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Petrochina (Halfaya)
HALFAYA PROJECT
SURFACE FACILITY
PHASE THREE
DETAIL DESIGN DOC NO: HFY3-3125-MEC-MR-0002 REV.: 1 PAGE 1 OF 3
HFYCON/F&C0592-0616
Provision of EPCC Services for Security Defence for CPF3 Area
MATERIAL REQUISITION FOR
SUBMERSIBLE RAIN STORM PUMP
1 RE-ISSUED FOR CONSTRUCTION 01-JUL-15 NBR RKD SS AL GAYATH
0 ISSUED FOR CONSTRUCTION 03-JUN-15 NBR RKD SS AL GAYATH
REV DESCRIPTION DATE PREPARED BY
CHECKED BY
REVIEWED BY
APPROVED BY
Petrochina (Halfaya)
HALFAYA PROJECT
SURFACE FACILITY
PHASE THREE
DETAIL DESIGN DOC NO: HFY3-3125-MEC-MR-0002 REV.: 1 PAGE 2 OF 3
PREPARED BY
N.RAI
CHECKED BY
SS
APPROVED BY
AL GAYATH
REQ’N FOR
QUOTE PURCHASE
REQUISITION NO.
HFY3-3125-MEC-MR-0002
PROJECT NO.
HFYCON/F&C0592-0616
OWNER / CLIENT
PETROCHINA
DATE PREPARED
01-JUL-15
DATE REQUIRED
ACCOUNT CODE
PROJECT NAME
Provision of EPCC Services for Security Defence
for CPF3 Area
AFE NUMBER
AFE ITEM NUMBER
BUDGET
RECOMMENDED SUPPLIER:
PURCHASE NO
SHIP TO
IRAQ
FINAL SHIPMENT
TAG NUMBER: P-35950A/B, P35960A/B,P-35970A/B,P-35980A/B
ITEM QTY DESCRIPTION/SCOPE OF SUPPLY UNIT PRICE TOTAL
SUBMERSIBLE PUMPS
1.0
8 nos
Design, manufacture, inspection, testing, painting and supply of base mounted Submersible Pumps .Supply shall be complete with Electric Motor, mechanical seal, macerator blades, discharge pipe elbow at pump discharge nozzle, guide rails, lifting chains, auto coupling system, common base and associated accessories, as specified in attached specifications and equipments data sheet. and P&ID along with other referred specification, codes and standards
1.1 1 Lot Start up and commissioning spares To be included in 1.0 above
1.2 1 Lot Special Tools (if any) To be included in 1.0 above
1.3 1 Lot VENDOR Documentation as specified. VENDOR Data Requirements Form enclosed herewith.
To be included in 1.0 above
1.4 1 Lot Packing, Marking, Preservation, and Shipment as specified To be included in 1.0 above
1.5 1 Lot Inspection and Testing as specified in the Source Inspection Plan. To be included in 1.0 above
1.6 -- Guarantees and Warrantees, for a period of twelve (12) month after commissioning or eighteen (18) month after shipping, whichever comes first.
To be included in 1.0 above
1.7 List of start – up & commissioning spares.
1.8 -- List of recommended two years operational spares (with price list).
1.9 1 Lot Start-up, Commissioning, Field Service and Training (Rates as per diem basis).
OPTIONAL
2.0
FOLLOWING SECTION FOR USE BY PURCHASING
ORDER NO. PURCHASED FROM DEL PROM’D
ORDER DATE
F.O.B. TERMS TAX
1
Petrochina (Halfaya)
HALFAYA PROJECT
SURFACE FACILITY
PHASE THREE
DETAIL DESIGN DOC NO: HFY3-3125-MEC-MR-0002 REV.: 1 PAGE 3 OF 3
LIST OF APPENDICES
DOCUMENT / APPENDIX NO. TITLE
APPENDIX – A SCOPE OF WORK
APPENDIX – B VENDOR DRAWINGS AND DATA REQUIREMENT FORM
APPENDIX – C RECOMMENDED ACCESSORIES (SPARES) FORMS
APPENDIX – D FIELD SERVICE RATE TABLE FOR COMMISSIONING AND PROVISION OF TRAINING
APPENDIX – E INSPECTION LEVELS AND SOURCE INSPECTION PLAN
APPENDIX – F TABLE OF COMPLIANCE
APPENDIX – G TECHNICAL DOCUMENTS / DRAWINGS
Petrochina (Halfaya)
HALFAYA PROJECT
SURFACE FACILITY
PHASE THREE
DETAIL DESIGN DOC NO: HFY3-3125-MEC-MR-0002 REV.: 1 APP – A (8 SHTS)
APPENDIX – A
SCOPE OF WORK
Petrochina (Halfaya)
HALFAYA PROJECT
SURFACE FACILITY
PHASE THREE
DETAIL DESIGN DOC NO: HFY3-3125-MEC-MR-0002 REV.: 1 APP – A (1 OF 6)
1.0 GENERAL
1.1 Purpose
This document outlines the technical requirements to be followed for the design, selection, and scope of work for Submersible Pumps for the HALFAYA PROJECT SURFACE FACILITY PHASE THREE.
This document should be read in conjunction with the technical requirements specified in the Equipment Data Sheets and related PROJECT specifications, codes and standards.
1.2 PROJECT Overview
Petro China International Iraq FZE Iraq Branch (hereinafter refer to “Petro China”) is responsible for the development of the Halfaya oil field located in the southern part of Iraq, in the Missan Governorate, 35 km southeast of Amarah city. The field is a NW-SE trending anticline structure about 30 km long and 10 km wide. Petro China (Halfaya) is currently planning to develop the Halfaya oilfield. During PHASE 3, Petro China will build a new Central Process Facilities (CPF3) which include SWP2, Production Staff Camp, Workshop, EPC Contractor Camp and laydown area, outdoor switchyard, ISF(Iraq Security Force) Camps and Check Points, etc. In order to protect the above mentioned plants against flood and terrorist attack, the security defence for CPF3 will be built first. The scope of work includes, but not limited: Security Defence and civil work for CPF3 Area: include Ditch, Flood Protection Dam, Guard Towers, Patrol Road, Flood drainage system, Power line and Lighting system, Guard Rooms and Gates.
1.3 Definitions
Within this document, the following definitions apply:
PROJECT : HALFAYA PROJECT SURFACE FACILITY PHASE
THREE
COMPANY : PETROCHINA
CONTRACTOR : AL GAYATH Co.
Petrochina (Halfaya)
HALFAYA PROJECT
SURFACE FACILITY
PHASE THREE
DETAIL DESIGN DOC NO: HFY3-3125-MEC-MR-0002 REV.: 1 APP – A (2 OF 6)
MANUFACTURER/
SUPPLIER/VENDOR
: Party(s), which manufactures and/or supplies material,
equipment and services to perform the duties as
specified by CONTRACTOR / COMPANY in the
scope of supply
SUBCONTRACTOR/
SUBVENDOR
: The party(s) which carries out all or part of the design,
procurement, installation and testing of the system(s)
as specified by the CONTRACTOR
Shall : Indicates a mandatory requirement
Should : Indicates a strong recommendation to comply with the requirements of this document
2.0 BASIC ENGINEERING DESIGN DATA
Refer to Design Basis for Security Defence Works of CPF3 Area. (Doc no HFY3-3125-GEN-DB-0001)
3.0 SCOPE OF WORK
3.1 VENDOR’s Scope of Supply
For scope of the Submersible Pumps reference is made to the data sheets giving the operating conditions and design requirements.
The VENDOR’s scope of supply includes engineering, design, manufacture, assembly, inspection and testing, painting, supply, documentation, shipping to site, supervision of pre-commissioning and commissioning of the Submersible Pumps as outlined in the specifications and data sheets. The operation of the pumps will be as specified in the Data Sheets.
In general, VENDOR’s scope of supply/services per pump shall include but not be limited to the following:
1. Submersible Centrifugal pumps with electric motor, shaft sealing and lubrication arrangement.
2. Macerator blades.
1
Petrochina (Halfaya)
HALFAYA PROJECT
SURFACE FACILITY
PHASE THREE
DETAIL DESIGN DOC NO: HFY3-3125-MEC-MR-0002 REV.: 1 APP – A (3 OF 6)
3. Electric motor with associated accessories.
4. Guide rail, brackets, mounting fixtures etc. for pump installation in sump with associated accessories.
5. 90o discharge bend at pump discharge nozzle and discharge piping upto the surface of the pit.
6. Auto-coupling (quick coupling) system to connect pump & discharge pipe.
7. Installation hardware such as anchor bolts, supports etc.
8. An internal moisture sensor and moisture alarm, stator thermal switches and lower bearing temperature sensor for Motor protection.
9. Submerged waterproof electrical cabling.
10. Lift chain for pump.
11. First fill of lubricants.
12. SS 316 nameplate.
13. Surface preparation, Painting and Coating.
14. Inspection and testing including Factory Acceptance Test at VENDOR’s works.
15. Packing, protection, preservation transportation and storage for 12 months.
16. Site Supervision of installation, pre-commisioning and commissioning.
17. Special tools for operation, installation and maintenance.
18. Start-up and commissioning spares.
19. Recommended spares for two (02) years continuous operation in the form of a list.
20. Training to Operators at VENDOR’s workshop and at site.
21. Relevant drawings and documents hard copies and soft copies (CD’s) as per VDRL.
22. Equipment dossier which includes all test results and MTC,etc.
Petrochina (Halfaya)
HALFAYA PROJECT
SURFACE FACILITY
PHASE THREE
DETAIL DESIGN DOC NO: HFY3-3125-MEC-MR-0002 REV.: 1 APP – A (4 OF 6)
3.2 Inspection, Testing and Certification
As per the attached specifications, Data sheet and per Appendix – E of this MR.
3.3 Special Tools for Maintenance
VENDOR to propose any special tools for maintenance and provide any optional price for the same.
3.4 Spare Parts (Pre-commissioning / Commissioning & 2 Years Operational)
VENDOR to provide list of the Pre commissioning, Commissioning and Capital spare as separate line item and give unit cost for the same Start-up & Commissioning spares shall be quoted based on VENDOR recommendation. Itemized list of 2-year operation spares recommended in the filled up SPIR Form. Refer to the general specification: HFY-GEN-GEN-SP-00004.
3.5 Consumables and Lubricants
VENDOR to supply first fill of Lubricants (oil and grease).
3.6 Preparation for Shipment and Packing
Packing, Marking, Preservation, and Shipment for all items in VENDOR’s scope, shall be suitable for seaworthy and road transportation, multiple handlings and suitable for outdoor storage for a minimum of 6 months in accordance with Project requirements. VENDOR to consider the sea freight packing for all items.
3.7 Site Assistance
VENDOR to provide the per diem rate for the site assistance.
3.8 Training of COMPANY Personnel
Not applicable.
4.0 DOCUMENTATION
Documentation shall be submitted as per Appendix-G.
5.0 QUALITY MANAGEMENT
As per International standards
1
1
Petrochina (Halfaya)
HALFAYA PROJECT
SURFACE FACILITY
PHASE THREE
DETAIL DESIGN DOC NO: HFY3-3125-MEC-MR-0002 REV.: 1 APP – A (5 OF 6)
6.0 GUARANTEES / WARRANTIES
VENDOR to provide the Guarantee/ Warrantee for 18 moths ex- works or 12 months from the hand over to client whichever is earlier.
7.0 VENDOR RESPONSIBILITY
Ensuring that all equipment supplied shall meet the requirements of the data sheets, project specifications, design codes and engineering standards reference herein.
Changes and additions relating to equipment within the scope of supply. Packing and preservation procedure if any.
8.0 DATA REQUIRED WITH QUOTATION
A fully detailed written bid is required together with all data requirements listed below:
Comments / Deviations / Exceptions taken by the VENDOR with respect to PROJECT Specification, Data sheet, Codes, Standards Regulations and this MR shall be explained with technical justification for evaluation.
P&ID;
General Arrangement Drawings;
Completed Data Sheets;
Performance curves;
Schedule of Materials of Construction;
Performance guarantee statement;
Proposed manufacturing / delivery schedule;
Detailed scope of supply including detailed material of construction;
Weight data. Erection weight, operational weight, maximum weight;
Foundation Loading Plan to indicate the critical loads on each support for all load cases (preliminary data);
Proposed Inspection and Test Plan;
Proposed surface treatment and painting;
Petrochina (Halfaya)
HALFAYA PROJECT
SURFACE FACILITY
PHASE THREE
DETAIL DESIGN DOC NO: HFY3-3125-MEC-MR-0002 REV.: 1 APP – A (6 OF 6)
Recommended spare parts (2 years spare, Start-up and Commissioning Spares);
List of references;
List of proposed major SUB-VENDOR’s;
Utility requirement and Consumption (if any);
Catalogues;
Certificates of conformity and declaration of compliance for equipment used in hazardous areas as applicable;
Special tools (if any);
Signed Vendor Drawing and Data requirements form with “Agreed by Seller, Date;
VENDOR assistance.
Petrochina (Halfaya)
HALFAYA PROJECT
SURFACE FACILITY
PHASE THREE
DETAIL DESIGN DOC NO: HFY3-3125-MEC-MR-0002 REV.: 1 APP – B (2 SHTS)
APPENDIX – B
VENDOR DRAWINGS AND DATA REQUIREMENT FORM
Petrochina (Halfaya)
HALFAYA PROJECT
SURFACE FACILITY
PHASE THREE
DETAIL DESIGN DOC NO: HFY3-3125-MEC-MR-0002 REV.: 1 APP – B (1 OF 2)
VENDOR DRAWING AND DATA REQUIREMENT FORM REQUIRED WITH BID – Four (4) hardcopies
SUBMIT FOR REVIEW AND APPROVAL. FABRICATION NOT TO COMMENCE UNTIL REVIEW & ACCEPTANCE – Four (4) hardcopies
CERTIFIED & FINAL SUBMITTAL APPROVED BY EPC CONTRACTOR – Eight (8) hardcopies and eight (8) electronic (CD ROM)
TO BE SUBMITTED FOR INFORMATION ONLY – Eight (8) hardcopies and eight (8) electronic (CD ROM)
DESCRIPTION REQUIRED
BY PURCHASER WEEKS ARO
AGREED BY
VENDOR DATE
General X Document / Drawing register with submission schedule 1
X X Production schedule (update monthly) 2 X SUBVENDOR list 2
X List of any and all exceptions to specifications / Data Sheets / MR X Recommended list for two (2) years operation spare parts and special tools 1 X X Spares list for Pre-commissioning, start up 4 X Signed VENDOR Drawing and Data requirements form with “Agreed by Seller, Date”
Quality X X X PROJECT Quality Plan 2 X X X Fabrication, Quality Surveillance and Delivery Schedule 4 X Welding Procedures, NDE Procedures, PWHT procedures 4 X X Hydrotest procedures and certified records 8 Inspection and Testing X X X Inspection and Test Plan (generic for bid, detailed ARO) 2
X X Factory Acceptance test procedures (FAT) 8 Disciplines X X X General Arrangement Drawings for the pump package with all terminal points clearly
identified. 4
X X Cross Section Drawings and complete bills of materials 4 X X Support loads / fixing details Drawings complete with Anchor bolt size and locations
- Equipment mass, shipping weights, support loads (for all load cases) 4
X X Allowable Forces and moments on nozzle flanges 4 X X X Equipment Data Sheet (s). 4
X X Instrument wiring and interface drawings 8 X X Termination details for junction boxes 8
X X X Performance curves & Motor torque-speed curves 8 X X Start up / Shut down sequence 8 X X Earthing details 8 X Surface preparation and Painting 8 X Final documentation 8 X Catalogues 8 X Complete Manufacturer’s Record Book A/C X Certified As-Built Drawings A/C X Material Specification (Material Test Reports, Mill Certificates, etc) A/C X X Equipment Nameplate Rubbing A/C X X Installation, Operation & Maintenance Manuals A/C X Hazardous Area Certificates A/C X Factory Acceptance Test (FAT)Reports A/C A/C – After Completion
ARO – After receipt of Order
Petrochina (Halfaya)
HALFAYA PROJECT
SURFACE FACILITY
PHASE THREE
DETAIL DESIGN DOC NO: HFY3-3125-MEC-MR-0002 REV.: 1 APP – B (2 OF 2)
Notes:
The VENDOR shall submit all deliverables within the period as indicated;
All the documents & drawings shall be in English language;
Final certified drawings and documents shall be submitted within two (2) weeks of fabrication and testing completion;
Certified correct data and drawings are required within two (2) weeks after return of “For Approval” data and drawings;
All data and drawings are required by final invoice, if not a “ VENDOR Data Retention” will be held back until receipt of data and drawings;
Reduced size reproducible A3 (or by varied length). Reproducible copies required if larger than 11" X 17" (A3);
Cost of above prints must be included in the quotation;
All drawings must show OWNER / EPC CONTRACTOR name, PROJECT Title, Drawing number, Revision number, equipment tag numbers and P.O numbers. Final drawings must be certified;
All deliverables shall be submitted by official Transmittal;
Submit all documents via courier service;
The submitted documents shall be accurate, checked and signed by responsible Engineer(s).
Petrochina (Halfaya)
HALFAYA PROJECT
SURFACE FACILITY
PHASE THREE
DETAIL DESIGN DOC NO: HFY3-3125-MEC-MR-0002 REV.: 1 APP – C (3 SHTS)
APPENDIX – C
RECOMMENDED ACCESSORIES (SPARES) FORMS
TABLE I – START UP AND COMMISSIONING TABLE II – TWO YEARS OPERATION
TABLE III – CAPITAL AND INSURANCE (NOT APPLICABLE)
Petrochina (Halfaya)
HALFAYA PROJECT
SURFACE FACILITY
PHASE THREE
DETAIL DESIGN DOC NO: HFY3-3125-MEC-MR-0002 REV.: 1 APP – C (1 OF 3)
TABLE I
RECOMMENDED ACCESSORIES (Spares): Start Up and Commissioning
VENDOR NAME AND ADDRESS.
CONTRACT NO. MAIN EQUIPMENT NO. VENDOR’s EQUIPMENT
NO.
REFERENCE DRAWINGS NOS.
Parts Description VENDOR’s Serial/Parts No.
Interchangeability (See Note 2)
Recommended Quantity
Delivery Total Weight (Kg)
Point Of Manufacture
Shipping From
Unit Cost
Total Cost
A B
Notes: 1) A separate form shall be completed for each Main Equipment number. 2) (A) indicates the number of times the identical part occurs in each Main Equipment item/ (B) indicates the total number of Main Equipment items
used in the part.
Petrochina (Halfaya)
HALFAYA PROJECT
SURFACE FACILITY
PHASE THREE
DETAIL DESIGN DOC NO: HFY3-3125-MEC-MR-0002 REV.: 1 APP – C (2 OF 3)
TABLE II
RECOMMENDED ACCESSORIES (Spares): Two Years Operation
VENDOR NAME AND ADDRESS.
CONTRACT NO. MAIN EQUIPMENT NO. VENDOR’s EQUIPMENT
NO.
REFERENCE DRAWINGS NOS.
Parts Description VENDOR’s Serial/Parts No.
Interchangeability (See Note 2)
Recommended Quantity
Delivery Total Weight (Kg)
Point Of Manufacture
Shipping From
Unit Cost
Total Cost
A B
Notes: 1) A separate form shall be completed for each Main Equipment number. 2) (A) indicates the number of times the identical part occurs in each Main Equipment item/ (B) indicates the total number of Main Equipment items
used in the part.
Petrochina (Halfaya)
HALFAYA PROJECT
SURFACE FACILITY
PHASE THREE
DETAIL DESIGN DOC NO: HFY3-3125-MEC-MR-0002 REV.: 1 APP – C (3 OF 3)
TABLE III (NOT APPLICABLE)
RECOMMENDED ACCESSORIES (Spares): Capital and Insurance
VENDOR NAME AND ADDRESS.
CONTRACT NO. MAIN EQUIPMENT NO. VENDOR’s EQUIPMENT
NO.
REFERENCE DRAWINGS NOS.
Parts Description VENDOR’s Serial/Parts No.
Interchangeability (See Note 2)
Recommended Quantity
Delivery Total Weight (Kg)
Point Of Manufacture
Shipping From
Unit Cost
Total Cost
A B
Notes: 1) A separate form shall be completed for each Main Equipment number. 2) (A) indicates the number of times the identical part occurs in each Main Equipment item/ (B) indicates the total number of Main Equipment items
used in the part. 3) Insurance Spares are parts of equipment, assemblies or complete items that are required for replacement of items that are not subject to deterioration by normal use, but failure of which is critical for continuous and safe operation of the Equipment or Plant. It is understood that such spares may have Long Lead delivery.
Petrochina (Halfaya)
HALFAYA PROJECT
SURFACE FACILITY PHASE THREE
DETAIL DESIGN DOC NO: HFY3-3125-MEC-MR-0002 REV.: 1 APP – D (1 SHT)
APPENDIX – D
FIELD SERVICE RATE TABLE FOR COMMISSIONING AND PROVISION OF TRAINING
Petrochina (Halfaya)
HALFAYA PROJECT
SURFACE FACILITY
PHASE THREE
DETAIL DESIGN DOC NO: HFY3-3125-MEC-MR-0002 REV.: 1 APP – D (1 OF 1)
Field Service Rate Table for Commissioning and Provision of Training
The VENDOR shall provide a schedule of per diem field rates for personnel to perform installation/erection supervision, commissioning and/or training as well as an estimate of time required to perform each function.
Per Diem rates shall be based on the following:
Air fares, transit accommodation and travel accommodations shall be reimbursed at cost and to be supported by supporting documentation;
Single accommodation shall be reimbursed at cost;
Per Diem rates for all work at the site shall be based on ten (10) hours days, six (6) days per week;
Rate(s) for personnel on stand-by at the site. (Due to weather or other unforeseen circumstances);
Rate(s) for travel to and from site (maximum eight (8) hours per day travel time);
The Per Diem rate shall include any special allowance, incidentals, small tools and testing apparatus which may be required by the representatives to perform his job.
FIELD SERVICE RATES
PERSONNEL CATEGORY
PER DIEM RATE
STAND-BY RATE
TRAVEL TIME COMMENTS
The VENDOR shall provide a separate break-down of training, start-up and commissioning services included in their quotation. Such information shall include a list of personnel required, crew size, planned duration of the services and a description of all work to be performed.
Petrochina (Halfaya)
HALFAYA PROJECT
SURFACE FACILITY
PHASE THREE
DETAIL DESIGN DOC NO: HFY3-3125-MEC-MR-0002 REV.: 1 APP – E (2 SHTS)
APPENDIX – E
INSPECTION LEVELS AND SOURCE INSPECTION PLAN
Petrochina (Halfaya)
HALFAYA PROJECT
SURFACE FACILITY
PHASE THREE
DETAIL DESIGN DOC NO: HFY3-3125-MEC-MR-0002 REV.: 1 APP – E (1 OF 2)
Inspection Levels
Level 0
No Quality Surveillance required.
Level 1
Release for Shipment Surveillance. This level requires final surveillance inspection only to ensure that the complete equipment/ material is:
in compliance with the purchase order;
properly identified;
adequately prepared for shipment;
Documentation requirements have been fulfilled.
Level 2
Limited Scope Surveillance. This level requires, in addition to surveillance activities outlined under level 1,a prefabrication visit to review the quality requirements established by purchase order plus witnessing of all verification and hold points outlined in the Quality Surveillance Plan.
Level 3
Full Scope Surveillance. This level requires, in addition to surveillance activities outlined under level 2, random visits during the fabrication cycle with the purpose of monitoring and verifying the VENDOR’s compliance with his own Quality Control Program and purchase order specifications, on a spot check basis. The frequency of visits shall be based on the complexity of the equipment and the VENDOR’s performance.
Level 4
Extreme Surveillance and Residency Surveillance. This level requires, in addition to surveillance activities outlined under level 3, daily visits or full residency as directed by the PROJECT. The VENDOR’s Quality Program execution shall be monitored on an ongoing basis and all specified tests shall be witnessed.
Petrochina (Halfaya)
HALFAYA PROJECT
SURFACE FACILITY
PHASE THREE
DETAIL DESIGN DOC NO: HFY3-3125-MEC-MR-0002 REV.: 1 APP – E (2 OF 2)
SOURCE INSPECTION PLAN
EQUIPMENT
SUBMERSIBLE PUMPS
SUPPLEMENTARY INSPECTION CHECKLIST ATTACHED YES NO
DOCUMENTATION: ONE COPY OF THE DOCUMENTS CHECKED BELOW MUST BE PROVIDED BY THE VENDOR TO INSPECTOR WHEN REQUESTED.
ASME Code data reports Certificate of compliance (hydro tests) Other Code Data Reports - Specify: SUBVENDOR’s Inspection report Drawing & Data Sheet VENDOR’s Test & Quality Control Data Report Material test reports (Mech. & Chem. Test Reports) SUBVENDOR’s P.O Charpy impact tests (if required) Calibration and Test Reports Stress relief/Heat treat/Hardness chart (if required) NDT Reports Packing list Certificates for parts Nameplate rubbings or facsimile VENDORs Data Book Certificate of compliance (test runs) Hazardous Area Classification
PROCEDURES: EPC CONTRACTORS REPRESENTATIVE WILL AT HIS DISCRETION, CHECK (C), REVIEW (R) OR APPROVE (A) THE PROCEDURES AND QUALIFICATIONS WHICH ARE MARKED BELOW
High Pot Test Procedures Routine Electrical Procedures (R) Motor Test Procedures (A) Tube Rolling Procedures Machine Procedures Tube Cleaning and Installation Procedure Welding Procedures (R/ A) Quality Control Plan / Procedures (R/A) Welding Repair Procedures (R/ A) Surface Preparation, Painting & Coating Procedure (A) Welder Qualification Records (R) Material Hardness Test Procedure Noise Test Procedures (A) Post weld heat treatment procedure (PWHT) NDT Procedures (A) Pre- Manufacturing Meeting Performance Test Procedure (A) Galvanizing Procedure
INSPECTION CHECK LIST: THE INSPECTOR WILL CHECK (C), REVIEW (R), APPROVE (A) AND / OR WITNESS (W) THE FOLLOWING:
R/C A W R/C A W Level of Inspection - Specify: Level 3 Sandblast and Coating and Painting x x
Quantity and type as per P.O x Functional test of Instrumentation & Controls
Drawings and Procedures Nameplates Marking and Tagging x x
Materials and Components verification x Rust prevention applied to opening x
Hydro test x x Compliance With Specifications x
Performance Test x x x Cleanliness Prior to Shipping x
Dimensional Checks & visual workmanship x x Spare Parts Included and list provided x
Interconnecting tubing / wiring as per docs Shipped loose parts identified properly x
Supports brackets, fasteners and material x x Temporary shipping supports provided x
Testing Equipment calibrated and valid x Transportation / Security / Packaging x
Certificate for parts x Weights / Dimensions as per specs x
Final Inspection x x x Final Release Documentation release and Packing and Shipping
x
Mechanical/Electrical/Pneumatic Run Test x x Take Photograph (R) File Submittal
Leakage Test x x
COMMENT: Reference documents are Codes /MRQ/Specification/Data Sheets etc.
Petrochina (Halfaya)
HALFAYA PROJECT
SURFACE FACILITY
PHASE THREE
DETAIL DESIGN DOC NO: HFY3-3125-MEC-MR-0002 REV.: 1 APP – F (1 SHT)
APPENDIX – F
TABLE OF COMPLIANCE
Petrochina (Halfaya)
HALFAYA PROJECT
SURFACE FACILITY
PHASE THREE
DETAIL DESIGN DOC NO: HFY3-3125-MEC-MR-0002 REV.: 1 APP – F (1 OF 1)
TABLE OF COMPLIANCE
The VENDOR shall submit the completed Table of Compliance, as a part of the technical offer. The VENDOR shall confirm compliance with each clause of this requisition / specification by writing, “yes” in the column headed “Conforms”. Where the VENDOR is unable to comply with a particular clause, the VENDOR shall write “no” in the column headed “Conforms” and shall describe the deviation with a full and complete justification in the appropriate adjacent cells, which may be extended on separate page(s) as required. Technical offers with an incomplete Table of Compliance will not be considered during technical evaluation.
1 2 3 4 5 Document No.
*Conforms *Deviations Noted @Clarification
or Reasons for Deviations
Yes / No Yes / No Yes / No
APPENDIX A APPENDIX -B APPENDIX -C APPENDIX -D APPENDIX -E APPENDIX -G
Notes:
1. * Acceptance (i.e. yes) implies total compliance to the Appendix / Specifications / Data sheets.
2. @ Provide additional explanatory sheets if required.
Petrochina (Halfaya)
HALFAYA PROJECT
SURFACE FACILITY
PHASE THREE
DETAIL DESIGN DOC NO: HFY3-3125-MEC-MR-0002 REV.: 1 APP – G (1 SHT)
APPENDIX – G
TECHNICAL DOCUMENTS / DRAWINGS
Petrochina (Halfaya)
HALFAYA PROJECT
SURFACE FACILITY
PHASE THREE
DETAIL DESIGN DOC NO: HFY3-3125-MEC-MR-0002 REV.: 1 APP – G (1 OF 1)
TECHNICAL DOCUMENTS / DRAWINGS
* To be provided later
DOCUMENT NO
DOCUMENT/APPENIDX TITLE REV
Drawings
HFY3-3125-CIV-DWG-0003
Storm Water Drain GA, Section and Detail (STORM WATER POOL)
A
Datasheets
HFY3-3125-MEC-DST-0003 Datasheet for Submersible Rain Storm Pump 0
Documents
HFY3-3125-CIV-DB-0001 Design Basis for Security Defence works of CPF3 Area A
HFY3-3125-ELE-SPC-0004 Specification for Electric Motors Rated up to 150kW 0
0 01.07.2015 NBR SS ALGAYATH
REV. DATE PREP'D REV'D APP'DDESCRIPTION
SUBMERSIBLE RAIN STORM PUMPS
CHK'D
Security Defence for CPF3 Area
DATA SHEETFOR
ISSUED FOR USE RKD
HFYCON/F&C0592-0616
Provision of EPCC Services for
Petrochina (Halfaya)
HALFAYA PROJECTSURFACE FACILITY
PHASE THREE
DETAIL DESIGN DOC.NO.: HFY3-3125-MEC-DST-0003 REV.: 0 PAGE 1 OF 4
STAGE
DOC. NO.
PAGE NO.
Petrochina (Halfaya)
1 MANUFACTURER: SERVICE: Rain water SIZE:
2 P.O. NUMBER: (LATER)
3 Equipment No.: P-35950A/B, P35960A/B,P-35970A/B,P-35980A/B Quantity: 8 nos
4 Pump Type: VERTICAL CENTRIFUGAL SUBMERSIBLE PUMP Manufacturer(Pump): VTA
5 Driver Type: ELECTRICAL MOTOR DRIVEN Manufacturer(Motor): VTA
6 Pump Model: Motor TAGs:
7 Standard: Specification:
8
9 Liquid Operating Temp. (oC)
10 Mass Flow Min. Nor. Max. (t/h) Normal Temp. (oC)
11 Rated Flow 2000 (m3/h) Density (kg/m3)
12 Suction Press. Rated 0.015 Nor. Max. (MPag) Viscosity 0.7208 (mPa.s)
13 Discharge Press. Min. 0.165 Rated (MPag) Corrosive Matter
14 Diff. Press. Min. 0.15 Max. (MPa) Service Continuously Intermittently
15 Diff. Head (m) Location Indoor Outdoor
16 Efficiency VTA (%) Heating Yes No
17 (MPaa) Heat Tracing Jacket Yes No
18 Shut off Head (m) Cooling Air Water
19 Corrosion Allowance VTA (m) Ambient Temp. Min. -2 Max. (oC)
20 Max. Suc. Specific speed. <11000 USC Units Eff. Shaft Power VTA (kW)
21 Noise Level (dBA) Shaft Power (kW)
22 Area Classification Motor Power (HOLD) Note-8 (kW)
23 Motor Installation Horizontal Vertical Volt./Pha./Hz. 400 / 3 / 50
24 Min.Start Voltage (V) (rpm)
25 Enclosure Freq.Conversion Yes No
26 Full Load/Rated Current (A) Temp. Rise
27 Insulation Class Lubrication
28 Explosion-Proof Class Service Sour Sweet
29 Gas Group NPSHA (m)
30 NPSHR (m)
31
32 Casing Support. Axial Radial Transmission
33 Casing Split Axial Radial Bearing Axial Thrust
34 Casing Design Press. (MPa) Casing Type
35 Hydrostatic Test Press. (MPa) Impeller Type
36 Pump Weight (kg) Base Plate Weight (kg)
37 Motor Weight (kg) Suction Horizontal Vertical Bottom
38 Discharge Horizontal Vertical Top Column Pipe Flanged Threaded
39 Line Shaft Open Enclosed
40
41 Casing Impeller
42 Shaft Shaft Sleeve
43 Wear Ring(Cas./Impeller) Packing Seal
44 Mechanical Seal Yes No Col. Pipe / Strainer
45 Surface Treat.&Paint. Pump Mounting Plate and Stool Motor
46 Surface Treatment
47 All Wetted Fasteners
48
49 Propoosal Curve No. Pump Speed (RPM)
50 Impeller Diameter Rated Minimum Cont. Flow Thermal Stable (m3/h)
51 Preferred Oper. Region Impeller Type
52 Allowable oper. Region NPSHR @ Rated Flow (m)
53 Max Suction Specific Spd.
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VTA
VTA
VTA
VTA
VTA
20
VTA
VTA
PERFORMANCE
VTA
VTA
Sleeve Bush VTA
Primer, Top Coating VTA
Cast Iron Cast Iron
AISI 1045 VTA
VTA VTA
MATERIAL REQUIREMENTS
7
STRUCTURE CHARACTERISTICS AND PARAMETERS
Motor Shaft Mounted
VTA Single Volute
1.5 x case MAWP Enclosed, multi-vane.
VTA VTA
VTA
VTA
CLASS H VTA
≤85 @ 1m from equipment surface VTA
132
<1500 /
IP68
VTA
Pump Speed / Motor Speed
55
DOCUMENT DATA SHEET FOR SUBMERSIBLE RAIN STORM PUMPS REV.0
OPERATING AND DESIGN CONDITIONS
Rain
15
Saturated Vap.Pres.
VTA
0~40
Manufacturer's Std
VTA
7.4
1000
AREA CPF2 2 OF 4
PROJECTHALFAYA PROJECT SURFACE FACILITY
PHASE TWO
DETAIL DESIGN
HFY3-3125-MEC-DST-0003
STAGE
DOC. NO.
PAGE NO.
Petrochina (Halfaya)
1 MANUFACTURER: SERVICE: Rain Water SIZE:
2 P.O. NUMBER: (LATER)
3 Hydrostatic Test Req'd Wit. Obs.
4 Performance Test Req'd Wit. Obs. Casting, Material Inspe. Req'd Wit. Obs.
5 NPSH Req'd Wit. Obs. Dye Penetration Req'd Wit. Obs.
6 Mechanical Run Test Req'd Wit. Obs. Ultrasonic Req'd Wit. Obs.
7 Vibration Inspection Req'd Wit. Obs. X-Ray Radiograph Req'd Wit. Obs.
8 Complete Unit Test Req'd Wit. Obs. Magnetic Particle Req'd Wit. Obs.
9 Noise Inspection Req'd Wit. Obs.
10 Nozzle Load Test Req'd Wit. Obs.
11 Dynamic Balance Test Req'd Wit. Obs.
12 Bearing Box Reson. Test Req'd Wit. Obs.
13
14 Nozzle
15 Suction
16 Discharge
17 Gland Flush
18 Drain
19 Exhaust
20 Jacket Joint
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Sketch
NOZZLES
Flange Code Material Position
WITH STRAINER
1 VTA 125# FF ASME B16.5 VERTICAL
1
Quantity Size Rating Flange Face / Type
VTA 125# FF ASME B16.5
PROJECT
DOCUMENT
AREA
DETAIL DESIGN
HFY3-3125-MEC-DST-0003
3 OF 4
DATA SHEET FOR SUBMERSIBLE RAIN STORM PUMPS REV.0
HALFAYA PROJECT SURFACE FACILITY PHASE TWO
CPF2
MANUFACTURER: SERVICE: SIZE:
P.O. NUMBER: (LATER)
1
2
3 1. VENDOR shall fill in VTA (VENDOR to advise) marked in this data sheet and shall submit the same along with their proposal.4 2. Minimum instrumentation required for safe operation of the pump shall be furnished by VENDOR.5 List of instruments supplied with the pump shall be furnished by VENDOR in the bid.6 3. VENDOR shall supply the suction mesh, lifting chain.7 4. VENDOR shall furnish pump with NPSHR less than NPSHA by at least 1m.8 5. VENDOR shall provide the required length of electrical cable.9
10 7. The size of sewage tank is 16(m)×6(m)×4(m) (LXWXH).11 8. The electric motor shall be designed in accordance with Specification for Electric Motors Rated up to 150kW12 (Doc no HFY3-3125-ELE-SPC-0004) 13 9. The pump design life shall be advised by Pump VENDOR.14
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NOTES:
6. For more details,refer to P&ID referenced to HFY3-3125-PRO-PID-0001.
Petrochina (Halfaya)
AREA CPF2 PAGE NO. 4 OF 4
DOCUMENT DATA SHEET FOR SUBMERSIBLE RAIN STORM PUMPS REV. 0
PROJECTHALFAYA PROJECT SURFACE FACILITY
PHASE TWO
STAGE DETAIL DESIGN
Contractor LogoDOC. NO. HFY3-3125-MEC-DST-0003