Powerful range: up to 550 amps AC/DC
Robust and compact, with powerful cooling integrated
Ideal for manual as well as automated welding applications
User friendly adjustment of the parameters
State-of-the-art technology with touch screen control
Suitable for heavy duty MMA applications
XuperTIG®
Heavy duty industrial TIG welding equipment
WE
LD
ING
Enduring Performance…
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XuperTIG® - For your heavy TIG applications
The strongest TIG equipment
Features:
The welding current can be accurately and continuously adjusted
Complete welding cycle including all necessary sub sequences
The welding cycle is controlled by a micro-processor. Welding can thus be achieved with matchless arc steadiness
Touch screen for easy mode selection
Top quality welding and fine balancing of the AC output wave pattern for light alloys
Pre-set current values clearly indicated on the digital dis-play
The XuperTIG range con-forms to the requirements of
The new XuperTIG machines complete perfectly our TIG range. They are especially devel-oped for heavy industrial use for the repairing area and the joining technology. Those very robust inverter power sources
Description of the equipment
allow welding currents up to 550 A at high duty cycles, there-fore the XuperTIG machines are suited for manual as well as for automated welding applica-tions.
Typical applications
Cavity welding on aluminium cast parts, build-up welding and reparation in the big tool making, huge boiler or vessel constructions of aluminium.
Strong handle
Robust design
Touch screen
Screen protection
Transportable
Industrial quick connectors
USB interface
In the TIG process the arc is formed between a pointed tung-sten electrode and the work piece in an inert atmosphere of argon or helium. The small intense arc provided by the pointed electrode is ideal for high quality and precision welding. As the tungsten electrode is not consumed during welding, the heat of the arc will melt the base metal and a separate filler rod can be added into the weld pool if required.
Gas nozzle
Filler rod
Gas shielding
Weld poolParent metal Weld bead
the new European norm EN 60974-1 and bears the S-sym-bol
Possible integration for auto-mated applications via CAN-bus offers a wide range of applications.
Tungsten Inert Gas process (DC)
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Touch Screen control
Thanks to a great collaboration between our R&D department and expert welders we have developed a new touch-screen control device. Far to be just an esthetical and modern tool this touch screen control will make welders daily jobs easier but will also guarantee you a perfect adjustment of the parameters on your equipment. All welding parameters are set and displayed in simple menus on the colour screen making our XuperTIG range the simplest TIG welding equipment. From the operating mode, through the current, the arc ignition, the gas pre flow, the hot start or the cooling control, all parameters of XuperTIG will be set easily.
3022 AC/DC 5021 DC 6022 AC/DCPower connection 32 A CEE 32 A CEE 63 A CEE
Supply voltage 3x400V ± 15% 3x400V ± 15% 3x400V ± 15%
Supply frequency 50/60 Hz 50/60 Hz 50/60 Hz
Supply fuse (slow blow) max. 20 A max. 35 A max. 50 A
Max. Power consumption 14.6 kVA 26.4 kVA 29.2 kVA
Duty cycle amperage range:
. 50% 300 A 500 A (35%) 550 A
. 60% 270 A 380 A 500 A
. 100% 200 A 300 A 380 A
Amperage range for TIG welding 3 A ÷ 300 A 5 ÷ 500 A 10 A ÷ 550 A
Amperage range for MMA welding 10 A ÷ 240 A 10 A ÷ 450 A 10 A ÷ 480 A
Open circuit voltage 80 V DC 70 V DC 80 V DC
Protection index IP 23 IP 23 IP 23
Dimensions L x W x H1070 x 580 865 mm
1070 x 580 865 mm
1070 x 650 1065 mm
Weight 82 kg 82 kg 142 kg
Colour screen Preselection menu
Value input potentiometer Preselection menu
Technical Characteristics
XuperTIG 3022
XuperTIG 5021
XuperTIG 6022
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XuperTIG® - For your heavy TIG applications
RC-F foot operated remote control (pedal) 260232 including 8 metres connecting cable
Remote control
Accessories
TIG torches
TIG welding torches 4m 8m Xu
per
TIG
3022
Xu
per
TIG
5021
Xu
per
TIG
6022
W400 B1/UD 500264 500265
W550 D 753440 753441
Welding cable 4m 50mm2 303192Welding cable 6m 50mm2 303119Earth cable 6m 50 mm2 303197Earth cable 6m 70 mm2 303118
Cables
Cold Wire Feeder GAP WFE 260425Degree of protection IP23Weight 30 KgDimensions L x W x H (mm) 725 x 230 x 450
Drive: efficient four roll drive with 30mm wire feeder rolls, fit in wire feeder for 16 Kg wire coils.
Special designed pressure arms care for a smooth and repro-ducible pressure of the wire onto the feeder rolls within the drive.
Cold wire feeder
Application Oriented Design
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Some of our best alloy TIG rods
Product Applications Features Technical data
CastoTIG 45255 W
Low-alloy steel TIG filler rod for anti-wear protective coating, rebuilding and joining of parts in high-strength steels, high-temperature steels, structural steels and cast steels. Applications include vats, tanks, high-temperature and high-pressure pipes and containers. Also useful for buttering layers when rebuilding tools.
Heat-resistant up to 450°CVery high strength jointsGood impact value at -20°C
Tensile strength Rm: 500-530 N/mm 2Yield strength Rp 0.2: 420-440 N/mm 2Elongation A5: 22-25%
CastoTIG 45301 W
Highly alloyed TIG filler rod for anti-wear protective coating and rebuilding of parts such as high-temperature-steel tools or low alloy- and unalloyed steels. Applications include foundry moulds, wire drawing dies, hot-deflashing dies, hot pressing punches, planishing tools, forging dies.
Hardness maintained at high temperatures (~600°C)Good resistance to thermal shocksDeposit does not deform
Deposited hardness: 42-47 HRCHardness (annealed at 760-800°C/2-4hr): 20-25 HRC Hardness (oil-quenched at 1050-1100°C): 47-52 HRCHardness (tempered at 400°C): 42-46 HRC
CastoTIG 45303 W
Highly alloyed TIG filler rod for anti-wear protective coating and rebuilding of parts such as hot cutting blades, shears, deburring dies, drills, stamping dies and wear parts such as clutch forks, cams, grippers, and mixers.
High-strength depositVery good cutting propertiesExcellent resistance to wearDeposit maintains its mechanical proper-ties at high temperatures
Deposited hardness: 62-67 HRC
CastoTIG 45355 W
Highly alloyed TIG filler rod for anti-wear protective coating and rebuilding of parts in case-hardening steel. Applications include coating of drawing, stamping and deflashing tools, and joining high-strength steels. Can also be used to make tools and cutting blades by coating edges of carbon steel blanks.
High strength after age hardeningEasily machinable depositMaintains a good cutting edge
Tensile strength Rm: ~980 N/mm 2Yield strength Rp 0.2: 885 N/mm 2Deposited hardness: ~34 HRCHardness (after ageing for 4 hrs/480°C): ~51 HRC
CastoTIG 45500 W
(316L)
CastoTIG 45553 W (318 Si)
Low-carbon (<0.03) CrNiMo alloy TIG filler rod for joining and anti-wear protective coating of 18.8.3-type stainless steels. Applications include pipes, containers, mixers, pumps, and cleaning tanks for the chemical industry.
Excellent resistance to intercrystalline corrosion High strength jointsGood resistance to oxidation at tempera-tures up to 800°CGood resistance to corrosion45553 W niobium stabilised
Tensile strength Rm: 610 N/mm 2Yield strength Rp 0.2: 400 N/mm 2Elongation A5: 37%
CastoTIG 45503 W
(308L)
CastoTIG 45552 W (347 Si)
Low-carbon alloy TIG filler rod for joining and anti-wear protective coating of 18.8-type stainless steels, steels for low-temperature and high temperature service. Applications include pipes, house-hold appliances, food-processing-, chemical and papermaking vessels, and plates and heat exchangers.
Excellent resistance to intercrystalline corrosion Good resistance to corrosion45552 W niobium stabilised
Tensile strength Rm: ~600 N/mm 2Yield strength Rp 0.2: ~400 N/mm 2Elongation A5: ~35%Hardness (as deposited): 160 HV30
CastoTIG 45507 W
Highly alloyed special TIG filler rod for joining and repair of parts in steel, stainless steel and structural steel, plus heterogeneous join-ing of stainless steel and carbon steel. Also suitable for buttering layers before anti-wear protective coating and offers effective pro-tection for parts subjected to wear by cavitations without erosion, such as pumps, turbine components and armatures.
Excellent resistance to crackingHigh strength and elasticityGood resistance to cavitations and to defor-mations at high temperatures
Tensile strength Rm: 730 N/mm 2Yield strength Rp 0.2: 520 N/mm 2Elongation A5: ~25%Hardness (as deposited): 225 HV
CastoTIG 45612 W
High nickel-content nickel-chromium alloy TIG filler rod for anti-wear protective coating, repair and joining of parts in steel and nickel alloys. Applications include ovens, chemical industry vats, petrochemical installations and parts in difficult-to-weld steels.
Very high strength down to -200°CExcellent high-temperature characteristicsResists oxidation up to 1000°CGood resistance to crackingStrong resistance to corrosion
Tensile strength Rm: at 20°C 680 N/mm 2 Elongation A5: 42%
CastoTIG 45703 W
Bronze-base alloy TIG filler rod for repair and maintenance of parts in copper, brass, bronze (for casting defects) as well as for anti-wear protective coating of parts in steel or cast iron. Applications include bushes, slideways, conveyor screws and valve shutters.
Very low coefficient of frictionDuctile and machinable depositStrength and hardness increased by work hardeningExcellent resistance to corrosion
Tensile strength Rm: 295 N/mm 2Yield strength Rp 0.2: 185 N/mm 2Elongation A5: ~25%Hardness (as deposited): 150 HB after hardening
CastoTIG 45706 W
Copper-base alloy TIG filler rod for joining copper and low copper-content alloys. Applications include pipes and vats, refrigeration systems, containers, heat exchangers, distillation systems, evapo-rators and pumps, plus repair of casting defects in bronze parts.
Excellent resistance to crackingHigh strength, even at low temperaturesEasily controllable weld puddle, allows as-sembly of parts with uneven jointsGood resistance to corrosion
Tensile strength Rm: 200 N/mm 2Hardness (as deposited): 80-120 HB after hardening (work-hard-enable)
CastoTIG 45751 W
TIG filler rod for anti-wear protective coating, repair and joining of parts in copper and copper alloys. Applications include pipes, con-densers, heat exchangers, feed pumps, pipes for scavenger pumps, valves and connectors.
Excellent resistance to saltwater corrosionExceptional weldabilityGood resistance to cavitation and erosionResists oxidation at temperatures up to 400°CMachinable deposit
Tensile strength Rm: 420 N/mm 2Elongation A5: 45%
CastoTIG 45803 W
Solid-wire continuous electrode designed specifically for joining and rebuilding of aluminium and its alloys, in cast or wrought forms. CastoMag 45803 makes possible a very wide range of applications, including those involving joining of dissimilar base materials. Applications include: containers, piping, frames, sup-ports, road and rail vehicle bodies, vehicle and trailer panels, and casting moulds.
CastoMag 45803 facilitates joining cast aluminium alloys with wrought aluminium alloys, as well as joining similar combina-tions of a wide range of aluminium alloys, such as: AISi 5, AlMg 0,5, AlMgSi 0.7, AlMgSi 1, AlMg 1, AI 99.8, AI 99.7, AI 99.5 and other AI alloys with < 2% alloying elements.
Tensile strength Rm (N/mm2): 120 160 Yield strength Rp0.2 (N/mm2):. 40 80 Elongation A5 (%): 8 10
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XuperTIG® - For your heavy TIG applications
Manufacturing
Product Portfolio - Widest in the IndustryQuality control laboratory
The unique TeroLink® database
of Castolin Eutectic contains
more than 8,000 fully documen-
ted approved applications from
around the globe. The case stu-
dies include photographs, tech-
nical data, detailed descriptions
and cost saving analyses.
Training
To increase customer know-how in wear technology and repair techniques, we have developed a full line of seminars and training programs, teaching all relevant personnel from welders and engineers to sales teams and managing directors.
Together with our sister com-
panies in the Messer World, we
can offer our customers a very
powerful range of products and
services. Being Part of the Mes-
ser World means:
Investment of over
€ 420 million
More than 6,000 motivated
employees
Over 100 factories to meet
customer needs
Technical sales support in
over 120 countries
2,000 technical sales people
in the field with our
customers every day
Castolin Eutectic
Castolin Eutectic Locations
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Your resource for protection, repair and joining solutionsStatement of Liability: Due to variations inherent in specific applications, the technical information contained herein, including any information as to suggest pro-duct applications or results, is presented without representation or warranty, expressed or implied. Without limitation, there are no warranties of merchantability or of fitness for a particular purpose. Each process and application must be fully evaluated by the user in all respects, including suitability, compliance with applica-ble law and non-infringement of the rights of others, and Castolin Eutectic and its affiliates shall have no liability in respect there of.
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History of Castolin Eutectic
Austria, Hungary, South East EuropeCastolin GmbHBrunner Strasse 691235 Wien+43-(0)1-869 45 41-0
Belgium sa Messer Eutectic Castolin Benelux nv222-228, Blvd de l’Humanité1190 Bruxelles+32-(0)2-370 1370
Czech RepublicMesser Eutectic Castolin spol.s.r.o.Trojska 80/12218200 Praha 8+42-(0)2-83 09 00 77
FranceMESSER Eutectic Castolin SARL22, Av. du Québec BP 325Z.A. Courtaboeuf 1- Villebon91958 Courtaboeuf Cedex+33-(0)1-69 82 69 82
GermanyCastolin GmbHGutenbergstrasse 1065830 Kriftel+49-(0)6192-403-0
LithuaniaCastolin Sp.z.o.o. filialasV. Nageviciaus 3-6408237 Vilnius+370 (0)5 278 8448
Netherlandssa Messer Eutectic Castolin Benelux nvRotterdamseweg 4062629 HH Delft+31-(0)15-256 9203
NorwayCastolin Scandinavia Teknologiparken, Akersvein. 24 C 0177 Oslo +47-(0)22-11 18 70
PolandMESSER Eutectic Castolin Sp.z.o.o.P.O. Box 502, ul. Robotnicza 244-100 Gliwice+48-(0)32-230 6736
PortugalCastolin PortugalRua Maestro Ferrer Trindade, 4B2770-201 Paco de Arcos+351 (0)707 200 855
RussiaMesser Cutting & Welding OOOUl. Bolschaja Tulskajya 10/9Office 9506115191 Moscow+007 -(0) 095 771 74 12
SpainCastolin Iberica S.A.P. I. de Alcobendasc/ San Rafael, 628108 Alcobendas (Madrid)+34-(0)914 900 300
Sweden, Denmark, FinlandCastolin Scandinavia ABTransportgatan 3742204 Hisings-BackaSweden+46-(0)31-570 470
Switzerland MESSER Eutectic Castolin Switzerland SASwiss Market CentreLangwiesenstrasse 128108 Dällikon+41-(0)44 847 17 17
TurkeyCastolin Kaynak Ltd.Yukari Dudullu MahallesiBostanci Yolu Sehit Sokak 5334775 Istanbul+90-(0)21 631 308 75
United Kingdom & IrelandCastolin Eutectic Ltd.Merse RoadNorth Moons MoatRedditch B98 9NZ+44-(0)1527 58 2200
For all others Countries please contact: Messer Eutectic Castolin Switzerland SA Export Market CenterP.O. Box 360 CH-1001 LausanneSwitzerland +41-(0)21-694 1111
Addresses of Castolin Eutectic Companies in Europe
1906: Foundation of Castolin in Lausanne, Switzerland by Jean-Pierre Wasserman. His stroke of genius: to discover a way of welding cast iron at low temperature; in the following years, this innova-tion was further developed for all industrial metals including aluminium alloys.
1940: Foundation of Eutectic Welding Alloys Corporation in New York
1952: Foundation of Castolin France
1959: Foundation of Eutectic Japan Ltd
1962: Foundation of Eutectic India Ltd.
1960’s: International consolidation under Castolin Eutectic
1970’s: Creation of training centers for Maintenance & Repair technologies
1978: Establishment of World Head Quarters in St-Sulpice, Switzerland
2000: Merger with Messer Cutting & Welding and creation of the MEC Group - Messer Eutectic Castolin
2005: Part of the Messer World
2006: 100 years of innovation, service and quality.
Ask for a demonstration from our Application Specialists.
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WEAR & FUSION TECHNOLOGY