HCL Main Product Brochure USA Aug2017 V1 - Hose · PDF file7.2 High Strength Nylon Banding...

P R O D U C T C A T A L O G

Complete range of hose clamps, cable retention and banding solutions

N O V E M B E R 2 0 1 7

w w w . h c l - c l a m p i n g . c o m

INDEX

The complete range of HCL products

Introductory Pages

1.1 Company Profi le

1.2 Online Shop

Snap Fit & Ear Clamps

2.1 Herbie Clip® Plastic (Nylon) Hose Clamp – Double Grip

2.2 Ezyclik™-P Low Profi le Plastic Hose Clamp

2.3 Ezyclik™-M Low Profi le Automotive Hose Clip

2.4 Zero Leak – Low Profi le Ear Clamp

2.5 Single Ear Hose Clamp – Mikalor

2.6 Double Ear Hose Clamp – Mikalor

Compensating Clamps

3.1 Ezyclik™-M+ – Spring Automotive Hose Clip

3.2 Zinc Plated Steel – Double Wire Spring Hose Clip

3.3 Rotor Spring Band Hose Clamp – Constant Tension

3.4 Rotor Spring Band Light Hose Clamp – Constant Tension

Worm Drive & Screw Clamps

4.1 Worm Gear Hose Clamp – Perforated US Style

4.2 Quick Release Worm Drive Hose Clamp

4.3 Mini Screw or Petrol Pipe Clip – Mollfam

4.4 Double Wire Screw Hose Clamp – Mollfam

4.5 Plastic Worm Drive Hose Clamp

4.6 Continuous Worm Drive Clamping Kit

Heavy Duty Clamps

5.1 T-Bolt Heavy Duty Hose Clamp

5.2 Worm Drive Super (High) Torque Hose Clamp

5.3 Preformed Band Clamps

Cable Retention

6.1 Heavy Duty Nylon Cable Tie – Smart Tie™

6.2 Metal Cable Tie – Tyco Ball Locking Type – 316SS

6.3 Metal Cable Tie – Tyco Re-Usable – 316SS Coated

6.4 Nylon (Plastic) P Clips Black or Natural – Micro Plastics

Banding & Strapping

7.1 Heavy Duty Nylon Banding – Smart Band® Standard

7.2 High Strength Nylon Banding – Smart Band® Hybrid

Special Hose Clamps

8.1 Special Clamp Designs

Installation Tooling

9.1 Manual Tools – Plastic Snap Fit Hose Clamps

9.2 Manual Tools – Metal Snap Fit, Ear & Spring Hose Clamps

9.3 Manual Tools – Worm Drive & Screw Hose Clamps

9.4 Manual Tools – Plastic and Steel (metal) Cable Ties

9.5 Manual Tools – Banding & Strapping – Smart Band® &

Metal Banding

9.6 Installation Tools – Pneumatic Air Tools for Hose Clamps

Ancillary Pages

10.1 Choosing the Right Clamp

10.2 Technical Information

10.3 Material Information

10.4 Conditions of Sale

Below is the index for the complete HCL Product Catalog. HCL’s comprehensive range of hose clamps, cable retention and banding solutions is complimented by introductory and ancilliary pages, providing advice on hose clamp selection, a variety of installation tools and technical information. The catalog pages are designed to guide the customer through the HCL range and to offer peace of mind when making a product selection.


HCL’s Quality Policy

COMPANYPROFILE

HCL Fasteners Limited is committed to the manufacture / supply of plastic and metallic clamping solutions and ancillary products across a wide variety of sectors and markets. Focus will be given to:

1) Meeting or exceeding the customers’ specifi ed requirements and reasonable expectations.

2) Working within the framework of statutory, regulatory and legal requirements.

3) Ensuring products sent to customers are correct and arrive in good time and in good condition.

4) Managing risks, process inputs and process outputs to ensure consistent products.

5) Continually improving, growing and developing the business using a Quality Management System that conforms to the requirements of ISO9001 to ensure consistent quality in all work undertaken.

6) Establishing and communicating measureable Quality Objectives that will refl ect the company strategy and will be subject to review to ensure ongoing relevance and performance.

7) Ensuring that Quality and Continual Improvement are responsibilities for all employees, in every activity, throughout the company.

8) Supporting all employees according to their individual needs for personal development, training and resources.

1.1


ONLINESHOP

Our complete range available to buy online

Whether you need a single clamp or 100 clamps to fi nish that important job, visit our online web site where you can choose and purchase from the complete range of products contained in this catalogue.

As well as our own manufactured clamping products, HCL has also partnered with a number of hose clamp manufacturers to provide a complete clamping solution portfolio.

We are also continually researching and reviewing new products that may add value to our already extensive range.

www.hcl-clamping.com

1.2


SNAP FIT & EAR CLAMPS

Herbie Clip® Plastic (Nylon) Hose Clamp – Double Grip

Manufactured by HCL, the Herbie Clip® is the original Double Grip plastic hose clip. It is a quick and easy to install nylon hose clamp with exceptional strength arising from its unique double row of interlocking toothed jaws. The double row of teeth offers over twice the clamping force achieved by similar products with only a single row of teeth. No other nylon hose clamps can rival the Herbie Clip in terms of overall strength and performance. Temperature range: Nylon 6.6 -40°F to 338°F, PP -40°F to 194°F.

Applications

JAgriculturalJAutomotiveJHydroMassageJIrrigation

JPharmaceuticalJVendingJWhiteGoodsJGeneralIndustry

2.1

Strength

Temperature

Speed

Weathering

Chemical

DynamicRangePER

FOR

MA

NCE

Materials –seesection10.3

Standard

J Heat/UVStabilisedROHScompliantNylon6.6.

On Request

J Polypropylene

HCL Part No

Diameter Range (A1-A2) inch

Band Width (B) inch

Band Thickness (C) inch

Head Height (D) inch

Box Quantity

HC-A 0.22–0.25 0.17 0.06 0.33 3000HC-AA 0.26–0.31 0.18

0.060.39 2500

HC-B 0.31–0.36 0.18 0.372000

HC-BB 0.36–0.40 0.18

0.07

0.43HC-C 0.40–0.46 0.23 0.48

1000

HC-CC 0.43–0.50 0.24 0.48HC-D 0.47–0.54 0.24 0.51HC-E 0.51–0.59 0.28

0.080.54

HC-F 0.59–0.67 0.28 0.51HC-G 0.66–0.75 0.29

0.080.49

HC-H 0.71–0.80 0.28 0.50HC-J 0.79–0.90 0.25 0.56

1500HC-K 0.87–0.97 0.28 0.08 0.51HC-L 0.96–1.08 0.28 0.08 0.49HC-M 1.03–1.15 0.29 0.09 0.53

1000HC-N 1.12–1.26 0.35 0.08 0.53HC-P 1.25–1.36 0.36 0.09 0.54

750HC-Q 1.34–1.48 0.350.08

0.53HC-R 1.48–1.60 0.36 0.56HC-S 1.56–1.72 0.35 0.09 0.53

500HC-T 1.69–1.80 0.35

0.08

0.50HC-U 1.79–1.97 0.35 0.57

1000HC-V 1.89–2.10 0.35 0.57HC-W 2.07–2.20 0.35 0.59HC-X 2.15–2.36 0.37 0.09 0.61HC-59 2.30–2.52 0.37 0.11 0.67

750HC-64 2.42–2.63 0.37 0.10 0.61HC-66 2.57–2.78 0.36 0.08 0.62HC-70 2.73–2.94 0.36

0.100.61

HC-75 2.91–3.14 0.36 0.65HC-80 3.11–3.32 0.35 0.11 0.70

500

HC-85 3.32–3.74 0.35

0.10

0.68HC-91 3.55–3.74 0.37 0.66HC-96 3.81–3.98 0.34 0.69HC-105 4.11–4.36 0.35 0.64HC-109 4.21–4.46 0.35 0.69HC-115 4.49–4.72 0.37 0.69

100HC-163 6.36–6.59 0.37 0.10 0.63

Allweights,dimensions&quantitiesaresubjecttoa2.5%tolerance.ToaddmaterialselectiontotheHCLPartNo:forNylon6.6.Black,add“-PA66-BK”.Othercoloursavailableonrequest.

Installation Tools –seesection9.1

MT-HC-VT-01 PT-HC-C PT-HC-P

B3 teeth engaged

A2

All teeth engaged

A1

D

C

OtherHerbieClip®toolsalsoavailable.

Strength

Temperature

Weathering

Chemical

em



Ezyclik™-P Low Profi le Plastic Hose Clamp

Manufactured by HCL in the UK, the Ezyclik™-P (Plastic) hose clip is specifi cally designed for hose clamping applications where space is restricted. The unique design of the patent pending Ezyclik™-P ensures strong, fast and reliable clamping with a low profi le design and fully corrosion resistant materials. Temperature range: Nylon 6.6 -40°F to 338°F, PP -40°F to 194°F.

Applications

J AutomotiveJ Hydro MassageJ IrrigationJ Pharmaceutical

J VendingJ White GoodsJ General Industry

2.2

Strength

Temperature

Speed

Weathering

Chemical

Dynamic Range PER

FOR

MA

NCE

Installation Tools – see section 9.1

PT-EZY-C

HCLPart No

ClosedDiameter(A) inch

BandWidth

(B) inch

BandThickness(C) inch

HeadHeight(D) inch

BoxQuantity

EZY-P-8.5 0.33

0.31

0.07

0.21 2000

EZY-P-8.7 0.34EZY-P-8.9 0.35EZY-P-9.2 0.36EZY-P-9.5 0.37EZY-P-10.0 0.39EZY-P-11.4 0.44 0.22

1500

EZY-P-12.0 0.47 0.22EZY-P-12.5 0.49 0.22EZY-P-12.7 0.50

0.23EZY-P-13.2 0.51EZY-P-13.7 0.53EZY-P-14.5 0.57

0.080.27

1000

EZY-P-14.6 0.57EZY-P-15.0 0.59EZY-P-15.7 0.61EZY-P-15.9 0.62EZY-P-16.5 0.64EZY-P-16.8 0.66EZY-P-17.1 0.67EZY-P-17.5 0.68EZY-P-17.6 0.69EZY-P-18.0 0.70

1500

EZY-P-18.5 0.72EZY-P-19.1 0.74EZY-P-19.6 0.76EZY-P-20.1 0.78EZY-P-20.8 0.81EZY-P-21.1 0.82EZY-P-22.0 0.85EZY-P-22.1 0.86EZY-P-22.6 0.88EZY-P-23.1 0.90EZY-P-23.6 0.92

1000EZY-P-24.7 0.96EZY-P-25.8 1.01EZY-P-26.8 1.05EZY-P-28.0 1.09EZY-P-30.6 1.19

0.35

500EZY-P-31.4 1.22EZY-P-36.5 1.42

0.10EZY-P-42.4 1.65

0.29 400EZY-P-43.3 1.69EZY-P-45.5 1.77

All weights, dimensions & quantities are subject to a 2.5% tolerance. To add material selection to the HCL Part No: for Nylon 6.6. Black, add “-PA66-BK”. Other colours available on request.

B

A

D

C

Materials – see section 10.3

Standard

J Heat/UV Stabilised ROHS compliant Nylon 6.6.

On Request

J Polypropylene

J Glass-fi lled Nylon 6.6.

MT-EZP-LVT-01 MT-EZP-HT-01

Other Ezyclik™-P tools also available.

Strength

Temperature

Weathering Chemical

Strength

Temperature

em



Ezyclik™-M Low Profi le Automotive Hose Clip

The Ezyclik™-M (Metal) type hose clamp offers exceptional strength and is used extensively in the automotive and general industry. It is quick and easy, to assemble and disassemble; has a low profi le design and is manufactured from corrosion resistant Stainless Steel. The Ezyclik™-M offers an alternative to the Clic hose clamp often used in these applications. The Ezyclik™-M hose clip is often used in automotive applications.

Applications

J AutomotiveJ Hydro Massage

J White GoodsJ General Industry

2.3

Strength

Temperature

Speed

Weathering

Chemical

Dynamic Range PER

FOR

MA

NCE

HCLPart No

DiameterRange

(A) inch

Band Width

(B) inch


ColourMark

BoxQuantity

EZY-M-8.0 0.33 – 0.37

0.23

0.02

Blue3000

EZY-M-8.5 0.35 – 0.41 Green

EZY-M-9.0 0.37 – 0.43 Purple

2500

EZY-M-9.5 0.39 – 0.45 Black

EZY-M-10.0 0.41 – 0.47 Green

EZY-M-10.5 0.43 – 0.49

0.02

Blue

EZY-M-11.0 0.45 – 0.51 Green

EZY-M-11.5 0.47 – 0.53 Purple

EZY-M-12.0 0.49 – 0.55 Black

EZY-M-12.5 0.51 – 0.55 Red

EZY-M-13.0 0.53 – 0.59 Green

EZY-M-13.5 0.55 – 0.60 Purple

EZY-M-14.0 0.57 – 0.62

0.31

Red

3500EZY-M-14.5 0.59 – 0.64 Purple

EZY-M-15.0 0.60 – 0.66 Black

EZY-M-15.5 0.62 – 0.68 Blue

EZY-M-16.0 0.64 – 0.70 Green

3000

EZY-M-16.5 0.66 – 0.72 Black

EZY-M-17.0 0.68 – 0.74 Red

EZY-M-17.5 0.70 – 0.76 Blue

EZY-M-18.0 0.72 – 0.76 Green

EZY-M-18.5 0.74 –0.80 Purple

EZY-M-19.0 0.76 – 0.82 Blue

EZY-M-19.5 0.78 – 0.84 Black

2500

EZY-M-20.0 0.80 – 0.86 Red

EZY-M-20.5 0.82 – 0.90 Blue

EZY-M-21.0 0.84 – 0.92 Green

EZY-M-21.5 0.86 – 0.94 Purple

EZY-M-22.0 0.88 – 0.96 Black

2000EZY-M-23.0 0.92 – 0.99 Blue

EZY-M-23.5 0.94 – 1.01 GreenAll weights, dimensions & quantities are subject to a 2.5% tolerance.To add material selection to the HCL Part No: for W4, add “-W4”. Other sizes available on request.

B

A

C


MT-EZM-VT-01 MT-EZM-SJ-01


J 4 304 SS

PT-EZY-C



Zero Leak – Low Profi le Ear Clamp

HCL’s Zero Leak Ear clamp (O-Clip) is ideal for rubber and PVC hoses. The steel hose clamp forms a complete circle, removing the possibility of leakage. It is quick and easy to assemble, has a low profi le design and is manufactured from corrosion resistant Stainless Steel 304 or W4. The Zero leak metal hose clip is also known sometimes as a low profi le hose clamp.

Applications

J AutomotiveJ Vending


2.4

Strength

Temperature

Speed

Weathering

Chemical

Dynamic Range PER

FOR

MA

NCE

HCLPart No

DiameterRange

(A) inch

Band Width

(B) inch


BoxQuantity

ZLEC-7.0 0.22 – 0.27

0.20 0.02

100

ZLEC-8.0 0.27 – 0.31

ZLEC-8.7 0.27 – 0.34

ZLEC-9.0 0.28 – 0.35

ZLEC-9.5 0.30 – 0.37

ZLEC-10.0 0.32 – 0.39

ZLEC-10.5 0.34 – 0.41

ZLEC-10.9 0.36 – 0.43

ZLEC-11.3 0.37 – 0.44

ZLEC-11.8 0.39 – 0.46

ZLEC-11.9 0.37 – 0.46

0.27 0.02

ZLEC-12.3 0.38 – 0.48

ZLEC-12.8 0.40 – 0.50

ZLEC-13.3 0.42 –0.52

ZLEC-13.8 0.44 – 0.54

ZLEC-14.0 0.45 – 0.55

ZLEC-14.2 0.46 – 0.55

ZLEC-14.5 0.47 – 0.57

ZLEC-14.8 0.48 – 0.58

ZLEC-15.3 0.50 – 0.60

ZLEC-15.7 0.51 – 0.61

ZLEC-16.0 0.53 – 0.62

ZLEC-16.8 0.56 – 0.66

ZLEC-17.0 0.57 – 0.66

ZLEC-17.5 0.59 – 0.68

ZLEC-17.8 0.57 – 0.69

ZLEC-18.0 0.58 –0.70

ZLEC-18.5 0.60 –0.72

ZLEC-19.2 0.60 –0.75All weights, dimensions & quantities are subject to a 2.5% tolerance.To add material selection to the HCL Part No: for W4, add “-W4”. Other sizes available on request.

B

A

C


MT-EC-VHT-01 MT-EC-VT-01


J 4 304 SS



Single Ear Hose Clamp – Mikalor

The Mikalor Single Ear Hose Clip (O-Clip) is manufactured from a choice of materials and is an economical solution for many simple hose assemblies. The single ear hose clamps can be used with air or other fl uids. These O clips are ideal for demanding applications involving soft or hard rubbers and plastics. The design also ensures a uniform compression around the whole circumference of the hose clamp.

Applications



Strength

Temperature

Speed

Weathering

Chemical

Dynamic Range PER

FOR

MA

NCE

2.5


J 1 Zinc Plated Steel

On Request

J 4 304 SS Weathering

Chemical

HCLPart No

DiameterRange

(A) inch

Band Width

(B) inch


BoxQuantity

SEC-7 0.27 – 0.350.23

0.03

100

SEC-8 0.31 – 0.39

SEC-9 0.35 – 0.43

0.25SEC-10 0.39 – 0.47

SEC-11 0.43 – 0.51

SEC-12 0.47 – 0.55

0.27

0.04

SEC-13* 0.51 – 0.59

SEC-14 0.55 – 0.62

SEC-15* 0.59 – 0.66

SEC-16 0.62 – 0.70

SEC-17* 0.66 – 0.740.29

SEC-18* 0.70 – 0.78Part numbers marked with * are only available in W4 Material All weights, dimensions & quantities are subject to a 2.5% tolerance.To add material selection to the HCL Part No: for W4, add “-W4”.

C

A

B





Double Ear Hose Clamp – Mikalor

The Mikalor Double Ear Hose Clip (O-Clip) is manufactured from a choice of materials and is an economical solution for many simple hose assemblies. The double ear hose clamps can be used with air or other fl uids. These O clips are ideal for demanding applications involving soft or hard rubbers and plastics. The ears of the hose clamp should be closed with the recommended uniform force resulting in a constant stress within the clamp material, without overloading either the clamp or the parts being assembled. The nominal diameter of the two ear clamp should always be chosen so that, when installed with the correct clamping force, the ears are almost closed.

Applications



Strength

Temperature

Speed

Weathering

Chemical

Dynamic Range PER

FOR

MA

NCE

2.6



On Request


Chemical

HCLPart No

DiameterRange

(A) inch

Band Width

(B) inch


BoxQuantity

DEC-5 0.20 – 0.270.23

0.02

100

DEC-7 0.27 – 0.350.03

DEC-9 0.35 – 0.430.25

DEC-11 0.43 – 0.51 0.04

DEC-13 0.51 – 0.590.27

0.04

DEC-14* 0.55 – 0.66

0.05DEC-15 0.59 – 0.70

0.29DEC-17 0.66 – 0.78

DEC-18 0.70 – 0.820.31

DEC-20 0.78 – 0.90 0.05

DEC-22 0.86 – 0.980.33

0.05

DEC-23* 0.90 – 1.05

DEC-25* 0.98 – 1.090.35

DEC-28* 1.09 – 1.21

DEC-31* 1.21 – 1.330.37

DEC-34* 1.33 – 1.44

0.06DEC-37* 1.44 – 1.56

0.39DEC-40* 1.56 – 1.68

DEC-43* 1.68 – 1.77 0.41Part numbers marked with * are only available in W1 Material All weights, dimensions & quantities are subject to a 2.5% tolerance.To add material selection to the HCL Part No: for W4, add “-W4”.

C

A

B




COMPENSATINGCLAMPS

Ezyclik™-M+ – Spring Automotive Hose Clip

The Ezyclik™-M+ hose clamp offers exceptional strength and a diameter that self-adjusts to compensate for diametrical variations. This spring loaded hose clip is quick and easy, to assemble and disassemble; has a low profi le design and is manufactured from corrosion resistant Stainless Steel.

Applications

J AutomotiveJ Hydro Massage


3.1

Strength

Temperature

Speed

Weathering

Chemical

Dynamic Range PER

FOR

MA

NCE

B

C

A


MT-EZM-VT-01 MT-EZM-SJ-01


J 4 304 SS

PT-EZY-C

HCLPart No

DiameterRange

(A) inch

Band Width

(B) inch


BoxQuantity

EZY-M+-8 0.33 – 0.37

0.28

0.02

1000

EZY-M+-9 0.37 – 0.41

EZY-M+-10 0.41 – 0.45

EZY-M+-11 0.45 – 0.49

EZY-M+-12 0.49 – 0.55

0.31

EZY-M+-13 0.55 – 0.59

EZY-M+-14 0.57 – 0.63

500

EZY-M+-15 0.61 – 0.67

EZY-M+-16 0.65 – 0.71

EZY-M+-17 0.69 – 0.75

EZY-M+-18 0.73 – 0.79

EZY-M+-19 0.77 – 0.83

EZY-M+-20 0.81 – 0.87

EZY-M+-21 0.89 – 0.91

EZY-M+-22 0.89 – 0.94

EZY-M+-23 0.93 – 0.98

EZY-M+-24 0.96 – 1.02All weights, dimensions & quantities are subject to a 2.5% tolerance.To add material selection to the HCL Part No: for W4, add “-W4”. Other sizes available on request.


COMPENSATINGCLAMPS

Zinc Plated Steel – Double Wire Spring Hose Clip

Mollfam’s Double Wire Spring hose clips are ideal on rubber and PVC hoses. Made from Zinc Plated steel the spring effect compensates for diametrical variation and the complete circle guarantees a uniform radial pressure. These Double Wire Spring Hose Clips are ideal for low pressure applications.

Applications

J AgriculturalJ Irrigation


3.2

Strength

Temperature

Speed

Weathering

Chemical

Dynamic Range PER

FOR

MA

NCE

HCLPart No

DiameterRange

(A) inch

ClampWidth

(B) inch

WireDiameter (C) inch

BoxQuantity

DW-6.8 0.26 – 0.27

0.20

0.04

1000

DW-7.3 0.27 – 0.29

DW-7.6 0.28 – 0.30

DW-8.1 0.30 – 0.32

0.21DW-8.6 0.32 – 0.34

DW-9.1 0.34 – 0.36

DW-9.6 0.36 – 0.38

DW-10.1 0.38 – 0.41

0.23 0.05DW-10.7 0.41 – 0.43

DW-11.3 0.43 – 0.45

DW-11.9 0.45 – 0.48

0.27 0.06

DW-12.6 0.48 – 0.50

DW-13.3 0.50 – 0.53

DW-13.7 0.52 – 0.55

DW-14.0 0.53 – 0.56

DW-14.8 0.56 – 0.59

0.31 0.07

DW-15.6 0.59 – 0.62

DW-15.8 0.60 – 0.64

DW-16.4 0.62 – 0.66

DW-17.3 0.66 – 0.69

DW-18.2 0.69 – 0.73 0.35 0.07

DW-19.2 0.73 – 0.76

0.37 0.08DW-20.2 0.76 – 0.80

DW-21.2 0.80 – 0.84

DW-22.1 0.84 – 0.88

0.40 0.09DW-22.6 0.86 – 0.90

DW-23.1 0.87 – 0.92

DW-24.2 0.92 – 0.96

DW-25.2 0.96 – 1.01 0.43 0.10All weights, dimensions & quantities are subject to a 2.5% tolerance.To add material selection to the HCL Part No: for W1, add “-W1”.Other sizes available on request.

C

A

B


MT-SC-TP-01 MT-SC-FR-01




COMPENSATINGCLAMPS

Rotor Spring Band Hose Clamp – Constant Tension

HCL supplies Rotor Constant Tension Band Clamps. The spring loaded Steel hose clamps are ideal for many automotive, truck and spa applications.

Applications

J AgriculturalJ AutomotiveJ Vending


Strength

Temperature

Speed

Weathering

Chemical

Dynamic Range PER

FOR

MA

NCE

3.3

C

A

B


MT-SC-TP-01


J Steel with a Zinc rich paint coating

MT-SC-FR-01

HCLPart No

EquivalentRotor ClipPart No

DiameterRange

(A) inch

ClampWidth

(B) inch

BandThickness (C) inch

Color*

CTB-14.4 CTB-16 0.56 – 0.67

0.59

0.04 Black

CTB-15.2 CTB-17 0.59 – 0.72 0.03Silver

CTB-17.8 CTB-19 0.69 – 0.78

0.05CTB-18.4 CTB-20 0.72 – 0.84 Black or Silver

CTB-20.5 CTB-22 0.80 – 0.96 Black

CTB-22.0 CTB-24 0.86 – 1.01 Black or Silver

CTB-24.3 CTB-26 0.95 – 1.090.06

Silver

CTB-25.2 CTB-27 0.98 – 1.13

CTB-27.0 CTB-29 1.05 – 1.23

0.07CTB-29.3 CTB-32 1.14 – 1.35

CTB-31.5 CTB-35 1.23 – 1.48

CTB-37.2 CTB-42 1.45 – 1.74 0.07

BlackCTB-40.5 CTB-46 1.58 – 1.89

0.08CTB-41.4 CTB-47 1.61 – 1.95

CTB-43.5 CTB-50 1.70 – 2.07All weights, dimensions & quantities are subject to a 2.5% tolerance.*Clamp color stated for general information only, the actual color sent may differ according to stock received from supplier.


COMPENSATINGCLAMPS

Rotor Spring Band Light Hose Clamp – Constant Tension

HCL supplies Rotor Constant Tension Light Band Clamps. The spring loaded Steel hose clamps are cost effective alternatives to other types of hose clamps but do not compromise quality or reliability. The Light Constant Tension Clamps are used on such applications as small engines, agricultural and utility vehicles, automotive systems

and appliances.

Applications

J AgriculturalJ AutomotiveJ Vending


Strength

Temperature

Speed

Weathering

Chemical

Dynamic Range PER

FOR

MA

NCE

3.4

C

A

B


J Steel with a Dry Phosphate coating


MT-SC-TP-01 MT-SC-FR-01

HCLPart No

EquivalentRotor ClipPart No

DiameterRange

(A) inch

ClampWidth

(B) inch

BandThickness (C) inch

Color*

CTL-6.1 CTL-4.5 0.24 – 0.30 0.25 0.02

Black

CTL-7.7 CTL-5 0.30 – 0.34

0.31

0.03

CTL-8.5 CTL-6 0.33 – 0.41 0.02

CTL-9.5 CTL-6.5 0.37 – 0.440.02

CTL-10.3 CTL-7 0.40 – 0.48

CTL-11.7 CTL-8 0.46 – 0.54

0.03

CTL-12.5 CTL-8.5 0.49 – 0.57 Green

CTL-13.2 CTL-9 0.51 – 0.60

Black

CTL-13.7 CTL-9.5 0.53 – 0.64

CTL-14.8 CTL-10 0.58 – 0.66

CTL-15.8 CTL-10.5 0.62 – 0.72

CTL-16.4 CTL-12 0.64 – 0.82

0.37CTL-19.1 CTL-13 0.74 – 0.89 0.04

CTL-21.8 CTL-15 0.85 – 1.02 0.06All weights, dimensions & quantities are subject to a 2.5% tolerance.*Clamp color stated for general information only, the actual color sent may differ according to stock received from supplier.


WORM DRIVE &SCREW CLAMPS

Worm Gear Hose Clamp – Perforated US Style

HCL’s robust perforated Worm Gear clamps are manufactured from 430 Stainless Steel. These Screw Drive Hose Clamps are designed for higher

sealing pressure with minimal torque.

Applications

J Chemical IndustryJ Food ProcessingJ Marine Engines

J Petrochemical IndustryJ Shipyards

4.1

Strength

Temperature

Speed

Weathering

Chemical

Dynamic Range PER

FOR

MA

NCE

MT-D-01 MT-TD-01

HCLPart No

SAENo

Diameter Range

(A) inch

Band Width

(B) inch

Band Thickness(C) inch

Hex Screw A/F

(D) inch

Max Torque

Nm

BoxQuantity

WD-SAE-8-2 2 0.24 – 0.63

0.31

0.02

0.24

3.5 2000WD-SAE-8-6 6 0.47 – 0.87

WD-SAE-8-9 9 0.63 – 1.06

WD-SAE-8-12 12 0.79 – 1.263.0

1000

WD-SAE-8-16 16 0.98 – 1.57

WD-SAE-13-4 4 0.43 – 0.79

0.50 0.31 8.0

WD-SAE-13-7 7 0.47 – 0.94

WD-SAE-13-9 9 0.55 – 1.06

WD-SAE-13-12 12 0.67 – 1.26

WD-SAE-13-16 16 0.79 – 1.54

WD-SAE-13-20 20 0.79 – 1.77

500

WD-SAE-13-24 24 1.02 – 2.01

WD-SAE-13-28 28 1.30 – 2.28

WD-SAE-13-32 32 1.53 – 2.52

WD-SAE-13-36 36 1.77 – 2.76

WD-SAE-13-40 40 2.05 – 3.03

WD-SAE-13-44 44 2.28 – 3.27

WD-SAE-13-48 48 2.56 – 3.50250

WD-SAE-13-52 52 2.80 – 3.78

WD-SAE-13-56 56 3.03 – 4.02

200

WD-SAE-13-60 60 3.31 – 4.25

WD-SAE-13-64 64 3.54 – 4.53

WD-SAE-13-72 72 4.06 – 5.00

WD-SAE-13-80 80 4.61 – 5.51

WD-SAE-13-88 88 5.12 – 6.02

WD-SAE-13-96 96 5.56 – 6.54

WD-SAE-13-104 104 6.14 – 7.61All weights, dimensions & quantities are subject to a 2.5% tolerance.To add material selection to the HCL Part No: for W2, add “-W2”.

B

A

C

D



J 2 Screw – Zinc Plated SteelBand & Housing – 430 SS

On Request


Chemical



Quick Release Worm Drive Hose Clamp

HCL’s Quick Release Worm Drive hose clamps offer a tilting Worm Drive housing. These quick release hose clamps are ideal for rapid application and removal, especially for large diameter pipes and hoses.

Applications

J Exhaust FansJ Flexible Ducting

J HVACJ General Industry

4.2

Strength

Temperature

Speed

Weathering

Chemical

Dynamic Range PER

FOR

MA

NCE

MT-D-01 MT-TD-01

HCLPart No

DiameterRange

(A) inch

BandWidth

(B) inch


Hex ScrewA/F

(D) inch

MaxTorque

Nm

BoxQuantity

QR-100 0.98 – 3.90

0.35 0.02 0.28 4.0 100

QR-200 0.98 – 7.80

QR-300 0.98 – 11.70

QR-400 0.98 – 15.60

QR-500 0.98 – 19.50

QR-750 0.98 – 29.25

All weights, dimensions & quantities are subject to a 2.5% tolerance.To add material selection to the HCL Part No: for W2, add “-W2”.Other sizes available on request.

B

A

C

D



J 2 Screw & Cover – Zinc Plated SteelBand & Housing – 430 SS

On Request


Chemical



Mini Screw or Petrol Pipe Clip – Mollfam

Mollfam’s Mini Screw Hose clamps, Petrol Pipe or Fuel Line Clips are particularly suitable for soft hoses and small diameters. The clamp forms a complete circle and has smooth edges.

Applications

J AutomotiveJ Gas Equipment


4.3

Strength

Temperature

Speed

Weathering

Chemical

Dynamic Range PER

FOR

MA

NCE

MT-D-01 MT-TD-01

HCLPart No

Diameter Range

(A) inch

BandWidth

(B) inch


Hex Screw Length(D) inch

Hex Screw A/F

(E) inch

MaxTorque

Nm

BoxQuantity

MC-8 0.27 – 0.35

0.35 0.02 0.87 0.28 1.2

2000MC-9 0.31 – 0.39

MC-10 0.35 – 0.43

MC-11 0.39 – 0.47

MC-12 0.43 – 0.51

3000

MC-13 0.47 – 0.55

MC-14 0.51 – 0.59

MC-15 0.55 – 0.62

MC-16 0.59 – 0.66

MC-17 0.62 – 0.70

2500

MC-18 0.66 – 0.74

MC-19 0.70 – 0.78

MC-20 0.74 – 0.82

MC-25-IMQ* 0.94 – 0.98All weights, dimensions & quantities are subject to a 2.5% tolerance.To add material selection to the HCL Part No: for W1, add “-W1”.Other sizes up to 3.31” diameter available on request.*IMQ code = Crosshead screw.

B

A

C

D E



On Request

J 4 304 SS


Weathering

Chemical



Double Wire Screw Hose Clamp – Mollfam

Mollfam’s Double Wire Screw Clamps are highly suited to soft and semi-rigid hoses, with spiral or braided reinforcement; as well as aluminium foil ducting.

Applications

J AgriculturalJ Automotive J HVAC

J IrrigationJ General Industry

4.4

Strength

Temperature

Speed

Weathering

Chemical

Dynamic Range PER

FOR

MA

NCE

HCLPart No

DiameterRange

(A) inch

ClampWidth

(B) inch

WireDiameter(C) inch

Hex ScrewLength(D) inch

Hex ScrewA/F

(E) inch

BoxQuantity

DWS-012 0.37 – 0.47

0.43

0.06 0.79

0.22

500

DWS-014 0.45 – 0.55

DWS-016 0.51 – 0.62

0.07 0.98DWS-018 0.59 – 0.70

DWS-020 0.66 – 0.78

DWS-023 0.74 – 0.90

0.55

0.08

1.18 0.28

DWS-025 0.84 – 0.98

DWS-027 0.91 – 1.05

0.09

DWS-029 0.98 – 1.13

DWS-031 1.05 – 1.21

DWS-033 1.13 – 1.29

DWS-035 1.19 – 1.37

DWS-037 1.29 –1.44

DWS-040 1.38 – 1.56

100

DWS-043 1.50 – 1.68

DWS-046 1.60 – 1.79

0.59 0.10 1.57 0.31

DWS-049 1.70 – 1.91

DWS-053 1.81 – 2.07

DWS-056 1.97 – 2.18

DWS-060 2.09 – 2.34All weights, dimensions & quantities are subject to a 2.5% tolerance.To add material selection to the HCL Part No: for W1, add “-W1”. Other sizes up to 7.49” diameter available on request.

A

C

B

ED



MT-D-01 MT-TD-01




Plastic Worm Drive Hose Clamp

HCL’s Plastic Worm Drive Hose clip is ideal in applications requiring a non-conductive and non-corrosive clamp. Manufactured in the UK it is a unique clamping product which offers the non-corrosive features of a plastic clamping product combined with the strength of a metal worm drive hose clamp product.

Applications

J ElectricalJ HVACJ IrrigationJ Marine

J MedicalJ PharmaceuticalJ General Industry

4.5

Strength

Temperature

Speed

Weathering

Chemical

Dynamic Range PER

FOR

MA

NCE

MT-D-01 MT-TD-01

HCLPart No

Diameter Rangeinch

Length (A) inch

BandWidth

(B) inch

Hex Screw A/F

(C) inch

MaxTorque

Nm

BoxQuantity

PWD-15-65 0.59 – 2.54 9.25 0.39 0.28 2.5* 100All weights, dimensions & quantities are subject to a 2.5% tolerance.*It should be noted that torque data does not relate directly to the hoop strength of the clamp like a metal hose clip, as a signifi cant amount of torque used in a metal clamp is needed to overcome the friction of the metal worm with the metal band of the clamp. This is not the case with the Plastic worm drive clamp as less torque is required to achieve the same hoop strength.

A

BC



J Screw – PC/ABS

J Band & Housing – PA66



Continuous Worm Drive Clamping Kit

HCL offers a high strength continuous worm drive kit, comprising of a 0.58” wide perforated band with a separate screw and housing. The band can be cut to a desired length and fi tted using standard tools to make a complete worm drive hose clamp of any diameter, thereby offering a versatile clamping solution.

Applications

J Electrical Exhaust FansJ Flexible DuctingJ HVAC

J Sign FixingJ General Industry

Strength Temperature

Speed

Weathering

Chemical

Dynamic Range PER

FOR

MA

NCE

4.6

MT-D-01 MT-TD-01

HCL Part No BandWidthinch

BandThickness

inch

Hex ScrewA/Finch

BandReel Lengths

ft

Screw/Housing

BoxQuantityBand Screw/Housing

FC-BA-25M FC-BU 0.58 0.03 0.31 80 25

All weights, dimensions & quantities are subject to a 2.5% tolerance.To add material selection to the HCL Part No: for W4, add “W4”.



J 4 304 SS


HEAVY DUTYCLAMPS

T-Bolt Heavy Duty Hose Clamp

HCL’s T-Bolt Hose clamps provide a leak-proof, heavy duty, durable and corrosion resistant clamping solution. Commonly found in the US market, they are regarded as the ideal choice for medium and heavy duty applications and are often used as a hydraulic hose clamping solution.

Applications

J Automotive J DuctingJ Industrial Cleaners

J IrrigationJ Medical IndustryJ Pharmaceutical

5.1

Strength

Temperature

Speed

Weathering

Chemical

Dynamic Range PER

FOR

MA

NCE

HCLPart No

Diameter Range

(A) inch

BandWidth

(B) inch


NutA/F

(D) inch

MaxTorque

Nm

BoxQuantity

TB-34 1.34 – 1.57

0.75 0.02 0.43 8.5

100

TB-40 1.57 – 1.73

TB-43 1.69 – 1.93

TB-46 1.81 – 2.05

TB-51 2.01 – 2.24

TB-58 2.28 – 2.56

TB-64 2.52 – 2.83

TB-70 2.76 – 3.07

TB-76 2.99 – 3.31

TB-83 3.27 – 3.58

TB-89 3.50 – 3.82

TB-95 3.74 – 4.52

TB-102 4.02 – 4.33

50

TB-108 4.25 – 4.57

TB-114 4.49 – 4.80

TB-121 4.76 – 5.08

TB-127 5.00 – 5.31

TB-133 5.24 – 5.55

TB-140 5.51 – 5.83

TB-146 5.75 – 6.06

TB-152 5.98 – 6.30

TB-159 6.26 – 6.57

TB-165 6.50 – 6.81

TB-171 6.73 – 7.05

TB-178 7.01 – 7.32

TB-184 7.24 – 7.56

TB-191 7.52 – 7.83

TB-197 7.76 – 8.07

TB-203 7.99 – 8.31All weights, dimensions & quantities are subject to a 2.5% tolerance. To add material selection to the HCL Part No: for W2, add “-W2”.

B

A

C

D


J 2 Screw – Zinc Plated SteelBand & Housing – 301 SS

On Request


Chemical


HEAVY DUTYCLAMPS

Worm Drive Super (High) Torque Hose Clamp

HCL’s perforated Worm Drive Super (High) Torque Worm Drive Hose Clamps are ideal for heavy duty sealing applications, particularly where high vibration resistance is required. It is stronger than conventional Worm Drive clamps due to the wider band and the ‘in-line’ housing, which enables every thread on the worm to engage with the band.

Applications

J AgriculturalJ Chemical IndustryJ Food ProcessingJ Fluid Transfer

J Marine IndustryJ Petrochemical IndustryJ Shipyards

5.2

Strength

Temperature

Speed

Weathering

Chemical

Dynamic Range PER

FOR

MA

NCE

MT-D-01 MT-TD-01

HCLPart No

SAENo

Diameter Range

(A) inch

Band Width

(B) inch


Hex Screw A/F

(D) inch

Max Torque

Nm

BoxQuantity

ST-16-20 126 0.78 – 1.25

0.62 0.03 0.31 15.0 100

ST-16-32 176 1.25 – 1.72

ST-16-40 238 1.56 – 2.34

ST-16-57 312 2.22 – 3.08

ST-16-70 362 2.73 – 3.59

ST-16-83 412 3.24 – 4.13

ST-16-95 462 3.71 – 4.60

ST-16-108 512 4.21 – 5.07

ST-16-121 562 4.72 – 5.58

ST-16-133 612 5.19 – 6.08

ST-16-146 738 5.69 –7.33

ST-16-184 812 7.28 – 8.11

ST-16-210 912 8.19 – 9.05

ST-16-220 950 8.58 – 9.36All weights, dimensions & quantities are subject to a 2.5% tolerance.To add material selection to the HCL Part No: for W4, add “-W4”.

B

A

C

D



J 4 304 SS


HEAVY DUTYCLAMPS

Preformed Band Clamps

Preformed Band Clamps offer a smooth inner diameter and provide the highest strength capability. They are manufactured in a wide range of fi xed diameters and come in 2 types of materials. Vibration resistant and automatically locked with one simple lever movement, these clamps are ideal where superior strength is required. These are often the ideal hose clamping solutions for Hydraulic applications.

Applications

J Agricultural MachineryJ OffshoreJ Railway Industry

J Sewer Cleaning EquipmentJ Welding Equipment

5.3

Strength

Temperature

Speed

Weathering

Chemical

Dynamic Range PER

FOR

MA

NCE

Weathering

Chemical

HCLPart No

Max Diameter inch

Band Widthinch

Band Thicknessinch

BoxQuantity

PC-6-19 0.74

0.25 0.02

100

PC-6-21 0.80PC-6-25 0.99PC-6-35 1.36PC-6-38 1.46PC-6-51 1.98PC-6-63 2.48PC-6-70 2.73PC-6-76 2.97PC-6-90 3.47PC-6-102 3.96PC-6-114 4.46PC-10-21 0.80

0.37 0.03

PC-10-25 0.99PC-10-35 1.36PC-10-51 1.98PC-10-64 2.48PC-10-76 2.97PC-10-90 3.47PC-10-102 3.96PC-13-26 0.99

0.50

0.03

PC-13-32 1.24PC-13-38 1.49PC-13-45 1.74PC-13-51 1.98PC-13-64 2.48PC-13-70 2.73PC-13-76 2.97PC-13-90 3.47PC-13-102 3.96PC-16-38 1.49

0.62PC-16-45 1.74PC-16-51 1.98PC-16-57 2.23PC-16-64 2.48PC-19-51 1.98

0.75

50PC-19-64 2.48PC-19-70 2.73PC-19-76 2.97

25

PC-19-89 3.47PC-19-102 3.96PC-19-114 4.46PC-19-127 4.95PC-19-133 5.20PC-19-152 5.94PC-19-165 6.44PC-19-178 6.93PC-19-203 7.92

All weights, dimensions & quantities are subject to a 2.5% tolerance.To add material selection to the HCL Part No: for W3, add “-W3”


J 3 301 SS

On Request

J 5 316 SS


MT-MB-01 MT-MB-02

Both tools are required to install Preformed clamps.


CABLERETENTION

Heavy Duty Nylon Cable Tie – Smart Tie™

Smart Tie™ is a patented heavy duty nylon cable tie, able to withstand system loads well in excess of 600kg. Manufactured by HCL, in a selection of materials; it is able to perform in the most aggressive environments around the world, both on and offshore. Lightweight, easy to use and non-corrosive; the Smart Tie™ is the ideal cable tie solution for smaller diameters. The Smart Tie cable tie can also be made from Nylon 11 which is a long life polymer used in the offshore & subsea industry. In addition the Smart Tie is widely used in the downhole application as an alternative to metallic solutions.

Applications

Onshore:J Processing PlantsJ HVACJ General Industry

Offshore:J Cable ProtectionJ Oil RigsJ Subsea Marking

6.1

Strength

Temperature

Speed

Weathering

Chemical

Dynamic Range PER

FOR

MA

NCE

Weathering

Chemical

HCLPart No

DiameterRangeinch

Length(A) inch

BandWidth

(B) inch


SystemStrength

lb

BoxQuantity

ST-750 2.95 – 8.0 29.53 0.79 0.14 1500 50All weights, dimensions & quantities are subject to a 2.5% tolerance.To add material selection to the HCL Part No: for Nylon 6.6, add “-PA66”, or for Nylon 11, add “-PA11”.

Online Videos

Demonstration videos are available to view on our website.

Smart Tie™ and SM-FT-2000-19 Hand Tool


SM-FT-2000-19


Onshore:Heat/UV Stabilised ROHS Nylon 6.6.

Offshore:Nylon 11

B

CA

em


CABLERETENTION

Metal Cable Tie – Tyco Ball Locking Type 316SS

Tyco’s 316 Stainless Steel Ball Locking Cable ties are very quick and easy to use. They are extremely non-corrosive, making them highly suited to aggressive environments, such as marine cable bundling. These marine grade ball lock cable ties are supplied either coated or uncoated

to suit the customers requirements.

Applications

J Aerospace J Automotive AftermarketJ Chemical Industry J Electrical and Electronic

Industries

J Fixing Identifi cationJ Offshore J Railway IndustryJ Shipyards

Certifi cations

E227552

E-6729

6.2

Strength

Temperature

Speed

Weathering

Chemical

Dynamic Range PER

FOR

MA

NCE

HCLPart No

MaxDiameter

inch

Lengthinch

BandWidthinch

BandThickness

inch

BagQuantity

BLT-4.6-100 0.98 3.90

0.18

0.02 100

BLT-4.6-150 1.57 5.85

BLT-4.6-200 1.97 7.80

BLT-4.6-260 2.72 10.14

BLT-4.6-360 4.02 14.04

BLT-4.6-520 5.98 20.28

BLT-4.6-620 7.48 23.40

BLT-4.6-840 10.00 32.76

BLT-4.6-1000 11.81 39.00

BLT-7.9-100 6.98 3.90

0.31

BLT-7.9-150 1.57 5.85

BLT-7.9-200 1.97 7.80

BLT-7.9-260 2.72 10.14

BLT-7.9-360 4.02 14.04

BLT-7.9-520 5.98 20.28

BLT-7.9-620 7.48 24.18

BLT-7.9-840 10.00 32.76

BLT-7.9-1000 11.81 39.00All weights, dimensions & quantities are subject to a 2.5% tolerance.To add material selection to the HCL Part No: for W5, add “-W5”.


J 5 316 SS

On Request

J 5 316 SS coated


MT-MCT-01

Temperature


CABLERETENTION

Metal Cable Tie – Tyco Re-Usable – 316SS Coated

Tyco’s 316 Stainless Steel Coated Cable ties are very quick and easy to use and can be used more than once. Because they are Coated these cable ties are extremely non-corrosive, making them highly suited to aggressive corrosive environments, such as marine cable bundling.

Applications

J Chemical Industry J Fixing Identifi cation

J OffshoreJ Shipyards

Certifi cations

E227552

E-6729

6.3

Strength

Temperature

Speed

Weathering

Chemical

Dynamic Range PER

FOR

MA

NCE

HCLPart No

MaxDiameter

inch

Lengthinch

BandWidthinch

BandThickness

inch

BagQuantity

pcs

RCT-6.4-152 1.50 5.93

0.25

0.05 100

RCT-6.4-229 2.48 8.93

RCT-6.4-305 3.39 11.90

RCT-6.4-457 5.39 17.82

RCT-6.4-610 7.28 23.79

RCT-6.4-762 9.09 29.72

RCT-6.4-914 11.02 35.65

RCT-9.5-152 1.50 5.93

0.37

RCT-9.5-229 2.48 8.93

RCT-9.5-305 3.39 11.90

RCT-9.5-457 5.39 17.82

RCT-9.5-610 7.28 23.79

RCT-9.5-762 9.09 29.72

RCT-9.5-914 11.02 35.65All weights, dimensions & quantities are subject to a 2.5% tolerance.To add material selection to the HCL Part No: for W5 with PPA coating, add “-W5-PPA”.


J 5 316 SS with PPA coating


MT-MCT-01


CABLERETENTION

Nylon (Plastic) P Clips Black or Natural – Micro Plastics

Micro Plastics Nylon P Clips (Plastic Cable Clamps) secure, insulate and route cable, wiring, tubing, piping and fi bre optics.These Nylon P clamps are available in Black or natural colour and are designed for medium to lightweight applications. All contact edges have a full radius for product protection. Sizes are clearly marked on each clamp.

Applications

J AerospaceJ AutomotiveJ ElectricalJ Engines

J MarineJ RailwayJ General Industry

Certifi cations

6.4

Strength

Temperature

Speed

Weathering

Chemical

Dynamic Range PER

FOR

MA

NCE


J Natural Nylon 6.6

J Black Nylon 6.6

On Request

J Polypropylene

J 2% Carbon Black(UV Resistant) Nylon 6.6

J Flame Retardant Nylon 6.6 Temperature

Weathering

HCLPart No

MaxDiameter(A) inch

OffsetDistance (B) inch

HoleDiameter(C) inch

BandWidth

(D) inch

BandThickness(E) inch

BoxQuantity

NPC-10-3 0.12 0.33

0.2

0.37

0.05 1000

NPC-10-5 0.19 0.42NPC-10-6 0.25 0.41NPC-10-8 0.31 0.50NPC-10-10 0.37 0.59NPC-10-11 0.43 0.57NPC-10-13 0.50 0.61NPC-10-14 0.56 0.61NPC-10-16 0.62 0.68NPC-13-3 0.12 0.31

0.50

NPC-13-5 0.19 0.43NPC-13-6 0.25 0.41NPC-13-8 0.31 0.50NPC-13-10 0.37 0.53NPC-13-11 0.43 0.56NPC-13-13 0.50 0.59NPC-13-14 0.56 0.61NPC-13-16 0.62 0.66NPC-13-18 0.68 0.76NPC-13-19 0.74 0.78NPC-13-21 0.80 0.81NPC-13-22 1.24 0.89NPC-13-26 1.00 0.91NPC-13-29 1.13 0.97NPC-13-30 1.19 1.00NPC-13-32 1.25 1.06NPC-13-35 1.37 1.13NPC-13-38 1.50 1.19

All weights, dimensions & quantities are subject to a 2.5% tolerance.Other sizes available on request.

A

B

E

D

C

Weathering

Chemical

Weathering


BANDING &STRAPPING

Heavy Duty Nylon Banding – Smart Band® Standard

Manufactured by HCL, Smart Band® Standard is a non-metallic band and buckle system. Quick, easy to use and versatile; it is the ideal strapping solution for smaller diameters, both on and offshore.

Smart Band® Standard plastic banding system is available in a variety of materials, offering long-life, non-corrosive and high strength/relaxation properties; making it the ideal alternative to metallic strapping solutions, such as Stainless Steel, Titanium, Monel & Alloy 625.

Applications

Onshore:J Cooling TowersJ HVACJ Processing PlantsJ Sign FixingJ General Industry

Offshore:J Marine Pile ProtectionJ Oil RigsJ Subsea Marking

7.1

Strength

Temperature

Speed

Weathering

Chemical

Dynamic Range PER

FOR

MA

NCE

SM-TA-528A

HCL Part No Band Width BandThickness

inch

Max SystemStrength

lb

BandReel Lengths

ft

BuckleBox

QuantityBand Buckle mm in

SM-7R SM-7HST 7 ¼ 0.09 2.09 65 / 820100

SM-10R SM-10HST 10 3⁄80.14

4.41 100 / 410

SM-19R SM-19HST 19 ¾ 11.02 100 / 200 50All weights, dimensions & quantities are subject to a 2.5% tolerance.To add material selection to the HCL Part No: for Nylon 6.6, add “-PA66”; for Acetal, add “-POM”.

Online Videos


Sign Attachment using 0.75 inch Smart Band® and SM-FT-2000-19 Hand Tool


SM-FT-2000-19


Onshore:Nylon 6.6. – 0.28-¾ inch

Offshore:Acetal – ¾-1 inch

On RequestNylon 11 – 0.39-¾ inch

SM-FT-1000-19

Strength

Chemical

Strength

Temperature

Weathering

Chemical

em


BANDING &STRAPPING

High Strength Nylon Banding – Smart Band® Hybrid

Manufactured by HCL, Smart Band® Hybrid is a patented nylon banding system. Incorporating an innovative snapfi t latch, which allows the perfect blend of strength and fl exibility; it is the strongest plastic band and buckle system in the world.

Smart Band® Hybrid is available in a variety of materials, offering long-life, non-corrosive and high strength/relaxation properties; making it the ideal alternative to metallic strapping solutions, such as Kevlar, Stainless Steel, Titanium, Monel & Alloy 625.

Applications

Onshore:J HVACJ Processing PlantsJ General Industry

Offshore:J Cable ProtectionJ Marine Pile ProtectionJ Oil RigsJ Piggyback Pipe LayJ Subsea MarkingJ VIV Strakes

7.2

Strength

Temperature

Speed

Weathering

Chemical

Dynamic Range PER

FOR

MA

NCE

Strength

Chemical

HCL Part No Band Width BandThickness

inch

Max SystemStrength

lb

BandReel Lengths

ft

BuckleBox

QuantityBand Buckle mm in

SM-19R SM-19HHY 19 ¾ 0.14 2680 100 / 200 50

SM-32R SM-32HHY 32 1¼ 0.18 5640 100 25All weights, dimensions & quantities are subject to a 2.5% tolerance.To add material selection to the HCL Part No: for Nylon 6.6, add “-PA66”; for Acetal, add “-POM”; or for Glass-fi lled Nylon 11, add “-PA11GF”.

Technical

The Smart Band® Hybrid system has been fully tested to offshore standards for Piggyback loading, Impact strength & long life performance – All of which can be found in our technical booklet available online.

Online Videos


0.75 inch Smart Band® and SM-FT-1000 Hand Tool


SM-FT-1000-19 orSM-FT-1000-32

SM-FT-1000-PR-19 orSM-FT-1000-PR-32


Onshore:Nylon 6.6. – ¾ inch only

Offshore:Acetal

Glass-fi lled Nylon 11 Strength

Temperature

Weathering

Chemical

SM-FT-1000-PS-19 orSM-FT-1000-PS-32

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SPECIALHOSE CLAMPS

Special Clamp Designs

From time to time, customers approach HCL with applications requiring a bespoke clamp design. On such occasions, HCL’s in-house product development team will work closely with the customer to produce a unique clamp, based on either the Herbie Clip® or the Ezyclik™-P, but designed specifi cally for the particular application.

Below are a few examples of special clamp designs:

8.18 1

Herbie Clip® Capacitor Cradle

This special clamp is based on the Herbie Clip®, but has been adapted to function as a capacitor cradle. The clamp incorporates a rectangular recess for fi xing it to a sheet metal frame and a living hinge for isolating the capacitor from the frame.

Ezyclik™ Fuel Pump Spigot Retaining Clamp

This bespoke clamp is based on the Ezyclik™-P, but has been modifi ed to retain a moulded spigot in a cast automotive fuel pump housing. The clamp profi le was designed to fi t snugly around the housing boss, with various retaining features to prevent removal of the spigot or the clamp.

Herbie Clip® Dishwasher Clamp

This special Herbie Clip® is narrower than a standard clip, in order for it to fi t in the restricted space on a certain dishwasher application. The head of the clip is full width where possible, so that the clip can be satisfactorily tightened using the Herbie Clip® Hand Tool.

Herbie Clip® Washing Machine Door Seal Clamp

This special clamp is based on the Herbie Clip®, but has been adapted to retain the rubber door seal on a washing machine. The clamp incorporates various bespoke features, including sealing, retaining and strengthening ribs.


INSTALLATIONTOOLING

Manual Tools – Plastic Snap Fit Hose Clamps

Herbie Clip® – Vertical Tool

PART NUMBER MT-HC-VFT-01DIMENSIONS 8.86 x 4.92 x 0.98”WEIGHT 1.01lbBOX QUANTITY 1APPLICABLE CLAMPS

Herbie Clip® Sizes A-85 2.1

Adjustable Waterpump Pliers

PART NUMBER MT-PL-01DIMENSIONS 9.25 x 8.07 x 0.79”WEIGHT 0.75lbBOX QUANTITY 1APPLICABLE CLAMPS

Herbie Clip® 2.1Ezybond® 6.1

Herbie Clip® – Removal Tool

PART NUMBER MT-HC-RT-01DIMENSIONS 6.23 x 1.97 x 0.12”WEIGHT 0.20lbBOX QUANTITY 1APPLICABLE CLAMPS

Herbie Clip® 2.1

Ezyclik™-P – Lightweight Vertical Tool

PART NUMBER MT-EZP-LVT-01DIMENSIONS 7.01 x 4.92 x 1.18”WEIGHT 0.22lbBOX QUANTITY 1APPLICABLE CLAMPS

Ezyclik™-P 2.2

Ezyclik™-P – Horizontal Tool

PART NUMBER MT-EZP-HT-01DIMENSIONS 9.06 x 5.31 x 0.98”WEIGHT 0.82lbBOX QUANTITY 1APPLICABLE CLAMPS

Ezyclik™-P 2.2

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9.1


INSTALLATIONTOOLING

Ezyclik™-M/M+ – Vertical Tool

PART NUMBER MT-EZM-VT-01DIMENSIONS 5.91 x 7.09 x 0.59”WEIGHT 0.49lbBOX QUANTITY 1APPLICABLE CLAMPS

Ezyclik™-M 2.3Ezyclik™-M+ 3.1

Ezyclik™-M/M+ – Swivel Jaw Tool

PART NUMBER MT-EZM-SJ-01DIMENSIONS 7.09 x 5.71 x 1.57”WEIGHT 0.55lbBOX QUANTITY 1APPLICABLE CLAMPS

Ezyclik™-M 2.3Ezyclik™-M+ 3.1

Ear Clamp – Vertical/Horizontal Tool

PART NUMBER MT-EC-VHT-01DIMENSIONS 9.06 x 8.67 x 0.98”WEIGHT 0.95lbBOX QUANTITY 1APPLICABLE CLAMPS

Zero Leak Ear 2.4

Ear Clamp – Vertical Tool

PART NUMBER MT-EC-VT-01DIMENSIONS 8.86 x 7.48 x 1.38”WEIGHT 1.19lbBOX QUANTITY 1APPLICABLE CLAMPS

Zero Leak Ear 2.4

Spring Clamp – Tool Pack

PART NUMBER MT-SC-TP-01DIMENSIONS 7.87 x 6.30 x 0.98”WEIGHT 0.46lbBOX QUANTITY 1 + 1APPLICABLE CLAMPS

Double Wire Spring 3.2

Spring Clamp – Flexible Ratchet Tool

PART NUMBER MT-SC-FR-01DIMENSIONS 34.45 x 7.48 x 0.98”WEIGHT 1.04lbBOX QUANTITY 1APPLICABLE CLAMPS

Double Wire Spring 3.2

Manual Tools – Metal Snap Fit, Ear & Spring Hose Clamps

9.2


INSTALLATIONTOOLING

Worm Drive & Screw Clamp Driver – 0.24/0.28” Reversible Hex Socket

PART NUMBER MT-D-01DIMENSIONS 11.02 x 1.38 x 1.38”WEIGHT 0.42lbBOX QUANTITY 1APPLICABLE CLAMPS

Worm Drive SAE J1670 4.2(only up to size WD-SAE-8-12) Quick Release Worm Drive 4.2Mini Screw 4.4Double Wire Screw 4.5Plastic Worm Drive 4.6Super Torque Worm Drive 5.3

Worm Drive & Screw Clamp Torque Driver – 0.24, 0.28 & 0.31” Hex Sockets

PART NUMBER MT-TD-01DIMENSIONS 10.04 x 1.77 x 1.77”WEIGHT 0.99lbBOX QUANTITY 1APPLICABLE CLAMPS

Worm Drive SAE J1670 4.2Quick Release Worm Drive 4.2Mini Screw 4.4Double Wire Screw 4.5Plastic Worm Drive 4.6Super Torque Worm Drive 5.3

Manual Tools – Worm Drive & Screw Hose Clamps

9.3


INSTALLATIONTOOLING

Manual Tools – Plastic and Steel (Metal) Cable Ties

Plastic Cable Tie, 0.09 - 0.19” width – Tensioning & Cutting Tool

PART NUMBER MT-PCT-01DIMENSIONS 6.30 x 5.12 x 0.79”WEIGHT 0.66lbBOX QUANTITY 1APPLICABLE CLAMPS

Nylon Cable Tie Standard 6.5



Nylon Cable Tie Standard 6.5



Nylon Cable Tie Standard 6.5Nylon Cable Tie Flat Head 6.6

Metal Cable Tie, Max 0.47” width – Tensioning & Cutting Tool

PART NUMBER MT-MCT-01DIMENSIONS 8.47 x 6.10 x 1.57”WEIGHT 1.23lbBOX QUANTITY 1APPLICABLE CLAMPS

Metal Ball Locking Tie 6.2Metal Re-usable Coated Tie 6.3

9.4


INSTALLATIONTOOLING

Manual Tools – Banding & Strapping – Smart Band® & Metal Banding

Smart Band® Standard, 0.28 - 0.39” width – Tensioning & Cutting Tool

PART NUMBER SM-TA-528ADIMENSIONS 0.46 x 5.12 x 1.18”WEIGHT 0.95lbBOX QUANTITY 1APPLICABLE CLAMPS

Smart Band® Standard 7.1

Smart Tie™ & Smart Band® 0.75” – Tensioning & Cutting Tool

PART NUMBER SM-FT-2000-19DIMENSIONS 14.57 x 11.22 x 2.17”WEIGHT 1.65lbBOX QUANTITY 1APPLICABLE CLAMPS

Smart Tie™ 6.1Smart Band® Standard 7.1Smart Band® Hybrid 7.2

Smart Band® 0.75 or 1.25” – Tensioning & Cutting Tool

PART NUMBER SM-FT-1000-19 or SM-FT-1000-32DIMENSIONS 16.14 x 10.04 x 5.31”WEIGHT 6.15lbBOX QUANTITY 1APPLICABLE CLAMPS

Smart Band® Standard 7.1Smart Band® Hybrid 7.2

Metal Banding – Tensioning & Cutting Tool

PART NUMBER MT-MB-01DIMENSIONS 11.81 x 8.07 x 2.76”WEIGHT 3.95lbBOX QUANTITY 1APPLICABLE CLAMPS

Preformed 5.4Metal Banding 7.3

Metal Banding – Tool Adaptor (only works with MT-MB-01)

PART NUMBER MT-MB-02DIMENSIONS 10.83 x 1.97 x 1.77”WEIGHT 1.10lbBOX QUANTITY 1APPLICABLE CLAMPS

Preformed 5.4

Band Cutters

PART NUMBER MT-C-01DIMENSIONS 9.84 x 2.95 x 1.18”WEIGHT 0.86lbBOX QUANTITY 1APPLICABLE CLAMPS

Smart Band® Standard 7.1Smart Band® Hybrid 7.2Metal Banding 7.3

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9.5


INSTALLATIONTOOLING

Herbie Clip® – Calliper Tool(Various Jaw options available)

Handle Options: � Gun grip (shown)� Straight grip � Vertical gripPART NUMBER PT-HC-CDIMENSIONS 9.45 x 3.15 x 6.69”WEIGHT 1.96lbBOX QUANTITY 1APPLICABLE CLAMPS

Herbie Clip® Sizes F-85 2.1

Herbie Clip® – Piston Tool(Various Piston options available)

Handle Options:� Gun grip� Straight grip (shown)� Vertical grip PART NUMBER PT-HC-PDIMENSIONS 13.19 x 2.17 x 2.56”WEIGHT 1.46lbBOX QUANTITY 1APPLICABLE CLAMPS

Herbie Clip® Sizes A-105 2.1

Installation Tools – Pneumatic Air Tools for Hose Clamps

Ezyclik™ – Calliper Tool(Various Jaw options available)

Handle Options:� Gun grip� Straight grip� Vertical grip (shown)PART NUMBER PT-EZY-CDIMENSIONS 2.36 x 2.36 x 10.63”WEIGHT 2.01lbBOX QUANTITY 1APPLICABLE CLAMPS

Ezyclik™-P 2.2Ezyclik™-M 2.3Ezyclik™-M+ 3.1

Control Box (works with Piston and Calliper tools)

PART NUMBER PT-CB-01DIMENSIONS 11.81 x 12.60 x 5.71”WEIGHT 8.60lbBOX QUANTITY 1

Smart Band® 0.75 or 1.25”, Air Ratchet – Tensioning & Cutting Tool

PART NUMBER SM-FT-1000-PR-19 or SM-FT-1000-PR-32DIMENSIONS 17.72 x 11.81 x 5.31”WEIGHT 8.82lbBOX QUANTITY 1APPLICABLE CLAMPS

Smart Band® Hybrid 7.2

Smart Band® 0.75 or 1.25”, Air Shut-off Driver – Tensioning & Cutting Tool

PART NUMBER SM-FT-1000-PS-19 or SM-FT-1000-PS-32DIMENSIONS 18.70 x 17.72 x 5.31”WEIGHT 14.99lbBOX QUANTITY 1APPLICABLE CLAMPS

Smart Band® Hybrid 7.2

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9.6


Bar chart guide

CHOOSING THERIGHT CLAMP

The catalog uses a bar chart guide, which rates each clamp in relation to its properties. The higher the number of bars, the better the performance. In this way, the bar chart guide can be used to compare the relative performance of the products in the catalog.

When selecting a clamp, it is important to prioritise its desired properties. Once prioritised, the bar chart guide can be used to select the right clamp.

For clamps that are offered in a selection of materials, the fi gure shown represents the standard material and may be improved by selecting an alternative grade.

10.1

Weathering‘The resistance of the clamp to weathering, such as Ultra Violet (UV) and moisture attack.’

The resistance of a clamp to weathering can be attributed entirely to the material from which it has been manufactured. Nylon offers superior resistance to weathering than Polypropylene. Metal products are more resistant to UV than plastic; however, the majority of HCL’s plastic products are manufactured using a UV resistant carbon black additive. The materials used for metal clamps are given a ‘W’ rating from 1 to 5: the higher the rating, the more resistant the metal is to corrosion. For clamps that are offered in a selection of materials, the fi gure shown represents the standard material and may be improved by selecting an alternative grade.

Chemical‘The resistance of the clamp to chemicals, such as acids and alkalis.”

The resistance of a clamp to chemicals can be attributed entirely to the material from which it has been manufactured. Polypropylene offers superior resistance to chemicals than Nylon. The materials used for metal clamps are given a ‘W’ rating from 1 to 5: the higher the rating, the more resistant the metal is to chemicals. For clamps that are offered in a selection of materials, the fi gure shown represents the standard material and may be improved by selecting an alternative grade.

Dynamic Range‘The diameter adjustment of the clamp’

A wide dynamic range is necessary where there is signifi cant variation in diameter. This could be due to manufacturing variance of the hose, or because a single clamp is being used for a series of different applications. For clamps with a narrow dynamic range, it is important to evaluate 2 or 3 sizes per application before fi nally deciding. The diameter range of each clamp can be found in its table of dimensions.

Strength‘The maximum pressure exerted by the clamp’

For any hose clamp application, it is important to match the clamping strength of the hose clamp with the sealing capabilities of the hose and pipe fi tting. A hose clamp with inadequate strength may allow leakages, whilst a hose clamp with excessive strength may distort and damage the hose or fi tting.

Temperature‘The maximum operating temperature of the clamp’

The maximum operating temperature of a clamp can be attributed almost entirely to the material from which it has been manufactured. Metal products are more temperature resistant than plastic; however, the majority of HCL’s plastic products are manufactured from heat resistant polymers, such as Nylon 6.6. Fluctuating temperatures may cause diametrical variations to the hose or fi tting; in which case, clamps in the ‘Constant Tension’ section of the catalogue may be required.

Speed‘The time taken to assemble the clamp’

The time taken to assemble a clamp is an important factor for higher volume applications, e.g. production lines; or for applications where the assembly time will impact upon more signifi cant costs, e.g. offshore pipe laying. Installation tools have a major impact on speed of assembly and therefore should be selected accordingly. Please see the ‘Installation Tools’ section of the catalogue for more information.

Please refer to the ‘Technical Information’ section at the rear of the catalogue for more details.



Matching the clamp to the hose

Polypropylene rigid hose

Suitable Clamps: � Herbie Clip® � Ezyclik™-M � Double Wire Spring � Worm Drive � Mini Screw � Double Wire Screw

HCL’s comprehensive range of clamping products provides the solution to a wide variety of applications. The following section can be used to match these clamps to particular hose types.

It is important to match the clamping strength of the hose clamp with the sealing capabilities of the hose and pipefi tting. A hose clamp with inadequate strength may allow leakages, whilst a hose clamp with excessive strength may distort and damage the hose or fi tting.

� Find the hose below, which is most suitable to the application.

� Refer to the Bar Chart for each product, to compare the relative performance of the suitable clamps.

� Thick rubber hoses may require a compensating clamp to adjust to shrinkage over time and maintain adequate compression.

� For more advice on choosing the correct clamp, please contact HCL.

Silicone hose

Suitable Clamps: � Herbie Clip® � Ezyclik™-P � Ezyclik™-M � Zero Leak Ear � Double Wire Spring � Worm Drive � Mini Screw � Double Wire Screw

PVC Semi Rigid Spiral hose

Suitable Clamps: � Worm Drive � Double Wire Screw � Bolt & Barrel � T-Bolt � Worm Drive Super Torque

PVC helix reinforced hose

Suitable Clamps: � Worm Drive � Double Wire Screw � Bolt & Barrel � Worm Drive Super Torque

PVC helix wire reinforced hose

Suitable Clamps: � Worm Drive � Double Wire Screw � Bolt & Barrel � Worm Drive Super Torque

PVC spiral low pressure hose

Suitable Clamps: � Double Wire Spring � Worm Drive � Double Wire Screw

PVC soft braided reinforced hose


PVC hard hose

Suitable Clamps: � Herbie Clip® � Ezyclik™-M � Zero Leak Ear � Worm Drive � Mini Screw � Worm Drive Super Torque

10.1


Rubber low pressure hose

Suitable Clamps: � Herbie Clip® � Ezyclik™-P � Ezyclik™-M � Zero Leak Ear � Double Wire Spring � Worm Drive � Mini Screw � Double Wire Screw � Metal Tie – various

Rubber reinforced high pressure hose

Suitable Clamps: � Ezyclik™-M � Worm Drive DIN 3017 – 0.47” � Bolt & Barrel � Worm Drive Super Torque � Preformed


Matching the clamp to the hose

PVC braided reinforced hose


PVC braided and steel reinforced hose

Suitable Clamps: � Worm Drive DIN 3017 – 0.47” � Bolt & Barrel � T-Bolt � Worm Drive Super Torque

Rubber gas hose

Suitable Clamps: � Herbie Clip® � Ezyclik™-M � Zero Leak Ear � Double Wire Spring � Mini Screw � Worm Drive � Double Wire Screw

Rubber coolant hose

Suitable Clamps: � Ezyclik™-M+ � Double Wire Spring � Worm Drive � Double Wire Screw � Worm Drive Super Torque � Preformed

Rubber air induction hose

Suitable Clamps: � Herbie Clip® � Ezyclik™-P � Ezyclik™-M � Zero Leak Ear � Double Wire Spring � Worm Drive � Worm Drive Super Torque

Rubber fl at hose

Suitable Clamps: � Herbie Clip® � Ezyclik™-P � Ezyclik™-M � Worm Drive � Metal Tie – Various � Bolt & Barrel � Worm Drive Super Torque

Choosing the right diameter:Hose clamps come in a range of diameters, so it is important to choose the correct size. The following points will help you in selecting the

right diameter hose clamp:

� Only measure the outside diameter of the hose when it has been pushed onto the end of the pipe fi tting, as often there will be expansion at this point.

� Once the outside diameter has been measured, check the dynamic range of the hose clamp to ensure that it can be tightened to the correct size. An allowance should be made for the compression of the hose.

� Ideally, the required diameter will be close to the mid-range of the selected hose clamp. However, if this is not possible, or the hose clamp has a narrow dynamic range; it is advised to obtain sample sizes above and below the selected size, due to the diffi culty in determining the required hose compression.

10.1


TECHNICALINFORMATION

Clamping Design & Installation

The following section provides general information on clamping related technical issues. For certain products, more comprehensive information is available in the form of a Technical booklet.

For additional information, please refer to www.hcl-clamping.com or contact HCL directly.

10.2

Pipe fi tting design

An effective clamping solution relies, not only on the hose and hose clamp, but also on the pipe fi tting. In order to select a fi tting for optimum sealing performance, the following points must be taken into consideration:

� A barbed profi le is normally best for sealing, however, this may not be true for thin walled or low pressure applications.

� The pipe fi tting should be sized in order that the hose stretches slightly over the fi tting. Undersize fi ttings may cause the hose to bunch up, thus creating a leak path. Oversize fi ttings will make it diffi cult to apply the hose.

� The pipe fi tting should be of suffi cient strength to withstand the compressive force of the clamp. This is particularly relevant for heavy duty clamps.

Diameter vs Axial thrust

Pressure inside a hose will create an axial thrust, which will tend to force the hose off the end of the pipe fi tting. The purpose of a hose clamp is to retain the hose on the fi tting, despite the axial thrust.

Axial thrust is proportional to the pressure in the hose and the square of the hose diameter. Therefore, for a given pressure, the axial thrust of a 7.87” internal diameter hose is 100 times greater than for a 0.79” internal diameter hose. For this reason, heavy duty hose clamps are required for large diameter hoses, where the pressure is signifi cant.

Tensioning

Tightening the clamp to the correct tension is essential for reliable performance.For Worm Drive, Screw and Bolt clamps, a maximum torque fi gure is provided. The higher the input torque for a given clamp, the higher the clamping force will be. However, this fi gure must not be used to compare the relative strength of clamps; as other factors, such as the screw thread and the band width also play a part.Information on recommended tensioning for the Herbie Clip® range can be found in the Herbie Clip® and Ezyclik™ Technical Booklet.

Hose clamp positioning

Tightening a hose clamp will result in compression of the hose. Upon compression, there will also be a certain amount of hose distortion. If the clamp is positioned too close to the end of the hose, there is a risk the clamp will slip off. Ensure that the clamp is at least 4mm from the end of the hose, as shown.

0.16”



Clamping EnvironmentThe application environment has a very important bearing on clamp and material selection.

Temperature

Generally, Nylon 6.6. hose clamps have a working temperature ceiling of 257°F (302°F for Glass-fi lled Nylon 6.6.). For applications that exceed 302°F, steel clamps should be used.

Weathering

For plastic hose clamps, exposure to UV radiation is the main cause of degradation. However, HCL’s black plastic clamps are enriched with UV inhibitors and heat stabilizers, giving them a working life in excess of 10 years.

Steel clamps are more resistant to UV degradation, and will last

in hot sunny conditions well in excess of 10 years. Zinc plated steel clamps (W1-W2) can be used in dry climates, however, Stainless steel (W3-W5) should be selected for climates that are humid, or have signifi cant rainfall.

Chemical

For corrosive environments, such as wet or salt water weathering: plastic or W4/W5 steel clamps should be used.

For highly corrosive applications requiring long life (25+ years): ultra-high grade materials must be used. This includes Nylon 11 or Nylon 12 for plastic clamps, and Titanium or High Nickel/Chromium alloys for steel clamps.

10.2

Material Gamma Radiation Ethylene Oxide Autoclave

Stainless Steel 3 – 5 Excellent Excellent Excellent

Nylon & Glass-fi lled Nylon Physically compatible with commonly used sterilization doses, but may discolor to

brownish hue.

Very Good. Some susceptibility to oxidising agents

Very Good. Components may swell slightly due to water absorption

Polypropylene Excellent up to commonly used sterilization doses (approximately 6 M-Rad)

Fair. May stress crack in EtO/CFC mix due to moulding stresses

Poor. Parts may distort due to low heat defl ection temperature.

Sterilisation

In medical applications, it is common practice to sterilize the clamps before use. This is typically an aggressive process, to which only certain materials are resistant (W1-W2 steel clamps are not recommended for sterilization).

The table below gives the material resistance to commonly used sterilization methods:

Stainless Steel is also rated as excellent for the following methods of disinfecting and sterilization:� Formalin � Isopropyl Alcohol � Ethyl Alcohol � E-Beam � Dry Heat



Material Information – Plastic

More information on plastic material properties can be found in the Herbie Clip® and Ezyclik™ Technical Booklet

A variety of polymers may be used to manufacture plastic hose clamps. The correct material for each application must be selected depending on the environmental conditions and the required performance of the clamp.

For the Herbie Clip® and Ezyclik™ hose clamps, the standard polymer is Nylon 6.6, however, other materials are available on request.

Nylon 6.6.

Nylon 6.6. is a high strength, temperature and creep resistant polymer. For outdoor applications black is recommended, as this has the best UV resistance. Please note that Nylon 6.6. is a hygroscopic (water absorbing) material. Herbie Clips® are

supplied in a moisturized state and should not be allowed to dry out before they are applied. If the clamps are dry and stiff, the simple addition of water for 24 hours will re-moisturize the clamps.Once the clamps have been fi tted, moisturisation is no longer an issue.

Glass-fi lled Nylon 6.6.

Available for the Ezyclik™-P on request only. Increased strength and temperature resistance over standard Nylon 6.6.

Polypropylene

Inferior to Nylon 6.6. in almost every respect but it does have improved chemical resistance (particularly to strong acids) over Nylon 6.6. The clamps also do not need to be moisturized.

10.3



Material Information – Metal

The following table provides a more detailed composition analysis of the various metals that are used to make steel hose clamps:

3 3 4 5 3 Steel

Units AISI 201 AISI 301 AISI 304 AISI 316 AISI 430 (E.g. AISI 1045)

Composition %

C 0.15 maxMn 5.5-7.5Si 1 maxCr 16-18

Ni 3.5-5.5

C 0.15 maxMn 2 maxSi 1 maxCr 16-18Ni 6-8

C 0.08Mn 2 maxSi 1 maxCr 18-20Ni 8-10.5

C 0.08 maxMn 2 maxSi 1 maxCr 16-18 Ni 10-14Mo 2-3

C 0.12 maxMn 1 maxSi 1 maxCr 16-18

C 0.43-0.5Mn 0.6-0.9P 0.04 maxS 0.05 max

Physical Properties

Structure – Austenitic Ferritic

Density g/cm³ 7.8 8 8 8 7.8 7.8

Melting Point °C 1398-1454 1398-1421 1398-1454 1371-1398 1426-1510 –

Continuous Heat Resistance °C 760 810 835 835 760 –

Electrical Properties

Magnetic Behaviour – Non-magnetic Magnetic

Magnetic Permeability – 1.02 1.02 1.008 1.008 600-1100 1500-2000

Electrical Resistivity at 21°C 10-9 Ωm 690 720 720 740 600 170

Mechanical Properties

Elongation % 40 40 40 40 22 12

Breaking Strength MPa 515 515 515 515 450 585

Yield Strength MPa 275 205 205 205 205 505

Hardness RB 90-95 70-95 75-95 75-85 75-90 170

Corrosion Resistance

Fresh Water – Good Good Very Good Excellent Good Fair*

Industrial – Good Good Very Good Very Good Fair Fair*

Marine – Fair Fair Good Very Good Poor Poor

Salt Water – No No Poor Good No No

Acid – Fair Fair Good Good Fair No

Bases – No No No Good No No

*Assuming zinc-plated

‘W’ Rating CompositionUSA UK Germany Italy

AISI BS WN UNI

1Screw - Zinc Plated Steel Cr3 – – 1.0214 –

Band & Housing - Zinc Plated Steel Cr3 – – 1.0935 –

2Screw – Zinc Plated Steel Cr3 – – 1.0214 –

Band & Housing – Stainless Steel 430 430 S 15 1.4016 X8 Cr17

3 Stainless Steel 301 / 430 301 S 21 / 430 S 15 1.4310 / 1.4016 X12 CrNi 17 7 / X8 Cr17

4 Stainless Steel 304 304 S 15 1.4301 X5 CrNi 18 10

5 Stainless Steel 316 316 S 33 1.4401 X5 CrNiMo 17 12

Steel hose clamps are manufactured in a range of different material grades, specifi ed as W1 to W5, depending on their corrosion

resistance. The grades are defi ned as follows:

10.3


CONDITIONSOF SALE

Conditions of Sale

Order Placement – Customer Codes

HCL uses customer codes against internal product codes to ensure continuity within the ordering process.

Customer codes will be used on ‘Orders of Acceptance’ and ‘Invoices’.

Box Quantities

All box quantities are subject to a +/- 2.5% tolerance.

For Nylon 6.6. hose clamp products, HCL weigh-counts the quantities when dry for maximum accuracy. Due to the hygroscopic (water absorbing) nature of Nylon 6.6. and the addition of water to these products, the piece part weights may vary. Customers should be aware that any subsequent weigh-counting of the products could be inaccurate.

Returning Goods

Return of goods must be agreed beforehand with HCL. Without prior agreement, HCL reserves the right to refuse any return of goods.

Privacy

HCL is committed to safeguarding the privacy of its customers. Customer records will be protected from 3rd parties unless the customer expressly consents otherwise.

Guarantee

HCL guarantees the replacement of faulty products free of charge. This does not include faults caused by misuse or incorrect installation. See HCL warranty for full details.

Disclaimer

The information contained in this catalog should be used as a guideline only and does not constitute a warranty (explicit or implied) for our products or their suitability for specifi c applications. HCL will assist and advise the selection of a suitable product for a given application, however, the customer assumes fi nal responsibility for the use of any product from this catalog.

Copyright

All rights reserved. Drawings and technical descriptions included in this catalog cannot be copied, duplicated or reproduced without the express authorisation of HCL. In the interest of continuous improvement, HCL reserves the right to make changes without prior notifi cation.

For full HCL Terms and Conditionsplease refer to www.hcl-clamping.com or

contact HCL directly.

10.4

Full terms and conditions can be found on the HCL website under the heading ‘Corporate’.


NOTES


NOTES

HCL Fasteners Inc20220 Hempstead Road, Suite 25, Hempstead 1960 Business Center,

Houston, TX 77065 USA Tel: (281) 717-1145 | Fax: (281) 717-1146

Email: [email protected] | Web: www.hcl-clamping.com

©2017 HCL Fasteners. All Rights Reserved.

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