KRAFTWERKSSCHULE E.V. – TRAINING FOR THE FUTURE
ZUKUNFT AUSBILDEN
KRAFTWERKSSCHULE E.V. POWERTECH TRAINING CENTER FOR POWER PLANT PERSONNEL
AROUND THE GLOBE
Welcome !
Flexibility-Workshop in the frame of the IGEF-Study-Tour-9/2016
KRAFTWERKSSCHULE E.V. – TRAINING FOR THE FUTURE
HISTORY MORE THAN HALF A CENTURY
1957 Founded by power plant operators
1963 Incorporated society „KRAFTWERKER-
SCHULE E.V.“
1972 Renamed in
KRAFTWERKSSCHUE E.V.
1977 Simulator training for nuclear power
plant personnel
1978 Theoretical training for power plant
operators
1986 Simulator training for fossil-fired power
plant personnel
1996 New location of the training center in
Essen-Kupferdreh
2001 Simulator training for personnel in
CCGT power plants
2009 Training start with the new generation
of simulators for coal fired plants
2012 First completion of a virtual
commissioning on a simlator
2012 Extension of the basic- and advanced
training spectrum to the renewable
energies
2013 July, commissioning of the new
apartment house on the campus of the
KWS, Deilbachtal
2016 DIN EN ISO 9001:2008 re-certification
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KRAFTWERKSSCHULE E.V. – TRAINING FOR THE FUTURE
203 ordinary members, who operate
power plants with a total continuous steam
rate of approx. 396.981,89 t/h
9 affiliated members, authorities and
government facilities, technical-scientific
associations, professional associations
and similar organizations
24 sponsoring members, companies
interested in the aims of the KWS
36 members located in 13 countries
outside Germany
50 employees
STRUCTURE COMBINED KNOWLEDGE MANAGEMENT
MEMBERS
Total: 100%
Ordinary Members: 203 86,02 %
Affiliated Members: 9 3,81 %
Sponsoring Members: 24 10,17 %
250 external specialists in the network
Base: guidelines of the VGB PowerTech
Non-profit organization/tax advantaged
* State: 31.12.2015
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KRAFTWERKSSCHULE E.V. – TRAINING FOR THE FUTURE
ORGANIZATION CHART COMBINED KNOWLEDGE
MANAGEMENT
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KRAFTWERKSSCHULE E.V. – TRAINING FOR THE FUTURE
ACTIVITIES 2015 PERIOD 01.01.2015 – 31.12.2015
314 courses
2.585 participants
239 arrangements out of
the standard programme
75 tailored courses
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KRAFTWERKSSCHULE E.V. – TRAINING FOR THE FUTURE
INFRASTRUCTURE SUITABLE GENERAL CONDITIONS FOR SUCCESSFUL TRAINING
A total of 24 modern equipped lecture rooms/conference rooms
8 simulator control rooms
3 research simulator control rooms
7 training laboratories
Meeting rooms for 5 – 150 participants
54 modern apartments nearby KWS
Parking spaces for 231 automobiles
Cafeteria / Kiosk
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KRAFTWERKSSCHULE E.V. – TRAINING FOR THE FUTURE
Operator
BasicTraining
Advanced Training
Specialized Training
Study Semester
Power Station Technology
Power Plant Operator (conventional, nuclear)
Master Power Station Operator (conventional, nuclear)
Foreman
Engineers
Thermal Waste Processing
Acquisition and maintenance
of expertise:
nuclear power station personnel
Hydroelectric Power Stations
Transfer and maintenance
of knowledge:
nuclear power station personnel
Windenergy
Maintenance (conventional, nuclear, renewable)
Fire Protection
Environmental Protection
Occupational Health and Safety
Radiation Protection
Human Performance/Leadership
Qualities/Communication
Client-Specific Provisions T-Training E-Learning
Simulator Training
„Fossil Fuel Power Stations“
Simulator Training
„Industrial Power Stations“
Simulator Training
„Combined Cycle Power Stations“
QUALIFICATION SERVICES OVERVIEW
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Service Technician
Flexibility-Workshop in the frame of the IGEF-Study-Tour-9/2016
KRAFTWERKSSCHULE E.V. – TRAINING FOR THE FUTURE
QUALIFICATIONS E-LEARNING AND T-TRAINING
E-Learning
Power Plant Shift Supervisor preparatory
course
German
Math fundamentals
Control engineering
Maintenance
Pipelines and fittings
Foreign body immisions
T-Training
Expert knowledge for power plant shift
supervisors
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KRAFTWERKSSCHULE E.V. – TRAINING FOR THE FUTURE
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QUALIFICATIONS POWER PLANT SHIFT SUPERVISOR
„PRODUCTION“
Flexibility-Workshop in the frame of the IGEF-Study-Tour-9/2016
KRAFTWERKSSCHULE E.V. – TRAINING FOR THE FUTURE
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KRAFTWERKSSCHULE E.V. – TRAINING FOR THE FUTURE
SIMULATOR TRAINING AIMS
Increase availability
Improving operational safety
Preventing of plant malfunctions
Reducing operating costs
Reducing emissions
Enhancing team behavior
Improving communication
Optimize decision making processes
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KRAFTWERKSSCHULE E.V. – TRAINING FOR THE FUTURE
SIMULATOR TRAINING SIMULATOR MATRIX
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Fuel
Simulator configurations
Capacity class 300 MW Hard coal-300 Lignite-300 NuK-300 NuG-300
Studiensemester Kraftwerkstechnik
Steam generator
Start up and low load system
Air-/flue gas passage
Hard coal, heavy oil, gas
Lignite, light oil
Hard coal, heavy oil
Once through Once through Natural circulation
Recirculation and drain Recirculation and drain ./.
Single- and dual-train Dual-train Dual-train
Heavy oil, gas
Natural circulation
./.
Forced-draft fan
Flexibility-Workshop in the frame of the IGEF-Study-Tour-9/2016
KRAFTWERKSSCHULE E.V. – TRAINING FOR THE FUTURE
SIMULATOR TRAINING SIMULATOR MATRIX
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Fuel
Simulator configurations
CCGT CCGT-750S CCGT-750D CCGT-750-3
Studiensemester
Kraftwerkstechnik Steam generator
Start up and low load system
Air-/flue gas passage
Manual operation
Comment
Gas Gas Gas
Natural circulation Natural circulation Natural circulation
./. ./. ./.
./. ./. ./.
SPPA-T2000 SPPA-T2000 SPPA-T3000
Capacity class 750 MW 750 MW 750 MW
Only power generating Steam extraction Steam extraction
Flexibility-Workshop in the frame of the IGEF-Study-Tour-9/2016
KRAFTWERKSSCHULE E.V. – TRAINING FOR THE FUTURE
SIMULATOR TRAINING SIMULATOR MATRIX
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Fuel
Simulator configurations
Hard coal / lignite Hard coal-800 Hard coal-1100 Lignite-600 Lignite-1100
Studiensemester Kraftwerkstechnik Steam generator
Start up and low load system
Air-/flue gas passage
Manual operation
Comment
Hard coal, light oil gas
Hard coal, light oil
Lignite, light oil
Forced flow Forced flow Forced flow
Recirculation and drain Recirculation and drain Drain
Single-train Dual-train Dual-train
SPPA-T3000 ABB 800-xA SPPA-T3000
Swing burner
Forced flow
Recirculation and drain
Dual-train
SPPA-T3000
Capacity class 800 MW 1100 MW 600 MW 1100 MW
Lignite, light oil
Flexibility-Workshop in the frame of the IGEF-Study-Tour-9/2016
KRAFTWERKSSCHULE E.V. – TRAINING FOR THE FUTURE
SIMULATOR TRAINING MOBILE CCGT-SIMULATOR WITH DISTRICT HEATING AND
PROCESS STEAM EXTRACTION
Multiple shaft gas and steam turbine power
plant
Natural gas combustion
2 SGT5-4000F Siemens gas turbines,
659 MJ/s heat input
2 three pressure level heat recovery steam
generators, 110 bar, 30 bar, 4,8 bar
2 reheaters, 28,5 bar
1 Siemens steam turbine SST5-5000,
one HP/IP- , one LP casing, 250 MW
3 H2 cooled generators
(293 MVA, 15,75 kV)
2 hybrid cooling towers
Efficiency without steam extraction
57,3% at 755 MW
Additional steam extraction 30 bar,
15 bar, 5 bar, up to 100kg/s
Real time operation
Siemens SPPA-T2000 / -T3000 control
technology
Siemens OM 650 with 5 operator spaces
2 large-scale screens
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KRAFTWERKSSCHULE E.V. – TRAINING FOR THE FUTURE
MOBILE SIMULATORS INTERNATIONAL ACTIVITIES
Due to constant enhancements KWS
simulators have been mobilized and are thus
available anywhere around the world.
KWS will keep on supporting its members all
over the world.
Simulator training can be carried out in
German, English, Dutch and French.
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KRAFTWERKSSCHULE E.V. – TRAINING FOR THE FUTURE
BEST PRACTICE WORKSHOPS POWERTECH TRAINING CENTER WITH A DIFFERENCE
Solutions from the practice for the practice
- Exchange of experience (cross functional, cross shift, cross generation)
- Solution oriented moderation, expert moderators
- Improvement of technology and working processes
- Support of change processes
- Activity based guiding principles for professional behavior
- High level of identification of the employees with the results
- High level of acceptance of solutions through the team leader
When a control- or monitoring action is completed, the default
screen arrangement will be restored.
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KRAFTWERKSSCHULE E.V. – TRAINING FOR THE FUTURE
Practical training
Safety training
Helicopter training
Maintenance activities
Practical training facilities
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ACTIVITIES RENEWABLE ENERGIES
PERIOD 01.01.2015 – 31.12.2015
15 courses
75 participants
WINDENERGY – PLANT TECHNOLOGY SERVICE TECHNICIAN
Flexibility-Workshop in the frame of the IGEF-Study-Tour-9/2016
KRAFTWERKSSCHULE E.V. – TRAINING FOR THE FUTURE
MEDIA KWS PUBLICATIONS
Study books for power plant operators (also available in English
and Dutch)
Advanced study books for power plant shift supervisors
Scripts for courses and seminars, also available in different
languages
Audio-visual productions
A complete list of all KWS publications is available in the online
„Basic- and Advanced Training Programme“ and at:
www.kraftwerksschule.de
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KRAFTWERKSSCHULE E.V. – TRAINING FOR THE FUTURE
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KWS - CONFERENCE CENTRE CONFERENCES – MEETINGS – TRAININGS
Flexibility-Workshop in the frame of the IGEF-Study-Tour-9/2016
KRAFTWERKSSCHULE E.V. – TRAINING FOR THE FUTURE
KWS - APARTMENT BUILDING
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FEEL AT HOME
ON THE CAMPUS
• TV, telephone and internet access in all apartments
• Different leisure rooms
• Common kitchen
• Library
Flexibility-Workshop in the frame of the IGEF-Study-Tour-9/2016
KRAFTWERKSSCHULE E.V. – TRAINING FOR THE FUTURE
SERVICE CAFETERIA
Daily varying offers
Lunch menu with individual choice of side dishes
Choice of starters
Rich salad bar
Choice of desserts
Vegetarian and pork-free dishes for international guests
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KRAFTWERKSSCHULE E.V. – TRAINING FOR THE FUTURE
CONTACT FURTHER INFORMATION
KRAFTWERKSSCHULE E.V.
Deilbachtal 199
45257 Essen
Tel. +49 201 8489 – 0
Fax. +49 201 8489 – 102
E-Mail: [email protected]
www.kraftwerksschule.de
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