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HDS Super HDS 695 S HDS 745 HDS 895 S HDS 995 HDS 1195 HDS ... · Operating instructions HDS Super,...

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www.karcher.com 5.959-788 A2005729 04/03 HDS Super HDS 695 S HDS 745 HDS 895 S HDS 995 HDS 1195 HDS 1295
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Page 1: HDS Super HDS 695 S HDS 745 HDS 895 S HDS 995 HDS 1195 HDS ... · Operating instructions HDS Super, HDS 695 S, HDS 745, HDS 895 S, HDS 995, HDS 1195, HDS 1295 English 6 Reference

www.karcher.com 5.959-788 A2005729 04/03

HDS SuperHDS 695 SHDS 745HDS 895 SHDS 995HDS 1195HDS 1295

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HDS Super, HDS 695 S, HDS 745, HDS 895 S, HDS 995, HDS 1195, HDS 1295

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Operating instructions HDS Super, HDS 695 S, HDS 745, HDS 895 S, HDS 995, HDS 1195, HDS 1295 English

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Contents

Environmental protection 4Unit illustration 5Operating controls 5Reference to operating instructions 6Commissioning 6

Checking oil level 6Filling with scale inhibitor 6Filling with fuel 6Fill with cleaning agent 6Mounting handgun 7Mounting handle 7Water connection 7Drawing in water from tank 7Mains connection 7

Operation 8Switch on the machine 8Setting cleaning temperature 8Setting operating pressure andflow rate 8Measuring out cleaning agents 9Intended use 9Cleaning 9Operation with cold water 10Operation with hot water 10Operation with steam 10Safety deactivation 10

After every operation 11Reading the operating hours 11Decommissioning 11Maintenance 12

Maintenance intervals 12Maintenance tasks 12

Engine/electronics indicator lamp(item28) is lit 12Clean strainer in water connection 13Clean strainer in low waterprotection 13Clean filter at cleaning-agentsuction hose 13Change oil 13

Faults 14Warranty 17

General notes 18EC conformity declaration 19Technical data 20Spare Part List 22

Warning!Prior to initial operation it is mandatory toread the operating instructions and thenotes on safety no. 5.951-949!

Inform retailer immediately of anytransportation damage.

Environmental protectionPlease dispose of packagingenvironmentally responsibly

The packaging materials are recyclable.Please do not throw the packaging in withhousehold rubbish but take it to a recyclingcentre.

Please dispose of scrapped unitsenvironmentally-responsibly

Scrapped units consist of valuablerecyclable materials that should be taken toa recycling centre. Batteries, oil and similarproducts must not be allowed tocontaminate the environment. Therefore,please dispose of scrapped units viaappropriate disposal systems.

Please ensure engine oil, fuel oil, dieseland petrolto contaminate the environment. Pleaseprotect the ground and dispose of used oilecologically.

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Operating instructions HDS Super, HDS 695 S, HDS 745, HDS 895 S, HDS 995, HDS 1195, HDS 1295 English

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Unit illustration

Operating controls 1 Fuel tank inlet 2 Handle 3 Instrument panel 4 Window with the maintenance/fault display (only HDS 995, HDS 1295) 5 Cover latch 6 Compartment für accessories 7 Short operating instructions 8 Cover for compartment 9 Unit cover10 Cover for tank inlet11 Tank inlet für scale inhibitor12 Tank inlet for cleaning agent13 High-pressure nozzle14 Handle grips in the chassis15 Steel pipe16 Pressure and flow control

17 Swivel caster with parking brake18 Water inlet with strainer (coarse)19 High-pressure connection20 Handgun with high-pressure hose22 Electric power cord23 Unit switch24 Temperature regulator25 Fuel indicator lamp26 Scale inhibitor indicator lamp27 Indicator lamp-CHEM 1 , CHEM 2 (only HDS 1295)28 Indicator lamp-engine (all machines, except HDS Super)29 Ready for working indicator lamp30 Pressure gauge31 Metering valve for cleaning agent

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Operating instructions HDS Super, HDS 695 S, HDS 745, HDS 895 S, HDS 995, HDS 1195, HDS 1295 English

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Reference to operatinginstructionsAll of the item numbers described below inthe operating instructions are referenced inthe illustration of the unit.

Commissioning

Warning!Unit, piping, high-pressure hose andconnections must be in perfect workingorder!! Lock the hand brake.

Checking oil level

Fig. 1

Warning!Immediately consult the Kärcher servicestation when oil turns milky!! If oil level is approaching MIN mark, fill

up with oil as far as MAX mark.! Seal oil filler inlet.Refer to technical data for oil grade.

Filling with scale inhibitor

Fig. 2(sample pack included with scope ofdelivery)

Scale inhibitor stops heating coil becomingcalcified when using hard tap water. Is ismetered in at the inlet in the water reservoirone drop at a time.By the manufacturer metering is set to amean water hardness.! For other water hardnesses request

services of a Kärcher service station andhave it adapted to local conditions.

Filling with fuel

Warning!Never operate unit with fuel tank empty!Fuel pump would otherwise be destroyed!

Warning!Fig. 3

Only fill with diesel fuel or light fuel oil.It is forbidden to use unsuitable fuels,e.g. benzine (explosion hazard, damage tounit).! Close tank cap! Wipe off excess fuel

Fill with cleaning agent— Use only Kärcher products.— Never pour in solvent (petrol, acetone,

thinner etc.)!— Avoid contact with eyes and skin— Pay attention to cleaning-agent

manufacturer's instructions on safetyand handling

Kärcher offers a customised cleaningand care agent range.Your dealer will be pleased to advise you.

Fig. 4Fill with cleaning agent

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Operating instructions HDS Super, HDS 695 S, HDS 745, HDS 895 S, HDS 995, HDS 1195, HDS 1295 English

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Mounting handgun! Connect steel pipe (item 15) with

handgun (item 20)! Insert high-pressure nozzle in union nut! Mount and tighten unit nut! Mount the high-pressure hose to the

high-pressure connection.(Figure 6)

Mounting of spare high-pressure hose

Fig. 5

Mounting handleFig. 7

Water connection! For connected loads, refer to Technical

Data.! Install supply hose at water connection

(item18) of unit.(supply hose is not part of scope ofdelivery)

Drawing in water from tankWhen you suction water out of an opencontainer you should

! Remove water connection at pumphead.

! Unscrew the top supply hose to thewater tank and connect it to the pumphead.

! Use a water suction hose with a suctionfilter and a diameter of at least 3/4".

Until the pump sucks up water you should:! Turn the pressure and flow control to

"MAX".! Close the metering valve for the

cleaning agent.

Warning!Never suction up water out of a potablewater tank.Never suction up solvent-bearing liquidssuch as paint thinner, benzine, oil orunfiltered water. The seals in the unit arenot resistant to solvents. The mist ofsolvents is highly inflammable, explosiveand poisonous!

Mains connectionRefer to technical data and rating plate forconnected loads.

Warning!Whenever socket is changed, checkdirection of rotation of motor— If direction of rotation is correct, powerful

jet of air will be felt at exhaust-gasopening of burner.

— If the direction of rotation iswrong: Change the poles at the unitplug. See Fig. 16.

! When an extension cable is used itshould always be complety unwoundand have an adequate cross-section.

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Operating instructions HDS Super, HDS 695 S, HDS 745, HDS 895 S, HDS 995, HDS 1195, HDS 1295 English

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Operation

Warning! (Only HDS Super)Lengthy operation of the unit can lead tovibration-related circulatory disturbances ofthe hands.

It is not possible to specify a generallyapplicable use duration, since this isdependent and influenced by a number offactors:— Personal predisposition to bad

circulation(frequent suffering from coldfingers, pins and needles in fingers).

— In low ambient temperatures. Wearwarm gloves to keep hands warm.

— Gripping tightly impedes circulation.— Continuous operation is more

detrimental than operation interrupted bybreaks.

We recommend a medical examination ifthe unit is regularly used for extensive,continuous operation and thecorresponding symptoms (such as, forexample, pins and needles in fingers orcold fingers) are recurrentp.

Switch on the machine! Set unit switch (item 23) to "I"Ready for working indicator lamp (item29)is lit

Warning!The temperature control (item 24) must beset to "0", since it is otherwise possible thatthe burner turns itself on

Unit starts up briefly and is switched off assoon as operating pressure is reached.

Turn the unit off immedediately if during itsoperation the indicatorlamps (item 25-item 28) light up. Eliminatefault, refer to Faults.

Fig. 8! Release handgunActuation of handgun switches unit back onagain.

Bleed pump if no water emerges from high-pressure nozzle. Refer to Faults, "Unit doesnot build up pressure"

Setting cleaning temperature! Set the temperature regulator (item 24)

to the required temperature

30°C to 90°CHot water cleaning

100°C to 150°CClean with steam, with steamnozzle - 4.766-023,for HDS 1195 and HDS 1295 - 4.766-024

Setting operating pressure andflow rate

Fig. 9— Turning control spindle

clockwise: Increasing operatingpressure (MAX)

— Turning it counterclockwise: Reducingoperating pressure (MIN)

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Operating instructions HDS Super, HDS 695 S, HDS 745, HDS 895 S, HDS 995, HDS 1195, HDS 1295 English

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Servopress control! Set the temperature regulator (item 24)

to max. 98°C.! Set regulator to maximum operating

pressure.Fig. 8Operating pressure and flow rate can beset at handgun.Set pressure on unit if use is to be made ofreduced pressure for a lengthy period.See Fig. 9

Measuring out cleaning agents— Use cleaning agents sparingly to protect

the environment— The cleaning agent must be appropriate

for the surface to be cleaned.

! Using the cleaning agent metering valve(item31) set the concentration of thecleaning agent as specified by themanufacturer

Approximate values at maximum operatingpressure

Intended useFor cleaning: machines, vehicles, buildings,tools, facades, patios, gardeningimplements, etc.

Warning!— Heed appropriate safety regulations for

use at petrol stations or in otherhazardous environments.

Please ensure waste water containingmineral oildoes not contaminate soil, lakes and riversor the sewerage system. Therefore, pleasewash engines and underbodies only inappropriate washing installations providedwith oil traps.

Working with high-pressure nozzleSpray angle is crucial to efficiency of high-pressure jet.Use is normally made of 25° fan jet nozzle(included).

Recommended nozzles, available asaccessories— For stubborn dirt

0° full jet nozzle

— For delicate surfaces and slightcontamination40° fan jet nozzle

— For thick layers of stubborn dirtdirt blaster

— Nozzle with variable spray angle, foradaptation to various cleaning tasksvariable-angle nozzle

Cleaning! Set pressure/temperature and cleaning-

agent concentration in line with surfaceto be cleaned

Always start by directing high-pressure jetfrom a good distance at object to becleaned to avoid damage caused byexcessive pressure.

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Operating instructions HDS Super, HDS 695 S, HDS 745, HDS 895 S, HDS 995, HDS 1195, HDS 1295 English

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Recommended cleaning method

Loosen up dirt:! Spray on cleaning agent sparingly and

allow to react for 1...5 min(do not allow to dry on).

Remove dirt:! Spray off loosened-up dirt with high-

pressure jet.

Operation with cold waterRemoval of slight contamination and rinsinge.g: gardening implements, patio, tools, etc.

! Set operating pressure as required! Set temperature control (item 24) to "0"

Operation with hot water

Warning!Danger of scalding

! Set the temperature regulator (item 24)to the required temperature

We recommend the following cleaningtemperatures— Slight contamination 30-50°C— Protein soiling, e.g. in foodstuffs industry

max. 60°C— Motor vehicle cleaning, machine

cleaning 60-90°C

Operation with steam

Warning!At operating temperatures above 98°Coperating pressure must not exceed 32 bar.Therefore the standard high-pressurenozzle must be replaced by the steamnozzle (manufacture no.: 4.766-023,for HDS 1195 and HDS 1295 4.766-024.0; see accessories).

! Set operating pressure to minimumvalue. See Fig. 9

! Set the temperature regulator (item 24)to min. 100°C

Warning!Danger of scalding!

We recommend the following cleaningtemperatures— Preservative removal, extremely greasy

dirt 100-110°C— Thawing of aggregates, certain facade

cleaning operations up to 140°C

Safety deactivationThe pump automatically shuts down forsafety reasons if the handgun is neitheropened or closed for more than 30 minutes.! To switch it on again turn the main

switch to "0" and then back to the "I"position.

(EPROM without shut down 6.682-595.0 isavailable from service)

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Operating instructions HDS Super, HDS 695 S, HDS 745, HDS 895 S, HDS 995, HDS 1195, HDS 1295 English

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After every operation

Warning!Danger of scalding with hot water.After operating it with hot water or steamthe unit must be cooled for at least twominutes by operating it with cold water andits open handgun.

Following operation with cleaning agent! Set cleaning agent metering valve

(item 31) to "0"! Set unit switch (item 23) to "I"! Actuate handgun and flush unit for

approx. 1 min

Stopping machine! Set unit switch (item 23) to "0"! Shut off water supply! Switch the pump briefly on with the unit

switch (item 23) (approx. 5 sec.)! Remove mains plug from socket ONLY

with dry hands! Remove water connection! Actuate handgun to depressurise unit

! Lock the hand spray gun Figure 8! Engage spray lance in cover holder! Reel up the high-pressure hose and

electric cables and attach them tofastenings

Note!Take care not to kink high-pressure hoseand cable!

Note!Frost will destroy unit if water is not drainedoff completely!! Store unit in a frost-free location

Observe the following if the unit isconnected to a flue:Danger of damage caused by cold airentering through the flue. Disconnect unitfrom flue at outside temperatures below0°C.

Immobilise unit if frost-proof storage is notpossible.

Reading the operating hoursWhen you open the storage compartmentcover flap, you will notice the electronicoperation hours display in the viewingwindow, e.g.

= 245 hours

DecommissioningIn the event of lengthy periods of non-useor if frost-free storage is not possible:! Drain off water and flush out equipment

with antifreeze! Drain cleaning fluid tank

Drain off water! Unscrew water supply hose and high-

pressure hose! Unscrew supply line at boiler base and

allow heating coil to drain! Run unit for max. 1 min until pump and

lines are empty

Flushing unit with anti-freeze! Fill the float tank with a commercially

available antifreezing compound! Swith the unit on (without the burner)

until it is thoroughly purged! Observe handling instructions of

antifreeze manufacturerBy this means, a certain degree ofcorrosion protection is achieved

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Operating instructions HDS Super, HDS 695 S, HDS 745, HDS 895 S, HDS 995, HDS 1195, HDS 1295 English

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Maintenance

Warning!Disconnect unit from mains before carryingout any maintenance or repair work.Always use genuine spare parts

Switch off the unit prior to all work on it, see"AFTER EVERY OPERATION".

! Set unit switch (item 23) to "0"! Pull power plug out of socket! Shut off water supply! Actuate handgun to depressurise unit.! Remove water connection! Allow unit to cool down

Your Kärcher dealer will be pleased toinform you on the performance ofregular safety inspectionsand conclusion of a maintenancecontract

Maintenance intervals

Once a week— Clean strainer in water connection— Check oil levelImmediately consult the Kärcher servicestation when oil turns milky!

Once a month— Clean strainer in low water protection— Clean filter at cleaning-agent suction

hose

After 500 hours of operation, at leastonce a year— Change oil

Maintenance tasks

Engine/electronics indicatorlamp (item28) is lit(only HDS 995 and HDS 1295)

Note:— This warning lamp lights up when certain

maintenance work is necessary due toaccumulated operating hours.

— When you open the cover (item 8) of thecompartment (item 6) the electronicdisplay is visible in the window (item 4).

— When the necessary maintenance workhas been completed you should depressthe RESET button next to the display forat least 7 seconds until the warning lampgoes out.

Display

Necessary maintenance work— Visual inspection— Check that the high-pressure

connections do not leak— Clean the fuel tank and the filter

Display

Necessary maintenance work— Check that the pump does not leak— Change the pump's oil— Clean strainer in water connection— Clean the strainer (coarse) fitted in front

of the low water protection

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Operating instructions HDS Super, HDS 695 S, HDS 745, HDS 895 S, HDS 995, HDS 1195, HDS 1295 English

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Display

Necessary maintenance work— Decarbonise the heating coil *— Descale the heating coil *— Clean/replace the ignition electrodes *— Clean/replace the burner jet *— Adjust the burner *

Display

Necessary maintenance work— Check the overflow valve for leaks *— Check the high-pressure hose *— Clean the handgun— Check the pulsation damper *

* This maintenance work should beperformed only by after-sales service.

Clean strainer in waterconnection(HDS Super, HDS 695 S, HDS 745,HDS 895 S, HDS 995, HDS 1195,HDS 1295)

Fig. 10! Remove strainer! Clean in water and re-insert

Clean strainer in low waterprotection(HDS Super, HDS 695 S, HDS 745,HDS 895 S, HDS 995, HDS 1195,HDS 1295)

Fig. 11! Unfasten union nut and detach hose

Fig. 12! Take out strainerIf necessary, screw in screw M8 byapprox. 5 mm and pull strainer out with thisscrew

! Clean strainer in water! Slide in strainer! Mount hose! Tighten union nut

Clean filter at cleaning-agentsuction hose(HDS Super, HDS 695 S, HDS 745,HDS 895 S, HDS 995, HDS 1195,HDS 1295)

Fig. 13! Pull the cleaning agent suction inlet pipe

out! Clean filter at cleaning-agent suction

hose

Change oil(HDS Super, HDS 695 S, HDS 745,HDS 895 S, HDS 995, HDS 1195,HDS 1295)

Fig. 14! Provide a collecting container for

approx. 1 litres of oil! Loosen starting screw

Dispose of used oil ecologically or hand itin at a dump.

! Retighten drain plug! Slowly fill with oil as far as MAX markAir bubbles must be able to escapeRefer to technical data for oil grade andquantity to be used.

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Operating instructions HDS Super, HDS 695 S, HDS 745, HDS 895 S, HDS 995, HDS 1195, HDS 1295 English

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Faults

The indicator lamp-MOTOR/ELECTRONICS MODULE(item 28) flashes!(only HDS 995 and HDS 1295)

— This warning lamp flashes if there is aproblem.

— When you open the cover (item 8) of thecompartment (item 6) the electronicdisplay is visible in the window (item 4).

— The warning lamp goes out when theproblem has been resolved and the unitis switched on again.

Display

Troubleshooting— Increase the water inlet volume— Clean strainer in water connection— Clean the strainer (coarse) fitted in front

of the low water protection

Display

Troubleshooting— Replace the reed switch for the low

water protection *— Clean the low water protection *

Display

Troubleshooting— Eliminate the leakage in the high-

pressure system

Display

TroubleshootingMotor is overloaded/overheated— Set the monitoring switch to "0" and

allow the motor to cool off at least 5 min.— Have unit checked by After-Sales

Service if this does not remedy fault

Display

TroubleshootingThis error code appears only on unitsequipped with the – accessory kit flamemonitoring system -See the assembly instructions –accessory kit flame monitoring system -

* This maintenance work should beperformed only by after-sales service.

The READY FOR WORKINGindicator lamp (item 28) goes out(HDS Super, HDS 695 S, HDS 745,HDS 895 S, HDS 1195)

Motor overloaded/overheated— Set selector switch to "0" and allow

engine to cool off for at least 5 min.— Have unit checked by After-Sales

Service if this does not remedy fault.— No mains voltage

(see – unit does not run -)

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Operating instructions HDS Super, HDS 695 S, HDS 745, HDS 895 S, HDS 995, HDS 1195, HDS 1295 English

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The FUEL indicator lamp(item 25) is lit(HDS Super, HDS 695 S, HDS 745,HDS 895 S, HDS 995, HDS 1195,HDS 1295)

Fuel tank empty— Fill up

The READY FOR WORKINGindicator lamp (item 29) goes out(HDS Super, HDS 695 S, HDS 745,HDS 895 S, HDS 995, HDS 1195,HDS 1295)

Engine is overloaded— Set selector switch to "0" and allow

engine to cool off for at least 5 min.— Have unit checked by After-Sales

Service if this does not remedy fault.— No mains voltage

(see – unit does not run -)

SCALE INHIBITOR indicatorlamp (item 26) is lit(HDS Super, HDS 695 S, HDS 745,HDS 895 S, HDS 995, HDS 1195,HDS 1295)

Scale inhibitor reservoir empty; fortechnical reasons there is always a residualquantity in the reservoir.— Fill up

Dirt on electrodes in reservoir— Clean electrodes

Unit does not run(HDS Super, HDS 695 S, HDS 745,HDS 895 S, HDS 995, HDS 1195,HDS 1295)No mains voltage— Check mains connection/power cord

Unit does not build up pressure(HDS Super, HDS 695 S, HDS 745,HDS 895 S, HDS 995, HDS 1195,HDS 1295)

Air in systemBleed pump:! Set cleaning agent metering valve

(item 31) to "0"! While the handgun is open switch the

unit on and off several times with theunit switch.

! With handgun open, open and closeregulator (Fig. 9).

— Venting is accelerated by removing thehigh-pressure hose from the high-pressure connection.

— Fill up cleaning-agent tank if empty.— Check connections and lines

Pressure set to MIN— Set pressure to MAX

Strainer in water connection dirty— Clean strainer

Insufficient water supply— Check water supply volume

(refer to technical data)

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Operating instructions HDS Super, HDS 695 S, HDS 745, HDS 895 S, HDS 995, HDS 1195, HDS 1295 English

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Unit leaking, water dripping outat bottom(HDS Super ,HDS 695 S, HDS 745,HDS 895 S,HDS 995, HDS 1195, HDS 1295)

Pump leaking— 3 droplets/min are permitted.— In the event of a major leak, have unit

checked by After-Sales Service.

Unit constantly switched on andoff with handgun closed(HDS Super, HDS 695 S, HDS 745,HDS 895 S, HDS 995, HDS 1195,HDS 1295)

Leak in high-pressure system— Check high-pressure system and

connections for leaks

Unit does not draw in cleaningagent(HDS Super, HDS 695 S, HDS 745,HDS 895 S, HDS 995, HDS 1195,HDS 1295)

Operate the unit with an opened cleaningagent metering valve and a shut off waterinlet until the float tank is suctioned emptyand the pressure drops to 0.— Now reopen the water inlet.If the pump still does not suction upcleaning agent the reasons can be asfollows:Filter in cleaning-agent suction hose dirty— Clean filter

Non-return valve gummed up— Pull the cleaning agent hose off and

detach the non-return valve with a bluntobject, see Figure 15.

Burner not ignited(HDS Super, HDS 695 S, HDS 745,HDS 895 S, HDS 995, HDS 1195,HDS 1295)

Fuel tank empty— Fill up

Lack of water— Check water connection, check supply

lines, clean low water protection.

Fuel filter dirty— Replace fuel filter.

Incorrect direction of rotation. If direction ofrotation is correct, powerful jet of air will befelt at exhaust-gas opening of burner.— Check direction of rotation. If

necessary change the poles at the unitplug. See Fig. 16.

No ignition spark— Have unit checked by After-Sales

Service if no ignition spark is visiblethrough inspection glass duringoperation.

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Operating instructions HDS Super, HDS 695 S, HDS 745, HDS 895 S, HDS 995, HDS 1195, HDS 1295 English

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Set temperature not attainedwhen working with hot water(HDS Super, HDS 695 S, HDS 745,HDS 895 S, HDS 995, HDS 1195,HDS 1295)

Excessive operating pressure/flow rate— Reduce operating pressure/flow rate by

way of regulator (Fig. 9)

Soot deposits on heating coil— Have After-Sales Service remove soot

deposits from unitThe unit must be checked by after salesservice if the problem cannot beremedied.

WarrantyThe warranty terms and conditions issuedby our responsible sales company apply inevery country. Within the warranty period,any faults in the unit will be rectified free ofcharge provided that the problem wascaused by a material defect ormanufacturing error.

The warranty only applies if the dealer fillsin, stamps and signs the enclosed replycard when the unit is sold and thepurchaser then returns it to the appropriatelocal distributor.

In the event of a warranty claim, pleasecontact your dealer or the nearestauthorised After-Sales Service office andproduce both accessories and proof ofpurchase.

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Operating instructions HDS Super, HDS 695 S, HDS 745, HDS 895 S, HDS 995, HDS 1195, HDS 1295 English

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General notesSafety features

Overflow valve with two pressureswitches— When reducing water volume at pump

head or with the servopress control, theoverflow valve will open and part of thewater will flow back to the pump suctionside.

— If the handgun is closed off so that allthe water flows back to the pump suctionside, the pressure switch at the overflowvalve turns off the pump.

— Reopening the handgun causes thepressure switch at the cylinder head toswitch the pump back on again.

The overflow valve is set at the factory andlead-sealed. Adjustment can only be madeby After-Sales Service.

Safety valve— The safety valve opens if the overflow

valve or pressure switch is defective.

The safety valve is set at the factory andsealed. Adjustment can only be made byAfter-Sales Service.

Low water protection— The low water protection stops the

burner being switched on in the event ofa lack of water.

— A strainer prevents dirt accumulation onthe protection and must be regularlycleaned.

Motor protection switch— The motor protection switch interrupts

the circuit should overloading occur.

Guidelines for liquid sprayingequipment— The "Work using jets of liquids"

regulations for the prevention ofaccidents (BGV D 15) apply. Inaccordance with these guidelines, high-pressure spraying equipment must bechecked at least every 12 months by anexpert and the results of the inspectionrecorded in writing.

Order governing boilers— The testing pressure and the design of

the unit comply with the steam boilerdirective!.

— The water content of the heating coil isless than 10 litres. The boiler section ofthe unit is thus not subject to installationregulations. Local building regulationsare to be heeded.

Switching on procedures— Switching on procedures generate brief

voltage drops.— Impairments of other appliances can

occur in cases of unfavourable mainsconditions.

— No problems are to be expected with amains impedance of less than 0,15 ohm.

Page 19: HDS Super HDS 695 S HDS 745 HDS 895 S HDS 995 HDS 1195 HDS ... · Operating instructions HDS Super, HDS 695 S, HDS 745, HDS 895 S, HDS 995, HDS 1195, HDS 1295 English 6 Reference

Operating instructions HDS Super, HDS 695 S, HDS 745, HDS 895 S, HDS 995, HDS 1195, HDS 1295 English

19

EC conformity declarationWe hereby declare that due to its conceptand workmanship as wellas the marketed desigh, the machinespecified belowcomplies with the relevant fundamentalsafety and healthrequirements of the EC directives listedbelow.Modification of the machine without ourapproval invalidates this declaration.

Product: High-pressure cleaner with asteam stageType: 1.025-xxx 1.026-xxx 1.027-xxx 1.028-xxx

Relevant EC directivesEC machine directive (98/37/EC)EC low voltage directive (73/23/EEC)amended by 93/68/EECEC directive on electromagneticcompatability (89/336/EEC) amended by91/263/EEC, 92/31/EEC, 93/68/EECEC high-pressure equipment directive(97/23/EG)EC guideline on noise emissions(2000/14/EU)

Applied harmonised standardsDIN EN 60335-1DIN EN 60335-2-79DIN EN 55014-1:2000 + A1:2001DIN EN 55014-2:1997DIN EN 61000-3-2:2000DIN EN 61000-3-3:1995 + A1:2001

Applied national standardsTRD 801TRD 301DIN 2413

Applied conformity valuation methodAppendix V

Measured noise level:HDS Super 94 dB(A)HDS 695 S 94 dB(A)HDS 745 84 dB(A)HDS 895 S 87 dB(A)HDS 995 87 dB(A)HDS 1195 91 dB(A)HDS 1295 91 dB(A)Guaranteed noise level:HDS Super 96 dB(A)HDS 695 S 96 dB(A)HDS 745 87 dB(A)HDS 895 S 88 dB(A)HDS 995 88 dB(A)HDS 1195 93 dB(A)HDS 1295 93 dB(A)

Internal company measures ensure thatstandard units always comply with therequirements of current EC directives andapplied standards. The signatories act forand in authority of management.5.957-649 (02/03)Alfred Kärcher Limited Partnership.Registered office: Winnenden. Registrationcourt: Waiblingen, HRA 169.Personally liable partner. KärcherReinigungstechnik GmbH. Registeredoffice Winnenden, 2404 WaiblingenCompany Register, HRBManaging directors:Dr. Bernhard Graf, Hartmut Jenner,Georg Metz

Alfred Kärcher GmbH & Co. KGCleaning SystemsAlfred-Kärcher-Strasse 28-40P.O.Box 160D-71349 WinnendenPhone: ++49 7195 14-0Fax :++49 7195 14-2212

Page 20: HDS Super HDS 695 S HDS 745 HDS 895 S HDS 995 HDS 1195 HDS ... · Operating instructions HDS Super, HDS 695 S, HDS 745, HDS 895 S, HDS 995, HDS 1195, HDS 1295 English 6 Reference

Tech

nica

l Dat

aH

DS

Supe

r, H

DS

695

S, H

DS

745,

HD

S 89

5 S,

HD

S 99

5, H

DS

1195

, HD

S 12

95En

glis

h

20Type

HD

S Su

per (

1.02

5)H

DS

695

S * A

US

(1.0

25-3

05)

HD

S 74

5 (1

.026

)H

DS

895

S (1

.027

)M

ains

con

nect

ion

420

V3~

50

Hz

420

V3~

50

Hz

240

V1~

50

Hz

110

V1~

50

Hz

420

V3~

50

Hz

Con

nect

ed lo

ad6,

4 kW

5,6

kW3,

2 kW

3,2

kW6,

8 kW

Fuse

(slo

w b

low

)16

A16

A16

A30

A16

AW

ater

con

nect

ion

Sup

ply

tem

pera

ture

max

.30

°Cm

ax.3

0 °C

max

.30

°Cm

ax.3

0 °C

Sup

ply

volu

me

min

. 120

0 l/h

(20

l/min

)m

in. 1

000

l/h (1

6,7

l/min

)m

in. 1

000

l/h (1

6,7

l/min

)m

in. 1

200

l/h (2

0 l/m

in)

Suc

tion

heig

ht w

hen

draw

nfro

m o

pen

tank

(at 2

0°C

wat

er te

mpe

ratu

re)

0,5

m0,

5 m

0,5

m0,

5 m

Perf

orm

ance

dat

aFl

ow ra

te: c

old/

hot w

ater

450-

900

l/h (7

,5-1

5 l/m

in)

400-

800

l/h (6

,7-1

3,3

l/min

)35

0-70

0 l/h

(5,8

-11,

7 l/m

in)

470-

1000

l/h

(7,8

-16,

7 l/m

in)

Ope

ratin

g pr

essu

re: c

old/

hot w

ater

(with

sta

ndar

d no

zzle

sup

plie

d)3-

18 M

Pa

(30-

180

bar)

3-15

MP

a (3

0-15

0 ba

r)3-

11 M

Pa

(30-

110

bar)

3-18

MP

a (3

0-18

0 ba

r)

Flow

rate

: ste

am45

0 l/h

(7,5

l/m

in)

400

l/h (6

,7 l/

min

)35

0 l/h

(5,8

l/m

in)

470

l/h (7

,8 l/

min

)O

pera

ting

pres

sure

: ste

am(w

ith s

team

noz

zle

(4.7

66-0

23)

max

. 3,2

MP

a (3

2 ba

r)m

ax. 3

,2 M

Pa

(32

bar)

max

. 3,2

MP

a (3

2 ba

r)m

ax. 3

,2 M

Pa

(32

bar)

Ope

ratin

g te

mpe

ratu

re- H

ot w

ater

max

.90

°Cm

ax.9

0 °C

max

.90

°Cm

ax.9

0 °C

- Ste

am98

-155

°C

98-1

55 °

C98

-155

°C

98-1

55 °

CC

lean

ing-

agen

t int

ake

0 - 3

5 l/h

(0-0

,6 l/

min

)0

- 32

l/h (0

-0,5

l/m

in)

0 - 3

5 l/h

(0-0

,6 l/

min

)0

- 40

l/h (0

-0,7

l/m

in)

Bur

ner o

utpu

t62

kW

62 k

W50

kW

68 k

WR

ecoi

l for

ce o

f han

dgun

32 N

32 N

24 N

43 N

Noi

se e

mis

sion

Sou

nd le

vel (

EN

607

04-1

)79

dB

(A)

72 d

B (A

)70

dB

(A)

72 d

B (A

)G

uara

ntee

d no

ise

leve

l (20

00/1

4/E

C)

96 d

B (A

)96

dB

(A)

87 d

B (A

)88

dB

(A)

Mac

hine

vib

ratio

nR

ated

vib

ratio

n va

lue

(ISO

534

9)H

andg

un2,

6 m

/s²

1,9

m/s

²2,

0 m

/s²

1,9

m/s

²S

pray

lanc

e2,

3 m

/s²

1,9

m/s

²2,

2 m

/s²

1,9

m/s

²Fu

els

Fuel

Fuel

oil

EL

or d

iese

lFu

el o

il E

L or

die

sel

Fuel

oil

EL

or d

iese

lFu

el o

il E

L or

die

sel

Oil

quan

tity

0,6

l0,

75 l

0,75

l0,

75 l

Oil

grad

eH

ypoi

d SA

E90

(6.2

88-0

16)

Hyp

oid

SAE9

0 (6

.288

-016

)En

gine

oil

15W

40 (

6.28

8-05

0.0)

Hyp

oid

SAE9

0 (6

.288

-016

)D

imen

sion

s an

d w

eigh

tsLe

ngth

x W

idth

x H

eigh

t12

85x6

90x8

35 m

m12

85x6

90x8

35 m

m12

85x6

90x8

35 m

m12

85x6

90x8

35 m

mW

eigh

t not

incl

. acc

esso

ries

133

kg13

0 kg

130

kg13

3 kg

Fuel

tank

25 l

25 l

25 l

25 l

Cle

anin

g-ag

ent t

ank

20 l

20 l

20 l

20 l

Page 21: HDS Super HDS 695 S HDS 745 HDS 895 S HDS 995 HDS 1195 HDS ... · Operating instructions HDS Super, HDS 695 S, HDS 745, HDS 895 S, HDS 995, HDS 1195, HDS 1295 English 6 Reference

Tech

nica

l Dat

aH

DS

Supe

r, H

DS

695

S, H

DS

745,

HD

S 89

5 S,

HD

S 99

5, H

DS

1195

, HD

S 12

95En

glis

h

21Type

HD

S 99

5 (1

.027

)H

DS

1195

(1.0

28)

HD

S 12

95 (1

.028

)M

ains

con

nect

ion

420

V3~

50

Hz

420

V3~

50

Hz

420

V3~

50

Hz

Con

nect

ed lo

ad6,

8 kW

8,2

kW8,

2 kW

Fuse

(slo

w b

low

)16

A16

A16

AW

ater

con

nect

ion

Sup

ply

tem

pera

ture

max

.30

°Cm

ax.3

0 °C

max

.30

°CS

uppl

y vo

lum

em

in. 1

200

l/h (2

0 l/m

in)

min

. 150

0 l/h

(25

l/min

)m

in. 1

500

l/h (2

5 l/m

in)

Suc

tion

heig

ht w

hen

draw

nfro

m o

pen

tank

(at 2

0°C

wat

er te

mpe

ratu

re)

0,5

m0,

5 m

0,5

mPe

rfor

man

ce d

ata

Flow

rate

: col

d/ho

t wat

er47

0-10

00 l/

h (7

,8-1

6,7

l/min

)60

0-12

00 l/

h (1

0-20

l/m

in)

600-

1200

l/h

(10-

20 l/

min

)O

pera

ting

pres

sure

: col

d/ho

t wat

er (w

ithst

anda

rd n

ozzl

e su

pplie

d)3-

18 M

Pa

(30-

180

bar)

3-18

MP

a (3

0-18

0 ba

r)3-

18 M

Pa

(30-

180

bar)

Flow

rate

: ste

am47

0 l/h

(7,8

l/m

in)

600

l/h (1

0 l/m

in)

600

l/h (1

0 l/m

in)

Ope

ratin

g pr

essu

re: s

team

(with

ste

am n

ozzl

e H

DS

995

: 4.7

66-0

23 ;

HD

S 1

195

and

HD

S 1

295:

4.7

66-0

24)

max

. 3,2

MP

a (3

2 ba

r)m

ax. 3

,2 M

Pa

(32

bar)

max

. 3,2

MP

a (3

2 ba

r)

Ope

ratin

g te

mpe

ratu

re- H

ot w

ater

max

.90

°Cm

ax.9

0 °C

max

.90

°C- S

team

98-1

55 °

C98

-155

°C

98-1

55 °

CC

lean

ing-

agen

t int

ake

0 - 4

0 l/h

(0-0

,7 l/

min

)0

- 48

l/h (0

-0,8

l/m

in)

0 - 4

8 l/h

(0-0

,8 l/

min

)B

urne

r out

put

68 k

W92

kW

92 k

WR

ecoi

l for

ce o

f han

dgun

43 N

60 N

60 N

Noi

se e

mis

sion

Sou

nd le

vel (

EN

607

04-1

)72

dB

(A)

76 d

B (A

)76

dB

(A)

Gua

rant

eed

nois

e le

vel (

2000

/14/

EC

)88

dB

(A)

93 d

B (A

)93

dB

(A)

Mac

hine

vib

ratio

nR

ated

vib

ratio

n va

lue

(ISO

534

9)H

andg

un1,

9 m

/s²

2,5

m/s

²2,

5 m

/s²

Spr

ay la

nce

1,9

m/s

²2,

3 m

/s²

2,3

m/s

²Fu

els

Fuel

Fuel

oil

EL

or d

iese

lFu

el o

il E

L or

die

sel

Fuel

oil

EL

or d

iese

lO

il qu

antit

y0,

75 l

0,75

l0,

75 l

Oil

grad

eH

ypoi

d SA

E90

(6.2

88-0

16)

Hyp

oid

SAE9

0 (6

.288

-016

)H

ypoi

d SA

E90

(6.2

88-0

16)

Dim

ensi

ons

and

wei

ghts

Leng

th x

Wid

th x

Hei

ght

1285

x690

x835

mm

1285

x690

x875

mm

1285

x690

x875

mm

Wei

ght n

ot in

cl. a

cces

sorie

s13

3 kg

155

kg15

5 kg

Fuel

tank

25 l

25 l

25 l

Cle

anin

g-ag

ent t

ank

20 l

20 l

+ 17

l20

l +

17 l

Page 22: HDS Super HDS 695 S HDS 745 HDS 895 S HDS 995 HDS 1195 HDS ... · Operating instructions HDS Super, HDS 695 S, HDS 745, HDS 895 S, HDS 995, HDS 1195, HDS 1295 English 6 Reference

HDS Super, HDS 695 S, HDS 745, HDS 895 S, HDS 995, HDS 1195, HDS 1295

22


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