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Heat Transfer on Electrical Components by Radiation R. Haller.

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Heat Transfer on Heat Transfer on Electrical Components Electrical Components by Radiation by Radiation R. Haller
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Page 1: Heat Transfer on Electrical Components by Radiation R. Haller.

Heat Transfer on Electrical Heat Transfer on Electrical Components by RadiationComponents by Radiation

R. Haller

Page 2: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

Motivation and Introduction

Physical basic relations

Determination of Radiant Power

Fields of Application

Conclusions

TopicsTopics

Page 3: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

Motivation

Is the radiation in the low temperature range

(< 100 … 150 °C) important for thermal

calculation or not ?

Page 4: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

conduction

convection

radiation

Heat transfer (heating, cooling) is possible by

IntroductionIntroduction

Page 5: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

design- tasks for electrical components design- tasks for electrical components (indoor)(indoor)

Page 6: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

Influence of heat power on outdoor components

caused by sun and sky radiation

design- tasks for electrical componentsdesign- tasks for electrical components(outdoor)(outdoor)

sky

Page 7: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

Motivation and Introduction

Physical basic relations

Determination of Radiant Power

Fields of Application

Conclusions

TopicsTopics

Page 8: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

type of electromagnetic radiation

thermal radiation 0.1 … 400 µm

Page 9: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

Physical basic relations

radiation processes are different from those by

conduction or convection

no transfer medium is necessary

transferred heat power is mainly determined by

the object temperature T and the interactions

between the radiated areas (absorption, emissivity)

what can lead to a difference of temperature T ) and

can´t be described by classical thermodynamics

Page 10: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

generation of thermal radiation

(modelling)

thermal radiation will be generated by changes of atomic dipol moment caused by thermal induced oscillations

Page 11: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

classification

Objects with a temperature T > 0 K emit electromagnetic radiation and, therefore, are able to give away energy to other objects

The radiation takes place from the surface of solid and fluid objects and/ or from the volume of gases

area radiator (radiators are described by their radiation area)

volume radiator (physical basic processes)

the heating by radiation will be generated by inner atomic processes into the radiated object (near the surface, absorption)

Page 12: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

intensity of radiation

infrared range

Page 13: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

intensity of thermal radiation

[Wien]

[Planck]

Page 14: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

Physical basic relations

[Stefan- Boltzmann´s law]

emissivityarea of radiation

Page 15: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

thermal radiation balance

Page 16: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

Physical basic relations

The ratio of emission is equivalent to the ratio of absorption

(thermal balance Kirchhoff´s law

Ratio of emission for real radiators:

radiation of real object with T1

radiation of „black radiator“ with T1 ε =

Page 17: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

Physical basic relations

classification of radiators:

black: all radiations will be absorbed (ά = ε = 1)

white: all radiations will be reflected (ρ = 1)

gray: all radiations will be absorbed/ emitted in the

same ratio about all wave lengthes (ε < 1)

Page 18: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

radiation characteristic for planes

[Lambert´s law]

Page 19: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

Motivation and Introduction

Physical basic relations

Determination of Radiant Power

Fields of Application

Conclusions

TopicsTopics

Page 20: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

determination of emissivity ε

ε ≠ f (T)

ε = f (surface material, ..)

determination of surfaces O

determination of power P and/ or temperature T

Determination of Radiant Parameters

exact calculation

numerical calculation (thermal- grid, … .)

measurement (thermografy, ..)

Page 21: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

exact calculation

= geometrical faktor

Page 22: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

radiation characteristic for two planes

Page 23: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

emitted radiation between two planes with significant area difference

Page 24: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

emitted radiation between two planes with significant area difference

Page 25: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

emissivity

material Al- busbar, oxidized (indoor) 0,25

Al- busbar, oxidized (outdoor) 0,6 … 0,9

Cu- busbar, oxidized (indoor) 0,25

Cu- busbar, oxidized (outdoor) 0,7 … 0,95

colours, varnishes 0,8 … 0,9

mineralic materials 0,7 … 0,85

usually determined by measurement

Page 26: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

numerical calculation

[Stefan- Boltzmann]

Page 27: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

numerical calculation

analogous to the thermodynamic relation

[Newton]

Page 28: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

determination of heat power

(radiation + convection)

[Newton]

with = k + S1,2

Page 29: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

determination of heat power

heat power parts must be determined separately

Page 30: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

heat transfer by convection

KoKoKo OP

exact calculation of Navier- Stokes- Equations

numerical calculation (FEM, CFD, …)

theory of similarity

Page 31: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

simulation by FEM- program (ANSYS)

boundary conditions results

α = αkonv + αrad

Page 32: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

theory of similarity

free convection:

forced convection:

Page 33: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

theory of similarity

free convection forced convection

Page 34: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

theory of similarity f r e i e K o n v e k t i o n

s e n k r e c h t e W a n d

Z e l l e n s e i t en w ä n d e i n n e n u n d a u ß e n

3 PrGr 15,0 Nu 108 102 PrGr 107,1

w a a g e r e c h t e W a n d , W ä r m e a b g a b e n a c h o b e n , W ä r m e a u f n a h me v o n u n t e n

Z e l l e n d a c h I n n e n u n d a u ß e n

3 PrGr 17,0 Nu 98 101,1 PrGr 103,2

w a a g e r e c h t e W a n d , W ä r m e a b g a b e n a c h u n t e n

K a n a l b o d en a u ß e n

3 Pr Gr095,0 Nu 98 102,1 PrGr 103,1

w a a g e r e c h t e Z y l i n d e r

K a b e l u n d R u n d l e i t e r , h o r i z o n t a l v e r l e g t

lw

ROK o

K o K o

1

K ow

N u

l

4 PrGr 54,0 Nu 72 102 PrGr 105

3 PrGr 13,0 Nu 137 10 PrGr 102

Page 35: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

theory of similarity

e r z w u n g e n e u n d e r z w u n g e n e m i t ü b e r l a g e r t e r f r e i e r K o n v e k t i o n

v e r t i k a l e W a n d V

5,0

66,0

Pr)Gr (91,0 Re*

;Re'16,0 Nu

R e ' 1 0 5

Z y l i n d e r q u e r a n g e s t r ö m t

lw

V

403,0

62,0

Pr) Gr(97,6 Re*

;Re'17,0 Nu

R e ' 1 0 4

E i n f a c h s c h i e n e w a a g e r e c h t , h o c h k a n t

L u f t b e w e -g u n g i m G e r ä t d u r c h L ü f t u n g s -ö f f n u n g e n o d e r L ü f t e r

lw

V

ROK o

K o K o

1

K ow

N u

l

2*Re²Re Re'

42,0

6,0

Pr)Gr (25,2 Re*

;Re'4,0 Nu

R e ' , 4 2 1 0 4

Page 36: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

thermal grid method

Gth· θ + Cth· (dθ/ dt) = P

with θ temperature

P heat power

Gth , Cth thermal admittance, capacity

ordinary differential equation system

coefficients are dependent from variable

Page 37: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

thermal grid method

DQ = Rth * P (steady state)

with DQ difference of temperatures

P heat power

Rth thermal resistances

procedure:

separation of interesting areas/ volumes into n- parts

determination of heat power sources

calculation of thermal resistances

appropriate network calculation method

(nonlinear, iterative calculations)

Page 38: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

thermal grid method

Rth = RL + RKo + RS

Page 39: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

thermal grid method

Page 40: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

thermal grid method

Page 41: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

radiation influence on outdoor components

Page 42: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

influence of sky radiation

Page 43: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

comparison with convective transferred heat power

I

Tvertical plate with temperature T > T0T0

bus- bar of switching equipments

Page 44: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

comparison of heat transfer

vertical plate (OS1 = 1m2), T1 = 70 °C, T2 = 30 °C

1 = 0,25/ 0,9; 2 = 0,9; OS1 << OS2

S= 1,92 W/m2K

PS= 76,8W/m2

S= 6,9 W/m2K

PS= 276 W/m2

Ko= 5,83 W/m2K

PKo = 233,2 W/m2

free convection

1T 2TPKo

PS

Ps > Pk !

Page 45: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

comparison of heat transfer

Parameter: I = 2000 A, bus- bar (10 x 100) mm2, Al

=

Page 46: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

comparison of heat transfer

heat transfer on bus- bar(parameter: Al, 10x100, I= 2000A, eps= 0,25/ 0,9)

0

0,1

0,2

0,3

0,4

0,5

0,6

0,7

0,8

0,9

-10 -5 0 5 10 15 20 25 30 35 40

surr_temperature [°C]

Pko

nv,

Pra

d /

Pto

tal

Prad --- (ε = 0,25; 0,9)

Page 47: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

measurement of radiant power

measurement principle

Page 48: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

measurement of radiant power

working range of IR- measurement systems

transmission ability of measuring distance

Page 49: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

application in electrical power engineering

Page 50: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

heating up process of an electronic circuit

Page 51: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

Motivation and Introduction

Physical basic relations

Determination of Radiant Power

Fields of Application

Conclusions

TopicsTopics

Page 52: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

evaluation of thermal conditions for technical

devices design, development, quality inspection, …

studying of physical processes

….

fields of application

Page 53: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

technical data:

θ ~ 90 °C, 200 … 700 W

efficiency of radiation heating is mainly determined by ability of absorption/ emissivity of the located objects/ areas but not from the room air !!

radiation heating

Page 54: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

Gas Insulated Lines (GIL)

Page 55: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

Overhead line joint

Page 56: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

Overhead line joint

Hasse

Verlustle istung ²RI

Sonnen- und H im m elsstrahlung P SH

W ärm eleitungswiderstand

konvektiver W ärm eübergangswiderstand

W ärm estrahlungswiderstände

W ärm kapazität

I R V

Verbindung Leiter

V L L L L L L

0

H

I²R V

0°C

Page 57: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

Overhead line joint

Messwerte mit ku = 1,8

Rechnung mit ku = 2,0

Rechnung mit ku = 1,0

Rechnung mit ku = 1,5

Rechnung mit ku = 1,8

-0,6 -0,4 -0,2 0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 1,6 m 2,0

90

85

°C

80

75

70

60

65

Tem

pe

ratu

r

Abstand x

Verbinder Leiter

Messwerte mit ku = 1,8

Rechnung mit ku = 2,0

Rechnung mit ku = 1,0

Rechnung mit ku = 1,5

Rechnung mit ku = 1,8

-0,6 -0,4 -0,2 0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 1,6 m 2,0

90

85

°C

80

75

70

60

65

Tem

pe

ratu

r

Abstand x

Verbinder Leiter

Messwerte mit ku = 1,8

Rechnung mit ku = 2,0

Rechnung mit ku = 1,0

Rechnung mit ku = 1,5

Rechnung mit ku = 1,8

-0,6 -0,4 -0,2 0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 1,6 m 2,0

90

85

°C

80

75

70

60

65

Tem

pe

ratu

r

Abstand x

Verbinder Leiter

Page 58: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

Motivation and Introduction

Physical basic relations

Determination of Radiant Power

Fields of Application

Conclusions

TopicsTopics

Page 59: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

thermal radiation processes are different from those as

convection or conduction

heat transfer should be determined by convection and

radiation processes even in the low temperature range

for determination of heat transfer the method of thermal

grid can be used as an effective engineering tool

Page 60: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

Thank you --dekuji za pozornost

Questions ?

Answers !

Page 61: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

additional informations

Page 62: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

additional informations

Page 63: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

additional informations

RITTAL- bus- bars with different coefficients of emissivity (0,9/ 0,4)

0

200

400

600

800

1000

1200

0 50 100 150 200 250 300 350 400 450

cross section [mm**2]

limit

of

curr

ent

[A]

Page 64: Heat Transfer on Electrical Components by Radiation R. Haller.

Department of Electrical Power and Environmental Engineering Prof. Dr.- Ing. habil. Rainer Haller, Dr.sc.techn.

additional informations


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