HAY CHOPPER WITH ELEVATOR - Groupe Valmetal Group · 2018. 9. 14. · SAFETY 4. SAFETY . YOU. are...

HAY CHOPPER WITH ELEVATORMODELS WITH REGULAR AND 48 IN. TUB

OPERATOR’S MANUAL AND PARTS LIST

SERIAL NUMBER LOCATION

Always state the serial number of your ValMetal Hay Chopper when ordering parts or requesting ser-vice or other information.

The serial number plate is located where indicated. Please mark the number in the space provided foreasy reference.

MODEL TYPE:

SERIAL NUMBER:

SORTIE 170, ROUTE 20

QUÉBEC, CANADA, JOC 1KO

MADE IN CANADA

FABRIQUÉ AU CANADA

TÉL.:(819) 395-4282

MOD.SER.

ST-GERMAIN, DRUMMONDVILLE

ContentsSECTION 1 INTRODUCTION...................................................................................................

SECTION 2 SAFETY....................................................................................................................2.1 GENERAL SAFETY........................................................................................................................2.2 OPERATING SAFETY....................................................................................................................2.3 MAINTENANCE SAFETY...............................................................................................................2.4 STORAGE SAFETY.......................................................................................................................2.5 SAFETY DECALS..........................................................................................................................2.6 SIGN-OFF FORM...........................................................................................................................

SECTION 3 SAFETY DECAL LOCATIONS............................................................................

SECTION 4 OPERATION.............................................................................................................4.1 TO THE NEW OPERATOR OR OWNER.......................................................................................4.2 MACHINE COMPONENTS.............................................................................................................4.3 BREAK-IN.......................................................................................................................................4.4 PRE-OPERATION CHECKLIST.....................................................................................................4.5 CONTROLS ...................................................................................................................................4.6 OPERATING .................................................................................................................................4.7 STORAGE......................................................................................................................................

4.7.1 PLACING IN STORAGE......................................................................................................................4.7.2 REMOVING FROM STORAGE...........................................................................................................

SECTION 5 SERVICE AND MAINTENANCE........................................................................5.1 SERVICE........................................................................................................................................

5.1.1 FLUIDS AND LUBRICANTS ....................................................................................................5.1.2 GREASING............................................................................................................................5.1.3 SERVICING INTERVALS.........................................................................................................5.1.4 SERVICE RECORD................................................................................................................

5.2 MAINTENANCE..............................................................................................................................5.2.1 TUB ROTATION DRIVE .........................................................................................................

5.2.1.1 BELT TIGHTENING........................................................................................................................................

5.2.1.1 BELT REPLACEMENT....................................................................................................................................

5.2.2 KNIFE DRIVE ........................................................................................................................5.2.2.1 BELT TIGHTENING........................................................................................................................................

5.2.2.1 BELT REPLACEMENT....................................................................................................................................

5.3 REPAIRS........................................................................................................................................5.3.1 KNIFE REPLACEMENT ..........................................................................................................5.3.2 ELEVATOR CHAIN REPLACEMENT .......................................................................................

SECTION 6 TROUBLESHOOTING...........................................................................................

SECTION 7 SPECIFICATIONS...................................................................................................7.1 DIMENSIONS................................................................................................................................7.2 BOLT TORQUE..............................................................................................................................

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INTRODUCTION

SECTION 1 INTRODUCTIONCongratulations on your choice of a ValMetal Hay Chopper to complement your farming operation. Thisequipment has been designed and manufactured to meet the needs of a discerning livestock industry.

Safe, efficient and trouble free operation of your ValMetal Hay Chopper requires that you and anyone elsewho will be operating or maintaining the Chopper, read and understand the Safety, Operation, Maintenanceand Troubleshooting information contained in the Operator's Manual.

This manual covers the Hay Choppers with elevator manufactured by ValMetal.

Keep this manual handy for frequent reference and to pass on to new operators or owners. Call yourValMetal Dealer or Distributor if you need assistance or information.

OPERATOR ORIENTATION - In this manual, the front side of the machine is the motor side and the rear isthe opposite side. Right and left follow from this.

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SAFETY

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SECTION 2 SAFETY

SAFETY ALERT SYMBOL

This Safety Alert symbol meansATTENTION! BECOME ALERT!YOUR SAFETY IS INVOLVED!

SIGNAL WORDS:

The Safety Alert symbol identifies importantsafety messages on the ValMetal HayChopper and in the manual. When you seethis symbol, be alert to the possibility of per-sonal injury or death. Follow the instructionsin the safety message.

Why is SAFETY important to you ?

3 Big ReasonsAccidents Disable and KillAccidents CostAccidents Can be avoided

Note the use of the signal words DANGER,WARNING and CAUTION with the safetymessages. The appropriate signal word foreach message has been selected using thefollowing guide-lines:

DANGER -

WARNING -

CAUTION -

An immediate and specific hazardwhich WILL result in severe personalinjury or death if the proper precau-tions are not taken.

A specific hazard or unsafe practicewhich COULD result in severe per-sonal injury or death if proper pre-cautions are not taken.

Unsafe practices which COULDresult in personal injury if properpractices are not taken, or as areminder of good safety practices.

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SAFETY

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SAFETY

YOU are responsible for the SAFE operation andmaintenance of your ValMetal Hay Chopper. YOUmust ensure that you and anyone else who is goingto operate, maintain or work around the machine befamiliar with the operating and maintenance proce-dures and related SAFETY information contained inthis manual. This manual will take you step-by-stepthrough your working day and alerts you to all goodsafety practices that should be adhered to whileoperating the Hay Chopper.

Remember, YOU are the key to safety. Good safetypractices not only protect you but also the peoplearound you. Make these practices a working part ofyour safety program. Be certain that EVERYONEoperating this equipment is familiar with the recom-mended operating and maintenance procedures andfollows all the safety precautions. Most accidentscan be prevented. Do not risk injury or death byignoring good safety practices.

Hay Chopper owners must give operating instruc-tions to operators or employees before allowing themto operate the Chopper, and at least annually there-after per OSHA regulation 1928.57.

The most important safety device on this equipmentis a SAFE operator. It is the operator's responsibilityto read and understand ALL Safety and Operatinginstructions in the manual and to follow these. Allaccidents can be avoided.

A person who has not read and understood all oper-ating and safety instructions is not qualified to oper-ate the machine. An untrained operator exposeshimself and bystanders to possible serious injury ordeath.

Do not modify the equipment in any way.Unauthorized modification may impair the functionand/or safety and could affect the Iife of the equip-ment.

Think SAFETY! Work SAFELY!

2.1 GENERAL SAFETY

1 . Read and understand the Operator's Manual andall safety signs before operating, maintaining or adjusting the Hay Chopper.

2. Have a first-aid kit available foruse should the need arise andknow how to use it.

3. Have a fire extinguisheravailable for use shouldthe need arise and know how to use it.

4. Wear appropriate protective gear. This list includes but is not limited to:

- A hard hat- Protective shoes with slip resistant soles- Protective glasses or goggles- Heavy gloves- Hearing protection

5. Install and secure all guards before starting.

6. Wear appropriate earprotection for prolongedexposure to excessivenoise.

7. Disengage tub rotation control, raise rotor grate, disengage rotor, stop motor, disconnect machineand wait for all moving parts to stop before ser-vicing, maintaining, adjusting, repairing or unplugging.

8. Clear the area of people, especially small chil-dren, before starting the unit.

9. Review safety related items annually with all personnel who will be operating or maintaining the Hay Chopper.

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SAFETY

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2.2 OPERATING SAFETY

1. Read and understand the Operator's Manual andall safety signs before operating, servicing, adjusting, repairing, unplugging or filling.

2. Install and secure the guard and shields before starting or operating.

3. Keep hands, feet, hair and clothing away from moving parts.

4. Never climb into the Chopper tub or place hands in any opening when the motor is running.

5. Disengage tub rotation control, raise rotor grate, disengage rotor, stop motor, disconnect machineand wait for all moving parts to stop before servicing,maintaining, adjusting, repairing or unplugging.

6. Place all controls in neutral before starting.

7. Clear the area of bystanders, especially small children, before starting.

8. Do not reach into tub while the motor is running even if rotors are not activated.

9. Review safety instructions with all operators annually.

2.3 MAINTENANCE SAFETY

1. Follow ALL the operating, maintenance and safety information in the manual.

2. Disengage tub rotation control, raise rotor grate, disengage rotor, stop motor and wait for all moving parts to stop before servicing, maintain-ing, adjusting, repairing or unplugging.

3. Follow good Shop Practices

- Keep service area clean and dry.

- Be sure electrical outlets and toolsare properly grounded

- Use adequate lighting for the job at hand

4. Do not adjust drive belts when the motor is running.

5. Make sure guard is in place and properly secured when maintenance work is completed.

6. Keep hands, feet, hair and clothing away from moving and/or rotating parts.

7. Never wear ill-fitting,baggy or frayed clothing when working around or on any of the drive system components.

8. Clear the area of bystanders, especially small children, when carrying out any maintenance and repairs or making any adjustments.

9. Wear heavy canvas or leather gloves when working with the rotor or knives.

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2.4 STORAGE SAFETY

1. Store the Chopper on a firm, level surface.

2. Store the Chopper in an area away from human activity.

3. Do not permit children to play on or around the stored machine.

4. Make sure the unit is sitting, or blocked up firm and solid and will not tip or sink into a soft area.

5. Cover with a weather-proof tarpaulin and tie down securely.

2.5 SAFETY DECALS

1. Keep safety decals and signs clean and legible at all times.

2. Replace safety decals and signs that are missingor have become illegible.

3. Replaced parts that displayed a safety sign should also display the current sign.

4. Safety decals or signs are available from your Dealer Parts Department or the factory.

How to install Safety DecaIs :

* Be sure that the installation area is clean and dry.

* Decide on the exact position before youremove the backing paper.

* Remove the smallest portion of the splitbacking paper.

* Align the decal over the specified area and carefully press the small portion with the exposed sticky backing in place.

* Slowly peel back the remaining paper and carefully smooth the remaining portion of the decal in place.

* Small air pockets can be pierced with a pin and smoothed out using the piece of decal backing paper.

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2.6 SIGN-OFF FORM

ValMetal follows the general Safety Standards specified by the Society of Automotive Engineers (SAE) andthe Occupational Safety and Health Administration (OSHA). Anyone who will be operating and/or maintain-ing the Hay Chopper must read and clearly understand ALL Safety, Operating and Maintenance informationpresented in this manual.

Do not operate or allow anyone else to operate this equipment until such information has been reviewed.Annually review this information before the season start-up.

Make these periodic reviews of SAFETY and OPERATION a standard practice for all of your equipment.We feel that an untrained operator is unqualified to operate this machine.

A sign-off sheet is provided for your record keeping to show that all personnel who will be working with theequipment have read and understand the information in the Operator's Manual and have been instructed inthe operation of the equipment.

SIGN-OFF FORM

SAFETY

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DATE EMPLOYEE'S SIGNATURE EMPLOYER'S SIGNATURE

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SAFETY DECALS

9

The types of decals and locations on the equipment are shown in the illustration below. Good safety requiresthat you familiarize yourself with the various Safety Decals, the type of warning and the area, particular func-tion related to that area, that requires your SAFETY AWARENESS.


REMEMBER - If Safety Decals have been damaged, removed, become illegible or parts replaced withoutdecals, new decals must be applied. New decals are available from your authorized dealer.

AgriMetal

1006, rue Principale, Wickham, Qué., Canada J0C 1S0INC.

ROTATING PART HAZARDKeep all guards and shields in place.

FAILURE TO FOLLOW THESE INSTRUCTIONSCOULD RESULT IN SERIOUS INJURY OR DEATH.

Garder tous les écrans protecteurs en place.

À DÉFAUT DE SUIVRE CES INSTRUCTIONS, CELA POURRAIT ENTRAÎNER DE SÉRIEUSES

BLESSURES OU MÊME LE MORT 01-60-0120

WARNING

AVERTISSEMENT

Keep hands, feet, hair and clothing away from�moving parts.�Keep others away.

PIÈCE EN MOUVEMENT

Garder les mains, pieds, cheveux et vêtements�éloignés des éléments mobiles et rotatifs.�Garder les gens et les animaux à une distance �sécuritaire de la machine.��

TUB HAZARDDo not climb into machine when motor is�running.�keep others out.


Ne pas monter sur la machine lorsque celle-ci�est en marche.

AVERTISSEMENT



WARNING

AVERTISSEMENT

DANGERELECTROCUTION HAZARD

RISQUE D'ÉLECTROCUTION

1. Have a qualified electrician provide power.

2. Keep electrical components in good repair.

3. Keep electrical components dry.

1. Toujours avoir un électricien qualifié pour� faire les connections.2. Garder les composantes électriques en� bonnes conditions.��3. Garder les composantes électriques au sec.

01-60-0045

ROTATING PART HAZARDKeep all guards and shields in place.





WARNING

AVERTISSEMENT


PIÈCE EN MOUVEMENT


DANGERELECTROCUTION HAZARD

RISQUE D'ÉLECTROCUTION

1. Have a qualified electrician provide power.

2. Keep electrical components in good repair.

3. Keep electrical components dry.

1. Toujours avoir un électricien qualifié pour� faire les connections.2. Garder les composantes électriques en� bonnes conditions.��3. Garder les composantes électriques au sec.

01-60-0045

WARNING

AVERTISSEMENTInstaller les gardes de façon sécuritaire avant�la mise en marche de la machine.

GARDE ABSENT

Garder les mains, pieds, cheveux et vêtements�éloignés des éléments mobiles.

À DÉFAUT DE SUIVRE CES INSTRUCTIONS.�CELA POURRAIT ENTRAÎNER DE SÉRIEUSES�

BLESSURES OU MÊME LA MORT01-60-0070

MISSING SHIELD HAZARD

Install and secure shields before operating.Keep hands, feet, hair and clothing away from�moving parts.

FAILURE TO FOLLOW THESE INSTRUCTIONS�COULD RESULT IN SERIOUS INJURY OR DEATH




AVERTISSEMENT



WARNING

AVERTISSEMENT

SECTION 3 SAFETY DECAL LOCATIONS

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The types of decals and locations on the equipment are shown in the illustration below. Good safety requiresthat you familiarize yourself with the various Safety Decals, the type of warning and the area, or particularfunction related to that area, that requires your SAFETY AWARENESS.


REMEMBER - If Safety Decals have been damaged, removed, become illegible or parts replaced withoutdecals, new decals must be applied. New decals are available from your authorized dealer.

SAFETY DECALS

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CAUTION ATTENTION1. Read Operator's Manual before starting.�2. Keep guards and shields in place and access� doors closed.�3. Keep hands, feet, hair and clothing away from� moving parts.�4. Stop engine, place all controls in neutral, remove� ignition key and wait for all moving parts to stop� before servicing, adjusting, repairing or� unplugging the machine.�5. Do not climb on the machine or place hands in� any opening when the engine is running.�6. Keep people and pets a safe distance from the� machine.�7. Keep hydraulic lines and fittings tight, in good � condition and free of leaks.�8. Do not smoke when refueling.�9. Block up machine securely before working under� it.�10. Keep all electrical wires and connections dry� and In good repair.�11. Review safet instructions annually.��

1. Lire attentivement le manuel d'opération avant la � mise en marche.�2. Garder tous les écrans protecteurs en place. �3. Garder les mains, pieds, cheveux et vêtements� éloignés des é1éments mobiles.�4. Arrêter le moteur, placer tous les contrôles à la � position "neutre", enlever la clé de l'inition et � attendre que toutes les pibces soient au point mort� avant de faire tout ajustement, reparation ou de� débloquer la machine.�5. Ne pas grimper sur la machine et ne jamais se� placer les mains dans toute ouverture lorsque� celle-ci est en marche.�6. Garder les gens et les animaux à une distance� sécuritaire de la machine.�7. Garder tout boyau et fixation hydraulique en bonne� condition et sans fissure.�8. Ne jamais fumer lors du plein d'essence.�9. lmmobiliser la machine de façon sécuritaire avant de� travailler sous celle-ci.�10. Garder toute connection et fil électrique au sec et en� bonne condition.�11. Reviser annuellement le manuel d'opération.�

CAUTION ATTENTION1. Read Operator's Manual before starting.�2. Keep guards and shields in place and access� doors closed.�3. Keep hands, feet, hair and clothing away from� moving parts.�4. Stop engine, place all controls in neutral, remove� ignition key and wait for all moving parts to stop� before servicing, adjusting, repairing or� unplugging the machine.�5. Do not climb on the machine or place hands in� any opening when the engine is running.�6. Keep people and pets a safe distance from the� machine.�7. Keep hydraulic lines and fittings tight, in good � condition and free of leaks.�8. Do not smoke when refueling.�9. Block up machine securely before working under� it.�10. Keep all electrical wires and connections dry� and In good repair.�11. Review safet instructions annually.��

1. Lire attentivement le manuel d'opération avant la � mise en marche.�2. Garder tous les écrans protecteurs en place. �3. Garder les mains, pieds, cheveux et vêtements� éloignés des é1éments mobiles.�4. Arrêter le moteur, placer tous les contrôles à la � position "neutre", enlever la clé de l'inition et � attendre que toutes les pibces soient au point mort� avant de faire tout ajustement, reparation ou de� débloquer la machine.�5. Ne pas grimper sur la machine et ne jamais se� placer les mains dans toute ouverture lorsque� celle-ci est en marche.�6. Garder les gens et les animaux à une distance� sécuritaire de la machine.�7. Garder tout boyau et fixation hydraulique en bonne� condition et sans fissure.�8. Ne jamais fumer lors du plein d'essence.�9. lmmobiliser la machine de façon sécuritaire avant de� travailler sous celle-ci.�10. Garder toute connection et fil électrique au sec et en� bonne condition.�11. Reviser annuellement le manuel d'opération.�

CAUTION ATTENTIONCAUTION ATTENTION1. Read Operator's Manual before starting.�

2. Keep guards and shields in place and access�

doors closed.�

3. Keep hands, feet, hair and clothing away from�

moving parts.�

4. Stop engine, place all controls in neutral, remove�

ignition key and wait for all moving parts to stop�

before servicing, adjusting, repairing or�

unplugging the machine.�

5. Do not climb on the machine or place hands in�

any opening when the engine is running.�

6. Keep people and pets a safe distance from the�

machine.�7. Keep hydraulic lines and fittings tight, in good �

condition and free of leaks.�

8. Do not smoke when refueling.�

9. Block up machine securely before working under�

it.�10. Keep all electrical wires and connections dry�

and In good repair.�

11. Review safet instructions annually.�

�

1. Lire attentivement le manuel d'opération avant la �

mise en marche.�

2. Garder tous les écrans protecteurs en place. �

3. Garder les mains, pieds, cheveux et vêtements�

éloignés des é1éments mobiles.�

4. Arrêter le moteur, placer tous les contrôles à la �

position "neutre", enlever la clé de l'inition et �

attendre que toutes les pibces soient au point mort�

avant de faire tout ajustement, reparation ou de�

débloquer la machine.�

5. Ne pas grimper sur la machine et ne jamais se�

placer les mains dans toute ouverture lorsque�

celle-ci est en marche.�

6. Garder les gens et les animaux à une distance�

sécuritaire de la machine.�

7. Garder tout boyau et fixation hydraulique en bonne�

condition et sans fissure.�

8. Ne jamais fumer lors du plein d'essence.�

9. lmmobiliser la machine de façon sécuritaire avant de�

travailler sous celle-ci.�

10. Garder toute connection et fil électrique au sec et en�

bonne condition.�

11. Reviser annuellement le manuel d'opération.�

Joanne

8

The types of decals and locations on the equipment are shown in the illustration below. Good safety requiresthat you familiarize yourself with the various Safety Decals, the type of warning and the area, or particularfunction related to that area, that requires your SAFETY AWARENESS.


REMEMBER - if Safety Decals have been damaged, removed, become illegible or parts replaced withoutdecals, new decals must be applied. New decals are available from your authorized dealer.

SAFETY DECALS

11

TUB

CUVEOFF ON

GRILLE

GRATE

ON

OFFROTATING PART HAZARD

Keep all guards and shields in place.





WARNING

AVERTISSEMENT


PIÈCE EN MOUVEMENT


OIL LEVELNIVEAU D'HUILE

OIL LEVEL

NIVEAU D'HUILE

TUB

OFF

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OPERATION

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4.1 TO THE NEW OPERATOR OR OWNER

ValMetal Hay Choppers are designed to quickly andefficiently shred hay for a total mix ration. The hay isloaded into a tub that has rotating knives on the bot-tom to shred the material. The shredded hay is thenconveyed out through a blower and sent to a mixer.

It is the responsibility of the owner or operator toread this manual and to train all other operatorsbefore they start working with the machine.Follow all safety instructions exactly. Safety iseveryone's business. By following recommend-ed procedures, a safe working environments isprovided for the operator, bystanders and thearea around the worksite. Untrained operatorsare not qualified to operate the machine.

Many features incorporated into this machine are theresult of suggestions made by customers like you.Read this manual carefully to learn how to operatethe machine safely and how to set it to provide maxi-mum efficiency. By following the operating instruc-tions in conjunction with a good maintenance pro-gram, your Hay Chopper will provide many years oftrouble-free service.

SECTION 4 OPERATION

OPERATING SAFETY

1. Read and understand the Operator's Manual and all safety signs before operating, servicing, adjusting, repairing, unplugging or filling.

2. Do not look into tub when motor is running.Keep others out.

3. Keep hands, feet, hair and clothing away from from moving parts.

4. Clear the area of bystanders, especially small child-ren, before starting.

5. Install and secure the guard and shields beforestarting or operating.

6. Review safety instructions with all operators annually.

7. Do not reach into tub when the motor is running.

8. Stay away from machine when it is in operation.

9. Place all controls in neutral before starting.

10. Disengage tub rotation control, raise rotor grate, disengage rotor, stop motor and wait for all moving parts to stop before servicing, maintaining, adjust-ing, repairing or unplugging.

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OPERATION

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4.2 MACHINE COMPONENTS

The ValMetal Hay Chopper is a large rotating tubthat is filled with hay. An adjustable grate in the bot-tom of the tub allows the material into a set of rotat-ing knives for shredding. The shredded materialmoves out through a elevator and is conveyed to amixer.

Power is provided by an electric motor mounted onthe frame.

B

D

E

F

HTUB HAZARDDo not climb into machine when motor is�running.�

keep others out.FAILURE TO FOLLOW THESE INSTRUCTIONS

COULD RESULT IN SERIOUS INJURY OR DEATH.


AVERTISSEMENT



WARNING

AVERTISSEMENT A

Fig. 1 MACHINE COMPONENTS


C

G

A Tub

B Electric motor

C Tub Roation Control

D Grate Height Control

E Conveyor electric motor

F Apron chain

G Rotor

H Elevator

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OPERATION

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4.3 BREAK-IN

Although there are no operational restrictions on themachine when used for the first time, it is recom-mended that the following mechanical items bechecked:

A. Before starting:

1. Read the Operators Manual and all safety decal before starting.

B. After operating for 1 hour:

1. Check bolts, retorque as required.

2. Retorque all other fasteners and hardware.

C. After operating for 10 hours:

1. Repeat steps 1 through 4 listed before. (Section B).

2. Check tension of all belts. Adjust if required.

3. Then go to the normal service schedule as defined in the Maintenance section.

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OPERATION

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4.4 PRE-OPERATION CHECKLIST

Efficient and safe operation of the ValMetal Hay Chopper requires that each operator reads and understandsthe operating procedures and all related safety precautions outlined in this section. A pre-operation checklistis provided for the operator. It is important to follow this checklist in order to ensure personal safety and thegood mechanical condition of the machine.

Before operating the Chopper and each time thereafter, the following areas should be checked off:

1. Lubricate the machine according to theschedule outlined in the Maintenance Section.

2. Check tension and alignment of all belts and pulleysTension or align as required.

3. Check that all bearings turn freely. Replace anythat are rough or siezed.

4. Check the grate and rotor. Remove any twine, wireor other material that has become entangled.

5. Check the condition of the knives on the rotor.Repair or replace any bent or broken sections.

6. Be sure the guard and shields are in place,secured and functioning as intended.

7. Clean all straw, chaff and debris from machine.

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OPERATION

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4.5 CONTROLS

All controls are conveniently positioned next to wherethe operator would stand when running the machine.Review this section to familiarized yourself with thelocation and function of each control.

1. Tub Rotation Control: Located on the left corner of the machine. Move the control lever to the left in a counter-clockwise motion to engage the tub rotation drive. Move the control right in a clockwise direction to disengage the drive.

2. Grate Height Control: Two intermeshing levers, located in the center next to the rotating tub, con-trol the height of the grate over the knives. Position the levers in their top slot to lift the grateand stop the shredding process. Position the levers in their lowest slot to lower the grate to allow the material in the tub into the knives for shredding.

3. Start/stop button: The switch box as well as allelectrical components are supplied by the client.

IMPORTANT! Rely upon a qualified electrician for all electrical work on thismachine.

4. Elevator: The elevator consists of several slats bolted to a chain as shown below.

OIL LEVEL

NIVEAU D'HUILE

TUB

OFF

Fig. 2 TUB ROTATION CONTROL

Fig. 4 ELEVATOR


TO LOWER GRATE

Fig. 3 GRATE HEIGHT CONTROL




AVERTISSEMENT



WARNING

AVERTISSEMENT

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OPERATION

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4.6 OPERATINGThe Valmetal Hay Chopper can quickly and efficient-ly shred hay to convey to a mixer through an eleva-tor. When using the machine, follow these proce-dures:

IMPORTANT!New operators or people who have not operated theunit for a period of time should review the locationand function of all controls before starting.

1. Clear the area of bystanders, especially small children, before starting.

2. Review and follow the Pre-Operation Checklist (see Section 4.3).

3. Be sure that the guard and access doors are in place and secured before starting.

4. Do not climb into the tub or place hands in any opening when the motor is running.

5. Be sure that the tub rotation and knife drive controls are disengaged and the tub grate is in its highest position.

6. Remove the strings and dispose of them away from the machine and working area.

7. Place a bale end first into the tub (figure 5 & 6).

8. Do not look into tub when motor is running.

9. Start machine.

10. Move the knife control lever up to engage the rotor.

11. Set the grate control levers to give the desired material feed rate. Its is recommended that a slow feed rate be used to provide good control over the shredding of material.

12. Engage the tub rotation control. The vanes inside the tub will turn the bale and feed the material into the rotating knives. (figure 7)

13. When the bale in the tub is used up, place all controls in neutral, raise the grate and turn off the machine.

WARNING

Never attempt to remove strings while themotor is running. If the strings get caught inthe knives, you could easily be pulled into the

tub before you can let go!




AVERTISSEMENT



WARNING

AVERTISSEMENT

Fig. 6 TUB LOADING

Fig. 5: Correct way to place a bale into the tub

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OPERATION

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4.7 STORAGE

4.7.1 PLACING IN STORAGE

After the season's use or when the machine will notbe used for period of time, completely inspect allmajor systems of the Chopper. Replace or repairany worn or damaged components to prevent anyunnecessary down time at the beginning of next sea-son.

Follow this procedure before storing:

1. Disconnect the machine completely.

2. Remove all material from the machine.

3. Thoroughly wash the machine using a water hose or a pressure washer to remove all dirt, mud, manure, debris or residue.

4. Inspect all rotating parts for entangled material.Remove all entangled materials such as twine,wire, etc.

5. Check the condition of the belts and pulleys.Replace or adjust as required.

6. Check the condition of knives. Repair or replace any bent or broken sections.

7. Lubricate all grease fittings with one shot of grease to displace any residual moisture.

8. Run the machine for 1 minute to distribute the lubricants to all surfaces.

9. Touch up all paint nicks and scratches to preventrusting.

10. It is best to store the machine inside. If that is not possible, cover with a waterproof tarpaulin and tie down securely.

11. Store in an area away from human activity.

12. Do not allow children to play around the stored unit.

4.7.2 REMOVING FROM STORAGE

When removing the machine from storage, follow thisprocedure:

1. Remove the tarpaulin if covered.

2. Review and follow the Pre-Operation Checklist (Section 4.3).

3. Connect the machine

STORAGE SAFETY

1. Store the machine in an area away fromhuman activity.

2. Do not allow children to play around thestored unit.

3. Disconnect the machine.

Joanne

16

Joanne

19

SERVICE & MAINTENANCE

21

5.1 SERVICE

5.1.1 FLUIDS AND LUBRICANTS

1. GreaseUse an SAE multi-purpose high temperature grease with extreme pressure (EP) performance.Also acceptable is an SAE multi-purpose lithium base grease.

2. Storing LubricantsYour machine can operate at top efficiency only clean lubricants are used. Use clean containers handle all lubricants. Store them in an area pro-tected from dust, moisture and other contami-nants.

5.1.2 GREASING

Refer to Section 5.1.1 for recommended grease.Use the Maintenance Checklist provided to keep arecord of all scheduled maintenance.

1. Use only a hand-held grease gun for all greas-ing. Air powered greasing systems can damage the seals on bearings and lead to early bearing failure.

2. Wipe grease fitting with a clean cloth beforegreasing to avoid injecting dirt and grit.

3. Replace and repair broken fittings immedi-ately.

4. If fittings will not take grease, remove and clean thoroughly. Also clean lubricant passage. Replace fitting if necessary.

5. Do not give sealed bearings more than 1 shot of grease every 3 months.

SECTION 5 SERVICE AND MAINTENANCE

MAINTENANCE SAFETY

1. Follow ALL the operating, maintenance and safety information in the manual.

2. Disengage tub rotation control, raise rotor grate, disengage rotor, stop motor and wait for all moving parts to stop before servicing, main-taining, adjusting, repairing or unplugging.

3. Do not adjust drive belts when the motor is running.

4. Keep hands, feet, hair and clothing away frommoving parts.

5. Make sure the guard and the access doorsare closed and secured before operating orservicing the Chopper.

6. Never wear ill-fitting, baggy or frayed clothing when working around or on any of the drive system components.

7. Disconnect machine before servicing, adjusting or repairing the machine.

8. Wear heavy canvas or leather gloves when working with the rotor or knives.

Joanne

17


22

IMPORTANTOver-greasing may damage bearing seals. If seals

are damaged, replace bearing immediately.

Sealed bearings are used in several places on thismachine. All sealed bearings are lubricated at thefactory. The seals retain the grease inside the bear-ing and prevent dirt and other contaminants from get-ting inside. The life of the seal is virtually limitlessprovided it is not damaged in any way.

When sealed bearings are greased, the grease isintroduced next to the outer face of the seal. When ahand-held grease gun is used, the grease slips innext to the seal without damaging it. Should a sealbe damaged, the factory installed grease will comeout and the bearing runs dry. Seizing will then occurin a short time. If you notice that a seal is damaged,replace the bearing immediately to prevent problemsat a later time.

Occasional greasing of sealed bearings is required toremove moisture and contaminants from the spacenext to the seals. It is not recommended that sealedbearings on the machine be greased no more thanevery 50 operating hours and then only give themone shot. More frequent lubrication runs the risk ofdamaging the seals and causing bearing failure. Theexception to this rule is at the beginning and the endof a season. At those times, each bearing should begiven only one shot of grease to remove moisture orwater next to the seal that can accumulate duringwashing or storage.

5.1.3 SERVICING INTERVALS

6 Months

1. Lubricate knife rotor shaft bearings (2 locations) with one shot of grease only.

Fig. 13 KNIFE ROTOR BEARINGS

Joanne

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23

5.1.4 SERVICE RECORD

See Lubrication and Maintenance sections for details of service. Copy this page to continue record.

ACTION CODE: CHECK R REPLACE CL CLEANL LUBRICATE C CHANGE

MAINTENANCE

HOURS SERVICED BY

50 hours or 6 Months

Knife Rotor Shaft Bearings (2)L

Joanne

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24

5.2 MAINTENANCE

5.2.1 TUB ROTATION DRIVE

5.2.1.1 BELT TIGHTENING

When the tub rotation drive is engaged, an idler ismoved into position to tighten the belt and addpower. As the belt wears and stretches, it will neces-sary to move the belt adjuster pulley to maintainproper tension. To set belt tension, follow this proce-dure:

1. Clear the area of bystanders, especially children.

2. Stop motor, disconnect machine, disengage drives and wait for all moving parts to stop.

3. Engage the tub rotation drive control.

4. Check the tension of the belt by applying a small force to the center of a belt span. It can defl from1/2 to 1 inch (12 to 25 mm) in either direction.

5. If the belt deflection is greater than 1 inch(25 mm), the idler should be adjusted to providemore movement.

6. Turn the turnbuckle on the control lever to provide more movement on the idler pulley.

7. Recheck the belt tension. If the turnbuckle does not provide sufficient adjustment to tighten the belt, the belt will have to be replaced.

5.2.1.2 BELT REPLACEMENT

To replace the belt, follow this procedure:

1. Clear the area of bystanders, especially smallchildren.

2. Stop motor, disconnect machine, disengage all drives and wait for all moving parts to stop.

3. Loosen the bolts holding the rear tub guide wheels.

4. Slide the tub guide wheels back in their slots.

5. Slide the belt down the lower edge of the tub andraise the tub to slide the belt under it.

6. Slip the belt out from around the tub, the gear box and the tightener pulley.

7. Move the turnbuckle to provide minimal move-ment on the idler pulley.

8. Reverse the above procedure to install the newbell

9. Tighten the rear tub guide wheels.

10. Adjust the turnbuckle to provide the required belttension.

11. Check the belt tension after running for 10 hours.

Fig. 16 SLIDING BACK REAR TUB GUIDE WHEELS

Fig. 15 TUB ROTATION TURNBUCKLE

OIL LEVEL

NIVEAU D'HUILE

TUB

OFF

Joanne

20


25

5.2.2 KNIFE DRIVE

5.2.2.1 BELT TIGHTENING

When the knife drive is engaged, an idler pulley ismoved into position to tighten the belt and transmitpower. As the belt wears and stretches, it will benecessary to adjust the turnbuckle to maintain propertension. To set belt tension, follow this procedure:

1. Clear the area of bystanders, especially smallchildren.


3. Engage the knife drive control.

4. Check the tension of the drive belt by applying a small force to the center of a belt span. It can deflect 1/2 to 1 inch (12 to 25 mm) in either direction.

5. If the belt deflection is greater than 1 inch (25 mm) or the drive slips during operation, the idler should be adjusted to provide more movement.

6. Turn the turnbuckle on the control lever to provide more movement on the idler pulley.

7. Recheck the belt tension. If the turnbuckle does not provide sufficient adjustment to tighten the belt, the belt will not have to be replaced.

5.2.2.2 BELT REPLACEMENT

To replace the belt, follow this procedure

1. Clear the area of bystanders, especially small children.


3. Remove the bolt holding the grate height control in position.

4. Move the turnbuckle until the idler pulley is in its lowest position.

5. Remove the old belt from the pulleys.

6. Install the new belt

7. Attach and secure the grate height control lever.

8. Adjust the turnbuckle to give the required belt tension.

9. After 10 hours of running, check the belt tension.Adjust as required.

Fig. 17 GRATE CONTROL LEVER


Joanne

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26

5.3 REPAIRS

IMPORTANT!During normal operation, the only component thatnormally will require replacement is the knife assem-bly on the shredding rotor. Read this section careful-ly before attempting to remove the rotor for repair.Do not attempt to remove the rivet to change ablade on a disc, you must replace the entire knifesection at once.

5.3.1 KNIFE REPLACEMENT

To replace a knife section, follow this procedure:

1. Clear the area of bystanders, especially small children.

2. Be sure machine is disconnected and all drives are in neutral.

3 Remove the tub:

a. Loosen the rear tub guide wheels next to thebale rack. IMPORTANT! NEVER LOOSEN THE 2 FRONT TUB GUIDE WHEELS!

b. Slide the guides out to release the tub as shown below.

c. Slide the belt off the bottom of the tub.

d. Remove the tub from the machine.

4. Remove the bolt from the grate height lever and raise the grate to its highest position.

5. Loosen the set screw on the shaft bearing.

6. Remove the rear rotor bearing plate as shown above.

7. Place a block of wood between the grate and the knives to prevent the rotor from turning when loosening the rotor clamping nut.

8. Use the wrench provided with the machine toloosen the clamping nut.

1. Always wear heavy canvas or leather gloveswhen working with the knives on the rotor.

2. The knives are sharp and can give serious cuts.

3. Never use your hands to keep the rotor fromturning.

WARNING

Joanne

22


27

NOTE:Do not loosen the rotor bearing block mounting boltsas this will alter the drive pulley alignment.

9. The stop nut must be loosened to allow theknife section to slip out from behind the retaining ring.

10. When replacing a knife section, Remove the discwith the damaged knife section. Install a new disc using only genuine ValMetal replacement parts.

IMPORTANT!Use only genuine ValMetal parts for all repairs to the machine. Special non-standard knife sec-tions are used in this machine. If the special sections from ValMetal are not used, the rotor will not be balanced and the knives will contact other parts of the machine.

11. When reversing the cutting edges on the knives:

a. Remove the knife section from the rotor.

b. Replace any chipped, bent or broken sections before reassembling.

ROTOR BEFORE REVERSING

ROTOR AFTER REVERSING

Joanne

23


28

12. Place a block of wood between the knife and the frame of the machine to keep the rotor from turning (see figure 23 below).

13. Tighten the clamping nut using the wrench supplied with the machine. Be sure that all discsand retaining rings seat properly.

14. Lower the grate into working position and install the control lever bolt. Be sure the grate moves freely through its adjustment span.

15. Install the tub on the machine.

16. Thread the belt on the lower lip of the tub.

17. Slide the 2 rear tub guide wheels up against the tub.

IMPORTANT!Use only genuine ValMetal parts for all repairs to the machine. Special non-standard knife sec-tions are used in this machine. If the special sections from ValMetal are not used, the rotor will not be balanced and the knives will contact other parts of the machine.

18. Use a hammer and brass rod to tap thebushings under the tub guide wheels to move thewheels against the tub. Tighten securely in position.

Fig. 22 KNIFE PATTERN

Fig. 23 TIGHTENING CLAMPING NUT

Joanne

24


29

5.3.2 ELEVATOR CHAIN REPLACEMENT

After having changed the elevator chain, you have to adjust it before starting again the machine. To do so,adjust the chain tightener as shown below (figure 25).

Nylon�rail

Nylon�rail

Galvanized�1/16" steel�bottom

Fig. 24 ELEVATOR CHAIN

Fig. 25 CHAIN TIGHTENER

2¼"

Joanne

25

SECTION 6 TROUBLESHOOTINGThe ValMetal Hay Chopper an electric motor powered machine that shreds hay in bales and conveys it to amixer through an elevator. It is a simple, reliable system that requires minimal maintenance.

In the following section, we have listed many of the problems, causes and solutions to the problems thatyou may encounter.

If you encounter a problem that is difficult to solve, even after having read through this trouble shooting sec-tion, please call your ValMetal representative or the factory. Before you call, please have this Operator'sManual and the serial number from your machine ready.

TROUBLE SHOOTING

31

PROBLEM

Motor won't start

Bale won't feed

Tub turns with difficulty

Machine vibrates

Elevator is plugged

CAUSE

Machine disconnected

Breaker disengaged

Grate plugged

Rotor plugged

Tub or rotor won't turn

Entangled parts

Rotor out of balance

Grate is feeding too fast

SOLUTION

Connect machine

Engage breaker

Remove all material from the tub.Clean grate.

Remove all material from the tub.Clean all debris, twine and wirefrom the rotor.

Adjust the belt tension. Replacebelt if worn or stretched.

Inspect all moving parts. Removeany twine, wire or other debris thathas become entangled in them.

Replace all broken knife sections.

Stop machine, turn power off andunplug elevator and restartmachine with empty tub.

Joanne

26

Joanne

31

SPECIFICATIONS

33

SECTION 7 SPECIFICATIONS7.1 DIMENSIONS (WITH ELEVATOR)

OVERALL

AVAILABLE EXTENSIONS

110 5/8" (281cm)Note: Add 3" (7.5 cm) with 10HP motor� on 220 V.

40" (102cm)

62 3/16"�(158cm)

41 13/16"�(106cm)

24" (60cm) 12" (30cm) 6" (15cm) 3" (7.5cm)

Joanne

27

7.2 BOLT TORQUE

CHECKING BOLT TORQUE

The tables shown below give correct torque values for various bolts and capscrews. Tighten all bolts to thetorques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt torquechart as a guide. Replace hardware with the same strength bolt.

ENGLISH TORQUE SPECIFICATIONS

METRIC TORQUE SPECIFICATIONS

Torque figures indicated above are valid for non-greased or non-oiled threads and heads unless otherwisespecified. Therefore, do not grease or oil bolts or capscrews unless otherwise specified in this manual.When using locking elements, increase torque values by 5%.

* Torque value for bolts and capscrews are identified by their head markings.

SPECIFICATIONS

34

A

SAE-5SAE-2 SAE-8

A

8.8 8.8

Bolt�Diameter

�SAE 2

Bolt Torque*�SAE-5

�SAE 8

"A"��1/4"�5/16"�3/8"�7/16"�1/2"�9/16"�5/8"�3/4"�7/8"�1"

N.m. ��8�13�27�41�61�95�128�225�230�345

(lb-ft)��

(6)�(10)�(20)�(30)�(45)�(70)�(95)�(165)�(170)�(225)

N.m.��

12�25�45�72�110�155�215�390�570�850

(lb-ft)��

(9)�(19)�(33)�(53)�(80)�(115)�(160)�(290)�(420)�(630)

N.m.��

17�36�63�100�155�220�305�540�880�1320

(lb-ft)��

(12)�(27)�(45)�(75)�(115)�(165)�(220)�(400)�(650)�(970)

Bolt�Diameter

�8.8

�10.9

"A"��M3�M4�M5�M6�M8�M10�M12�M14�M16�M20�M24�M30�M36

N.m. ��

.5�3�6�10�25�50�90�140�225�435�750�1495�2600

(lb-ft)��

(.6)�(2.2)�(4)�(7)�(18)�(37)�(66)�(103)�(166)�(321)�(553)�(1103)�(1917)

N.m.��

1.8�4.5�9�15�35�70�125�200�310�610�1050�2100�3675

(lb-ft)��

(1.3)�(3.3)�(7)�(11)�(26)�(52)�(92)�(148)�(229)�(450)�(774)�(1550)�(2710)

Bolt Torque

Joanne

28

HAY CHOPPER WITH ELEVATORMODELS WITH REGULAR AND 48 IN. TUB

PARTS LIST

REF. PART NO. DESCRIPTION QTY

1 01A55-1540 SQUARE TUB "STICKER INCLUDED" 12 13C85-0008 SPRING 7/8" Dia. X 5" LG 43 14C25-0328 V-BELT A-105 (1/2" X 107") 14 01C82-0005 TURNBUCKLE 5/16"-18 15 01A09-0000 BUSHING 5/8" X 3/8" X 1/2" LG 16 01C64-0232 PLASTIC KNOB 1 7/8" Dia. 17 01A50-0050 TUB ARM CONTROL 18 01A09-0000 BUSHING 5/8" X 3/8" X 1/2" LG 19 01A50-0045 TUB BELT TIGHTENER 110 01A01-2485 FLAT WASHER 13/16" Dia. X Ø 25/64" X 14GA 411 01A11-2500 BUSHING 5/8" Dia. X 14GA X 2 3/4" LG 112 01C45-0184 METRIC BOLT 8MM X 20MM (GR8.8 ) 413 01A09-0100 BUSHING 3/4" X 1/2" X 1/2" LG 114 01A39-0600 IDLER PULLEY PI-300 " BUSHING INCLUDED " 115 01A55-0079 SPEED REDUCER BOX COMPL."STICKER INCLUDED" 116 14C62-0034 PULLEY 1MA40 X Ø 1/2" KW 1/8" 2SS 5/16"-18 117 02C44-0103 ALLENS SET SCREW 5/16"-18 X 3/8" LG 218 14C62-0027 PULLEY 1MA25 X Ø 5/8" KW 3/16" 2SS 5/16"-18 119 02C44-0103 ALLENS SET SCREW 5/16"-18 X 3/8" LG 220 14C10-0012 SPEED REDUCER BH40-L-10:1 121 02C16-0008 WING NUT 3/8"-16 822 01A01-3115 ACCESS DOOR 423 03A45-0400 GREASE HOSE 1/4-H ASS. X 22" LG 224 01A05-0500 ADJUSTABLE ARM 125 01A50-0025 TEETH ARM 126 13C15-0014 RUBBER GROMMETS 227 01A50-3030 BODY (EF120) 128 13C65-0001 BRASS COUPLING 1/4 NPT X 7/8" LG 229 01C69-0798 GREASE FITTING 1/4 NPT X DROIT 230 01A55-1625 MOTOR BELT GUARD COMPL."STICKER INCLUDED" 131 14C25-0187 V-BELT 5L400 (5/8" X 40") 232 14C62-0073 PULLEY 2MB50 X Ø 1" KW 1/4" 2SS 5/16"-18 133 02C46-0018 SQUARE HEAD SET SCREW 5/16"-18 X 5/8" LG 1

02C46-0017 SQUARE HEAD SET SCREW 5/16-18 X 1/2" LG 1

HAY-CHOPPER WITH ELEVATOR (T.M.R.)

Revised: 2005-05-01 A-1



34 01A41-0925 SQUARE KEY 1/4" X 1/4" X 2 3/4" LG 135 14C62-0031 PULLEY 1MA30 X Ø 1" KW 1/4" 2SS 5/16"-18 136 02C44-0103 ALLENS SET SCREW 5/16"-18 X 3/8" LG 137 14C25-0083 V-BELT 4L270 (1/2" X 27") 138 01A55-0037 ROTOR BELT GUARD COMPL."STICKER INCLUDED" 139 01A50-0105 BASE PLATE 140 01A50-0060 BELT TIGHTENER 141 14C62-0077 PULLEY 2MB70 X Ø 1 1/8" KW 1/4" 2SS 5/16"-18 142 02C46-0017 SQUARE HEAD SET SCREW 5/16-18 X 1/2" LG 1

02C46-0018 SQUARE HEAD SET SCREW 5/16"-18 X 5/8" LG 143 14C62-0117 CAST IRON SHAVE PULLEY 2B6.6 SDS 1

14C62-0118 TAPERED QD BUSHING SDS 1 3/8" KW 5/16" 144 14C35-0010 ELECTRIC MOTOR 7.5 HP 230 VOLTS 1725 RPM 1

14C35-0011 ELECTRIC MOTOR 10 HP 230 VOLTS 1725 RPM 1 . 00A00-0000 NOT SHOWN . 01A65-0010 ELECTRIC STARTER (MOD.7 5HP) 1 01A65-0015 ELECTRIC STARTER (MOD.10 HP) 1

Revised: 2005-05-01 A-2


1 01A01-0905 ACCESS DOOR 12 01A38-0005 FLANGE BEARING 205-16 X Ø 1" (SPECIAL) 23 01A09-1200 BUSHING 1" X 1/2" X 1" LG 44 01A03-1800 ROTOR BEARING PROTECTOR 25 01A01-2415 TUB BEARING GUARD 36 01A38-0016 TUB BEARING 47 01A09-0105 BUSHING 1" Dia. X 1/2" X 1 1/8" LG 48 01A50-0100 ROTOR WRENCH 19 01A55-0002 ROTOR COMPL.(WASHER & RIVETED KNIVES INCLUDED) 1 01A50-0001 HEXAGONE ROTOR SHAFT 33 1/4" LG 1 01A55-0006 RIVETED KNIFE AND HEX. WASHER COMPL. 17 01A11-3520 SPACER 2" Dia. X 11GA X 1.310" LG 16 01A57-0045 ROTOR ADJUSTMENT SPACER KIT 1 01C98-0021 STOP NUT 1 1/4"-18 1

10 01A50-0010 CUT GRILL (16 FINGERS) 111 01C69-0463 SPRING PIN 1/4" X 1 3/4" LG 212 01C65-0086 COLLAR Ø 3/4" Dia. 213 01A33-0035 FLAT WASHER 1 1/4" Dia. X Ø 3/4" X 10GA 3

01A33-0036 FLAT WASHER 1 1/4" DIA. X Ø 3/4" X 14GA 414 03A42-0070 SQUARE RUBBER 4


Revised: 2005-05-01 B-1


1 01A01-3030 END PLATE 12 01A13-1210 IDLER'S SHAFT 7/8" Dia. X 15 1/8" LG 13 01A42-0150 ROLLER SPACER 24 01A42-0145 IDLER ROLLER 25 01A03-4220 ROUND PLATE 16 01A55-1050 CHAIN (BOTH SIDE) #62 AND PADDLES COMPL./ FT 1 04A37-0205 CHAIN (BOTH SIDE) #62 / FT 1 01A55-1045 U.H.M.W. PADDLES COMPL. "INCLUDING CONVEYOR SUPPORT" 1 01A01-1610 CONVEYOR'S SUPPORT 1 01A42-0120 U.H.M.W. PADDLE 1 01C78-0016 ALUMINIUM RIVET 3/16" X 5/8" LG 5 01C37-0004 HEX.BOLT 1/4"-28 X 3/4" LG (GRADE 8) 2 01C97-0004 STOP NUT 1/4"-28 2

7 14C20-0003 COUPLING LINK #62 28 13C86-0050 BLUE SPRING 1" Dia. X 4" LG 29 01A31-0200 CHAIN TIGI 210 01A50-3040 LOADING HOPPER (RIGHT SIDE) 111 01A03-4215 LOADING HOPPER (MIDLE PLATE) 112 01A01-3085 LOADING HOPPER (BOTTOM PLATE) 113 01A50-3035 LOADING HOPPER (LEFT SIDE) 114 01A03-4245 SIDED SECTION 3" 2

01A03-4260 SIDED SECTION 6" 2 01A03-4270 SIDED SECTION 12" 2 01A03-4290 SIDED SECTION 24" 2

15 01A03-4235 TOP COVER SECTION 3" 1 01A03-4250 TOP COVER SECTION 6" 1 01A03-4285 TOP COVER SECTION 12" 1 01A03-4275 TOP COVER SECTION 24" 1

16 01A03-4240 BOTTOM SECTION 3" 2 01A03-4255 BOTTOM SECTION 6" 2 01A03-4265 BOTTOM SECTION 12" 2 01A03-4280 BOTTOM SECTION 24" 2

17 01A42-0130 U.H.M.W. SKATE 218 01A42-0135 U.H.M.W. SKATE 2


Revised: 2005-05-01 C-1



19 01A50-3020 BOTTOM ELBOW 120 01A50-3015 SKID PLATE 121 02C42-0088 METAL SCREW #12 X 1" LG 6022 01A50-3010 ADJUSTABLE LEG 2

Revised: 2005-05-01 C-2


1 01A03-4235 TOP COVER SECTION 3" 1 01A03-4250 TOP COVER SECTION 6" 1 01A03-4285 TOP COVER SECTION 12" 1 01A03-4275 TOP COVER SECTION 24" 1

2 01A03-4245 SIDED SECTION 3" 2 01A03-4260 SIDED SECTION 6" 2 01A03-4270 SIDED SECTION 12" 2 01A03-4290 SIDED SECTION 24" 2

3 01A03-4240 BOTTOM SECTION 3" 2 01A03-4255 BOTTOM SECTION 6" 2 01A03-4265 BOTTOM SECTION 12" 2 01A03-4280 BOTTOM SECTION 24" 2

4 01A42-0140 U.H.M.W. SKATE 25 01A42-0130 U.H.M.W. SKATE 26 01A50-3025 TOP ELBOW 27 01A03-4295 BOTTOM PLATE (LONG) 18 01A03-4225 BOTTOM PLATE (SHORT) 19 01A55-1050 CHAIN (BOTH SIDE) #62 AND PADDLES COMPL./ FT 1 04A37-0205 CHAIN (BOTH SIDE) #62 / FT 1 01A55-1045 U.H.M.W. PADDLES COMPL. "INCLUDING CONVEYOR SUPPORT" 1 01A01-1610 CONVEYOR'S SUPPORT 1 01A42-0120 U.H.M.W. PADDLE 1 01C78-0016 ALUMINIUM RIVET 3/16" X 5/8" LG 5 01C37-0004 HEX.BOLT 1/4"-28 X 3/4" LG (GRADE 8) 2 01C97-0004 STOP NUT 1/4"-28 2

10 14C20-0003 COUPLING LINK #62 211 01A03-4230 END SKID 112 14C56-0001 CAST IRON SPROCKET 62B6 Ø 7/8" KW 1/4" 2SS 5/16"-18 213 02C44-0103 ALLENS SET SCREW 5/16"-18 X 3/8" LG 214 01A41-0910 SQUARE KEY 1/4" X 1/4" X 1 1/2" LG 215 01A42-0125 CHAIN IDLER 216 01A13-1205 DRIVE SHAFT 7/8" Dia. X 15 3/8" LG 117 01A55-1535 PRESS.STEEL FLANGE BEARING Ø 7/8" COMPL." HARDWARE INCLUDED" 4

14C75-0009 PRESSED STEEL FLANGE (MS52) 2


Revised: 2005-05-01 D-1



14C75-0015 BALL BEARING SB 205-14 X Ø 7/8" 1 01C04-0056 CARRAGE BOLT 5/16"-18 X 3/4" LG (GRADE 2) 3 02C32-0011 LOCK WASHER Ø 5/16" 3 02C07-0017 HEX.NUTS 5/16"-18 3

18 01A50-3000 DRIVE UNIT 119 01A42-0115 GUARD SPACER 1 1/4" X Dia. X 4 1/8" LG 320 01A42-0155 CHAIN TIGHTENER 121 01A13-1200 SHAFT REDUCER 7/8" Dia. X 10 1/2" LG 122 01A42-0010 SHAFT'S GUARD 123 01A55-1650 BELT'S GUARD 124 02C16-0008 WING NUT 3/8"-16 325 04A36-0205 SPROCKET 40B56 X Ø 7/8" KW1/4" 2SS 5/16"-18 126 02C44-0103 ALLENS SET SCREW 5/16"-18 X 3/8" LG 227 01A37-1150 CHAIN #40 X 36" LG 128 04A36-0220 SPROCKET 40B13 X Ø 7/8" KW 1/4" 2SS 5/16"-18 129 02C44-0103 ALLENS SET SCREW 5/16"-18 X 3/8" LG 230 14C62-0126 PULLEY 2MA80 X Ø 7/8" KW 1/4" 2SS 5/16"-18 131 02C44-0103 ALLENS SET SCREW 5/16"-18 X 3/8" LG 232 01A41-0925 SQUARE KEY 1/4" X 1/4" X 2 3/4" LG 133 14C25-0125 V-BELT 4L570 (1/2" X 57") 234 14C62-0129 PULLEY 2MA20 KW 3/16" 2SS 5/16"-18 135 02C44-0103 ALLENS SET SCREW 5/16"-18 X 3/8" LG 236 14C35-0005 ELECTRIC MOTOR 1 HP 1725 RPM 1

Revised: 2005-05-01 D-2

REF. PART NO. DESCRIPTION QTY1 01A50-1715 ROUND TUB 48 IN. "STICKER INCLUDED" 12 42-A167 V BELT A-167 13 01A01-2415 TUB BEARING GUARD 34 01A38-0016 TUB BEARING 45 01A09-0105 BUSHING 1" Dia. X 1/2" X 1 1/8" LG 46 01A50-1705 RIGHT TABLE 17 01A50-1710 REMOVABLE TABLE 18 01A50-1700 LEFT TABLE 19 01A01-1725 LONG BRACE 310 01A01-1730 SHORT BRACE 111 01A50-3030 BODY (EF120) 112 03A45-0400 GREASE HOSE 1/4-H ASS. X 22" LG 213 01A01-3115 ACCESS DOOR 414 02C16-0008 WING NUT 3/8"-16 815 13C15-0014 RUBBER GROMMETS 216 01A55-0037 ROTOR BELT GUARD COMPL."STICKER INCLUDED" 117 14C25-0083 V-BELT 4L270 (1/2" X 27") 118 02C44-0103 ALLENS SET SCREW 5/16"-18 X 3/8" LG 119 02C46-0018 SQUARE HEAD SET SCREW 5/16"-18 X 5/8" LG 1 02C46-0017 SQUARE HEAD SET SCREW 5/16-18 X 1/2" LG 1

20 14C62-0031 PULLEY 1MA30 X Ø 1" KW 1/4" 2SS 5/16"-18 121 14C62-0073 PULLEY 2MB50 X Ø 1" KW 1/4" 2SS 5/16"-18 122 01A41-0925 SQUARE KEY 1/4" X 1/4" X 2 3/4" LG 123 14C25-0187 V-BELT 5L400 (5/8" X 40") 224 01C69-0798 GREASE FITTING 1/4 NPT X STRAIGHT 225 13C65-0001 BRASS COUPLING 1/4 NPT X 7/8" LG 226 01A50-0105 BASE PLATE 127 01A50-0060 BELT TIGHTENER 128 14C35-0010 ELECTRIC MOTOR 7.5 HP 230 VOLTS 1725 RPM 1

14C35-0011 ELECTRIC MOTOR 10 HP 230 VOLTS 1725 RPM 129 14C62-0077 PULLEY 2MB70 X Ø 1 1/8" KW 1/4" 2SS 5/16"-18 130 02C46-0017 SQUARE HEAD SET SCREW 5/16-18 X 1/2" LG 1

02C46-0018 SQUARE HEAD SET SCREW 5/16"-18 X 5/8" LG 131 14C62-0117 CAST IRON SHAVE PULLEY 2B6.6 SDS 1

14C62-0118 TAPERED QD BUSHING SDS 1 3/8" KW 5/16" 132 01A55-1625 MOTOR BELT GUARD COMPL."STICKER INCLUDED" 1

00A00-0000 NOT SHOWN . 01A65-0010 ELECTRIC STARTER (MOD.7 5HP) 1 01A65-0015 ELECTRIC STARTER (MOD.10 HP) 1

HAY-CHOPPER WITH ELEVATOR (VERSION 48 IN. TUB)

Revised: 2005-05-01 E-1

REF. PART NO. DESCRIPTION QTY1 01A50-1547 SPEED REDUCER BOX COMPL."STICKER INCLUDED" 12 01A39-0600 IDLER PULLEY PI-300 " BUSHING INCLUDED " 13 01A09-0100 BUSHING 3/4" X 1/2" X 1/2" LG 14 01C45-0184 METRIC BOLT 8MM X 20MM (GR8.8 ) 45 01A11-2500 BUSHING 5/8" Dia. X 14GA X 2 3/4" LG 16 01A01-2485 FLAT WASHER 13/16" Dia. X Ø 25/64" X 14GA 47 01A03-1745 BELT GUARD 18 01A50-0045 TUB BELT TIGHTENER 19 01A50-0050 TUB ARM CONTROL 110 01A09-0000 BUSHING 5/8" X 3/8" X 1/2" LG 111 01C82-0005 TURNBUCKLE 5/16"-18 112 01A09-0000 BUSHING 5/8" X 3/8" X 1/2" LG 113 01C64-0232 PLASTIC KNOB 1 7/8" Dia. 114 14C62-0034 PULLEY 1MA40 X Ø 1/2" KW 1/8" 2SS 5/16"-18 115 02C44-0103 ALLENS SET SCREW 5/16"-18 X 3/8" LG 216 14C62-0027 PULLEY 1MA25 X Ø 5/8" KW 3/16" 2SS 5/16"-18 117 14C10-0012 SPEED REDUCER BH40-L-10:1 118 01A01-0905 ACCESS DOOR 119 01A38-0005 FLANGE BEARING 205-16 X Ø 1" (SPECIAL) 220 01A09-1200 BUSHING 1" X 1/2" X 1" LG 421 01A50-1720 BEARING PROTECTOR 122 40-LI-081007 BUSHING 5/8" X 1/2" X 7/16"LG LUBRICATED IRON 423 01A03-1800 ROTOR BEARING PROTECTOR 124 01A55-0002 ROTOR COMPL.(WASHER & RIVETED KNIVES INCLUDED) 1 01A50-0001 HEXAGONE ROTOR SHAFT 33 1/4" LG 1 01A55-0006 RIVETED KNIFE AND HEX. WASHER COMPL. 17 01A11-3520 SPACER 2" Dia. X 11GA X 1.310" LG 16 01A57-0045 ROTOR ADJUSTMENT SPACER KIT 1 01C98-0021 STOP NUT 1 1/4"-18 1

25 01A50-0010 CUT GRILL (16 FINGERS) 126 01C65-0086 COLLAR Ø 3/4" Dia. 227 01A33-0035 FLAT WASHER 1 1/4" Dia. X Ø 3/4" X 10GA 3 01A33-0036 FLAT WASHER 1 1/4" DIA. X Ø 3/4" X 14GA 4

28 01C69-0463 SPRING PIN 1/4" X 1 3/4" LG 229 01A50-0025 TEETH ARM 130 01A05-0500 ADJUSTABLE ARM 131 03A42-0070 SQUARE RUBBER 432 01A50-0100 ROTOR WRENCH 1


Revised: 2005-05-01 F-1

REF. PART NO. DESCRIPTION QTY 01A58-1505 STICKER KIT "KIT" (HAY-CHOPPER EF-120) 1 01A60-0000 VALMETAL (16" X 4 1/2") LARGE 1 01A60-0005 VALMETAL (6" X 1 3/4") SMALL 4 01A60-0015 OIL LEVEL (3 3/4" X 1 3/4") 1 01A60-0045 ELECTROCUTION HAZARD 1.HAVE A QUALIFIED...(3 1/2" X 3 1/4") 2 01A60-0070 WARNING MISSING SHIELD HAZARD...(3 1/2" X 4") 2 01A60-0075 CAUTION 1.READ OPERATOR'S MANUAL BEFORE STARTING...(8 1/2" X 5") 1 01A60-0090 TUB OFF ON (3 3/4" X 2 3/4") 1 01A60-0095 GRATE OFF ON (3 3/4" X 2") 1 01A60-0100 WARNING MOVING PART HAZARD...(5 5/8" X 5") 1 01A60-0110 WARNING ROTATING PART HAZARD...(4 1/2" X 3 1/2") 5 01A60-0120 WARNING TUB HAZARD DO NOT CLIMB INTO MACHINE WHEN...(5 3/4" X 5") 1 01A60-0135 ROTATION (2 7/8" X 1 3/8") 1 04A60-0040 IMPORTANT 2 1/4 INCHES 60 MM (3 3/4" X 2 3/4") 2 06A60-0000 VALMETAL (10 3/4" X 3") MEDIUM 1


Revised: 2005-05-01 G-1

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