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Heat Treatment , Case Hardening

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    Name : Muhammad Insan Kamil

    Class : III MA

    Nim : 061230200091

    Majoring : Mechanical Engineering

    Subject : Mechanic of Material

    Lecturer : H. Firdaus ST, MT

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    Heat Treatment (Perlakuan Panas)

    Heat Treatingdefined as the controlled heating and

    cooling of metals for the primary purpose of altering their

    properties (strength, ductility, hardness, toughness,machinability, etc

    Can be done for Strengthening purposes such as

    :converting structure to martensite.

    Can be done for Softening and Conditioning Purposes

    such as : annealing, tempering, etc.

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    CASE HARDENING

    When we want to make a material harder on the case

    (just surface) than in of material.

    Low carbon steels cannot be hardened by heating due

    to the small amounts of carbon present.

    Case hardening seeks to give a hard outer skin over a

    softer core on the metal.

    The addition of carbon to the outer skin is known as

    carburising.

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    Function OF Case Hardening

    In general case, every part of machinehas a characteristics. so there are some

    differences to the needs of the materialsuch as harder output than input.Example :

    Gearbox, gear are part of the machine that

    works more harder in the surface, so, for makematerial is not brittle & easier break. Thesolution is case hardening

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    CASE HARDENING METHODS Methods to Surface Hardening

    Heat Treatment

    Induction

    Flame

    Laser

    Light

    Electron beam

    Case Hardening

    Carburizing

    Cyaniding

    Carbonitriding

    Nitriding

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    Simple process of Surface Hardening

    The simple process of surface hardening when

    the case of material is heating quickly to more

    recrystallization or what we need than itsmaterial is cooling quickly according for what

    the material we need.

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    Quenching media for Surface Hardening

    Brine (water and salt solution)

    Water

    OilAir

    Turn off furnace

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    Flame Hardening

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    Carburizing

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    Pack carburising

    The component is packed

    surrounded by a carbon-rich

    compound and placed in the

    furnace at 900 degrees.

    Over a period of time carbon

    will diffuse into the surface of

    the metal.

    The longer left in the furnace,the greater the depth of hard

    carbon skin. Grain refining is

    necessary in order to prevent

    cracking.

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    Salt bath carburising.A molten salt bath (sodium

    cyanide, sodium carbonate and sodium chloride) has

    the object immersed at 900 degrees for an hour

    giving a thin carbon case when quenched.

    Gas carburising.The object is placed in a sealed

    furnace with carbon monoxide allowing for finecontrol of the process.

    Nitriding.Nitrides are formed on a metal surface in a

    furnace with ammonia gas circulating at 500 degrees

    over a long period of time (100 hours). It is used forfinished components.

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    Aplication of Materials:

    Automobile: oil pump gear, drive worm screw,

    brake cam, speed box gear

    Motor cycle: gears, shaft, pin

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    Thank You for Your Attention


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