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HEATLESS HEATED PURGE MODULAR - Burton · PDF fileDESICCANT AIR DRYERS • Quincy...

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  • HEATLESS

    HEATED PURGE

    BLOWER PURGE

    MODULAR

  • DESICCANT AIR DRYERS

    Quincydesiccantairdryerspurify

    compressedairbyadsorbingwater

    vapor.

    Pressuredewpointsof-40Fto

    -100Fareattainedbydirectingthe

    followofwetcompressedairthrough

    abedofhighlyadsorbentQ-Sorb

    desiccant.

    Q-Sorbisanenhancedformula

    ofactivatedalumina.Itprovides

    betteruniformity,moreefficient

    useofavailablesurfacearea,less

    dusting,longerlifeandlowerpres-

    suredrop.

    Heatlessdryersuseasmallportion

    ofthedriedcompressedairto

    purgetheoff-linetower.

    HeatedPurgedryersuseaneven

    smallerportionofthedriedcom-

    pressedaircombinedwithheatfor

    regeneration.

    BlowerPurgedryerscombineheat

    withforcedambientairforregen-

    eration.

    QuincyCompressor.com|MadeintheU.S.A.|PerformanceYouDemand.ReliabilityYouTrust. 2

    Optimumperformanceandenergyefficiency

    aremaintainedbyemployingaselected

    integrationofdedicatedvalves,unitspecific

    electroniccontrols,monitoringdevices,and

    demandcontrols.

    5YearWarrantyonallactuatedswitching

    valves.

    QHD Heatless Desiccant Dryer

  • FLOW SCHEMATICS

    Toregeneratetheoff-linetower,atmospheric

    drypurgeairflowsthroughtheregeneratingbed.

    Purgeairdriesthemoistureladendesiccant

    beadsandisexpelledtotheatmospherethrough

    themufflers.

    Moistureload,velocity,contacttimeandcycle

    timedeterminetheamountofdesiccantrequired,

    andthesizeofthevessels.

    Toensureoptimummoistureadsorption,

    velocitiesarekeptbelow50feetperminute.The

    airisincontactwiththedesiccantforatleast4.5

    secondsensuringperformance,whilekeepinga

    lowpressuredrop.

    QHD Heatless-40Fto-100FDewpoint

    FirstCost: LowOperatingCost: MediumtoHighMaintenance: LowPurge: 15%

    QHP Heated Purge-40Fto-100FDewpoint

    FirstCost: MediumOperatingCost: LowMaintenance: LowPurge: 7%w/MBROption:3.5%Avg.

    QBP Blower Purge+10Fto-40FDewpoint

    FirstCost: HighOperatingCost: LowMaintenance: MediumPurge: 1.75%Avg.

    3

  • DEDICATED ELECTRONIC CONTROLS

    STANDARD ELECTRONIC CONTROLLER FOR HEATLESS

    DRYERS

    QuincyCompressor.com|MadeintheU.S.A.|PerformanceYouDemand.ReliabilityYouTrust. 4

    DIGITAL DEMAND CONTROL

    Optionalonallmodels

    SavesEnergy-Regulatespurgeindirectresponsetodemand

    Adjustsenergyconsumptiontofluctuatingoperatingconditions

    Prolongsdesiccant,valve,filterandelementlife-Reducesoverallmaintenance

    Circuitryisintegraltothestandardcontroller-Quickfieldinstallationkitavailable

    Highspeed,ruggedceramicsensor(NISTTraceable)withsensorwarningandalarm

    DigitalDewpointReadout,DewpointWarningandAlarm,AdjustableDewpointSettings

    (IntegralinStandardController)

    SequenceAnnunciatorwithDigital

    DewpointReadout

    CycleStop-allowsdryertocyclewith

    compressor

    PowerOn/InOperation/Regeneration-

    Indicators

    AlarmandWarningContacts/Sensor

    Alarm

    ServiceWarningIndicatorandAlarm

    RemoteStart/StopCapabilityand

    AutomaticRestartafterPowerOutage

    OptionalDemandControl,(Easy)Field

    DemandControlRetrofitKit

    DewpointWarningandAlarmwith

    OptionalDemandControl

    UL/cULCertification

    CAN-BUSCommunication

  • StandardonallQHP/QBPdryers

    DemandControl/SequenceAnnunciator/Adjustable

    Dewpoint

    CycleStop-Allowsdryertocyclewithcompressor

    LoadedHoursandActualDemandControlTimedisplay

    FixedCycleTimeandTotalHoursdisplay

    CycleCounterandWeeklyTimer-SetRun/Stopschedule

    EnergySavingCalculatorandDewpointTrending

    IntegratedWebServerwithWebInterface(LANConnection)

    CANCommunication

    MultiLanguageSupport

    Multilevel,SecurityPasswordProtection

    RemoteStop/Start/AutomaticrestartafterPoweroutage

    ServicereminderswithServiceHistoryLog

    EventHistoryLog

    5

    HMI CONTROLLER

    MICROBURST REGENERATION (PATENTED) FULL-LOAD ENERGY SAVER

    The only purge saving option available on the market for full load conditions. This algorithm along with dew point measurements cut purge flows by 50%.

    IncludesAdvanceHMIController AvailableonQHPdryers Fullloadenergysavings IntegralDemandControl Cutsenergyconsumptionby50% FastPayback FullyInstrumented DigitalDewpointReadout FullPurgeDefaultMode

    QHD147cfm30HPQHPstd.73.5cfm 20HPQHPmicroburst37cfm10HP

    Desiccant Dryer Comparison - 1050 cfm Purge Compressor

    Model Flow HP

    *@$.10kWh24/7operationmicroburstSAVES$13,070peryearatfullload

  • QuincyCompressor.com|MadeintheU.S.A.|PerformanceYouDemand.ReliabilityYouTrust. 6

    SUPERIOR COMPONENTS

    PREMIUM VALVE CONFIGURATION- FIVE YEAR WARRANTY

    Q-SORB ENHANCED DESICCANT

    Quincys exclusive Q-Sorb desiccant is the first significant improvement in activated alumina in many years.

    EnhancedFormulaImprovesAdsorptionLowerPressureDropHighercrushstrengthReducedChannelingLessdustingDirectreplacementMoreEfficientLongerlife

    HighPerformanceValvesHighCycleLifeDesignedforlowtorqueNoMaintenanceRequiredLowPressureDropDoubleactingactuatorsFailsafeoperation-Ensuresno

    disruptionofairIndustryBest5-yearWarranty

  • DESICCANT AIR DRYERS

    7

    PACKAGE F ILTRATION

    Pre Filter Model CPN

    Type PolishingCoalescer Rating 0.01PPM DryPressureDrop 2PSID

    The factory-selected coalescing prefilter is installed at the dryer inlet. The polishing CPN and coalesc-ing prefilter protects the dryer from liquid contami-nation and includes an electronic condensate drain with element condition indicator. The Aluminum filters feature a push-to-fit element connection design and color coded element end caps. The housing are electrophoretic coated and carry a 10-year warranty.

    Afterfilter Model CSN

    To protect downstream equipment from the harmful effects of desiccant dust, Quincy has selected our high-efficiency, CSN, 1 micron particulate filter. Q-Sorb produces so little dust, this afterfilter will have an extended life expectancy. The filter is equipped with a standard. The housings are configured the same as the prefilter and are interchangeable.

    Type Standard/Particulate

    Coalescer Rating 1Micron DryPressureDrop 1PSID

    Prefilter Dryer Afterfilter

    Package 2:IncludesDryerwithMountedFiltersand3ValveBypass

    Package 1:IncludesDryerwithMountedFilters

    Prefilter Dryer Afterfilter

    Quincy offers several factory filter packages that optimize filter selection and component placement. These factory mounted high-performance prefilters and afterfilters ensure total system integrity and reduce installation costs.

    SYSTEM PACKAGES

    Package 5:IncludesDryerwithDualSelectablePrefilters,Afterfiltersand9ValveBypass

    DualSelectablePrefilters

    DryerDualSelectableAfterfilters

  • QuincyCompressor.com|MadeintheU.S.A.|PerformanceYouDemand.ReliabilityYouTrust. 8

    QMOD HEATLESS DES ICCANT AIR DRYERS

    FEATURES

    Compactfootprintsavesfloorspace,fitsanywhere

    Pointofuse,laborcompressorroom

    Canbeinstalledineitheraverticalorhorizontalposition

    NPTconnectionsalloweasyinstallationandserviceaccess

    Floormountingbracketsprovidestability(standardonmodels00045andlarger)

    Wallmountingbracketsavailableformodels00008-00035

    PERFORMANCE

    Labandinstrumentqualitycompressedair

    Class1.2.1standard([email protected])

    Class1.1.1capable([email protected])

    Maxpressure=232psi

    ISO8573:1compliant

    LowdeltaP-

  • 9

    DESICCANT AIR DRYERS

    QMOD DIAGNOSTIC CONTROL CENTER

    QMOD OPERATION

    Quincy QMOD desiccant air dryers purify compressed air by filtering impurities and adsorbing water vapor from a compressed air stream.

    To remove and drain liquids, aerosols and mists, the flow of untreated compressed air is initially directed through a 0.01PPM polishing pre-filter. The filtered compressed air is then directed up through one of two chambers that hold specially designed purification cartridges. Each cartridge contains a bed of high performance desiccant and a particulate afterfilter. The desiccant material adsorbs the remaining water vapor and the integral afterfilter finishes the process by collecting any remaining particulate matter. The compressed air is then delivered to the distribution system, or point of use, as a clean, dry utility.

    The QMOD dryer offers dew point performance of either -40F PDP or -100F PDP.

    PowerOn/Off

    RightChamberPurging

    RightChamberRepressurizing

    LeftChamberPurging

    LeftChamberRepressurizing

    Adjustablealarmsettingsallow

    flexibility*

    RS232Communicationfordata

    collectionviaPC*

    Runninghoursdisplay*

    Drycontactforremotealarm

    ServiceWarning-500hours

    beforeserviceisdue

    Servicedue-12,000hourintervals

    Solenoidfault

    Drainvalvefault

    Controllerfault

    Lowvoltage

    *RequiresoptionalQMCDsoftwarepackage

  • QuincyCompressor.com|MadeintheU.S.A.|PerformanceYouDemand.ReliabilityYouTrust. 10

    DESICCANT AIR DRYERS

    QMOD SIZING TABLE

    Specification

    Standard pressure dewpoint -40F

    -100F

    Minimum working pressure 58 psig

    Maximum working Pressure 232 psig

    Electronic controls 12VDC - 24VDC, 100VAC -

    240VAC

    Minimum inlet temperature 35F

    Maximum inlet temperature 122F

    Minimum ambient temperature 41F

    Note:Thetemperatureandpressurecorrect