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HELI Electric Forklift-2013
Anhui Heli Co., Ltd.
Always Specialized, Steady, Responsible Partner
1
5
4-w
hee
l3-
wh
eel
CPD30/35
G series
CPD10/15/18/20/25
H series
CPD40/45/50-B2
G series
CPD10/15/18/20S
Front-drive type
Mod
el in
sal
e1. Electric Forklift-1
6
4-W
hee
ler
3-w
hee
ler
CPD20/25
G Series
CPD10/15/18
G series
CPD10/15S - G
Rear-drive type
CPD60/70-HA2 2013-01
2013-03
New
Pro
du
ct 2013-06
2013-10
1. Electric Forklift-2
25
CQD16/20-GA2S
(seated type)
CQD15-GA2R
(stand-up type)
Mod
el in sale
CQD20-GB2S
GⅡ2013-10
New
mod
el
1. Electric Forklift-3
5
2. New 6-7T electric forklift-1
6
Brief Configuration ( Example CPD70 )
Brief configuration
Mast M300
Controller Italy ZAPI
Display Italy ZAPI
Drive motor China AC 16.6x2 ( kW )Pump motor China AC 16.6x2 ( kW )
Tire Pneumatic tire+Solid tires
Battery China 80V/920Ah DIN
HOPPECKER FAAM
Battery(DIN,Ah/5h)
8PzS 840 ✔ ✔
8PzS 920 ✔ ✔
8PzS 960 ✔
8PzS 1000 ✔ ✔
8PzS 1120 ✔ ✔
8PzS 1200 ✔
8PzS 1240 ✔ ✔
2. New 6-7T electric forklift-2
7
1 ) Dual- motor parallel dynamic coupling driving, improve the power
performance.
2 ) Two-way regeneration system with goods potential energy recovery
and driving energy recovery, increase the energy-saving by 30%.
3 ) Buffering on the top/bottom of the mast, and buffering mechanism on
steering axle, to ensure comfort operation.
6 ) Automatic speed-reducing when steering for better safety
7 ) Emergency power brake.
Advantage
2. New 6-7T electric forklift-3
New HELI 6-7T Electric forklift, AC technology, CAN bus
technology, easy maintenance, ease operation, various protection measures,
smart display, energy-saving
8
Advantage
No. ItemItaly Germany China
RANIERORH70
StillR60-70
HELICPD70
1 Capacity/Load centre kg/mm 7000/6002 Load distance/Rear overhang mm 655/ 680/645 590/6003 Wheel base mm 2350 2450 22454 Tilt mast(F./R.) ° 4/9 5/10 6/125 Height, overhead guard mm 2670 24506 Length including fork backs mm 3745 34407 Overall width mm 1700 2215 19948 Travel speed(unload/load) km/h 12/11 15/13 15.5/149 Lifting speed(unload/load) m/s 0.4/0.3 0.4/0.3 0.5/0.32
10 Gradeability(unload/load) % 14/11 16/11 20/1511 Battery Ah/V 1250/80 1120/80 960/8012 Weight kg 10070 9300 9230
Compared with Still and RANIERO, HELI CPD70 has these advantage
——small overhang, small wheelbase, small dimension, less weight
——bigger tilting angle of mast for better operating of mast
——Better Gradeability.
——with goods descending energy recovery up to 30%, so that small battery adoption to reduce
the forklift weight.
2. New 6-7T electric forklift-4
9
3. G series 1-2.5t Electric Forklift-1
10
Main Configuration ( Example
CPD15 、 CPD25 )CPD15-G CPD25-G
Brief configuration
Mast M300 M300
Controller CURTIS ZAPI CURTIS ZAPI
Display CURTIS ZAPI CURTIS ZAPI
Drive motor China AC 8 ( kW ) China AC 11 ( kW )
Pump motor China AC 11 ( Kw ) China AC 15 ( kW )
Tire Pneumatic Pneumatic
Battery China 48V/480Ah DIN China 48V/700Ah DIN
3. G series 1-2.5t Electric Forklift-2
11
NICHIYUHeli
G series
HeliH2000 series
Difference between HELI G
and H2000
Model FB15P CPD15-GA CPD15-CJ/FJ
Front overhang
mm 395 390 425 ↓35
Turning radius
mm 1710 1770 1930/1820 ↓160/50
Driving speed(with/
without load
km/h 15/16 15/16 14/15With load↑7.1 % ;
Without load↑6.7 % ;
lifting speed(with/
without load
mm/s 310/540 380/560 320/450
With load↑18.9%;
Without load↑24.4 %;
Gradeability with load % 20 19 17
With load↑11.8%;
3. G series 1-2.5t Electric Forklift-3
Performance compare (1.5t electric forklift)
12
Item TOYOTA7 series
HeliG series
HeliH2000
Difference between HELI G and H2000
Model 7FB25 CPD25-GD CPD25-FJ
Front overhang
mm 435 439 483 ↓44
Steering radius
mm 2000 2000 2065 ↓65
Driving speed( with/
without loadkm/h 14/16 15/16 14/15
With load↑7.1 % ;Without load↑6.7 %
;
lifting speed( with/
without loadmm/s 340/600 340/530 300/440
With load↑13.3 %;Without
load↑20.5 %;
Gradeability with load % 16 16 15 With load↑6.7 %;
3. G series 1-2.5t Electric Forklift-4
Performance compare(2.5t electric forklift)
13
1. Comfort operation ①Bigger handle for easy getting
on/off
②Bigger footstep
③Postposition type control valve.
④Adjustable seat and steering
wheel for different height
operator
⑤Mast descending buffering
⑥Rear axle buffering to relieve
road bumping
①
②
④
③
⑥
⑤
3. G series 1-2.5t Electric Forklift-5
Main Characteristic
14
2. Better stability Front overhang reduced
by 44mm
Seat height reduced by
30mm
Rotation point on rear
axle was move up by
20mm
3. Longer working hours
Energy consumption is reduced by 5%.
With same battery, the shift working
time is 20 minutes more
3. G series 1-2.5t Electric Forklift-6
H series: 483mmG series: 439mmReduced by 44mm
H series: 1120mmLowered by 30mm
15
4. Improve the comfort and safety
Bigger foot space by tilting
cylinder moved down
G series tilt cylinderH series tilt cylinder
3. G series 1-2.5t Electric Forklift-7
Mast descending buffering, rear axle buffering
Rigid mechanism
Center height Buffering block
New steering axle
16
better visibility
Postposition operating valve
3. G series 1-2.5t Electric Forklift-7
Erect sitting position Comfort sitting position
Display is put on the right side to improve the front visibility
17
5. Improve the reliability
waterproofing treatment on
controller and chassis
Motor protection class:IP54
6. optional side-
extraction battery
for 1-1.8t model
3. G series 1-2.5t Electric Forklift-8
Waterproof grooveController protection cover
Pressing any area inside the dotted line, the horn honked
18
4. Improvement on front-drive 3-wheeler
19
Two layers assembly, easily
deformed and broken.
1. Battery cover(1.8-2T)Inner layer is made
of welded metal
Outer layer is
made of plastic
Full metal
made
Profiling metal sheet for longer
working life and better appearance
4. Improvement on front-drive 3-wheeler-1
20
Too long distance between
hand and lever
Control Valve Erect type control valve
Postposition control valve
Reduce the distance between
hand and lever for better
operating comfort
4. Improvement on front-drive 3-wheeler-2
21
Protection class IP20,
Insulation class F class.
Protection class IP for AC motor
Protection class IP54,
Insulation class H class.
4. Improvement on front-drive 3-wheeler-3
22
The distance between front cylinder
and inner mast section: 61+35=96.
New triplex mast design for better visibility
The distance between front cylinder
and inner mast section: 82+57=139,
increased by 43mm
4. Improvement on front-drive 3-wheeler-4
23
5. 3-wheeler rear-drive electric forklift-1
24
Brief Configuration ( Example CPD15S )CPD15S-GA2H CPD15S-GA3H
Brief configuration
Mast M300
Controller ZAPI DANAHER
Display ZAPI DANAHER
Drive motor China AC 4.2 ( kW )Pump motor China AC 6.2 ( kW )
Tire Solid
Battery China 24V/720Ah DIN
5. 3-wheeler rear-drive electric forklift-2
HOPPECKER FAAM HELI
Battery( DIN,Ah/5h )
8PZS720 √ √
8PZS800 √
8PZS840 √ √
8PZS920 √ √
8PZS1000 √ √
25
Technology upgrade1、 Development and application of 24V AC technology.
2、Wet brake axle, compact, free maintenance on brakes
3、 Gear-type steering mechanism, more reliable, not necessary to adjust
5. 3-wheeler rear-drive electric forklift-3
Rear tire for driving and steering Front wheel brake
26
5、 Postposition mast cylinder for better visibility
6、 Forced cooling on controller system to increase the reliability and
prolong the working life of controller.
7、 new steering wheel and direction switch, sunken accelerating
pedal for comfort operation and easy maintenance
5. 3-wheeler rear-drive electric forklift-4
27
Performance compare
Brand Jungheinrich HELI
Model EFG15CPD15S-GA*H)
(rear-drive)Front overhang mm 330 330
Wheel base mm 1200 1200
Mast tilting(front/back) ° 5/6 3/6
Length to fork face mm 1785 1797
width mm 990 990
Steering radius mm 1455 1467
Driving speed(with/without load)
km/h 12/12.5 12/12.5
Lifting speed(with/without load)
mm/s 240/500 280/480
Max. gradeability(with load)
% 10 8
Drive motor kW 4 4.2
Pump motor kW 6 6.2
battery V/Ah 24/1000 24/ ( 720-1000 )
5. 3-wheeler rear-drive electric forklift-5
26
6. G series reach truck-1
27
Main configurationModel CQD16-GB2S CQD20-GB2S
Standard
Mast ZSM5500( Max. ZSM12500)Controller ZAPI ZAPIDisplay Smart display Smart display
Drive motor 6.5Kw/48V AC Motor(SME)Pump motor 12.5Kw/48V AC Motor(KDS)
Steering motor 0.4Kw/48V AC motor(SME)Battery DIN 560Ah\620 Ah
Drive unit(inc. brake Whole drive unit(inc. brake)Master contactor ALBRIGHT contactor
Emergency off switch ALBRIGHT brandPower plug REMA brandAccelerator COMESYS brand
Steering EPS power steering( real-time switch between 180/360degree)
Control valve Solenoid valve with proportion controlTire Raeder-Vogel from GermanySeat GRAMMER
6. G series reach truck-2
28
Technology improvement
1 、 180 degree/360 degree steering model switch.
2 、 Max. 12.5m mast
3 、 Automatic resetting of side shift
4 、 Finger-tip switch + proportion solenoid valve for precise,
smooth and high-efficient operating.
5 、 Automatic speed restriction on the mast lifting terminal
6 、 Automatic leveling of forks(optional)
7 、 Side-locating front free cylinder for better visibility
8 、 Sectoral overhead guard for better upper visibility
6. G series reach truck-3
29
Performance compare HELI NEW HELI BT LINDE JUNGHEINRICH
Model CQD20-GB2S
CQD20-GA2S RRE200 R20 ETV C20
Capacity kg 2000 2000 2000 2000 2000
Width mm 1270 1266 1270 1250 1270
Forward distance mm 630 560 670 695 711
Min. width of right-angle stacking pallet
1200x1000 mm 2795 2870 2794 2770 2829
Turning radius mm 1750 1780 1777 1775 1795
Lifting height mm 12500 8500 12460 11455 7400
Driving speed ( with/without
load )km/h 12/14 10/11 14/14 13,5/13.5 11,8/12.8
Lifting speed ( with/without
load )m/s 0.35/0.6 0.32/0.44 0.35/0.7 0.32/0.51 0.32/0.6
Max. gradeability(with/witho
ut load)% 10/15 10/15 10/15 10/10 10/15
Driving brake electromagnetic
Hydraulic/electric
electromagnetic
Hydraulic/electric
electromagnetic
Drive motor kW 6,5 5,5 9 6,5 6,9
Lifting motor kW 12.5 11,5 15 14 10
battery ( 5h ) Ah 560 500 620 560 560
Ma. battery ( 5h ) Ah 700 600 930 560
6. G series reach truck-4
Always Specialized, Steady,
Responsible Partner
Thank You All!
Anhui Heli Co.,Ltd.