HB-System 21.09.2011 7:52 Uhr Seite 1 HB-System · crane systems Tailor-made modular crane systems...

HB

-Sys

tem

Moving on up.crane systems

Tailor-made modular crane systemsfor Safe Working Loads up to 2000 kg

HB-System 21.09.2011 7:52 Uhr Seite 1

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The ABUS HB-System in practice – A versatile workhorse


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crane systems


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The HB-System, not a near miss ...

The HB-System is one of the mostsuccessful developments in liftingand material handling technology,combining the effectiveness of astationary hoist with the mobility of an overhead crane, efficientlyand cost-effectively.ABUS have all the resources ittakes to develop systems like theHB in-house: experience withhoists and overhead cranes, high-quality production facilities and,

perhaps most important of all, thedetermination to develop moreuser-friendly workplaces free fromunnecessary burdens. The task ofABUS was, and still is, to offer theHB-System with as many usefulfeatures as possible at as low acost as possible. Anyone whoneeds assistance with lifting andhandling loads at their place ofwork, in warehouses, workshops or factories, should have an ABUS

HB-System available, which meansthat these systems must be affor-dable. Today’s HB-Systems featurea combination of advanced techno-logy, economy, flexibility, qualityand ergonomics which has gainedfull recognition in our market.The secret of our success has beento fulfil the individual requirementsof each costumers application.

ABUS single girdercrane EHB


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crane systems

...but right on target from ABUS!right down to the nuts and bolts

ABUS crane systemsand components

Overhead Cranes

Jib Cranes

HB-System

Lightweight mobilegantry LPK

Electric Wire Rope Hoists

Electric Chain Hoists

High-Performance Components

ABUS deliberately specialises in off-floor lifting and load handlingsystems for loads up to 120 t. Notonly because this load range inclu-des by far the majority of all mate-rials handling applications, but alsobecause specialisation enables us to utilise rationalisation potentialmost effectively.ABUS offers a comprehensive rangeof readily available, efficient loadhandling systems: jib cranes, over-head cranes, monorail trolley tracks,electric wire rope and chain hoists, a wide variety of components and,last but certainly not least, the HB-System. Our services range from the development of solutionsfor bespoke applications rightthrough to implementing completematerials handling systems.

And all our services are characte-rised by the special ABUS attitude:we offer not only a bare product, but also practical advice and assu-red quality. The product guaranteewhich we offer is still unique in ourfield and individual user support anda nationwide after-sales service net-work with rapid, effective responseare all part of the ABUS service.


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ESB monorail ZSB double-rail system

ZHB double-girder crane

EHB-X stooled up single-girder craneEHB single-girder crane

ZHB-X stooled up double-girder craneZHB-3 double-girder crane

The ABUS HB-System offers tailor-made modular solutions. The components of the system are bothpractical and cost-effective and can be combined tobuild just the system which the application demands.All HB-Systems feature an extremely low-build design,ensuring that maximum hook height can be reached inthe space which is available. Three types of profilescover a load capacity range up to 2000 kg. All electricalconnections are made using an easy plug-in connectorsystem. And the system can be adapted and individually fittedto almost any type of room or ceiling design.

ABUS HB-SystemThe systematic approach to ideal solutions


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crane systems

ABUS ZHB double-girder cranes

ABUS HB-SystemSummary of types, ratings and key dimensions

Type Load capacity Maximum Track length Maximumcrane girder length suspension distance

kg mm mm mm

125 – 10500250 – 10300

ESB monorail 500 – any 90001000 – 73002000 – 5100

125 – 10500250 – 10500

ZSB double-rail system 500 – any 103001000 – 90002000 – 7300

125 10000 10300

EHB single-girder crane250 10000

any9500

500 10000 82001000 8000 6900

125 8000 10500EHB-X stooled up 250 8000

any9700

single-girder crane 500 8000 86001000 7000 7200

125 12000 8900250 12000 8400

ZHB double-girder crane 500 12000 any 73001000 12000 62002000 8000 4100

125 8000 9300

ZHB-X stooled up 250 8000 8800

double-girder crane500 8000 any 78001000 8000 67002000 6000 5200

125 22000

ZHB-3 double-girder crane250 22000

any on request500 210001000 15000


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Girder profile

Double-rail trolley – trolley frame

Chain hoist

Hook or bottom block

Trolley travel drive

Track module

Track profile

Joint between track sections

Conductor mount

Mains switch for crane

Travel limit end stop

Push button pendant control

Plug-in distribution switchbord/Trolley panel

Crane travel drive

End cap

Single trolley

Flat conductor

ABUS AVKL safety conductor

Current collector

Carrier

Spacer

Standard suspension with ceilingconnection via flange clamp forrolled section girder

Travel drive trolley


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The practical design features of the ABUS HB-Systembring perceptible benefits for users and their applica-tions:

• With its modular design, the system can simply betailored to provide cost-effective solutions for users’applications.

• A wide variety of suspension designs are available,permitting installation in conditions which you wouldscarcely have thought possible.

• Load capacities can be defined in accordance with individual requirements, up to 2000 kg; later extension is often possible.

• The number of component parts is reduced to thebare minimum, simplifying erection, saving time andhelping to prevent errors – just what you need if yourown specialists are to erect the system.

• No special tools are required for erection.

• With the special plug-in connectors typical of ABUSsystems, electrical installation is also quick and safe.

• ABUS drives and hoists provide a variety of electricalfunctions for more rational, safer working – with lownoise, smooth starting and lifting and smooth swit-ching between speeds.

• In addition, all components are designed for opti-mum interaction. For example, a low headroomABUS electric chain hoist combined with a double rail trolley on an HB-System (types ZSB, ZHB, ZHB-X or ZHB-3) ensures optimum space utilisationand maximum hook height.

• The fundamental advantages of the ABUS HB-System continue to bear fruit in the period following initial investment. The system can be maintained, modified, modernised and uprated efficiently and cost-effectively.

ABUS ESB monorail

ABUS EHB single-girder crane

ABUS ZHB double-girder crane

ABUS HB-SystemFeatures you can use to the full


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crane systems

a) b) c)

Track profiles:a) HB160b) HB200c) HB250

1) CAD = ComputerAided Design

2) FEM = Finite Element Method

Enclosed-track profile with trolley

Our masterpiece: the suspensionOur engineers have paid particularattention to the suspension, and forgood reasons too. The quality of thesuspension and connections is anessential feature in ensuring the quality and availability of the entireHB-System.A characteristic feature of the ABUSHB-System is a flexible suspensionusing ball-and-socket joints. Theselow-build systems are adjustable inheight and are therefore particularlyversatile. The pendulation motion ofthe suspension absorbs horizontalforces from the crane system, redu-cing loads on roof structures andbuildings.

ABUS has a whole range of con-nections for attaching HB-Systemsto ceilings or other elements ofbuildings. Together, the suspensionand the ceiling mount ensure thatan HB-System can be installed inalmost any conditions.

ABUS HB-SystemKeeping a high profile

Distinctive features: enclosed-track profilesAdvanced CAD1) and FEM2) systemswere used to design and optimisethe track profiles of the HB-System. The results are three types of profilecovering the entire load capacityrange of the HB-System up to 2000 kg. All the profiles are madefrom cold-rolled halves weldedtogether to form a high-grade enclo-sed-track profile, within which theload trolley is housed.

ABUS opted for enclosed-track pro-files because they effectively protectthe trolley running gear and alsooffer advantages in terms of main-tenance.They also have two additional majoradvantages. The favourable struc-tural design of the track girder system means that wide suspensionspacing is possible, even with highload capacities. And high-grade bolted joints warrant high jointfactors and improved load capacity.

In combination, these two featuressignificantly reduce the work in-volved in installing an HB-Systemand enhance the productivity of thesystem.Manual operation of cranes andtrolleys is almost effortless.


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Linear point-to-point coverage

Load capacity: up to 2 t

Linear point-to-point coverage

Load capacity: up to 2 t

ABUS HB-SystemVariations on a powerful theme

ABUS ESB monorail

curved sections available

as an option

low headroom

wide suspension spacing

optional electric hoist travel

ABUS ZSB double-rail system


chain hoist installed between

rails for improved lift height

extremely low-build design

optional electric hoist travel

optional mobile control


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crane systems

Area coverage

Load capacity: up to 1 tCrane girder length: up to 8 m(depending on load capacity)

Area coverage


ABUS EHB-X stooled up single-girder crane

ABUS EHB single-girder crane

very light crane; ideal for use in

lightweight buildings

easy to move manually

low headroom

short end approach dimensions


stooled up crane for optimum

use of available space

easy to move manually

ultra low headroom

short end approach dimensions


optional electric long + cross

travel



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Area coverage


ABUS HB-SystemVariations on a powerful theme

ABUS ZHB-X stooled up double-girder crane

ABUS ZHB double-girder crane


very low headroom

chain hoist installed between

crane girders for improved lift

height


travel


ABUS ZHB-3 double-girder crane

Area coverage

Load capacity: up to 1,6 tCrane girder length: up to 22 m(depending on load capacity)

Area coverage


long crane spans possible

lower headroom compared

with EOT


electric long + cross travel


stooled up crane for optimum

use of available space

ultra low headroom

wide maximum suspension

spacing


travel



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crane systems

The ABUS electric chain hoist usedin connection with double-girdercrane systems is built directly intothe crab frame without a suspen-sion eye. This will achieve optimumhook height in tight applications.

ABUS electric chain hoists All ABUS HB-Systems are fittedwith ABUS chain hoists ABUCom-pact. The new generation of ABU-Compact chain hoists feature afresh new design and convincingtechnical solutions. The 3 phase400 volt hoists units are available in three different sizes to reliablyhandle loads up to 2000 kg with a low-build design for optimum utilisation of the space availableand a precision lifting function forthe careful lifting and lowering ofsensitive goods.The small GMC hoist rounds off theABUCompact range. With infinitelyvariable lifting speed and a loadcapacity of 100 kg or 200 kg, thisunit, supplied ready for connectionto a 230 V power socket, is the ideal hoist for flexible and lowcapacity applications.

ABUS travel drivesWhen needed, the HBF frictionwheel drive provides the power for an HB-System. The drive motorhas a smooth performance curvefor soft starting and braking.Where loads in excess of 500 kgare handled and the crane girder is longer than 6 m, the HBF drive isan almost indispensable compo-nent of the system. These compactunits can be integrated in the trolleyitself if a double girder trolley isused, saving approach dimensions.

Fig.ABUCompact GM4

The motor and the gear unit are ofmodular design, allowing us to pro-duce a wide variety of versions forlifting speeds up to 20 m/min andFEM groups up to 4m at attractiveprices.The chain hoists have a number offeatures which are particularly bene-ficial in terms of reduced mainte-nance requirements; long-life brakelinings (normally, adjustment is onlyrequired after 1 million full-load bra-king operations); permanently lubri-cated precision gearbox; adjustablesliding clutch; specially hardenedlow-wear chain; plug-in connectorsfor easy installation and maintenan-ce and many other features.Where single girder trolleys areused, the chain hoist is simply suspended from the trolley and isready for operation as soon as theconnectors have been plugged in.

ABUS HB-SystemThe power house


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ABUS Kransysteme GmbH P. O. Box 10 01 62 · 51601 Gummersbach·GermanyPhone +49 2261 37-0 · Fax +49 2261 37-130e-mail: [email protected] · www.abuscranes.com

Company

Name

Address

e-mail

Postcode/Town

Phone/extension

Fax no.

Fax

form

The first step towards your HB-System

Just copy this form, complete it and fax it to us for an initial quotation without obligation.

Advice by telephone

ABUS quotation

Please provide:

A site visit from ABUS representative

ABUS brochure “The product overview”

View A View B

Load capacity: ___________________ kg

Crane girder length (LT): ___________________ mm

Track length (L): ___________________ mm

Technical data for desired crane installation:

B. Area-coverage travel

Suspension distance (LB): ___________________ mm

Number of cranes on one track:___________________

Electrical hoist travelling: Yes No

Electrical crane travelling: Yes No

Load capacity: ________________ kg

Track length (L): ________________ mm

Suspension distance (LB): ________________ mm

Number of trolleys on one track: ________________

Electrical hoist travelling: Yes No

Steel beams in ceiling from which to hang

Concrete ceiling from which to hang

Connection height (HT): _______________ mm

Highest hook position required (HÖ): _______________ mm

On-site conditions:

A. B. Point-to-point travel


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HB-System 21.09.2011 7:52 Uhr Seite 1 HB-System · crane systems Tailor-made modular crane systems...

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