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Accepted Manuscript High-areal-capacity all-solid-state lithium batteries enabled by rational design of fast ion transport channels in vertically-aligned composite polymer electrodes Xiaofei Yang, Qian Sun, Changtai Zhao, Xuejie Gao, Keegan Adair, Yulong Liu, Jing Luo, Xiaoting Lin, Jianneng Liang, Huan Huang, Li Zhang, Rong Yang, Shigang Lu, Ruying Li, Xueliang Sun PII: S2211-2855(19)30401-X DOI: https://doi.org/10.1016/j.nanoen.2019.05.002 Reference: NANOEN 3716 To appear in: Nano Energy Received Date: 25 March 2019 Revised Date: 30 April 2019 Accepted Date: 1 May 2019 Please cite this article as: X. Yang, Q. Sun, C. Zhao, X. Gao, K. Adair, Y. Liu, J. Luo, X. Lin, J. Liang, H. Huang, L. Zhang, R. Yang, S. Lu, R. Li, X. Sun, High-areal-capacity all-solid-state lithium batteries enabled by rational design of fast ion transport channels in vertically-aligned composite polymer electrodes, Nano Energy (2019), doi: https://doi.org/10.1016/j.nanoen.2019.05.002. This is a PDF file of an unedited manuscript that has been accepted for publication. As a service to our customers we are providing this early version of the manuscript. The manuscript will undergo copyediting, typesetting, and review of the resulting proof before it is published in its final form. Please note that during the production process errors may be discovered which could affect the content, and all legal disclaimers that apply to the journal pertain.
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Page 1: High-areal-capacity all-solid-state lithium batteries enabled by ......H. Huang, L. Zhang, R. Yang, S. Lu, R. Li, X. Sun, High-areal-capacity all-solid-state lithium batteries enabled

Accepted Manuscript

High-areal-capacity all-solid-state lithium batteries enabled by rational design of fastion transport channels in vertically-aligned composite polymer electrodes

Xiaofei Yang, Qian Sun, Changtai Zhao, Xuejie Gao, Keegan Adair, Yulong Liu, JingLuo, Xiaoting Lin, Jianneng Liang, Huan Huang, Li Zhang, Rong Yang, Shigang Lu,Ruying Li, Xueliang Sun

PII: S2211-2855(19)30401-X

DOI: https://doi.org/10.1016/j.nanoen.2019.05.002

Reference: NANOEN 3716

To appear in: Nano Energy

Received Date: 25 March 2019

Revised Date: 30 April 2019

Accepted Date: 1 May 2019

Please cite this article as: X. Yang, Q. Sun, C. Zhao, X. Gao, K. Adair, Y. Liu, J. Luo, X. Lin, J. Liang,H. Huang, L. Zhang, R. Yang, S. Lu, R. Li, X. Sun, High-areal-capacity all-solid-state lithium batteriesenabled by rational design of fast ion transport channels in vertically-aligned composite polymerelectrodes, Nano Energy (2019), doi: https://doi.org/10.1016/j.nanoen.2019.05.002.

This is a PDF file of an unedited manuscript that has been accepted for publication. As a service toour customers we are providing this early version of the manuscript. The manuscript will undergocopyediting, typesetting, and review of the resulting proof before it is published in its final form. Pleasenote that during the production process errors may be discovered which could affect the content, and alllegal disclaimers that apply to the journal pertain.

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Graphical abstract

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High-Areal-Capacity All-Solid-State Lithium Batteries Enabled by Rational

Design of Fast Ion Transport Channels in Vertically-Aligned Composite Polymer

Electrodes

Xiaofei Yang a, Qian Sun a, Changtai Zhao a, Xuejie Gao a, Keegan Adair a, Yulong

Liu a, Jing Luo a, Xiaoting Lin a, Jianneng Liang a, Huan Huang c, Li Zhang b, Rong

Yang b, Shigang Lu b, Ruying Li a, and Xueliang Sun a *

a Department of Mechanical and Materials Engineering,University of Western

Ontario,London, ON, Canada, N6A 5B9

b China Automotive Battery Research Institute, Beijing, 100088, P. R. China

c Glabat Solid-State Battery Inc., 700 Collip Circle, London, ON, N6G 4X8, Canada

Keywords

Solid-state electrolyte, Hybrid electrolyte, Lithium batteries, Vertically-aligned

structure, Li dendrite

Abstract

All-solid-state lithium batteries (ASSLBs) assembled with solid polymer electrolytes

(SPEs) have been regarded as promising next-generation rechargeable batteries with

improved safety and high energy densities. However, the Li dendrites and poor Li+

transport greatly inhibit their practical applications when coupled with relatively high

loading cathodes. Herein, we combine a glass fiber (GF)-reinforced composite

polymer electrolyte based on po(lyethylene oxide) (labeled as PEO@GF) to suppress

Li dendrite growth with a freeze-casted vertically-aligned (VL) electrode to facilitate

Li+ transport in the high loading cathode. Benefiting from the enhanced mechanical

* Corresponding author

E-mail address: [email protected] (X. Sun)

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strength and uniformed Li deposition enabled by the implanted GF, the Li-Li

symmetric cells exhibit significantly improved cycling stability up to 2000 h (0.2 mA

cm-2, 0.2 mAh cm-2) and 1000 h (0.42 mA cm-2, 0.4 mAh cm-2), which are over one

order of magnitude longer than those of the pure PEO electrolyte. Furthermore, VL-

LFP cathode divides the thick electrode into numerous vertically-aligned “thin

electrodes”, which significantly decreases the Li+ transport distance and enables the

10.5 mg cm-2 LiFePO4 (LFP)-loaded Li | PEO@GF | VL-LFP cell to deliver a high

areal capacity of 1.52 mAh cm-2. The rational structure design of both electrolyte and

electrode offers an opportunity for developing high-performance ASSLBs with high

active material loadings.

1. Introduction

To meet the increasing demands for higher-energy-density portable electronic devices

and electric vehicles, lithium metal batteries have received great attention due to their

higher energy density and ability to outperform state-of-the-art liquid lithium-ion

batteries.[1-3] During the last few decades, the research of lithium batteries has

mostly focused on liquid electrolytes and significant progress has been achieved in

terms of energy density and cycling life.[4-6] Despite their high ionic conductivity

and excellent wetting properties, liquid electrolyte-based systems still suffer from

insufficient electrochemical and thermal stability, low ion selectivity and potential

safety risks.[7] To tackle the aforementioned issues, replacing the liquid electrolytes

with high ionic conductivity solid-state electrolytes (SSEs) with wide electrochemical

stability windows and superior thermal stability is one of the best choices for

application in lithium batteries.[8-14]Among the various SSEs, solid polymer

electrolytes (SPEs) have been regarded as one of the most promising candidates for

practical application in the short term due to their flexibility, easy fabrication, low

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cost, low-density, good electrochemical stability, and excellent compatibility with

lithium salts.[10, 11, 15-19]

Nevertheless, SPEs still suffer from low mechanical strength at operating

temperatures, which limits their ability to prevent Li dendrite penetration, especially

when operated at high current densities and high areal capacities.[20-22] Recently,

tremendous efforts have been focused on adding multi-architectural and multi-

functional inorganic fillers to enhance the mechanical properties as well as improve

the ionic conductivity. Among them, SiO2 exhibits strong capabilities in suppressing

Li dendrite growth via regulating the Li deposition by the polar functional groups (Si-

O, O-H) to realize dendrite-free Li anodes. [23-26] However, it is difficult for the

particle fillers to effectively enhance the mechanical strength of the composite

electrolytes, which is insufficient for commercial applications. [27] To address this

issue, the construction of an integreated 3D scaffold for polymer electrolyte

impregnation has been demonstrated that can significantly improve both the

mechanical properties as well as ionic conductivity. [27-29]Nevertheless, fabricating

such 3D scaffolds via electrospinning, [28] aerogel, [27] hydrogel[29] and template

methods [30] need complicated and time-comsuming processes, which is not suitable

for large-scale electrolyte preparation. In this regard, searching for a low-cost and

commercially-viable 3D scaffold is of significance.

Moreover, the performance of SPEs in most studies are evaluated by coupling the

SPEs with thin and low active material-loaded cathodes (LFP loading typically < 3

mg cm-2, areal capacity <0.5 mAh cm-2), which can’t meet the requirements of high

energy density ASSLBs. [31, 32] In such an evaluation system, many potentially fatal

issues may be hidden and ignored despite their important roles in affecting the

electrochemical performance. For instance, as shown in Scheme 1b, when the SPE

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(e.g. a typical PEO-based SPE with an [EO]:[Li+] ratio of 16:1) is coupled with a

thick and high active materials-loaded electrode (e.g. lithium iron phosphate (LFP)),

Li dendrites can easily grow from the surface of the anode and penetrate the PEO

electrolyte, resulting in a short-circuit and deteriorated cycling life. Additionally, the

poor Li+ transport caused by an increase in cathode thickness is another problem that

hinders the improvement of capacity output and power density.[33-35]

Herein, the optimization of both electrolyte and cathode structure, aimed at

solving the aforementioned lithium dendrite and high areal-loading cathode issues, is

investigated to improve the electrochemical performance of ASSLBs assembled with

thick and high active material-loaded cathodes. As shown in Scheme 1a, the PEO

polymer was impregnated into a glass fiber (GF) scaffold by solution infiltration,

labeled as PEO@GF, and serves three functions. Firstly, SiO2 is the major

component of GF, which has been reported to be effective in enhancing the

mechanical properties as well as improve the ionic conductivity of PSEs. Furthermore,

the large number of functional groups such as Si-O and O-H are beneficial towards

the uniform distribution of Li-ion flux, resulting in a dendrite-free Li. [36] Moreover,

the GF also acts as a 3D separator to prevent thermal runway when a short circuit

occurs. Meanwhile, a vertically-aligned LFP (VL-LFP) cathode is fabricated by an

ice-template freeze-casting method, which transform the thick electrode into

numerous vertically-aligned “thin electrodes”, which decrease the Li+ transport

distance and facilitated the Li+ transport. [37] With this in mind, Li-LFP batteries

assembled with thick and high LFP loading cathodes are expected to lead to excellent

electrochemical performances.

2. Experimental Section

2.1 Synthesis of PEO and PEO@GF electrolytes

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The pure PEO electrolyte was prepared by a solution casting method. Firstly, the

mixed solution of PEO polymer (Mw: 1000000, 0.60 g) and

bis(trifluoromethylsulfonyl) imide (LiTFSI) salt (0.24 g) dissolved in 20 mL

acetonitrile and vigorous stirring overnight, where the EO/Li ratio was controlled as

16/1. Then, the solution was cast in a polytetrafluoroethylene (PTFE) dish and dried

at 60 oC for 24 h in vacuum. The obtained polymer membrane was labeled as PEO

electrolyte. The PEO@GF electrolyte was obtained by infusing 1.0 mL above mixed

solution into a GF scaffold with a diameter of 16 mm (around 10 mg). The weight

ratio of PEO electrolyte in the PEO@GF is around 80 wt.%.

2.2 Synthesis of LFP and VL-LFP electrodes:

The LFP and VL-LFP electrodes were fabricated by blade casting technique.

Typically, the LFP powder, acetylene black and PEO/LITFSI (EO/Li=16/1) was

dissolved in the mixture of acetonitrile and water (v/v=1/9) with a weight ratio of

8:1:1 to form a slurry and then coated onto aluminum (Al) foil. After that, the Al foil

coated with slurry was divided into two parts, one was directly dried at 60 °C

overnight and another was freeze-dried at -50 °C overnight. The obtained cathode

were labeled as LFP and VL-LFP electrodes after the surface was modified with

another 5 wt.% of PEO/LITFSI electrolyte, respectively.

2.3 Materials Characterization

The morphology, structure, and composition of the hybrid electrolyte and electrode

were characterized by SEM (Hitachi S-4800 and Hitachi S-3400).

2.4 Electrochemical measurements

The electrochemical performance of Li-LFP batteries and Li-Li symmetrical cells

were tested with CR2032 coin cells, constructed in an Ar-filled glove box. The

cathode (LFP and VL-LFP) and Li anode were separated by PEO or PEO@GF

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electrolytes. The charge-discharge tests were carried out using a LAND CT-2001A

system with voltages arrange from 2.7 V to 4.0 V at temperatures of 60 oC and 80 oC.

Constant current densities were applied to the electrodes during repeated Li

stripping/plating process.

Electrochemical impedance spectroscopy (EIS) was tested at the open-circuit

condition with a frequency range from 5.0×105 Hz to 1.0×10-2 Hz on a versatile

multichannel potentiostation 3/Z (VMP3). Cyclic voltammograms (CV) was tested on

the same instrument and the data were collected under a scanning rate of 0.1 mV s-1

between 2.7 V and 4.0 V. The specific capacities mentioned in this work were

calculated based on LFP and the voltages were respected to Li+/Li (vs. Li+/Li). The

ionic conductivity of the electrolytes was determined by EIS measurement utilizing

stainless | electrolyte | stainless symmetric cells with controlled temperature. The

electrochemical stability window was examined by stainless | electrolyte | Li metal

cells.

3. Result and Discussion

The morphology and structure of the as-prepared PEO@GF and pure PEO

electrolytes are firstly investigated by scanning electron microscopy (SEM). As

shown in Figure S1, the pure PEO electrolyte exhibits a flat surface with a thickness

of 370 µm, while the thickness of PEO@GF is 350 µm (Figure 1d). Compared with

PEO electrolyte, the surface of PEO@GF is relatively rough because of the capillary

force of GF during the infiltration process (Figure 1a~c). From the cross-sectional

SEM images in Figure 1d~f, it can be noted that the pores among the GF are

completely filled by the polymer electrolyte, which is beneficial for Li+ transport. As

less volume percentage of PEO electrolyte is used, the PEO@GF electrolyte exhibits

a lower but comparable ionic conductivity of 1.9×10-4 S cm-1 to that of PEO

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electrolyte (3.0×10-4 S cm-1) at a working temperature of 60 oC (Figure S2a).

Moreover, benefitting from the interactions between the functional groups on GF and

the Li salt/PEO electrolyte, the PEO@GF electrolyte presents a wider electrochemical

stability window compared with PEO electrolyte (4.9 V vs. 4.3 V, Figure S2b). The

thermal stability test of the PEO and PEO@GF electrolytes is performed by heating the

two electrolytes in a oven with controlled temperatures (Figure S3). When the temperature

rises to 60 °C, the melting point of the polymer, the color of the PEO electrolyte changed

due to partial melting of the polymer. Further increasing of the temperature to 120 °C leads

to complete melting of the PEO electrolyte into a liquid state. In contrast, the GF@PEO

electrolyte maintains its scaffold even at a high temperature of 120 oC. In other words, if a

thermal run-away occurs, the polymer electrolyte inevitably melts and shrinks due to the

increased temperature, which may cause direct contact between cathode and anode,

resulting in significant safety concerns. The PEO@GF electrolyte is helpful in addressing

this issue because the GF acts as a physical barrier to inhibit the cathode and anode contact,

even after melting of the polymer.

To evaluate the electrochemical stability of the PEO@GF electrolyte, Li-Li

symmetrical cells are assembled using two Li foils with a diameter of 1.0 cm. Figure

2a~b shows the cycling stability of the cells with PEO@GF and PEO electrolytes at a

current density of 0.2 mA cm-2 with a capacity of 0.2 mAh cm-2. Similar to the liquid

electrolyte, the voltage hysteresis is attributed to the mass-transfer resistant

throughout the whole plating-stripping process.[5, 38] For the PEO electrolyte, an

initial over-potential of 125 mV (versus Li+/Li) is observed, which is slightly smaller

than PEO-GF electrolyte (140 mV) due to the higher ionic conductivity of PEO.

However, the PEO electrolyte can only operate for 116 h before a short circuit occurs

due to the poor mechanical properties and non-uniform Li deposition. In contrast,

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PEO@GF electrolyte exhibits very stable performance in Li-Li symmetrical cells,

where the overpotential only slightly increases to 170 mV after 2000 h of stripping

and plating. After further increasing the capacity to 0.8 mAh cm-2, the overpotential of

the Li-Li symmetrical cell with PEO electrolyte increases to around 300 mV and

shows the fluctuating voltage profiles after the first cycle (Figure 2c~d). The

appearance of fluctuating voltage profiles can be attributed to detrimental Li dendrite

growth and rapid formation of dead Li, resulting in a soft short circuit [39]. After 162

h, the overpotential is instantly reduced to around 0 V and a short circuit is observed.

Promisingly, PEO@GF electrolyte achieves stable plating/stripping performance at

this elevated capacity for 1000 h with an overpotential of around 420 mV. Meanwhile,

the cycling performance is also investigated at a current of 0.42 mA cm-2 with a

capacity of 0.4 mAh cm-2. The results demonstrate that the PEO@GF electrolyte

shows very stable performance up to 1000 h of continuous stripping/plating with

minimum changes to the voltage hysteresis (Figure 2e~f). In contrast, due to the more

serious Li dendrite growth at high current densities, the intermittent short-circuit

performance is observed for PEO electrolyte after 10 h. After 66 h, complete short-

circuiting is presented. The obvious difference in cycling performance of Li-Li

symmetrical cells can be attributed to the strong capability of PEO@GF in

suppressing Li dendrite growth. The excellent plating/stripping performance of Li-Li

symmetric cells assembled with GF@PEO electrolyte are superior to recent

publications based on SPEs, as shown in Figure 2g~i and Table S1. [26, 31, 40-47]

To understand the behavior of Li stripping and plating within different

electrolytes, the Li-Li symmetrical cells operated at a current density of 0.2 mA cm-2

with a capacity of 0.2 mAh cm-2 after cycling are disassembled and the morphology of

electrolyte and Li anode are examined by SEM. As shown in Figure 3a~b, after 200 h

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of operation, large amounts of dendritic Li with diameters of around 1~3 µm are

observed on the surface of Li anode. Additionally, some large broken Li dendrites

with diameters of 10~20 µm, shown in Figure 3c~d and Figure S4d~f, are detected on

the surface of PEO polymer. In order to confirm the white point is Li, the electron

beam is focused on the area with a white point for 10 min. As exhibited in Figure

S4a~c, the morphology of the white point changes due to the melting of Li under the

high-energy electron beam. These large Li dendrites not only lead to safety risks but

also cause poor efficiency of lithium batteries.[2, 48, 49] However, it is noteworthy

that on the Li anode coupled with the PEO@GF electrolyte (Figure 3e~f), no

dendritic Li is detected, suggesting the strong capability of PEO@GF in suppressing

Li dendrites. Moreover, the PEO@GF electrolyte maintains its original morphology

and also no Li dendrites can be observed (Figure 3g~h). The strong capability of

PEO@GF in inhibiting dendrite growth can be attributed to two merits:1) The

functional groups such as Si-O, O-H on the GF can facilitate the Li+ uniform

distribution during plating/stripping process, resulting in uniform deposition of Li and

a Li dendrite-free deposition process. 2) The GF can significantly improve the

mechanical strength, especially at a high operating temperature of 60 oC, which is

helpful for suppressing Li dendrite growth.

Apart from the Li dendrite suppression, the Li+ transport in thick electrodes has a

huge impact on the electrochemical performance. The large Li+ transport resistance in

high areal-loading electrodes already observed in liquid electrolyte-based systems can be

more serious in solid-state battery systems because of the poor wetting properties and

lower ionic conductivity of the polymer SSEs. Hence, the enhancement of Li+ transport in

SSLBs is of significant importance. For the cathode prepared by a traditional blade casting

method and oven/vaccum drying at a high temperature, the morphology is shown in Figure

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S5, which exhibits a dense structure and the top-down Li+ transport mode (Figure S6b)

with long Li+ transport distance of 60 µm if ignored the tortuousity (Figure S5c). This

dense structure significantly limits the Li+ transport in the cathode side and results in poor

performance, especially under high C-rates. To tackle the potential issues, a VL-LFP

cathode with vertically-aligned structure is fabricated for facilitating Li+ transport ASSLBs.

According to the ice growth kinetics, as shown in Figure 4a, the ice is preferably grown

along the a axis, while the rate of ice growth along b axis is limited, resulting in lamellar

ice morphology. [50] During this process, the electrode materials are pressed into lamellar

structure among the ice. After the ice is removed via a freeze-drying method, a VL-LFP

cathode with vertically-aligned structure is obtained. The morphology and relative

elemental mappings are shown in Figure 4b~i. The VL-LFP cathode divide the thick

electrode into numerous “thin electrodes” with a thickness of around 20 µm, giving

rise to bi-directional Li+ transport pathways in the VL-LFP (Figure S6a) which can

significantly decreases the Li+ transport distance (around 10 µm, 1/6 of the LFP

electrode) and Li+ transport resistance. With this in mind, coupling the PEO@GF

electrolyte with the VL-LFP cathode is a good strategy to solve the issues of Li

dendrite and Li+ transport in thick cathodes, thus excellent electrochemical

performance can be expected.

The difference in Li dendrite supression for PEO and PEO@GF electrolytes and

Li+ transport in LFP and VL-LFP electrodes are investigated by electrochemical

cycling and C-rate performance testing. The cycling performance of Li-LFP cells with

PEO/PEO@GF as electrolytes and LFP/VL-LFP as cathodes (LFP loading: 3 mg cm-2)

are studied at a C-rate of 0.2 C (1C =170 mA g-1) between 2.7 V and 4.0 V. As shown

in Figure 5a, in the first few cycles, the capacity of all cells increased gradually and

exhibit an activation process due to the wetting of the electrode interface by the

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electrolyte. Afterwards, reversible capacities of around 155 mAh g-1 for all cells are

obtained. It should be noted that both PEO@GF/LFP and PEO@GF/VL-LFP cells

present a high and stable Coulombic efficiency of 100% within 100 cycles, while the

Coulombic efficiency of PEO/LFP cell dramatically dropped to 83.5% at the 18th

cycle from 100% at 15th cycle. Considering the same anode and cathode used in

PEO@GF/LFP and PEO/LFP cells, such significant difference in Coulombic

efficiency can be attributed to the different electrolytes in the two cells. Due to a high

capacity of 155 mAh g-1 with a relatively high loading of 3 mg cm-2 delivered by

PEO/LFP cell, corresponding to an areal capacity of 0.47 mAh cm-2, the PEO

electrolyte can’t meet the demand according to the Li-Li symmetrical cells in Figure

2c and 2e. In this case, a soft short-circuit occurs, which is confirmed by the

charge/discharge profiles of the PEO/LFP cell. As shown in Figure S7c, a fluctuating

charge profile followed by a sudden voltage drop when charging to 100 mAh g-1 at the

18th cycle suggests the occurence of a soft short-circuit and results in low Coulombic

efficiencies. In contrast, the same phenomenon hasn’t been observed for both

PEO@GF/LFP and PEO@GF/VL-LFP cells during the whole charge/discharge

process, further demonstrating the strong capability of PEO@GF in suppressing Li

dendrite. Even after 100 cycles, PEO@GF/LFP and PEO@GF/VL-LFP cells still

retain capacities of 142 and 132 mAh g-1, respectively, corresponding to capacity

retentions of 91.6% and 85.2% The slight capacity decay is mainly attributed to the

dead Li deposited on the surface of the anode and increases of the overpotential by

around 40 mV (Figure S7a~b). The long-term cycling stability of the PEO@GF/VL-

LFP cell is also tested at a high C-rate of 0.5C. As shown in Figure 5e, after the

activation process in the first few cycles, a reversible capacity of over 120 mAh g-1 is

achieved. Even after 200 cycles, a high capacity of 100 mAh g-1 is retained with a low

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decay rate of less than 0.08% per cycle, showing excellent cycling performance.

The C-rate performance of PEO/LFP, PEO@GF/LFP, and PEO@GF/VL-LFP

cells are investigated from 0.1C to 2C. As shown in Figure 5b, a short circuit occurs

in the PEO/LFP cell when the C-rate increases to 0.3C, and the Coulombic efficiency

significantly drop to 61.2%, which is further confirmed by the charge/discharge

profiles in Figure S8. These results suggest that the PEO can’t meet the demand of

high loading LFP cells in suppressing Li dendrite formation at a relatively high C-rate.

There is no short circuit phenomenon observed for PEO@GF/LFP and PEO@GF/VL-

LFP cells and both cells deliver capacities of 161, 155 and 148 mAh g-1 at 0.1, 0.2 and

0.3C. The differences become apparent when the C-rate increases to 0.5C, where the

PEO@GF/VL-LFP cell can deliver a capacity of 136 mAh g-1, while the capacity of

PEO@GF/LFP cell drops to 106 mAh g-1. When the C-rate is further increased to 1C,

PEO@GF/VL-LFP cell delivers a capacity of 100 mAh g-1, which is almost 2 times of

the PEO@GF/ LFP cell. Moreover, a high capacity of around 50 mAh g-1 is retained

for the PEO@GF/VL-LFP cell at 2C, while the capacity delivered by the PEO@GF/

LFP cell is almost 0 mAh g-1. Such huge differences in C-rate performance can be

mainly attributed to the lower overpotential of the PEO@GF/VL-LFP cell. For

instance, as shown in Figure S9 and Figure 5c~d, the PEO@GF/LFP cell exhibits an

overpotential of 143 mV at 0.1C, which is only 2 mV larger than that of the

PEO@GF/VL-LFP cell. When the C-rate increased to 0.5C and 2C, the overpotential

difference is 40 mV and 228 mV, respectively. Considering the same anode and

electrolyte are used in both PEO@GF/LFP and PEO@GF/VL-LFP cells, the different

C-rate performance and electrochemical kinetics can be attributed to the different

structures of cathodes. [51, 52]

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The large difference in electrochemical kinetics between LFP and VL-LPF

cathodes is further investigated by cyclic voltammetry (CV) and electrochemical

impedance spectroscopy (EIS). The CV curves of PEO@GF/LFP and PEO@GF/VL-

LFP cells obtained at a scan rate of 0.1 mV s-1 are shown in Figure S10. Between 2.7

V and 4.0 V, both electrodes exhibited one oxidation peak and one reduction peaks

located at 3.7 V and 3.1 V, corresponding to Li+ deintercalation and intercalation

processes. The smaller potential difference between the oxidation peak the reduction

peak for PEO@GF/VL-LFP reflects fast electrochemical kinetics. [53] The

differences in electrochemical kinetics between PEO@GF/LFP and PEO@GF/VL-

LFP cells are further quantitatively analyzed by EIS and their equivalent circuits

(Figure S11). According to the fitted semi-circle values in EIS (fitted by the

equivalent circuit inset of Figure S11a) and Li+ diffusion coefficient (D)-Warburg

coefficient (σ)-angel frequency (ω) relationship in our previous report, [33, 54] charge

transfer resistance (Rct) and Li+ diffusion coefficients are given in Table S2 to

investigate the the electrochemical activity and Li+ diffusion. PEO@GF/VL-LFP cell

possesses smaller Rct of 93.6 Ω cm-2 and a larger D of 6.63 × 10-12 cm2 s-1 , which is

0.1 and 4.4 times greater than that of the PEO@GF/ LFP (912.4 Ω cm-2, 1.49 × 10-12

cm2 s-1), respectively, suggesting higher electrochemical activity and faster Li+

diffusion. [33, 34] Due to the use of the same anode and electrolyte, such differences

in elecrochemical kinetics can be mainly attributed to the different structures of the

cathodes. In the VL-LFP cathode, the vertically-aligned structure enables Li+

transport along the 3D electrode and transport into the LFP particles via a bi-

directional transport pathway, which significantly decreased the Li+ transport distance

and Li+ transport resistance. [37] On the contrary, for the LFP cathode, the dense

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structure and top-down Li+ transport mode forces longer Li+ transport distances and

larger resistance, resulting in poor C-rate performance and electrochemical kinetics.

Considering the strong capability of PEO@GF electrolyte in suppressing Li

dendrite growth and fast Li+ transport capability in VL-LFP cathode, PEO@GF/VL-

LFP cells with higher LFP loadings are explored. As shown in Figure 5f, similar to

3mg cm-2 LFP loaded cells, both PEO@GF/VL-LFP and PEO@GF/LFP cells with a

LFP of 6 mg cm-2 present an activation process in the first 20 cycles and then stabilize

with reversible capacities of 128 mAh g-1 and 117 mAh g-1, respectively. The lower

capacity output and more obvious activation process of PEO@GF/LFP cell are

because of the poor electrochemical kinetics. After 100 cycles, capacities of 120 mAh

g-1 and 91 mAh g-1 are maintained, equaling to capacity retentions of 94.5% and

77.8%, respectively. The faster capacity drop of PEO@GF/LFP can be attributed to

the dead Li deposited on the anode site, which further worsens the Li+ transport and

limits the capacity output. Additionally, in order to achieve improved energy density,

a PEO@GF/VL-LFP cell assembled with a 10.5 mg cm-2 LFP-loaded VL-LFP

electrode is investigated at an operating temperature of 80 oC. As shown in Figure 5g,

the PEO@GF/VL-LFP cell delivers a capacity of 145 mAh g-1 at the 9th cycle,

corresponding to areal capacities of 1.52 mAh cm-2. The LFP loading and areal

capacity are much higher than recent publications, shown in Figure 5h and Table S3.

[26, 31, 32, 41, 43-46, 55-60] After 50 cycles, a high capacity of 127 mAh g-1 is

retained, showing potential for application in high-performance ASSLBs.

4. Conclusions

In summary, we have successfully developed a high-areal capacity ASSLB by

combining glass fiber-reinforced composite polymer electrolyte with a vertically-

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aligned electrode, which are beneficial for Li dendrite suppression and fast Li+

transport, respectively. The synergistic effect of uniform Li deposition promoted by

the functional groups on GF and enhanced mechanical strength significantly suppress

the Li dendrite growth. Excellent cycling performances of over 2000 h (0.2 mA cm-2,

0.2 mAh cm-2) and 1000 h (0.42, 0.4 mAh cm-2) are achieved by the Li-Li symmetric

cells, which are over one order of magnitude longer than pure PEO electrolyte.

Moreover, the shorter Li+ transport distance in the VL-LFP electrode is realized by

converting the thick electrode into numerous vertically-aligned “thin electrodes” with

a thickness of 20 µm, which greatly enhanced the electrochemical kinetics. The

PEO@GF/VL-LFP cell assembled with 10.5 mg cm-2 LFP-loaded VL-LFP electrode

achieves a high areal capacity of 1.52 mAh cm-2. Additionally, the 3 mg cm-2 LFP-

loaded PEO@GF/VL-LFP cell maintains a high capacity over 100 mAh g-1 at 0.5C

within 200 cycles.

Author contributions

X. Yang conceived and designed the experimental work and prepared the manuscript; C. Zhao helped with SEM characterization; X. Gao helped with VL-LFP electrode preparation; Q. Sun, K. Adair, J. Luo, Y. Liu, X. Lin, J. Liang, H. Huang, L. Zhang, R. Yang, S. Lu, and R. Li participated in the discussion of the data; X. Sun supervised the overall project. All authors have given approval to the final version of the manuscript. Acknowledgements

This work was partly supported by Natural Sciences and Engineering Research Council of Canada (NSERC), Canada Research Chair Program (CRC), Canada Foundation for Innovation (CFI), and Western University.

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Scheme.1 Schematic illustration of the Li deposition process and Li+ transport

process in (a) PEO@GF/VL-LFP cell and (b) PEO/LFP cell.

Figure 1. (a)~(c) Surface and (d)~(f) cross-sectional morphology of PEO@GF

electrolyte at different magnifications.

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Figure 2. Comparison of the cycling stability of the Li-Li symmetrical cells

assembled with PEO@GF and PEO electrolyte at (a-b) a current density of 0.2 mA

cm-2 with a capacity of 0.2 mAh cm-2, (c-d) a current density of 0.2 mA cm-2 with a

capacity of 0.8 mAh cm-2 and (e-f) a current density of 0.42 mA cm-2 with a capacity

of 0.4 mAh cm-2. Comparison of the recently reported plating/stripping performances

of SPEs-based Li-Li symmetric cells with respect to (g) current density and areal

capacity, (h) current density and cycling life, (i) areal capacity and cycling life.

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Figure 3. SEM images of (a)~(b) PEO electrolyte-based Li and (c)~(d) PEO

electrolyte after 200 h; SEM images of (e)~(f) PEO@GF electrolyte-based Li and

(g)~(h) PEO@GF electrolyte after 200 h.

Figure 4. (a) The mechanism growth of lamellar ice inside the VL-LFP electrode;

(b)~(d) SEM images of VL-LFP electrode and corresponding elemental mappings of

(f) C, (g) O, (h) P and (i) Fe.

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Figure 5. (a) Cycling performance at 0.2C and (b) C-rate performance at various C-

rate from 0.1C to 2C of the PEO/LFP, PEO@GF/LFP and PEO@GF/VL-LFP cells

with a LFP loading of 3 mg cm-2. Charge-discharge profiles of (c) PEO@GF/VL-LFP

and (d) PEO@GF/LFP cells at various C-rate with a LFP loading of 3 mg cm-2. (e)

Long-term cycling performance of PEO@GF/VL-LFP cell at 0.5C. (f) Cycling

performance of the PEO@GF/LFP and PEO@GF/VL-LFP cells at 0.1C with a LFP

loading of 6 mg cm-2. (g) Cycling performance of the PEO@GF/VL-LFP cell at 0.1C

with a LFP loading of 10.5 mg cm-2. (h) Compasion of LFP loading and areal capacity

of this work with recent publications.(The operating temperatures in Figure a~f is 60

oC and Figure g is 80 oC. )

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Dr. Xiaofei Yang is currently a postdoctoral associate in Prof. Xueliang (Andy) Sun's

Nanomaterials and Energy Group. He received his B.E. degree in Chemical

Engineering from Anhui University, China, in 2013 and Ph.D degree in Dalian

Institute of Chemical Physics, Chinese Academy of Sciences, China, in 2018 under

the supervision of Prof. Huamin Zhang. His research interests focus on Li-S batteries,

all-solid-state Li-ion and Li-S batteries and battery interface studies via synchrotron

X-ray characterizations.

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Dr. Qian Sun is a postdoctoral associate in Prof. Xueliang (Andy) Sun’s Group at the

University of Western Ontario (Western Univerisity), Canada. He received his B.S.

degree in Chemistry in 2006, M.S. degree in Physical Chemistry in 2009, and Ph.D.

degree in Applied Chemistry in 2013 under the supervision of Prof. Dr. Zheng-Wen

Fu on the study of Li-/Na-ion batteries and Na-air batteries, all at Fudan University,

China. He joined Prof. Sun’s group in 2013 and his current research interests focus on

Na-air, Na-ion, and room temperature Na-S batteries as well as solid-state Li/Na

batteries.

Dr. Changtai Zhao is currently a postdoctoral associate in Prof. Xueliang (Andy)

Sun's Nanomaterials and Energy Group. He gained his Bachelor’s degree from

Department of Chemical Engineering, Qingdao University, China in 2012 and Ph.D

degree in Dalian University of Technology, China, in 2017 under the supervision of

Prof. Jieshan Qiu. His research interests focus on nanocarbon and advanced functional

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materials as well as their applications in energy conversion and storage, especially for

Na/Li-ion batteries, Li-S batteries, Li-O2 batteries and solid-state Li-O2 batteries .

Xuejie Gao is currently a Ph.D. candidate in Prof. Xueliang (Andy) Sun's group at the

University of Western Ontario, Canada. She received her B.S. degree in chemistry in

2014 from Ludong University and obtained her M.S. degree in Chemistry in 2017

from Soochow University. Currently, her research interests focus on the development

of 3D printing applied for lithium batteries. She is also co-supervised by Prof. T. K.

Sham from Chemistry Department in the University of Western Ontario. Part of her

work is related to the study of energy materials via synchrontron radiation.

Keegan Adair received his B.Sc. in chemistry from the University of British

Columbia in 2016. He is currently a Ph.D. candidate in Prof. Xueliang (Andy) Sun's

Nanomaterials and Energy Group at the University of Western Ontario, Canada.

Keegan has previously worked on battery technology at companies such as E-One

Moli Energy and General Motors. His research interests include the design of

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nanomaterials for lithium metal batteries and nanoscale interfacial coatings for battery

applications.

Yulong Liu is currently a postdoctoral fellow in Prof. Xueliang (Andy) Sun’

Nanomaterials and Energy Group at the University of Western Ontario, Canada. He

received his Bachelor degree from Central South University, China, in 2010, and

Master degree in 2013. In 2017, he obtained his Ph.D. degree in Materials Science

and Engineering from University of Western Ontario. His research interests include

nanomaterials for lithium-ion batteries, especially LiFePO4 (in collaboration with

Johnson Matthey Inc., previous Phostech), and the development of the solid state

batteries.

Jing Luo received her B.S. degree in Chemical Engineering from the University of

Illinois—Urbana Champaign (U.S.A.) in 2013 and M.S. degree under the supervision

of Prof. Nae-Lih Wu from National Taiwan University (Taiwan) in 2016. She is now

pursuing her Ph.D. degree in Prof. Xueliang (Andy) Sun's group at University of

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Western Ontario, Canada. Her current research interests focus on atomic layer

deposition in the application of Li-ion batteries and polymer based solid-state

batteries.

Xiaoting Lin is currently a Ph.D. candidate in Prof. Xueliang (Andy) Sun’s group at

the University of Western Ontario, Canada. She received her B.S. degree in Applied

chemistry in 2012 from Liaocheng University and obtained her M.S. degree in

Physical Chemistry in 2016 from Ningbo University. Currently, her research interests

focus on the development of advanced nanomaterials for Na-O2 batteries as well as

solid-state Na-O2 batteries.

Jianneng Liang is currently a Ph.D. candidate in the department of Mechanical and

Materials Engineering at the University of Western Ontario, Canada. He got his B.S.

in metallurgical engineering in 2015 from Central South University, China. Currently,

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his research interests include solid-state polymer electrolytes, hybrid electrolyte, all

solid-state LIBs and Li-S batteries, and the interfacial study in all-solid-state batteries.

Dr. Huan (Henry) Huang received his Ph.D. from University of Waterloo in

2002. He is currently a General Manager for the company. He has extensive

experience in lithium ion cylindrical cells and serves as a Research Scientist at E-One

Moli Energy Corp., before managing GLABAT. His research interests focus on the

development and commercialization of solid-state batteries with robust and consistent

performance.

Dr. Li Zhang is currently a senior scientist of China Automotive Battery Research

Institute Co., Ltd., Beijing, China. He received his Ph.D. degree in Electrochemistry

from University of Science & Technology Beijing, China in 2009. He has more than

10 years of power sources experience with expertise in battery materials as well as

electrode design. Currently, his research interests include solid-state electrolytes, all-

solid-state Li-air, and lithium batteries.

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Dr. Rong Yang received his Ph.D. degree in inorganic chemistry from Peking

University in 2011. He is currently a senior engineer in China Automotive Battery

Research Institute. His research interests are focused on cathode materials for lithium-

ion batteries, solid-state lithium ionconductors, and solid-state lithium-ion batteries.

Dr. Shigang Lu is Vice president of China Automotive Battery Research Institute

Co., Ltd. He has the responsibility for technology innovations in the area of

automotive battery application. He has extensive experience in many energy research

areas including fuel cells, and lithium-ion batteries. Dr. Lu received his Ph.D. degree

in Chemistry from Moscow State University in 1993. He has extensive experience in

novel material processing techniques for automotive battery applications. His current

research interests include new energy electrochemistry, lithium-ion battery and related

materials, solid-state battery and related materials.

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Ruying Li is a research engineer at Prof. Xueliang (Andy)Sun's Nanomaterial and

Energy Group at the University of Western Ontario, Canada. She received her master

in Material Chemistry under the direction of Prof. George Thompson in 1999 at

University of Manchester, UK, followed by work as a research assistant under the

direction of Prof. Keith Mitchell at the University of British Columbiaand under the

direction of Prof. Jean-Pol Dodelet at I′ Institut national de la recherché Scientifique

(INRS),Canada. Her current research interests are associated with synthesis and

characterization of nanomaterials for electrochemical energy storage and conversion.

Prof. Xueliang (Andy) Sun is a Canada Research Chair in Development of

Nanomaterials for Clean Energy, Fellow of the Royal Society of Canada and

Canadian Academy of Engineering and Full Professor at the University of Western

Ontario, Canada. Dr. Sun received his Ph.D. in materials chemistry in 1999 from the

University of Manchester, UK, which he followed up by working as a postdoctoral

fellow at the University of British Columbia, Canada and as a Research Associate at

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L′ Institut National de la Recherche Scientifique (INRS), Canada. His current research

interests are focused on advanced materials for electrochemical energy storage and

conversion.

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Highlights

1. The Li-Li symmetric cells with PEO@GF electrolyte exhibit significantly improved cycling stability up to 2000 h (0.2 mA cm-2, 0.2 mAh cm-2) and 1000 h (0.42, 0.4 mAh cm-2).

2. The VL-LFP electrode divides the thick electrode with numerous “thin electrodes, which significantly decreases the ion transport distance and improves the capability of Li+ transport.

3. 10.5 mg cm-2 LFP loaded Li | PEO@GF | VL-LFP battery delivers a high areal capacity of 1.52 mAh cm-2.


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