Training (IACET), 2201 Cooperative Way, Suite 600, Herndon, Virginia 20171, USA. In obtaining this authority, Haward Technology has demonstrated that it complies with the ANSI/IACET 1-2013 Standard which is widely recognized as the standard of good practice internationally. As a result of our Authorized Provider membership status, Haward Technology is authorized to offer IACET CEUs for its programs that qualify under the ANSI/IACET 1-2013 Standard.
Haward Technology’s courses meet the professional certification and continuing education requirements for participants seeking Continuing Education Units (CEUs) in accordance with the rules & regulations of the International Association for Continuing Education & Training (IACET). IACET is an international authority that evaluates programs according to strict, research-based criteria and guidelines. The CEU is an internationally accepted uniform unit of measurement in qualified courses of continuing education.
Haward Technology Middle East will award 8.4 CEUs (Continuing Education Units) or 84 PDHs (Professional Development Hours) for participants who completed the total tuition hours of this program. One CEU is equivalent to ten Professional Development Hours (PDHs) or ten contact hours of the participation in and completion of Haward Technology programs. A permanent record of a participant’s involvement and awarding of CEU will be maintained by Haward Technology. Haward Technology will provide a copy of the participant’s CEU and PDH Transcript of Records upon request.
● British Accreditation Council (BAC)
Haward Technology is accredited by the British Accreditation Council for Independent Further and Higher Education as an International Centre. BAC is the British accrediting body responsible for setting standards within independent further and higher education sector in the UK and overseas. As a BAC-accredited international centre, Haward Technology meets all of the international higher education criteria and standards set by BAC.
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Course Instructor(s) This course will be conducted by the following instructor(s). However, we have the right to change the course instructor(s) prior to the course date and inform participants accordingly:
Mr. Ahmed Shaaban, BSc, ADNT-NDT, AWS-CWI, is a Senior Inspection Engineer with extensive experience within the Oil & Gas, Petrochemical, Refinery and Power industries. His wide expertise includes in the areas of Welding & Fabrication, Welding Processes, Welding Inspection, Welding Procedure Specification, Welding Quality & Control, Welding Engineering, Welding & Machining, Welding Safety, Welding Defects Analysis, Metallurgical & Materials Engineering, Material Selection & Failure
Analysis, Welding Inspection & Fabrications, Liquid Penetrant Testing & Inspection, Magnetic Particle Testing & Inspection, Ultrasonic Testing & Inspection, Visual Testing & Inspection, Dye Penetrant, NDT Procedures, Welding Technology, Welding Inspection, Welding Defects Analysis, Welding Joints & Coating Inspection, Measuring Tools Calibration, Isometric Drawing, Remedial Repair, Post Weld Heat Treatment, Hardness Testing, Welding Electrodes Monitoring & Control, Leak Testing, Metal Technology, Heat Treatment, Steel Metallurgy, Valve Inspection & Repair, Pipe Testing, Piping System, Steel Structures, Metals Casting, Crane Functional Testing & Load Testing, Hydrotesting, Pressure Testing Procedure, Pressure Equipment Calibration, EPC Construction, Vendor & Supplier Inspection, Third-party Inspection, Stream Inspection, Corrosion Evaluation, Casting Products Inspection and Raw Materials Inspection. Further, he is also well-versed in Radiation Protection, Radiation Safety Site Monitoring, Radiation Safety Working Procedures, Radiation Regulatory Control, Radiation Detection & Measurement, Industrial Radiography Testing Operation, Radiography Testing & Inspection, Radiographic Test Film Interpretation, Radiographic Materials, Radiation Safety Detection, Ionization Radiation, Radiation Protection & Management and Naturally Occurring Radioactive Material (NORM). He is currently the Metallurgical & Materials Engineer wherein he is deeply involve in common types of metals and their industrial features, welding inspection, fabrication, EPC inspection, corrosion evaluation and raw materials inspection. During his career life, Mr. Ahmed gained his practical and field experience through his various significant positions and dedication as the QA/QC Senior Welding Inspector, Senior Inspection Engineer, QC Engineer, NDT/NDE Senior Instructor, Approved Vendor Inspector (VID), AWS & API Senior Instructor, ASNT-NDT Instructor, Radiation Safety Officer (RSO) and NDT & Third-party Inspection Provider for various companies such as SABIC, Saudi Aramco, Saudi Electricity Company (SEC), GAS Arabia, Gulf Engineering House (GEH), Cutech Arabia LLC, Metals Casting Factory, GEH-NDT Service Provider, Steel Construction Engineering Company LLC (SCECO), Saudi Reinsulated Pipes Industries, Cameron Al Rashid, MRK Riyadh Refinery and National Pipe Co. Ltd. Mr. Ahmed has a Bachelor degree in Metallurgical & Materials Engineering. Further, he is a Certified Instructor/Trainer, a Certified Internal Verifier/Assessor/Trainer by the Institute of Leadership and Management (ILM), a Certified ASNT-NDT Level III Inspector in Liquid Penetrant Testing (PT), Magnetic Particle Testing (MT), Ultrasonic Testing (UT), Visual Testing (VT) and Radiography Testing (RT), a Certified AWS-CWI Welding Inspector and an Approved K.A.CARE (King Abdullah City for Atomic & Renewable Energy) Instructor of National Center for Radiation Protection (NCRP). He has further delivered numerous trainings, courses, workshops, seminars and conferences internationally.
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Training Methodology This interactive training course includes the following training methodologies as a percentage of the total tuition hours:-
30% Lectures 20% Workshops & Work Presentations 20% Case Studies & Practical Exercises 30% Videos, Software & Simulators
In an unlikely event, the course instructor may modify the above training methodology before or during the course for technical reasons.
Course Fee US$ 16,500 per Delegate + 5% VAT. This rate includes H-STK® (Haward Smart Training Kit), buffet lunch, coffee/tea on arrival, morning & afternoon of each day and AWS-Certified Welding Supervisor examination fee.
Accommodation Accommodation is not included in the course fees. However, any accommodation required can be arranged at the time of booking.
Course Program The following program is planned for this course. However, the course instructor(s) may modify this program before or during the course for technical reasons with no prior notice to participants. Nevertheless, the course objectives will always be met:
Welding Fundamentals 1 (cont’d) The Science of Arc Welding: Basics of Electricity ● The Science of Arc Welding: Electrical Polarity & Arc Welding Equipment ● Shielded Metal Arc Welding: Process Characteristics & Electrodes
1230 – 1330 Lunch
1330 – 1430
Welding Fundamentals 1 (cont’d) Shielded Metal Arc Welding: Operations, Equipment & Process Variables ● Gas Tungsten Arc Welding: Principles, Operations & Equipment ● Gas Tungsten Arc Welding: Shielding Gases & Process Variables
1430 – 1445 Break
1445 – 1550
Welding Fundamentals 1 (cont’d) Gas Metal Arc Welding: Principles, Equipment & Metal Transfer Modes ● Gas Metal Arc Welding: Consumables, Shielding Gases, Equipment, & Process Variables ● Flux Cored Arc Welding: Principles, Equipment & Consumables
Welding Fundamentals 1 (cont’d) Basics of Welding Metallurgy: Atomic Structures & Properties of Metals ● Basics of Welding Metallurgy: States of Matter, Alloys & Heat Affected Zones ● Welding Discontinuities and Their Causes: Process, Metallurgical, & Base Metal Discontinuities
Understanding Welding Symbols (cont’d) Fillet Welds: Anatomy of a Fillet Weld, Size, Dimension Lines & Notes in the Tail ● Fillet Welds: Double Fillet Welds, Notes on a Print, Length, Hatching Lines & Changes in Direction of Welding ● Fillet Welds: Length & Intermittent Fillet Welds ● Fillet Welds: Contours, Combined Weld Symbols & Skewed Joints
1550 – 1600 Recap
1600 End of Day Eight
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Day 9: Monday, 26th of October 2020
0730 – 0930
Understanding Welding Symbols (cont’d) Plug & Slot Welds: Plug Weld Size, Slot Weld Width & Length ● Plug & Slot Welds: Angle of Countersink, Depth of Filling & Number of Welds ● Plug & Slot Welds: Pitch, Centerlines & Joints with Three or More Members ● Spot & Projection Welds: Size & Strength, Number of Welds & Pitch ● Spot & Projection Welds: Weld Process Reference, Grouped Spot Welds & Multiple Member Spot Welds
0930 – 0945 Break
0945 – 1100
Understanding Welding Symbols (cont’d) Stud Welds ● Seam Welds: Size, Strength, Welding Process Reference & Length ● Seam Welds: Intermittent Seam Welds, Number of Welds, Contours, & Multiple Member Seam Welds ● Surfacing Welds ● Edge Welds: Size, Length, Double Edge Welds & Changes in Direction of Welding
1100 – 1145
Understanding Welding Symbols (cont’d) Edge Welds: Chain Intermittent Edge Welds & Staggered Intermittent Edge Welds ● Edge Welds: Extent, Location, Joints with Three of More Members, & Combined Weld Symbols ● Brazing Symbols ● Nondestructive Examination Symbols: Letter Designations, Side Significance, Multiple Tests, Combined Symbols & Supplementary Symbols ● Nondestructive Examination Symbols: Specifying Location & Extent of Examination Testing Symbols
1145 – 1230 Economics of Welding Process Variables: Current, Amperage, Voltage ● Process Variables: Polarity, Inductance, Arc Length, CTTWD, Shielding Gas
1230 – 1330 Lunch
1330 – 1500 Economics of Welding (cont’d) Process Variables: Travel Angle, Transverse Angle, Travel Speed, Electrode Position, Wire Feed Speed ● SMAW: Process Variables
1500 – 1515 Break
1515 - 1550 Economics of Welding (cont’d) GTAW: Process Variables ● GMAW: Process Variables
1550 – 1600 Recap
1600 End of Day Nine
Day 10: Tuesday, 27th of October 2020
0730 – 0930 Economics of Welding (cont’d) FCAW: Process Variables ● SAW: Process Variables
0930 – 0945 Break
0945 – 1100 Economics of Welding (cont’d) Weld Process Comparison: Advantages & Disadvantages I ● Weld Process Comparison: Advantages & Disadvantages II
1330 – 1500 Economics of Welding (cont’d) Determining the Cost of Weld: Calculating Area ● Determining the Cost of Weld: Calculating Volume
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1500 – 1515 Break
1515 - 1550 Economics of Welding (cont’d) Determining the Cost of Weld: Calculating Deposited Weight ● Determining the Cost of Weld: Calculating Deposition Efficiency
1550 – 1600 Recap
1600 End of Day Ten
Day 11: Wednesday, 28th of October 2020
0730 – 0930 Economics of Welding (cont’d) Determining the Cost of Weld: Calculating Deposition Rate ● Calculating Labor Costs: Arc Time, Non-Arc Time, Total Labor Time
0930 – 0945 Break
0945 – 1100 Economics of Welding (cont’d) Calculating Labor Costs: Operator Factor ● Calculating Labor Costs: Problem Solving
1100 – 1230 Economics of Welding (cont’d) Calculating Filler Metal & Labor Costs: Problem Solving ● Calculating Weld Job Costs: Problem Solving
1230 – 1330 Lunch
1330 – 1500
Economics of Welding (cont’d) Managing Costs: Joint Design, Weld Design, WPS, Mistake Proofing, Production Planning ● Managing Costs: Eliminating Operations, Supporting Activities, Field Welding, process Selection
0730 – 0830 Economics of Welding (cont’d) Practice Problems: 15 Problems ● Practice Quiz 1: 5 Problems ● Practice Quiz 2: 5 Problems ● Practice Quiz 3: 5 Problems ● Practice Quiz 4: 5 Problems
0830 – 0930
Science of Non-Destructive Testing Introduction to Nondestructive Testing & Discontinuities ● Common Discontinuities & Their Causes ● The Science of Sight ● How to Perform a Visual Test
0930 – 0945 Break
0945 – 1100
Science of Non-Destructive Testing (cont’d) The Science of Capillary Action ● How Capillary Action Works in Penetrant Testing ● The Science of Magnetism ● How Magnetism Works in Magnetic Particle Testing
1100 – 1230
Science of Non-Destructive Testing (cont’d) The Science of Radiation ● Radiation Safety ● How Radiation Works in Radiographic Testing ● The Science of Sound ● How Sound Works in Ultrasonic Testing
Practical Sessions Practical sessions will be organized during the course for delegates to practice the theory learnt. Delegates will be provided with an opportunity to carryout welding inspection using the “American Welding Society (AWS) Tool Kit” and “Structural Weld Replica Kit” suitable for classroom training.
