Health -Security -Environment -Supply Chain - Production ... Group.pdf · Symbol library Quality...

AN GROUP – ENERGY A/S

www.angroup.dk [email protected]

Niels Bohrs Vej 6, 6700 Esbjerg, 3540 Lynge, tlf. 48 25 10 00

IT-solutions for the offshore industry

Integrated IT systems supporting the company procedure

With the purpose of

Boosting of Competitive power

With focus on business areas

Health - Security - Environment - Supply Chain -Production - Maintenance - Optimization - Automation -

Development





The question:

What characterize a integrated IT system supporting the business.

Why integrated IT systems supporting the business.

Who use integrated IT systems supporting the business.

How to integrate IT system supporting the business with succeed in a company.





The characteristic of a integrated IT system is:

• a high degree of electronic data interchange between different

systems, application and staff supporting the business.

• a heavy number of data moving between different systems and

application supporting the business.

• Just in time presentation of selected data to responsible persons

• a high degree of real time interaction between different system,

application and staff supporting the business.

• a lot of real time interaction criss-cross the organization,

suppliers, customers, authorities, the process and machinery.

• the system is a important element in the daily routines, the

decision process and the allocated responsibility level and area.





Why integrated IT systems for supporting the business:

• Resources

• Effectiveness

• Quality

• Mobility

• Innovative

• Competent to make decisions

• Social engagement

It is important to Think in integration terms to support the

business procedure, if the company want to be in a position and

keep this position, as a leading star inside its area in a complex

world, because the key factors is:





Who use integrated IT systems for supporting the business:

Everybody, who may have the interest in that the company IT

solutions support the overall business procedure effectively as

possible, with focus on the Resources, Key Competence,

Environment and Marked.





Every company which will IT integration with succeed, must

think in overall solutions terms inside business areas such as:

•supply chain (material, equipment, components, services and

product)

•resource planning

•order flow

•maintenance

•production

•development

•organization (overall decision process and daily routines)

•optimization of (Staff, Process, Machinery, Maintenance,

Supply chain, Logistics)

•Health, Security and Environment (HSE)




How to integrate IT system supporting the business with

succeed in a company.

First, there is some important attention point:

• the business in question

• the choice of concept

• the choice Interfaces.

• the choice of functionality

• the choice of technology






The business in question

The business and the need is not the same!

So don’t think that it is easy and with out problems to copy procedures

and supporting technology from other business area!





· Process-network

MES Ethernet

MES Ethernet

Administrative network

Integration Server

Dual F&G

Field bus Network

SAP Mainframe Server

Engineering

Server

Application

Server

I/O

Notes server

Process Control Dual ESD

I/O

Single equipment

I/O I/O I/OI/O

Big

Screen· Process-network

CTR -Projectors or Flat Screen

Administrative PC

MES

Operator stationMES database-

server

Data

Engineering

Server

Data

Dual realtime data

Server

Data

Dual PCS Server Operator station

Staff

Staff

Staff

Staff

E

R

P

M

E

S

S

C

A

D

A

P

R

O

C

E

S

S

Wireless

communication

The choice of concept




· Process-network

MES Ethernet

MES Ethernet

Administrative network

Integration Server

Dual F&G

Field bus Network

SAP Mainframe Server

Engineering

Server

Application

Server

I/O

Notes server

Process Control Dual ESD

I/O

Single equipment

I/O I/O I/OI/O

Big

Screen· Process-network

CTR -Projectors or Flat Screen

Administrative PC

MES

Operator stationMES database-

server

Data

Engineering

Server

Data

Dual realtime data

Server

Data

Dual PCS Server Operator station

Staff

Staff

Staff

Staff

E

R

P

M

E

S

S

C

A

D

A

P

R

O

C

E

S

S

Wireless

communication


The choice of Interfaces




IT-solutions for the offshore industry Management Information Technology

(Management Information System, MIS)

Business systems

(Enterprise Resource Planning, ERP)

Customer Relationship

Supplier Relationship

Production Relationship

Economy Relationship

Development Relationship

Study and Analysis Relationship

Quality Relationship

Maintenance Relationship

Process Control

(SCADA, PCS, PLC, …...)

Process Control System PCS

Emergency Shutdown System ESD

Fire & Gas System F&G

Stoptime / causes

Utilisation

Data acquisition

Quality figures

Production Control

(Manufactory Execution System, MES)

Integration Business and Production

Detailed scheduling

Data acquisition

Maintenance

Quality Control

The choice of function




IT-solutions for the offshore industry Management Information Technology

(Management Information System, MIS)

Business systems

(Enterprise Resource Planning, ERP)

Customer Relationship

Supplier Relationship

Production Relationship

Economy Relationship

Development Relationship

Study and Analysis Relationship

Quality Relationship

Maintenance Relationship

Process Control

(SCADA, PCS, PLC, …...)

Process Control System PCS

Emergency Shutdown System ESD

Fire & Gas System F&G

Stoptime / causes

Utilisation

Data acquisition

Quality figures

Production Control

(Manufactory Execution System, MES)

Integration Business and Production

Detailed scheduling

Data acquisition

Maintenance

Quality Control

The choice of Interfaces




Ethernet, som forbinder alle PC'er i DP produktion

Integration Server

SAP Mainframe

server

Administrative PC Administrative PC Administrative PC Notes server

Plant I Plant II Plant III

Corporate Level


The choice of technology




With attention to the just named points of important for

integration of a IT systems supporting the business

procedure with succeed.

Which are valid, both when wee start from initial in a

integration process or continuing a integration process, it

is also important to make the right choice of a project

model.

How to integrate IT system supporting the business with

succeed in a company.






Feasibility Study

Conceptual design

User Requirement

Functional Requirement

Technical Requirement

Flow DiagramP&I Diagram

Proces Description

Define

Long Term Delivery

General

Description

Test Specification

Functional Specification

Technical Specification

Tender

Design Specification

Electrical Drawing

Proces Specifiocation

Installation

Assembly

Modul Test

Hook Up

Installations Test

Operation test

Performance Test

Approval Test

DimensionCalculation

ActivityTool BoxTool

Box

Project

Phase

Project

Phase

Module Integration

Test

Performace Test

Protocol

Performace Test

Plane

Operation Test

Protocol

Operation Test

Plane

Installation Test

Protocol

Installation Test

Plan

Approval Test

Protocol

Approval Test

Plane

Concept study

and Requirement

Engineering

and

Documentation

Production

Factory Acceptens Test

Site Acceptens Test

AS-IS mapping and analysesTO-BE mapping and analyses

Business Process Modelling

Business Process Re-

Engineering

Supply Chain Management

Lean-Production

Workshops with fokus on

Project objectives and Goal

AutoCad

EL-Cad

Symbol libraryTemplate

Statistical Proces Control

Overall Equipment Efficiency

Risk Assessment

Clean Technology

Improved Maintenance

Production Optimization

WordVisio

Quality Model

Program

Production

Delivery Control

Purchase

I/O List

Mechanical Drawing

ISO Drawing

Template

Visio

AutoCad

Symbol library

Quality Model

WordESDA

C&E

diagrams

ESD

Philosophy

UML

IFix

IGSS

InTouch

WinCC

Siemens

S7

S88

S95

MaskindirektivStærkstøm

reglement

ATEX directiv

Siemens

S5

Delta VPCS7

PROCOSSATTline

Allen-

Bradley SattCon

Ethernet

Profibus

Control

Draw

FAT Test

Protocol

FAT Test

Plan

Modul Test

Protocol

Modul Test

Plan

Module Integration

Test Protocol

Module Integration

Test Plan

• Risk Driven & Re-modeling

based

Consulting and Engineering.

• Correct, effective and efficient

Tools and Methods.

• Correct, effective and efficient

Templates.

• The Straight Way through the

Project Phases, without short

cuts.

• Follow the Company Quality

Plan.





Thanks for your attention

Kresten Wraae

Project Manager

B.Sc.EE / MMT

Date post:	13-Mar-2018
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