+ All Categories
Home > Documents > Hi-tech Textile

Hi-tech Textile

Date post: 07-Feb-2016
Category:
Upload: kueng
View: 100 times
Download: 1 times
Share this document with a friend
Description:
Hi-tech Textile. TE-402. Books. Handbook of Technical Textiles Edited by A R Horrocks and S C Anand Technical Textiles by William C Smith Specifying Technical Textiles by Manchester (GB) Textile Institute. TECHNICAL TEXTILES. - PowerPoint PPT Presentation
Popular Tags:
64
Hi-tech Textile TE-402
Transcript
Page 1: Hi-tech Textile

Hi-tech Textile

TE-402

Page 2: Hi-tech Textile

Books

Handbook of Technical TextilesEdited by

A R Horrocks and S C AnandTechnical Textiles

byWilliam C Smith

Specifying Technical Textilesby

Manchester (GB) Textile Institute

204/22/23 Compiled by: Dewan Murshed Ahmed (DMA)

Page 3: Hi-tech Textile

TECHNICAL TEXTILES

• For the purposes of the DRA study, technical textiles are defined as comprising all

“Those textile-based products which are used principally for their performance or functional characteristics rather than for their aesthetics, or are used for non-consumer (i.e. industrial) applications.”

04/22/23 3Compiled by: Dewan Murshed Ahmed (DMA)

Page 4: Hi-tech Textile

What are Technical Textiles?

Conventional Textiles• Manufactured primarily for

aesthetic or decorative purpose

• Fiber (natural or synthetic) is usually first Spun into Yarn and then Yarn is Woven / Knit into Fabric

Technical Textiles• Manufactured primarily for

performance or function rather than aesthetics

• May be both woven and non woven, and is made out of primarily synthetic and some natural fibers

Compiled by: Dewan Murshed Ahmed (DMA)04/22/23 4

Page 5: Hi-tech Textile

Hi-tech/Technical/Industrial Textiles

Compiled by: Dewan Murshed Ahmed (DMA)

1. Agrotech: agriculture, horticulture, forestry and fishing 2. Buildtech: building and construction 3. Clothtech: functional components of shoes and clothing 4. Geotech: geotextiles and civil engineering 5. Hometech: products used in the home; components of

furniture and floorcoverings 6. Indutech: filtration and other products used in industry 7. Medtech: hygiene and medical 8. Mobiltech: transportation construction, equipment and

furnishing 9. Oekotech: environmental protection 10.Packtech: packaging and storage 11.Protech: personal and property protection 12.Sporttech: sports and leisure technical components

04/22/23 5

Page 6: Hi-tech Textile

End-use wise segments of Technical TextileAgrotechHorticulture, landscape, gardening, agriculture, forestry, animal keeping

MeditechHygienic, Medicine

OkotechEnvironmental protection, recycling, waste disposal

ClothtechGarments, shoes

BuildtechMembrane, Massive Construction, engineering & industrial building

MobiltechCars, ships, aircrafts, trains, space travel

GeotechRoad, railway, irrigation, hydraulic structures, waste landfills, dams

HometechFurniture, upholstery, interior furnising, rugs, floor covering

PacktechPackaging, protective-cover, sacks, big bags, container systems

IndutechFiltration, cleaning, mechanical engg, chemical industry

ProtechPerson and property protection

SporttechSport &leisure, active wear, outdoor, sport articles04/22/23 6Compiled by: Dewan Murshed Ahmed

(DMA)

Page 7: Hi-tech Textile

World end-use consumption of technical textiles in 2000 by Application

Area (volume terms)

04/22/23 7Compiled by: Dewan Murshed Ahmed (DMA)

Page 8: Hi-tech Textile

Forecast World Technical Textiles Consumption, 1995-2010, Volume (000 tons)

04/22/23 8Compiled by: Dewan Murshed Ahmed (DMA)

Page 9: Hi-tech Textile

End-use consumption of technical textiles by region and application area, 2000, (000 tons)

04/22/23 9Compiled by: Dewan Murshed Ahmed (DMA)

Page 10: Hi-tech Textile

World end-use consumption of technical textiles by broad fibre type, 1995-2010 (000 tons)

04/22/23 10Compiled by: Dewan Murshed Ahmed (DMA)

Page 11: Hi-tech Textile

World end-use consumption of technical textiles by broad fibre form, 1995-2010 (000 tons)

04/22/23 11Compiled by: Dewan Murshed Ahmed (DMA)

Page 12: Hi-tech Textile

World end-use consumption of technical textiles by broad final product type, 1995-2010 (000 tons)

04/22/23 12Compiled by: Dewan Murshed Ahmed (DMA)

Page 13: Hi-tech Textile

World end-use consumption of technical textiles, 1995-2010, in volume and value terms

04/22/23 13Compiled by: Dewan Murshed Ahmed (DMA)

Page 14: Hi-tech Textile

Regional Market Size in Volume Terms by 2010

Source: DRA04/22/23 14Compiled by: Dewan Murshed Ahmed

(DMA)

Page 15: Hi-tech Textile

Regional Market Size in Value Terms by 2010

Source: DRA04/22/23 15Compiled by: Dewan Murshed Ahmed

(DMA)

Page 16: Hi-tech Textile

Consumption-wise Forecast

Source: DRA04/22/23 16Compiled by: Dewan Murshed Ahmed

(DMA)

Page 17: Hi-tech Textile

Technical Textiles Fibre Type Consumption Forecast 2010

Source: DRA04/22/23 17Compiled by: Dewan Murshed Ahmed

(DMA)

Page 18: Hi-tech Textile

Technical Textiles Fibre Form Consumption Forecast 2010

Source: DRA04/22/23 18Compiled by: Dewan Murshed Ahmed

(DMA)

Page 19: Hi-tech Textile

Technical Textiles End-product Form Consumption Forecast 2010

Source: DRA04/22/23 19Compiled by: Dewan Murshed Ahmed

(DMA)

Page 20: Hi-tech Textile

What is Bangladesh doing?...• Creating awareness about technical textiles and

nonwoven among the entrepreneurs• Developing human resource

– Courses on technical textiles• Doing capacity building of the nonwoven and

technical textile industry base and the related machinery industry base

04/22/23 20Compiled by: Dewan Murshed Ahmed (DMA)

Page 21: Hi-tech Textile

What should be done?

• Set-up of an expert committee on technical textiles to formulate a comprehensive strategy for growth and development of technical textiles.

• Arrangement of a series of awareness seminars about different areas of technical textile and non-woven industry.

• Immediate launch of government-sponsored Graduate programs in selected universities focusing on technical textiles and non-wovens to cater for the human resource requirement.

04/22/23 21Compiled by: Dewan Murshed Ahmed (DMA)

Page 22: Hi-tech Textile

What should be done?

• Short listing of a couple of dozen high-priority product groups among a total of 150 technical textile product groups to focus on.

• Preparation of project profiles/pre-feasibility studies to facilitate the entrepreneurial activity in the technical textile projects.

04/22/23 22Compiled by: Dewan Murshed Ahmed (DMA)

Page 23: Hi-tech Textile

What should be done?• Establishment of centers of excellences, each centre

focusing on separate product groups to provide technical support to manufactures of technical textiles. The centers of excellence will have the following facilities:

– Resource centers hosting technical literature, reference materials, books, bank of samples of technical textile products, pre-feasibility studies and information about manufacturing processes, standards and testing procedures etc.

– Facilities for development of prototype technical textile products– ISO 17025 accredited facilities for testing and evaluation of technical

textiles– Facilities for training in areas of technical textile production

04/22/23 23Compiled by: Dewan Murshed Ahmed (DMA)

Page 24: Hi-tech Textile

What should be done?

• Setting-up of a technical textiles steering committee to coordinate, monitor and review the growth of the technical textile industry and also the activities of the centers of excellence.

04/22/23 24Compiled by: Dewan Murshed Ahmed (DMA)

Page 25: Hi-tech Textile

Challenges for Bangladesh• Limited synthetic fibre availability for technical textiles• Lack of know-how and skilled workforce• No R n D facilities• Non-availability of production & market database• Lack of encouragement to entrepreneurs for going into

technical textiles like import duty, interest rates etc. • Lack of investment by the industry• Low importance given to the long term benefits and life cycle

cost of the products vis-à-vis traditional products

04/22/23 25Compiled by: Dewan Murshed Ahmed (DMA)

Page 26: Hi-tech Textile

1. Agrotech

Agriculture has been amongst the most primal occupations of the humankind and is still a major industry, globally. In this era of modernization and high technological advancements, it has spread its horizons and started using man-made, non-conventional textiles, called “technical textiles”.

Tapping the potential of technical textiles and putting their vital properties to an advantage; agriculture, horticulture, forestry and fishing segments (all the four sectors combined together are popularly called as “Agrotech” sector) are increasingly using them for equipment development and other applications.

This textile sector comprises of all textiles that are used in growing, harvesting, protection and storage of either crops or animals. It includes diverse items such as fishing nets and fish-lines, ropes, shade fabrics, mulch mats, woven and non-woven covers for crops, bird protection nests, etc. These textiles are driving the sector profitably by improving the productivity and reducing the need for chemicals.

04/22/23 26Compiled by: Dewan Murshed Ahmed (DMA)

Page 27: Hi-tech Textile

1. Agrotech

1. Preventing erosion and paving way for forestation 2. In greenhouse cover and fishing nets 3. For Layer separation in fields 4. In Nets for plants, rootless plants & protecting grassy

areas 5. As sun screens (since they have adjustable

screening)and wind shields 6. As packing material and in bags for storing grass (that

has been mowed) 7. Anti-birds nets 8. For the phases of enlargement of the larva 9. Materials for ground and plant water management at

the time of scarcity and abundance of water.

Functions

Textiles used in agriculture, horticulture, forestry, farming and fishing

04/22/23 27Compiled by: Dewan Murshed Ahmed (DMA)

Page 28: Hi-tech Textile

1. AgrotechSunscreens, bird protection nets, plant nets, harvesting nets, root ball nets and packing

material for agriculture products.

04/22/23 28Compiled by: Dewan Murshed Ahmed (DMA)

Page 29: Hi-tech Textile

2. Buildtech

Civil engineering and building industry are an integral part of the development of human society as they involve the planning, design, building, operation and maintenance of infrastructure. The venturing of technical textiles or high-performance textiles in this sector has given a great impetus to the quality of construction. These textiles are used in the construction of buildings, dams, bridges, tunnels and roads and collectively comprise the “Buildtech” sector. They offer mechanical properties such as lightness, strength and resilience as well as resistance to many factors such as creep, degradation by chemicals and pollutants in the air or rain and other construction material as well as the effects of sunlight and acid. These textiles play an important role in the modernization of infrastructure.

Applications

04/22/23 29Compiled by: Dewan Murshed Ahmed (DMA)

Page 30: Hi-tech Textile

2. Buildtech

Strength Resilience Resistance to degradation by chemicals and pollutants in the air

Concrete reinforcement Interior construction, partitions InsulationsRoofing materialsAwningsCanopies Billboards Complete textile structures Wind turbines

Applications

Functional Properties

04/22/23 30Compiled by: Dewan Murshed Ahmed (DMA)

Page 31: Hi-tech Textile

3. ClothtechTouching our lives in almost all the spheres, technical textiles have also made their foray in the clothing and shoe industry. Aimed at fashion designers, developers as well as shoe and clothing manufacturers, this category of smart textiles is clubbed under the head “CLOTHTECH”

Broadly defined, CLOTHTECH includes technical components of clothing (such as breathable membranes), shoe reinforcement & construction as well as rainwear. They are recognized for some of their important properties like high resistance to temperature, pressure and other extreme conditions, high absorbency, durability and water proof nature.

From industries like sports, defense and aviation to chemical and fire fighting, they are making their presence almost across all segments as they are extensively used for making special purpose clothes and footwear.

04/22/23 31Compiled by: Dewan Murshed Ahmed (DMA)

Page 32: Hi-tech Textile

3. ClothtechA look at some of the application areas: In shoe components like shoe laces For insulation and structures like interlinings (woven as well as non woven, waddings etc) Sewing products like sewing threads, labels, fasteners (zips, Velcro)

04/22/23 32Compiled by: Dewan Murshed Ahmed (DMA)

Page 33: Hi-tech Textile

4. Geotech

Support, drainage and separation at or below ground level.

Construction of bridges, dams, roads, railways and paths as well as embankments and sub-sea coastal engineering projects.

Applications

Functions

04/22/23 33Compiled by: Dewan Murshed Ahmed (DMA)

Page 34: Hi-tech Textile

5. HometechSeen as a mightily expanding and changing sector in the global textile industry, the presence of technical textiles is not merely confined to industrial applications and is becoming a ubiquitous phenomenon in our day to day activities as well.

The new promise of technical textiles is generation of products (by combining the latest developments in advanced flexible materials with advances in process technologies) that eventually have a direct impact upon all sorts of consumer textile markets, including both clothing and furnishings. These are called “HOMETECH”.

One of the largest technical textile markets, this sector comprises household textiles, furnishings (used in contract applications) and upholstered furniture industry (including fiberfill and wadding applications in bedding, cushions, sleeping bags and furniture backings).

04/22/23 34Compiled by: Dewan Murshed Ahmed (DMA)

Page 35: Hi-tech Textile

5. HometechApplications

04/22/23 35Compiled by: Dewan Murshed Ahmed (DMA)

•Woven & knit wipes (cleaning wipes for domestic applications) •Nonwoven wipes (floor mops) •Tickings (for filled products like pillows, duvets, cushions) •Mattress components (Flanging and quilt backing, spring wrap) •Spring insulators Flat fabrics ( used to cover springs in beds or upholstery) •Platform cloth (fabrics used as a base for cushions on upholstered furniture) •Dust cloths Fabrics attached to base of furniture •Skirt linings and other fabrics for use in upholstered furniture, bedding etc •Carpet backings (used as primary as well as secondary backing for tufted carpets)

Page 36: Hi-tech Textile

5. HometechApplications

04/22/23 36Compiled by: Dewan Murshed Ahmed (DMA)

Page 37: Hi-tech Textile

6. IndutechProviding an impetus to the progressive industrial and technological front, technical textiles are proving their forte in yet another field. The smart characteristics of technical textiles make them an ideal resource for use in various industrial applications.

INDUTECH is the name given to textiles that are used for diverse industrial applications like filtration, conveying, cleaning etc. This arena of technical textiles contains solutions and products for mechanical engineering and for varieties of industries, e.g. conductive textiles and 3-D textile products.

Widely used in woven, non-woven and knitted form, INDUTECH are increasingly being used in almost all the major industries, like paper, carbon, metal, ceramic, glass fiber, plastic etc, across the globe.

04/22/23 37Compiled by: Dewan Murshed Ahmed (DMA)

Page 38: Hi-tech Textile

6. Indutech

•Dry and Wet filtration applications •Polishing cloths •Needle punched felt •Open-weave fabric •Drive belts Conveyor belts (for paper making and food processing) •Loop and eye fastenings •Basic fabrics for coating •Edging tape for coated fabrics •Coated / laminated fabrics •Fusing threads and rods •Fabrics of fire-retardant yarns •Heat resistant yarns / fibers •Coated and extruded yarns •Yarns for composites •High tenacity yarns

Applications

04/22/23 38Compiled by: Dewan Murshed Ahmed (DMA)

Page 39: Hi-tech Textile

7. Medtech• Due to astounding technological developments, techincal textiles are

extensively used in the healthcare industry today. In the field of medical application, technical textiles are not just used in contact with the skin, but also fulfill important functions within the body (intra-corporal applications like implants). Technical textiles offer medical and hygiene industry with unparalleled protection, comfort and cost saving.

These highly specialized and bio- compatible technical textiles, used for medical and hygiene applications are called “MEDTECH.” The characteristics required of MEDTECH vary depending on the task for which they are to be used. Some applications demand a protective function, others a high absorptive capacity and some other others impermeability. Special antimicrobial finishes are an important characteristic of these textiles

Depending on the nature of application, most of the medical products are disposable in nature and are made of nonwoven fabrics. In global markets disposables are fast replacing non-disposable health care textiles.

04/22/23 39Compiled by: Dewan Murshed Ahmed (DMA)

Page 40: Hi-tech Textile

7. MedtechSome areas of usage are: • Healthcare/ hygiene products- Include bedding, clothing, surgical clothes, products

for feminine hygiene like sanitary napkins, baby and adult diapers ,surgical gown clothes, filters, bandages, support and protective material, surgical sutures etc.

• Non-implantable materials- For wound care that includes absorbent pad (wound contact layer, base material viscose, plastic film) and bandages (simple inelastic/elastic, orthopaedic, plasters, gauzes, lint, padding)

• Textiles in Extracorporeal devices- Like artificial kidney, liver and lungs. • Implantable materials- Like sutures (biodegradable and non-biodegradable), soft

tissue implants, artificial tendon (meshes), artificial ligament, artificial cartilage, orthopedic implants artificial joint, cardiovascular implants vascular grafts, heart valves.

04/22/23 40Compiled by: Dewan Murshed Ahmed (DMA)

Page 41: Hi-tech Textile

7. Medtech• Absorbents, Bandages: Plaster of Paris Bandage, orthopedics bandage, crepe

Bandage, etc. Protective eye pads, Adhesive tapes, Wipes, Surgical gowns, Artificial kidney, Artificial liver, Artificial heart, Mechanical lung

04/22/23 41Compiled by: Dewan Murshed Ahmed (DMA)

Page 42: Hi-tech Textile

Medical Textiles• Definition: A general term which describes a textile structure which has been

designed and produced for use in any of a variety of medical applications, including implantable applications.

• An important and growing part of the textile industry is medical, hygene and health sector. The extent of growth is due to the development and improvement of knowledge in both textile as well as medical sector.

• The engineering approach to develop textile products that will be suitable for medical and surgical application should possess a combination of the following properties

• e.g. strength, flexibility, and sometimes moisture and air permeability. • Materials include natural fibre, monofilament as well as multifilament yarns. • The number of application is huge and diverse, ranging from a single thread suture to the

complex composite structures for bone replacement, and from the simple cleaning wipe to advanced barrier fabrics used in operation rooms. Thus the textiles used in medical and surgical purposes can be classified as follows;

– Nonplantable materials-Wound dressing, bandages, plasters etc.– Extracorporeal devices- artificial kidney, liver, and lung– Implantable materials-suture, vascular grafts, artificial ligaments, artificial joints, etc.– Healthcare/hygine products-bedding, clothing, surgical gowns, cloths, wipes etc.

• The majority of the healthcare products are disposable while some are reused. The medical product based on textiles is around $ 76 billion in the year 2000.

04/22/23 Compiled by: Dewan Murshed Ahmed (DMA) 42

Page 43: Hi-tech Textile

Medical Textiles• Fibres used • Fibres used in medical application may be classified as follows;1. According to source of origin• Natural- Cotton and silk most widely used• Synthetic- Viscose, polyester, polyamide, polytetrafluoroethylene (PTFE), polypropylene,

carbon, glass, and so on. 2. According to biological resistance

– Biodegradable- Fibres which are absorbed by the body within 2-3 months time after implantation and include Cotton, Viscose rayon, polyamide, polyurathene, collagen, and alginate, polycaprolactone, polypropiolactone.

– Non biodegradable-Fibres that are absorbed by the body slowly and take more than six months time to degrade are considered as non biodegradable. Non-biodegradable fibres and include polyester (e.g. Dacron), polypropylene, PTFE and carbon.

Fibre used in medical textiles must fullfill the following criterion – the fibres must be nontoxic– must be non-allergenic– must be non-carcinogenic– must be able to be sterilised without imparing any change in their physical or chemical

characteristics.– where necessary biodegradable– where necessary non biodegradable

04/22/23 Compiled by: Dewan Murshed Ahmed (DMA) 43

Page 44: Hi-tech Textile

Medical TextilesFibre used:

• Traditionally cotton, silk and viscose have long been used for medical and surgical purposes. One such area of application is wound care, where moisture and liquid exude from the wound is absorbed by the fibrous structure to promote healing in relatively dry conditions.

• However upon healing small fibrous elements protruding from the wound dressing are usually trapped in the pores of the newly formed tissues which make their removal distressing to the patients.

• Research show that wound under moist condition would in fact heal better and faster, which would also remove the problem of fibres being trapped in the healing wound.

• The concept of moist healing has since been responsible for the development of many fibres which have vastly improved wound management techniques and patient care.

• A variety of polymers such as collagen, alginate, chitin, chitosan have been used to be essential materials for modern wound dressings.

• Collagen which has been obtained from bovine skin is used to produce biodegradable fibres used as suture which is as strong as silk.

• The fibre can also be converted to transparent gel like film structure used as contact lens which has very good oxygen permeability.

• Alginate (obtained from sea weeds) and chitin (obtained from shrimp shells) are widely used for treatment of wound healing. Chitin nonwoven fabric is used as artificial skin.

04/22/23 Compiled by: Dewan Murshed Ahmed (DMA) 44

Page 45: Hi-tech Textile

Non-implantable materials

04/22/23 Compiled by: Dewan Murshed Ahmed (DMA) 45

Page 46: Hi-tech Textile

A. Nonplantable materials• These materials are used for external application on the body and may or may not make

contact with skin. • The following table illustrates a range of materials used as non-implantable madical textiles.• (i) Wound care products– The purpose of these products are to provide protection against

infection, absorb blood and exudates, promote healing and in some instances apply medication into the wound.

• Common wound dressings are composite materials consisting of an absorbent layer held between a wound contact layer and a flexible base material.

• The absorbent pad absorbs blood or liquids and provides cushioning effect to protect the wound.

• The wound contact layer should prevent adherence of the dressing to the wound and be easily removed without disturbing new tissue growth. The base materials are normally coated with acrylic adhesive to provide the means by which the dressing is applied to the wound.

• The use of collagen, alginate, and chitin fibres contribute significantly to the healing process.

• When alginate fiber is used as wound contact layer the interaction between the alginate and the exuding wound creates a sodium alginate gel which is hydrophilic and permeable to oxygen and impermeable to the bacteria and contribute to the formation pf new tissue.

04/22/23 Compiled by: Dewan Murshed Ahmed (DMA) 46

Page 47: Hi-tech Textile

A. Nonplantable materials(ii) Gauze- It is an open weave absorbent fabric, when coated with paraffin wax is used for the

treatment of burns and scalds. In surgical application gauze serves as an absorbent material. (iii) Lint- It is a plain weave cotton fabric that is used as protective dressing for first aid and mild

burn application. (iv) Wadding-It is a highly absorbent material that is covered with a nonwoven fabric to prevent

wound adhesion or fibre loss.(v) Bandages- Bandages are designed to perform a whole variety of specific functions depending

upon the final medical requirements. They can be -woven, -knitted, -or nonwoven and are -either elastic or nonelastic.

04/22/23 Compiled by: Dewan Murshed Ahmed (DMA) 47

Page 48: Hi-tech Textile

A. Nonplantable materialsthe most common application of bandages is to hold the dressing in place over wound. These are light weight knitted or woven fabrics made of cotton or viscose –scoured, bleached and

sterilized. Elasticized yarns are incorporated to the structure to impart support and conforming characteristics. Knitted bandages are produced either in weft knitting machine to produce tubular fabric of varying

diameter or in warp knitting machine. • Woven light support fabrics are used in the management of sprains or strains and the elasticated

properties are obtained by weaving crepe yarns having a very high twist. • Similar properties can also be obtained by weaving fabric from two warp beam one in low tension

and the other in high tension.• Compression bandages are used for the treatment and prevention of deep vein thrombosis, leg

ulceration, and varicose veins and are designed to exert a required amount of compression on leg when applied at a constant tension.

• Compression bandages are classified by the amount of compression they can exert at the ankle and include extra –high, high, moderate and light compression can be either woven and contain cotton and elastomeric yarns or warp and weft knitted in both tubular or fully fashioned forms.

• Orthopaedic cushion bandages are used under plaster casts and compression bandages to provide padding and prevent discomfort.

• Nonwoven orthopedic cushion bandages are produced from polyurathene foam, polyester, or ploypropylenefibres and contain blends of natural or synthetic fibres.

• Non woven bandages are lightly needle punched to maintain bulk and loft.

04/22/23 Compiled by: Dewan Murshed Ahmed (DMA) 48

Page 49: Hi-tech Textile

B. Extracorporeal devices- • These are mechanical organs that are used for blood purification and include the artificial

kidney (dialyser), the artificial liver, mechanical lung. The function and performances of these devices benefit from fibre and textile.

• The function of artificial kidney is achieved by circulating the blood through a membrane, which may be either a flat sheet or a bundle of hollow regenerated cellulose fibres in the form of cellophane that retain the unwanted waste materials.

• Multilayred filters composed of numerous layers of needle punched fabrics with varying densities may also be used and are designed to remove the waste materials rapidly and efficiently.

• The artificial liver utilizes hollow fibres or membranes similar to those used in artificial kidney to perform high permeability to gases but low permeability to liquids and function in the same manner as in the natural lung allowing oxygen to come into contact with the patient’s blood.

04/22/23 Compiled by: Dewan Murshed Ahmed (DMA) 49

Page 50: Hi-tech Textile

B. Extracorporeal devices-

04/22/23 Compiled by: Dewan Murshed Ahmed (DMA) 50

Page 51: Hi-tech Textile

C. Implantable materials-These materials are used in effecting repair to the body whether it be wound closure (Sutures)

or replacement surgery (Vascular grafts, artificial ligaments etc.). Table 15.3 show the list of implantable materials.

• Biocompatibility is of prime importance if the textile materials are to be accepted by the body and four key factors will determine how the body reacts to the implant, these are as follows

1. The most important factor is porosity which determines the rate at which human tissue will grow and encapsulate the implant.

2. Small circular fibres are better encapsulated with human tissue than larger fibres with irregular cross section.

3. Toxic substances must not be released by the fibre polymer, and the fibres should be free from surface contaminations such as lubricants and sizing agents.

4. The properties of the polymer will influence the success of the implantation in terms of its biodegradability.

Polyamide is the most reactive material losing its overall strength after only two years as a result of biodegradation. PTFE is the least reactive with polypropylene and polyester is in between

04/22/23 Compiled by: Dewan Murshed Ahmed (DMA) 51

Page 52: Hi-tech Textile

C. Implantable materials-

04/22/23 Compiled by: Dewan Murshed Ahmed (DMA) 52

Page 53: Hi-tech Textile

C. Implantable materials-These materials are used in effecting repair to the body whether it be wound closure (Sutures)

or replacement surgery (Vascular grafts, artificial ligaments etc.). Table 15.3 show the list of implantable materials.

• Biocompatibility is of prime importance if the textile materials are to be accepted by the body and four key factors will determine how the body reacts to the implant, these are as follows

1. The most important factor is porosity which determines the rate at which human tissue will grow and encapsulate the implant.

2. Small circular fibres are better encapsulated with human tissue than larger fibres with irregular cross section.

3. Toxic substances must not be released by the fibre polymer, and the fibres should be free from surface contaminations such as lubricants and sizing agents.

4. The properties of the polymer will influence the success of the implantation in terms of its biodegradability.

Polyamide is the most reactive material losing its overall strength after only two years as a result of biodegradation. PTFE is the least reactive with polypropylene and polyester is in between

04/22/23 Compiled by: Dewan Murshed Ahmed (DMA) 53

Page 54: Hi-tech Textile

8. MobiltechSeat covers, seat belts, car carpets, air bags, tyre cord, composite panels

04/22/23 54Compiled by: Dewan Murshed Ahmed (DMA)

Page 55: Hi-tech Textile

8. MobiltechAmong other sectors, the automotive industry is one of the largest single markets for technical textiles and one of the most diverse as well. This market comprises of automobiles, trains, marine vehicles and planes.

Technical textiles that are used in this automotive or transport sector are called “MOBILTECH.” The latest developments in aircraft, ship building as well as motor vehicle and train manufacture, all can be largely attributed to MOBILTECH, a non apparel textile.

Mobiltech today covers not only isolation and safety aspect but also focuses on comfort and style. The customers look for aesthetically pleasing interiors, great comfort and fuel economy.

Textile components in automobiles consist of either visible components like upholstery, carpets, seat belts, headliners etc. or concealed components like tyre cords, hoses, belts, airbags etc.

04/22/23 55Compiled by: Dewan Murshed Ahmed (DMA)

Page 56: Hi-tech Textile

8. MobiltechSome of the applications in this industry are:

Air bag fabrics Fabric used as a basis for reduction in weight of body parts Tyre cord fabrics (including hose and drive belt reinforcements) Automotive upholstery and other textile fabrics used inside the vehicle Tyres (for cord reinforcement material, side and thread walls, carcass piles etc) Engine (radiator hoses, power steering, hydraulic lines, filters etc) Composites for body and suspension parts (bumpers, wheel covers, door handles etc) Comfort and decoration (seating, carpets, interior decoration) Safety (seat belts, air bags, seat fire barriers etc)

04/22/23 56Compiled by: Dewan Murshed Ahmed (DMA)

Page 57: Hi-tech Textile

9. Oekotech• Environmental threats loom large on almost every nation in the world today. With this

threat gaining its stature day by day, Eco Textiles gain utmost importance as one of the most useful resources that help promote new innovations, in an eco-friendly manner.

OEKTECH is the term used for technical textiles that are used for environmental protection. It stands for new ideas and interesting concepts in the area of environmental protection, waste disposal (including innovative filtration media) and new recycling technologies. It is opening up new avenues for environmental engineers, safety engineers and personnel in environmental protection agencies.

These eco- friendly textiles provide a range of environmentally responsible alternatives to other resource hungry materials. They tap into both post-consumer and post-industrial waste streams & scrap and reuse them for manufacturing an extremely durable and eco-friendly textile. They not only lead to reduction of waste but also more importantly, save the rapidly depleting natural resources.

04/22/23 57Compiled by: Dewan Murshed Ahmed (DMA)

Page 58: Hi-tech Textile

9. OekotechSome of the features of these textiles are: • They utilize ecologically grown fibers. • They are processed with less damaging inputs. • The processing units are equipped with good sewage treatment. • The fabrics are of good quality and long lasting. A look at some of the products that are manufactured using these textiles: • Soil seals • Textile drainage systems • Erosion prevention systems • Textiles for protection against hazardous substances• Textile noise barrier systems • Filter systems (air/water) • Textiles for environmental protection• Organic Cotton• Organic Silk• Jute• Hemp• Recycled cotton• Recycled other fibre

04/22/23 58Compiled by: Dewan Murshed Ahmed (DMA)

Page 59: Hi-tech Textile

10. Packtech

Packaging textiles include all textile packing material for industrial, agricultural and other goods. The demand for packing material is directly proportional to economic growth, industrial production and trade as goods are produced and then distributed both locally and internationally. The growing (environmental) need for reusable packages and containers is opening new opportunities for textile products in this market.Sacks and bags made of traditional jute, cotton or natural fiber are gradually casting way for modern synthetic fibers. These technical textiles, used in packaging and subsequent transportation are called “PACKTECH.”It is well known that these fabrics are ideal for many kinds of packaging. At one end, PACKTECH includes heavyweight, dense woven fabrics (used for bags, sacks, flexible intermediate bulk carriers and wrappings for textile bales and carpets) and on the other end, it includes lightweight non wovens used as durable papers, tea bags and other food and industrial product wrappings. ations04/22/23 59Compiled by: Dewan Murshed Ahmed

(DMA)

Page 60: Hi-tech Textile

10. Packtech

FIBC big bags (Flexible Intermediate Bulk Containers),for powdered and granular materials Laundry bags and other bulk packaging products Sacks for storage etc Twine and string for tying packages, etc (excludes agricultural applications) Non-paper tea bags and coffee filters Food soaker pads Net packaging for storing, packing, transporting, retailing foodstuffs, toys, Woven fiber strapping, lightweight mailbags. Soft luggage Bags Sackswrappings for textile bales and carpets

Applications

04/22/23 60Compiled by: Dewan Murshed Ahmed (DMA)

Page 61: Hi-tech Textile

11. Protech• Defense/Civil Defense are industries which rely heavily on technology.

Apart from hi-tech weaponry and ammunitions, the induction of technical textiles in this sector has revolutionized the concept of security. It is the new range of chemicals and fabrics being used by the armed forces that has redefined safety parameters for the military. From specialized clothing to hi-tech accessories, technical textiles have made it big in the defense sector.

Not only defense but the protective clothing covers garments and accessories intended to protect people from dangerous or hazardous materials and processes during the course of their work or leisure activities. These textiles enhance performance by ensuring wind or water proofing, flame retardancy, breathability, lightness etc. in clothing used by firemen, Para-military forces & security forces. The major applications of technical textiles in this field are:

04/22/23 61Compiled by: Dewan Murshed Ahmed (DMA)

Page 62: Hi-tech Textile

11. Protech• Clothing against heat and flame• Clothing against mechanical impacts• Fire men’s protective clothing• Clothing against cold• Clothing against foul weather • Clothing against chemical substances (gas liquids, particles)• Clothing against radio active contamination• Tents, sleeping systems, weapons rolls, bandoleers to combat foul weather. • Fire service equipment, bullet-proof jackets, army tents, parachutes, extinguishing

blankets, tubes • Fabrics with waterproof and breathable membrane • Mountain safety ropes, climbing harness • Protective clothing fabrics for protection from fire, bullets etc. • Special jackets, attire to combat severe temperatures • Fabrics for disposable garments worn to provide protection against harmful chemicals and

gases, pesticides etc. • Fluorescent and Phosphorescent fabrics for Gilets, trousers etc.

04/22/23 62Compiled by: Dewan Murshed Ahmed (DMA)

Page 63: Hi-tech Textile

12. Sporttech

04/22/23 63Compiled by: Dewan Murshed Ahmed (DMA)

Technical textiles have enabled production of materials that are tougher than wood, which breathe like skin, are waterproof like rubber and at the same time are eco-friendly and highly economical. The augmentations in the sports and leisure industry have resulted in the use of technical textiles in different sports.

These revolutionary new textiles, used in Sports & Leisure industry, are popularly known as SPORTTECH

Today’s sports demand high performance equipment and apparel. The light weight and safety features of SPORTTECH have become important in their substitution for other materials. These high-functional and smart textiles are increasingly adding value to the sports and leisure industry by combining utilitarian functions with wearing comfort that leads to achieving high level of performance.

Page 64: Hi-tech Textile

12. Sporttech

04/22/23 64Compiled by: Dewan Murshed Ahmed (DMA)

A few areas where these textiles are being increasingly used are:

Sportswear Sports footwear Artificial turf, sleeping bags, ballooning and parachute fabrics Some of the sports where these textiles are being used are Golf, Tennis, Cycling, Mountaineering, Skiing, Cricket etc.


Recommended