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Technical
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Low Temperature Heater Selection A
ypical heater selection for the previousexample might be a type CAB heater withfinstrip elements. Available 15 kW stockheaters include a CAB-1511 with chromesteel elements or a CAB-152 with iron sheathelements, both rated at 26 W/in2. From theproduct page, the face area of a 15 kW CABheater is 1.19 ft2:
Velocity (fps) = 450 ACFM =6.3 fps 1.19 ft2x 60 sec.
Estima ting Sheath Operating Tempe rature The maximum operating sheath tempera-tures for finstrips are 750F for iron and 950Ffor chrome steel. Using graph G-107S for iron
sheath finstrips, a 150F outlet temperatureand a watt density of 26 W/in2requires avelocity in excess of 9 ft/sec to keep sheathtemperatures below maximum permissiblelevels. With only 6.3 fps in the application, aCAB-152 heater with iron sheath elements isnot suitable. Using graph G-108S for chromesheath finstrips, approximately 3 ft/sec. airvelocity results in a maximum of 900F sheathtemperature. Since this is lower than theactual velocity of 6.3 fps, a CAB-1511 withchrome steel finstrips is an acceptable heaterselection. (Use graphs G-100S, G-105S,G-106S and G-132S for air heating with regularstrip and finstrip heaters.)
High Temperature Heater Selection TypeTDH and ADHT heaters with tubular elementsare recommended for high temperature ap-plications. Steel sheath tubulars may be usedwhere the sheath temperature will not exceed750F. Finned tubulars can be used in applica-tions up to a maximum sheath temperature of1050F. INCOLOYsheath tubulars may beused for applications with sheath temperaturesup to 1600F. Allowable watt densities for tu-bulars and finned tubulars can be determinedby reference to graphs G-136S and G-151-1through G-156-1.
Estima ting Sheath Operating Tempe rature
Select a heater for a high temperatureapplication with an inlet air temperature of975F and a velocity of 4 ft/sec. Since thetemperature is above 750F, an INCOLOYsheath must be used. Using graph G-152-1the allowable watt density is 11 W/in2forsheath temperatures of 1200F or 22 W/in2fortemperatures of 1400F. In this application,a stock ADHT heater2with a standard wattdensity of 20 W/in2can be used.
Note 2 Special ADHT duct heaters, deratedto the required watt density, can be suppliedwhen element ratings less than the standard20 W/in2are needed.
Technical InformationDetermining Energy Requirements - Air & Gas HeatingAir & Gas Heating
Air and gas heating applications can be dividedinto two conditions, air or gas at normalatmospheric pressure and air or gas under lowto high pressure. Applications at atmosphericpressure include process air, re-circulation andoven heating using duct or high temperatureinsert air heaters. Pressurized applicationsinclude pressurized duct heating and otherprocesses using high pressures and circula-tion heaters. Procedures for determining heatenergy requirements for either condition aresimilar except the density of the compressedgas and the mass velocity of the flow must beconsidered in pressurized applications. Selec-tion of equipment in both conditions is critical
due to potentially high sheath temperaturesthat may occur.
Determi ni ng Heat Requi rements for
Atmospheri c Pressure Gas Heating
The following formulas can be used to deter-mine kW required to heat air or gas:
Equation A
kW =CFM x lbs/ft3x 60 min x CpxT x SF3412 Btu/kW
Where:CFM =Volume in cubic feet per minute
Lbs/ft3
= Density of air or gas at initial temperatureCp=Specific heat of air or gas at initial
temperatureT=Temperature rise in FSF =Suggested Safety Factor
For quick estimates of air heating require-ments for inlet temperatures up to 120F, thefollowing formula can be used.
kW =SCFM x Tx 1.2 SF 3,000
Where:SCFM =Volume of air in cubic feet per minute
at standard conditions1(70 F atstandard atmospheric pressure)
3,000 =Conversion factor for units, time andBtu/lb/F
1.2 SF =Suggested safety factor of 20%
Graph G-176S When airflow (ft3/min) andtemperature rise are known, kW requirementscan be read directly from graph G-176S.Note Safety factors are not included.
Note 1 Based on an average density of 0.08lbs/ft3and a specific heat of 0.24 Btu/lb/F. Forgreater accuracy, use Equation A and valuesfrom the Properties of Air Chart in this section.
Process Air Hea ting Calculation Example A drying process requires heating 450ACFM of air1from 70F to 150F. The existingduct- work measures 2 ft wide by 1 ft high andis insulated (negligible losses). To find heatingcapacity required, use Equation A:
kW =450 ACFM x 0.08 x 60 x 0.24 x 80 x 1.2 SF 3412 Btu/kW
kW =14.58
Heater Selection
Finstrip(CAB heaters), Fintube(DH heaters)or tubular elements (TDH, ADH and ADHTheaters) will all work satisfactorily in lowtemperature applications. Finstrips or finnedtubular elements are usually the most cost
effective. Tubular elements are recommendedfor high temperatures. Once the desired typeof heating element is selected, the next stepis to calculate the air velocity and estimatesheath temperatures to verify that maximumoperating temperatures are not exceeded.Calculate the air velocity over the elementsand refer to allowable watt density graphs forestimated operating temperature.
Calculating Air Velocity Air velocity can becalculated from the following formula:
Velocity (fps) = Flow (ACFM) Area of Heater (ft2) x 60 sec.
Graph G-176SAir Heating
600
F
Rise
550
F
Rise
500F
Rise
450
FRise
400F
Ris
e
350F
Ris
e
300
FRise
250F
Rise
200
FRise
150F
Rise
100FR
ise
75FRise
50FRise
Based on Air Density of0.08 Lbs/Ft3 and a SpecificHeat of 0. 237 Btu/Lb/F
0
100 300 500 700 900 1100
Air Volume (Cubic Feet Per Mi nute)
17 0
15 0
13 0
11 0
90
70
50
30
10
10
Kilowatts
Chromalox Technical Documents
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Technical
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Air & Gas Heating wi th Str ip and
Finstrip
HeatersCustom De signs Strip and finstrip heatersare frequently mounted in banks by the enduser. Graphs G-105S and G-106S on this pagecan be used in conjunction with other graphsto determine maximum watt density forvirtually any custom design low temperatureheating application.
Graph G-105S Strip HeatersTo use this graph:
1. Selectmaximum desired outlet airtemperature on line A.
2. Chooseeither chrome steel sheath or rustresisting iron sheath (points B) on thebasis of operating conditions.
3. Selectminimum anticipated air velocityon B. Note natural circulation is equalto approximately one foot per second.
4. Draw a straight line through points A and
B to a reading on C. Read maximumallowable watts per square inch from line C.
5. Selectdesired length heater with anequivalent watt density or less from theproduct page in this catalog.
Graph G-106S FinstripHeatersTo use this graph:
1. Selectmaximum desired outlet airtemperature on line D.
2. Chooseeither chrome steel sheath or rustresisting iron sheath (points E) on thebasis of operating conditions.
3. Selectminimum anticipated air velocityon B. Note natural circulation is equalto approximately one foot per second.
4. Drawa straight line through points D andE to a reading on F. Read maximum
allowable watts per square inch fromline F.
5. Select desired length heater with anequivalent watt density or less from theproduct page in this catalog.
Recomm endations for Custom Installations Strip heaters should always be mountedsideways in the ductwork with the narrowedges facing the air stream. The total numberof elements installed should be divisible by 3so that the heater load will be balanced on athree phase circuit.
Technical InformationAllo wab le Watt Den sity & Heater Selec tio n - Air He ating
Graph G-105S Str i p Heater Ai r Heati ng-Selecti on of Watt D ensi ty
Graph G-106S Finstr ipHeater Air Heati ng-Selecti on of Watt D ensi ty
W/In2
20
15
10
5
0A B C
OutletAirTemperature(F)
70 0
60 0
50 0
40 0
30 0
20 0
10 0
0
16
9 41
169
4
1
AirVelocity(F.P.S
.)
AirVelocity(F.P.S.)Iron Sheath
Chrome Steel Sheath
W/In2
25
20
15
10
5D E F
Outl
etAirTemperature(F)
70 0
60 0
50 0
40 0
30 0
20 0
10 0
0
169
4
1
AirV
elocity(F.P.S.)Iron Sheath
Chrome Steel Sheath
30
16
9
4
1
AirV
elocity(F.P.S.)
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Technical
I-18
1F.P.SorFreeAir
4F.P.S.
9F. P.S.
16F.P.S. DistributedAirVelocity
4F.P.S.
9F.P.S.
16F.P.S. DistributedAir
Velocity
1F. P.S. orFreeAir
1F.P.S. orFreeAir
4F.P.S.
9F.P.S.
16F. P.S. DistributedAirVelocity
16
F.P.
S.
9F.P.S.
4F.P.S
.
1F.P.
S.
Still
Air
Graph G-100S Str ip Heater (Chrome) Ai r Heati ng
Allowable Watt Densit ies for 1000F Sheath Temp.
4F. P. S.
9 F.P.S.
1F.P.S. orFreeAir
16F.P.S. DistributedAirVelocity
26
24
22
20
18
16
14
12
10
8
6
4
2
0
WattsPerSquareInch(W/In2)
0 100 200 300 400 500 600 700 800 900 1000Outlet Air Temperature (F)
When Calculating Heater Capacity, Use theMaxim um Outlet Temperature and the LowestAir Velocity. For Close Grouping of Heaters,
Use 80% of the Calculated Value.
NotesStrip Heaters
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800F
1000F
600F
640F
400F
200F
1200F
1000F
800F
640F
600F400F
200F
200F
400F
600F
700F
800F
1000F
1200F
1400F
200F
400F
600F
800F
840F
1200F1400F
1000F
200F
400F
800F
840F
1000F
1200F
1400F
600F
400F200
F
600F
800F
910F
1000F
1200F
1400F
Graph G-154-1 Fint ube& Tubular H eaters
Sheath Temperatures wi th 16 FPS Distr ibuted
Air Veloci ty
80706050403020
100
W
attDensityinW/In2o
fEffectiveLength
FinnedTubularUnits
0 200 400 600 800 1000 1200 1400
Outlet Air Temperature (F)
TubularUnits
Limit for FinnedTubular for Normal
Life Expectancy
40
35
30
25
20
15
10
5
Graph G-155-1 Fint ube& Tubular H eaters
Sheath Temperatures wi th 25 FPS Distr ibuted
Air Veloci ty
8070605040302010
0
WattDensityinW
/In2o
fEffectiveLength
FinnedT
ubularUnits
0 200 400 600 800 1000 1200 1400
Outlet Air Temperature (F)
T u b u
l a r U n i t s
Limit for FinnedTubular for Normal
Life Expectancy
40
35
30
25
20
15
10
5
Graph G-156-1 Fint ube& Tubular H eaters
Sheath Temperatures wi th 36 FPS Distr ibuted
Air Veloci ty
8070605040302010
0WattDensityinW/In2o
fEffectiveL
ength
FinnedTubularUnits
0 200 400 600 800 1000 1200 1400
Outlet Air Temperature (F)
TubularUnits
40
35
30
25
20
15
10
5
Limit for FinnedTubular for Normal
Life Expectancy
0 200 400 600 800 1000 1200 1400
Technical InformationAllo wab le Watt Den sity & Heater Selec tio n - Air He ating
Graph G-151-1 Fint ube& Tubular Heaters
Sheath Temperatures wi th 1 FPS Distr ibuted
Air Veloci ty
80706050403020
100
W
attDensityinW/In2o
fEffectiveLength
FinnedTubularUnits
0 200 400 600 800 1000 1200 1400
Outlet Air Temperature (F)
TubularUnits
40
35
30
25
20
15
10
5
Limit for FinnedTubular for Normal
Life Expectancy
Graph G-152-1 Fint ube& Tubular Heaters Sheath
Temperatures wi th 4 FPS D istr ibuted Air Veloci ty
8070
605040302010
0
WattDensityinW/In2o
fEffectiveLength
FinnedTubularUnits
Outlet Air Temperature (F)
TubularUnits
40
35
30
25
20
15
10
5
Limit for FinnedTubular for Normal
Life Expectancy
Graph G-153-1 Fint ube& Tubular H eaters
Sheath Temperatures wi th 9 FPS Distr ibuted
Air Veloci ty
8070605040302010
0
WattDensityinW/In2o
fEffec
tiveLength
FinnedTubularUnits
0 200 400 600 800 1000 1200 1400
Outlet Air Temperature (F)
TubularUnits
40
35
30
25
20
15
10
5
Limit for FinnedTubular for Normal
Life Expectancy
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Air & Gas Heati ng Cryogeni cs
Industrial gases are usually stored in a liquidstate with heat being added to vaporize andboil off the gas as usage requires. Generalheat equations apply except that pipes, tubesand vessels containing the cryogenic fluid orgas frequently represent a heat source ratherthan a heat loss. If the size and materials ofthe tanks or vessels are known, then heatcalculations for the temperature rise can beperformed as in standard vessel heating orboiler problems. The following example istypical of a cryogenic heating application.
Problem Vaporize and preheat 30,000SCFH of liquid Nitrogen (N
2) from -345F to
70F at atmospheric conditions. The proper-ties of N2from Cryogenic Gas Tables are:
Boiling point, -320F Specific heat Btu/lb/F =0.474 (liq.), 0.248 (gas) Latent heat of vapor-ization =85.7 Btu/lb Atm. density of N
2at 32F
=0.0784 lb/ft3.
Solution Amount of liquid N2to be vaporized
30,000 SCFH x 0.0784 lb/ft3=2,352 lbs/hr
1. Raiseliquid from -345F to -320F (boilingpoint) T=25F.
kW =Wt xCpxTx SF 3412 Btu/kW
Where:Wt =Weight of material in lbsCp=Specific heat of the liquid N
2T=Temperature rise in FSF =Suggested safety factor of 20%
kW =2,352 lbs x 0.474 x 25 x 1.2 =9.8 kW 3412 Btu/kW
2. Vaporizethe liquid N2
kW =2,352 lbs x 85.7 x 1.2 =70.9 kW 3412 Btu/kW
3. Raisethe temperature of the N2from
boiling point -320F to 70F T=390F.
kW =2,352 lbs x 0.248 x 390 x 1.2 =80 kW 3412 Btu/kW
Total kW/hr required =9.8 +70.9 +80 =169.7
Equipment Recommendations Generally,cryogenic applications utilize both a vaporizerunit and a gas preheater. High watt densityheaters immersed in the cryogenic fluid canbe used for the vaporizer. Standard circulationheaters and watt densities are recommendedfor gas preheating. Protect the heater termi-nals from frost and moisture with elementseals and liquid tight terminal covers.
45Max.
30Max.
30Max.
45Max.
Air Flow
4. TotalkW =2.86 +0.47 +0.70 =4.03 kW
5. For Oven Applications, add 30% to coverdoor losses and other contingencies. kWhrequired (including safety factor) is
kWh =kW =4.03 kW =5.37 kW x 1.3 =6.98 kW t 0.75 hrs
Equipment Recommendations Severalprocess air heaters, including strip heaters, fin-strips, bare tubulars or type OV oven heaters,are suitable for oven heating applications.
Pressure Drop for Process Air Heaters
The pressure drop through TDH and ADHprocess air heaters with bare tubular or finned
tubular elements, CAB heaters with finstripelements, and ADH and DH air heaters withfinned tubular elements will vary considerablydepending on product design and construc-tion. Chromalox sales engineering can providepressure drop calculations for virtually anyduct heater (or circulation heater) application.Graphs G-112S3, G-189S1, G-227-2, andG-227ADH on the following page provideguidance for estimating the pressure dropfor many Chromalox process air heaters1.Graph G-189S1 can be used for most finnedtubular applications providing the elements aremounted in a three or six row configuration.
Transitions in Ducts In some air distributionsystems, the duct heater may be considerablylarger or smaller than the associated ductwork.The duct heater can be adapted to different sizeductwork by installing a sheet metal transition.The transition must be designed so that theslope on the upstream side of the equipment islimited to 30 (see below). On the leaving side,the slope should not be more than 45.
Note 1 Contact the factory for pressuredrop calculations for duct heaters mountedlengthwise or in series and for GCH gas circula-tion heaters. These applications require specialcalculations for proper application and air
handler sizing.
Technical InformationDetermining Energy Requirements - Air & Gas Heating
Ma terial Recommendations Ordinarycarbon steel is subject to brittle fractureat temperatures below -20F and is gener-ally not recommended. Stainless steel, highnickel bearing alloys or aluminum alloys maybe used. Use Teflonfor gaskets asTeflonremains pliable at low temperatures.
Air & Gas Heati ng Batch Ovens
Most oven applications consist of heating workproduct inside an insulated enclosure. Heatloss calculations involve the determination ofthe heat requirements to heat the enclosureand work product using heated air circulatedby natural or forced convection. Any make upor ventilation air must also be considered. Thefollowing example outlines the calculation of
the heat required for a typical oven heatingapplication.
Problem An oven with inside dimensions of2 ft H x 3 ft W x 4 ft D is maintained at 350F.
The oven has sheet steel walls with 2 inches ofinsulation and is ventilated with 400 cfh (ft3/hr)of 70F air which exhausts to the outside toremove fumes. The oven is charged with 250lbs of coated steel parts on a steel tray weigh-ing 40 lbs. The process requires the parts to beheated from 70F to 350F in 3/4 hour.
Weight of steel =290 lbsSpecific heat of steel 0.12 Btu/lb/FWeight of air =0.080 lbs/ft3at 70FSpecific heat of air =0.24 Btu/lb/FTemperature rise =280FSurface losses with 2 inch insulation =18 W/ft2/hr at 280F temperature difference (GraphG-126S)Surface area of oven =52 ft2Time =3/4 hr (0.75)Airflow rate =400 ft3/hr
Solution
1. CalculatekWh required to heat metal.
kW =290 lbs x 0.12 Btu/lb/F x 280F =2.86 kW 3412 Btu/kW
2. CalculatekWh required to heat ventilated air
kW=400 cfh x 0.080 Lbs x 0.24 Cpx 280 T x 0.75 t=0.47kW3412 Btu/kW
Where:cfh =Air flow rate (400)Lbs/ft3=Density of air (0.080)Cp=Specific heat of air (0.24)T=Temperature rise (280)=Time in hours (0.75)
3. Calculatesurface losses. Since the oven isalready at temperature, losses are at fullvalue.
kW =18 W/ft2/hr x 52 ft2area x 0.75 hr=0.70 kW 1,000 W/kW
Recommended D imensions
for D uct Transi ti ons
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Technical
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ADHT
M=9.5
"ADHM
=18.375
"
ADHM=9
.5"
ADHTAir
Heaters
ADH
AirH
eater
s
Pr
essureDropI
nchesofWater
(Psi=
InchesofWaterx0.0
361)
2. 0
1. 0
0. 7
0. 5
0. 3
0. 1
0.07
0.05
0.03
0.01
Thre
eRow
sC
rosswis
e
AnyR
ati
ng
Lengthwis
eT
DH
-24
Length
wis
eT
DH
-18
Leng
thwis
eTDH
-12
Lengthw
iseTDH-6
TDH Mounted Lengthwisein Duct
AirFlow
TDH-6TDH-12TDH-18TDH-24TDH Mounted Crosswisein DuctAirFlow
0.20
0.18
0.16
0.14
0.12
0.10
0.08
0.06
0.04
0.02
0
Thre
eRows
M=9.5"Six
Rows
M=18.
375"
0. 7
0. 5
0. 3
0. 1
0.07
0.05
0.03
0.01
PressureDropI
nchesofWater
(Psi=
InchesofWaterx0.0
361)
Graph G-189S1 Pressure Drop Vs. Veloci ty
FintubeElements and Ai r Heaters
0 5 fps 10 fps 15 fps 20 fps 25 fps 30 fps 35 fps 0 300 fpm 600 fpm 900 fpm 1200 fpm 1500 fpm 1800 fpm 2100 fpm
Air Velocity (Std. Air)
Note Contact factory for pressure drop calculations for finned tubular element airheaters mounted lengthwise in duct.
PressureDropI
nchesofWater
(Psi=
InchesofWaterx0.0
361)
Graph G-227ADH Pressure Drop Vs. Veloci ty ADH
and ADHT Tubular Element Ai r Heaters
0 5 fps 10 fps 15 fps 20 fps 25 fps 30 fps 35 fps 0 300 fpm 600 fpm 900 fpm 1200 fpm 1500 fpm 1800 fpm 2100 fpm
Air Velocity (Std. Air)
ADH or ADHT MountedCrosswise i n Duct
AirFlow
Note Contact factory for pressure drop calculations for ADH/ADHT air heatersmounted lengthwise in duct and ADHT heaters where M is greater than 9.5"
Technical InformationDeter m ining Pressur e Dr op - Air and Gas Heat ing
600
500
400
300
200
100
0
Approximate
TerminalBoxTemperature(F)
Graph ADHTB ADH/ADHT Terminal Box Tempera-
tures Field Wi r ing Selecti on Guide
0 200 400 600 800 1000 1200
Outlet Air Temperature (F)
Data only valid for ADH or ADHT air heatersinstalled in bottom or sides of duct
Graph G-112S3 Pressure Drop Vs. Veloci ty Finstr ip
and CAB Ai r Heaters
1. 0
0. 5
0. 3
0. 1
0.07
0.05
0.03
0.01
0.007
0.005
0.003
0.001
0 5 fps 10 fps 15 fps 20 fps 25 fps 30 fps 35 fps 0 300 fpm 600 fpm 900 fpm 1200 fpm 1500 fpm 1800 fpm 2100 fpm
Air Velocity (Std. Air)
Based on 1-5/8" spacingand 4.7 fins per linear i nch
Triple RowDouble RowSingle Row
PressureDropI
nchesofWater
(Psi=
InchesofWaterx0.0
361)
0 5 fps 10 fps 15 fps 20 fps 25 fps 30 fps 35 fps
0 300 fpm 600 fpm 900 fpm 1200 fpm 1500 fpm 1800 fpm 2100 fpm
Air Velocity (Std. Air)
Finned Tubulars MountedCrosswise in Duct
AirFlow
Graph G-227-2 Pressure Drop Vs. Veloci ty
TDH Tubular Element Air Heaters
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Technical InformationDetermining Energy Requirements - Air & Gas Heating
Air & Gas Heating wi th
Cir culat ion Heaters
To calculate the heat energy requirements forheating compressed air or gases, the first stepis to determine the flow rate in pounds perhour. If the density of the air or gas under theactual pressure is known, the kW require-ments can be calculated directly. The followingexample illustrates this procedure.
Example Heat 20 ACFM of air at 30 psig from60F to 210F. From the Properties of Air Chart,the density of air at 60F and 30 psig is 0.232lb/ft3with a specific heat of 0.24 Btu/lb/F. ThekW required can be calculated from the formula:
kW =ACFM x lbs/ft3x 60 min x CpxT x SF3412 Btu/kW
Where:ACFM =Actual flow in ft3/min at inlet
temperature and gauge pressure (psig)Lbs/ft3= Actual density at inlet temperature
and gauge pressure (psig)Cp=Specific heat of air or gas at inlet
temperature and gauge pressure (psig)T=Temperature rise in FSF =Suggested Safety Factor
kW =20 x 0.232 x 60 x 0.24 x (210 - 60F) x 1.2
3412kW =278.4 lbs/hr x 24 x 150 x 1.2 =3.52 kW 3412
When the density and specific heat of a gas ata specific temperature and pressure are un-known, the actual flow rate can be con-verted to a known pressure and temperatureusing the physical laws of gases.
Example Heat 45 ACFM of Nitrogen (N2) at
35 psig from 50F to 300F. From the Physicaland Thermodynamic Properties of CommonGases Chart, the density of Nitrogen at 70F is
0.073 lb/ft3
with a specific heat of 0.2438Btu/lb/F. Convert 45 ACFM at 35 psig and50F to SCFM of Nitrogen at 70F using thefollowing formula:
SCFM =ACFM x Actual psia x Standard T 14.7 psia Actual T
SCFM =Std. ft3/min at 14.7 psia and 70FACFM =Actual flow in ft3/min at inlet
temperature and gauge pressure (psig)Actual psia =gauge pressure in lb/in2+14.7 psia14.7 psia =absolute pressure in lb/in2
T =Rankine (F +460)
SCFM =45 x (35 +14.7) x (70 +460) 14.7 psia (50 +460)
SFCM =158.1 ft3/min
Using the calculated SCFM in place of ACFM inequation A, the kW required is:
kW =158.1 x 0.073 x 60 x 0.2438 x (300 - 50) x 1.2 3412kW =14.8 kW
Determining Maximum Sheath
& Chamber Temperatures
When heating air or gases in insulated pipechambers or circulation heaters, the pipe wall
temperature will normally exceed the outletgas temperature. Excessively high wall and/orsheath temperatures can create an unsafe ordangerous condition. Maximum sheath andchamber temperatures can be estimated usingthe mass velocity of the gas and Graph G-237.In the above air heating example, assume a4.5 kW Series 3 heater rated 23 W/in2hasbeen selected. From Chart 236, the free crosssectional area of a Series 3 (3 inch) heater is0.044 ft2. Calculate mass velocity from thefollowing equation:
Mass Velocity =Flow lbs/hr 3,600 sec
(lbs/ft
2
/sec) Free area ft
2
hrMass Velocity =(278 lbs/hr)3,600 sec 0.044 ft2 hr
Mass Velocity =1.75 lbs/ft2/sec
On Graph G-237, locate the mass veloc-ity (1.75) on the horizontal axis. From thatpoint, locate a 23 W/in2curve. Read acrossto the vertical axis (sheath temperature riseabove outlet temperature) to 880F. Adding880F +210F (outlet temp.) =1090F sheathtemperature. Averaging the sheath and outlettemperatures (1090F +210F 2), yields amaximum chamber temperature of 650F.
Since the maximum chamber wall temperatureis less than 750F, a stock GCH heater with acarbon steel vessel and INCOLOYelementsrated 23 W/in2can be used.
3W/In2
6W/In2
9W/In2
12W/In2
15W/In2
18W/In2
23W
/In2
28W/In2
30W/In2
20W/In2
25W/In2
Graph G-237 Sheath Temperature Vs. Mass Veloci ty
Maximum
SheathTem
peratureRise
AboveOutletGasTemp.
(F)
0 1.0 2.0 3.0 4.0 5.0 6.0 7.0
1400
1200
1000
800
600
400
0
200
Mass Vel ocity (Lbs/Ft2/Sec)
NotRecommended
Chart 236 Circulati on Heaters
Free Internal Cross Sectional AreaPipe BodyNom. IPS
(Std.)
TotalArea(Ft 2)
FreeArea(Ft2)
No.0.475"
Elements
2
3
0.023
0.051
0.018
0.044
2
3
5
8
0.139
0.355
0.124
0.303
6
18
10
12
0.566
0.785
0.481
0.696
27
36
14
16
18
0.957
1.268
1.622
0.847
1.091
1.357
45
72
108