Specifications

High performance Compact, cost effective stepper drives with advanced features & control options.

AC5

Si compatibility ▪Si Programmer with built-in Configurator ▪Point-and-click indexing software ▪User Friendly GUI ▪Excellent I/O and motion programming ▪MMI-01 compatibility ▪

Pulse & Direction ▪CW/CCW Pulse ▪A/B Quadrature ▪Velocity (Oscillator) mode ▪Host commands (SCL compatible) ▪SiNet Hub compatible ▪Configurator software for setup ▪

Standalone Operation ▪Q Programmer for programming ▪Conditional Processing ▪Math Functions ▪Multi-tasking ▪Register Manipulation ▪Encoder Following ▪“Generic” HMI compatibility ▪

Models

Part Numbering

CIPC

IPCIP

CIPC

IPCIP

CIPC

IPCIP

EthernetAnti-ResonanceAdvanced Current ControlTorque Ripple SmoothingMicrostep Emulation

POWER SUPPLY:STAC5 110 VAC NominalSTAC5-220 220 VAC Nominal

OUTPUT CURRENT:STAC5 0.5 - 5.0A PeakSTAC5-220 0.5 - 2.55A Peak

PROTECTION: Over-Voltage ▪Under voltage ▪Over-Temp ▪External Output Shorts ▪Regeneration ▪

404 Westridge Dr.Watsonville, CA 95076Tel: 800-525-1609Fax: 831-761 -6544www.applied-motion.com

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Software

All application software runs on Windows Vista, XP, 2000, NT, ME & 98.

Si Programmer™Intended for use in stand-alone applications, Si Programmer™ provides a user friendly, point-and-click, graphical interface that doesn’t require any previous programming experience.

Q ProgrammerQ Programmer is used to create and edit stand-alone programs for Q-version drives. The functions of these drives include multi-tasking, math, register manipulation, encoder following, and more.

STAC ConfiguratorUsed for setup and configuration of the STAC series drives. For more information about the STAC Configurator visit the STAC5 webpage: applied-motion.com/STAC5

Help Manuals STAC5 Configurator incorporates new help menus. All the technical data, application information and advice on setting up the drive is now just a mouse click away.

STAC5-S-E-120

ControlS = Basic VersionQ = Q ProgrammerSi = Si ProgrammerC = CANopenIP = EtherNet IP

Feedback N = NoneE = Encoder Option Board

SeriesSTAC5 Step Drive

Input Voltage120 = 120VAC220 = 220VAC

CIPC

IPCIP

CANopen compatibility ▪Protocols DS301 and 402 ▪Up to 127 axis per chanel ▪

CIPC

IPCIP

Ethernet IP compatibility ▪ ▪

STAC5 technical specs. STAC5 -Torque Curves

POWER AMPLIFIER SECTIONAMPLIFIER TYPE MOSFET , Dual H-Bridge, 4 QuadrantCURRENT CONTROL 4 state PWM at 10 KhzOUTPUT CURRENT STAC5 .. 0.5— 5.0 in 0.01 amp increments (5A Peak) STAC5-220 0.5— 2.55 in 0.01 amp increments (2.55A Peak)POWER SUPPLY Line Operated Nominal 110 or 220 VAC, 50/60 Hz STAC5 .. 110VAC Nominal, 50/60Hz STAC5-220 220VAC Nominal, 50/60Hz

PROTECTION Over-Voltage, Under voltage, Over-Temp, Motor/Wiring Shorts (Phase to-Phase, Phase-to-Ground), Internal

Amplifier Shorts

IDLE CURRENT REDUCTION Reduction range of “0 – 90%” of “Running Current” after delay selectable in milliseconds.

MOTOR REGENERATION Built in regeneration circuit - 10 watts max.

CONTROLLER SECTIONNON-VOLATILE STORAGE Configurations are saved in FLASH memory aboard the DSP.STEP AND DIRECTION INPUTS Optically Isolated: 5-24 Volt. Minimum pulse width = 200 ns. Maximum pulse frequency = 2 MHzRESOLUTION Software selectable from 200-to-51200 steps/rev in increments of 2 steps/revANTI RESONANCE (Electronic Damping) Raises the system damping ratio to eliminate midrange instability and allow stable operation throughout the

speed range and improves settling time.TORQUE SMOOTHING Allows for fine adjustment of phase current waveform harmonic content to reduce low-speed torque ripple in

the range 0.25 — 1.5 rps.AUTO SETUP Measures motor parameters and configures tuning and observer parametersSELF TEST Identifies the presence of an encoder ( Differential only) . Diagnoses mis-wires and open phases.MICROSTEP EMULATION Performs high resolution stepping by synthesizing fine microsteps from coarse steps (Step & Direction Mode

Only) .COMMAND SIGNAL SMOOTHING Software configurable filtering for use in removing spectral components from the command sequence. Re-

duces jerk and excitation of extraneous system resonances.ENCODER OPTION Employs encoder (hi or low resolution) to provide fail safe stall detect and perform stall prevention and posi-

tion maintenance.INTERFACE Ethernet 100 Base T - functionality dependent on model.ENCODER Differential line receivers suitable for line rates up to 2Mhz.AMBIENT TEMPERATURE 0 to 50 oC (32- 122 oF) with adequate ventilation.HUMIDITY 90% non-condensingdd

INPUTS AND OUTPUTS

IN / OUT 1 connector - All Drives

7 Inputs

X1, X2 Optically Isolated, Differential, 5-24 Volt. Minimum pulse width = 250ns. Maximum pulse frequency = 2 MHz

Function: Step & Direction, Encoder Following, Sensor, Home or Branch Select

X3 Optically isolated, 5 - 24V, sourcing or sinking. Function: Motor Enable, Sensor, Home or Branch Select

X4 Optically isolated, 5 - 24V, sourcing or sinking. Function: Alarm Reset, Sensor, Home or Branch Select

2 Output

Y1 /Y2 Optical darlington, 30V, 80mA max, NPN/sinking OR Sourcing. Function: General purpose programmable/

Fault/Brake.

Analog Input

Software selectable: 0-5V , ±5V, 0-10V, ±10V

Resolution: 12 bits (with ±10V signal range)

11 bits (with 0-10V or ±5V signal range)

10 bits (with 0-5V signal range)

IN / OUT 2 connector - Q and Si models

8 digital Inputs

IN1-IN8 Optically isolated, 5-24V (4) /12 - 24V (4). Function; general Purpose Input.

4 DigitalOutputs

OUT 1-4 Optical darlington, 30V, 80mA max, sinking or sourcing. Function: general purpose programmable

150

200

250

n

STAC5 110 , NEMA 23 MotorsConnection: Parallel , 110 VAC Drive settings: rated, 1/100 step resolution

HT23-548 HT23-549 HT23-550

0

50

100

0 10 20 30 40 50

oz-in

rps

1000

1200

1400

1600

n

STAC6 110 , NEMA 34 MotorsConnection: Parallel , 110 VAC Drive settings: rated, 1/100 step resolution

HT34-488 HT34-489 HT34-490

0

200

400

600

800

0 5 10 15 20 25 30 35 40

oz-in

rps

200

250

300

n

STAC5 220 , NEMA 23 MotorsConnection: Parallel , 220 VAC Drive settings: rated, 1/100 step resolution

HT23-552 HT23-553 HT23-554

0

50

100

150

0 10 20 30 40 50

oz-

in

rps

1000

1200

1400

1600

n

STAC5 220 , NEMA 34 MotorsConnection: Parallel , 220 VAC Drive settings: rated, 1/100 step resolution

HT34-495 HT34-496 HT34-497

0

200

400

600

800

0 5 10 15 20 25 30 35 40

oz-

in

rps

Connections

T1

LN

A+A-B+B-

MO

TOR

120

VAC

4 3 2 1 0FEDCB

A98765

5.5

1.98

4.5

Self Test & Auto SetupAt start-up the drive measures motor parameters, including the resistance and inductance, then uses this information to optimize the system performance. It also compares this information to the last configuration and checks to see if the motor data has changed (this could indicate a fault or system change). The drive can also detect open and short circuits.

Command Signal SmoothingCommand Signal smoothing can soften the effect of immediate changes in velocity and direction, making the motion of the motor less jerky. An added advantage is that it can reduce the wear on mechanical components.

Torque Ripple SmoothingAll step motors have an inherent low speed torque ripple that can affect the motion of the motor. By analyzing this torque ripple the system can apply a negative harmonic to negate this effect, which gives the motor much smoother motion at low speed.

Micro Step EmulationWith Microstep Emulation, low resolution systems can still provide smooth motion. The drive can take low-resolution step pulses and create fine resolution motion.

1.8° Steps

SynthesizedMicrosteps

Step motor systems have a natural tendency to resonate at certain speeds. The ST drives automatically calculate the system’s natural frequency and apply damping to the control algorithm. This greatly improves midrange stability, allows higher speeds and greater torque utilization, and also improves settling times.

Fe

atu

res

Power Ratings

Option -

Anti Resonance

Input Voltage:Output Current:

STAC5110 VAC5.0A Peak

AC5

Inputs & Outputs

12 digital inputs 6 digital outputs 1 analog inputs

AC5

4 digital inputs 2 digital outputs 1 analog inputs

For more information go to www.applied-motion.com/STAC5

MMI Control Option

3rd Party Controller

ID 1ID 2ID 3ID 4ID 5ID 6

RS232

UP TO

127AXES

UP TO

32AXES

MMI

Ethernet

Each drive connectsto a port on the hub. or

UP TO

8AXES

UP TO

4AXES

RS232RS232

HUB

444

1 2 3 4

ID 1ID 2ID 3ID 4ID 5ID 6

Run/Stop (Toggle Switch)

Speed1/Speed2 (Toggle Switch)

Speed (Potentiometer)

PC or 3rd Party Controller

CANopen network

EtherNet Connection

PC or 3rd Party Controller

Step & Direction

Host Control

Stand-Alone Programmable

Oscillator / Run-Stop

MMI Control Option

3rd Party Controller

ID 1ID 2ID 3ID 4ID 5ID 6

RS232

UP TO

127AXES

UP TO

32AXES

MMI

Ethernet

Each drive connectsto a port on the hub. or

UP TO

8AXES

UP TO

4AXES

RS232RS232

HUB

444

1 2 3 4

ID 1ID 2ID 3ID 4ID 5ID 6

Run/Stop (Toggle Switch)

Speed1/Speed2 (Toggle Switch)

Speed (Potentiometer)

PC or 3rd Party Controller

CANopen network

EtherNet Connection

PC or 3rd Party Controller

Software Configuration ▪Two Speeds ▪Vary speed with analog input ▪Joystick Compatible ▪

Accepts Serial Commands from ▪ PC or PLC

Multi-axis Capable ▪

Point & Click Graphical Interface ▪Download, store & execute programs ▪MMI Option ▪

MMI Control Option

3rd Party Controller

ID 1ID 2ID 3ID 4ID 5ID 6

RS232

UP TO

127AXES

UP TO

32AXES

MMI

Ethernet

Each drive connectsto a port on the hub. or

UP TO

8AXES

UP TO

4AXES

RS232RS232

HUB

444

1 2 3 4

ID 1ID 2ID 3ID 4ID 5ID 6

Run/Stop (Toggle Switch)

Speed1/Speed2 (Toggle Switch)

Speed (Potentiometer)

PC or 3rd Party Controller

CANopen network

EtherNet Connection

PC or 3rd Party Controller

Comprehensive text based language ▪Download, store & execute programs ▪High Level Features ▪

-Multi Tasking -Conditional Programming -Math Functions

Host interface while executing ▪ internal programs

MMI Control Option

3rd Party Controller

ID 1ID 2ID 3ID 4ID 5ID 6

RS232

UP TO

127AXES

UP TO

32AXES

MMI

Ethernet

Each drive connectsto a port on the hub. or

UP TO

8AXES

UP TO

4AXES

RS232RS232

HUB

444

1 2 3 4

ID 1ID 2ID 3ID 4ID 5ID 6

Run/Stop (Toggle Switch)

Speed1/Speed2 (Toggle Switch)

Speed (Potentiometer)

PC or 3rd Party Controller

CANopen network

EtherNet Connection

PC or 3rd Party Controller

Step & Direction ▪CW & CCW Pulse ▪A/B Quadrature ( Master ▪

Encoder )

AC5

Co

ntro

l Op

tion

s

Delivers smoother system performance

Delivers smoother motion at lower speeds

Delivers smoother motion in any application

Delivers better motor performance and higher speeds

AC5

AC5

AC5

AC5

12 digital inputs 6 digital outputs 1 analog inputs

4 digital inputs 2 digital outputs 1 analog inputs

4 digital inputs 2 digital outputs 1 analog inputs

AC5AC5 AC5

AC5 AC5

+ Applied Motions CANopen drives retain the Q Programmer layer allowing users to trigger different Q program segments and read and write to Q registers over the standard CANopen connection.

STAC5-220220 VAC2.55A Peak

Multi-Use Option Switch

HOLDINg TORqUE Oz-IN

RATEDCURRENT A

RESISTANCE OHmS

INDUCTANCE mH

ROTOR INERTIA Oz-IN2

mOTORLENgTH “L”

100V

m

OTO

RS

FOR

STA

C6 HT23-548 84 1.4 2.8 5.6 0.66 1.7” (43.8mm)

HT23-549 167 1.4 3.6 12.8 1.64 2.16” (54.8mm)

HT23-550 255 1.4 4.5 15.2 2.62 3.05” (77.47mm)

200V

m

OTO

RS

FOR

ST

AC6-

220

HT23-552 60 1.0 5.6 5.6 0.66 1.7” (43.8mm)

HT23-553 118 1.0 7.2 12.8 1.64 2.16” (54.8mm)

HT23-554 255 1.0 9 15.2 2.62 3.05” (77.47mm)

1.11

120” MIN

.928

"L"

2X 2-56 UNC TAP THRU 180° APART ON A Ø19.05 B.C.

4 x Ø.205

.787

.591

Ø.250

.063

2 x 2.222 x #4-40 UNC ON Ø1.82 BCD

.197

Ø1.50

.59

Ø.250

.630

2 x 1.856

.228FLAT

HOLDINg TORqUE Oz-IN

RATEDCURRENT A

RESISTANCE OHmS

INDUCTANCE mH

ROTOR INERTIA Oz-IN2

mOTORLENgTH “L”

FRONTSHAFT DIA “D”

100V

m

OTO

RS

FOR

STA

C6

HT34-488 650 5.1 0.76 5.2 7.8 3.11” (79mm) 0.5” (12.7mm)

HT34-489 1200 5.1 1.08 8.8 14.6 4.63” (117.6mm) 0.5” (12.7mm)

HT34-490 1845 5.8 1.08 9.6 21.9 6.14” (155.9mm) 0.625” (15.875)

200V

mO

TOR

SFO

R S

TAC6

-220

HT34-495 555 2.15 3.66 26 7.8 3.11” (79mm) 0.5” (12.7mm)

HT34-496 1100 2.05 4.94 42 14.6 4.63” (117.6mm) 0.5” (12.7mm)

HT34-497 1694 2.55 4.94 38.4 21.9 6.14” (155.9mm) 0.625” (15.875)

Ø 2.875

“L”

.330 .062

1.25 2X 2.74

4x Ø.218THRU

Ø .3750

1.12

See shaft detail

120" MIN

3.38

2X 2-56 UNC 5(.2) DEEP ON A Ø1.28(32.5) B.C. 2X #4-40 UNC TAP 5(.2) DEEP 180°

APART ON A Ø46.02(1.812) B.C.

STAC5 Nema 34 Motors

Notes -1) Drawing shown with optional rear shaft.2) Encoder holes only on dual shaft version.3) The data shown in this table represents the specifications for this motor when wired for the STAC6 4) These motors fitted with 10ft cable and connector

.875±.010 .705

Ø.6250+.000001.25±.02

.1875

1.25±.02

.875±.010 .555

.125

Ø.500+.0000

Shaft Detail 1

Shaft Detail 2

Notes -1) Drawing shown with optional rear shaft.2) Encoder holes only on dual shaft version.3) The data shown in this table represents the specifications for this motor when wired for the STAC6 4) These motors fitted with 10ft cable and connector

STAC5 Nema 23 Motors

OPTION CARDS

I/O BoardInstalled in the Q and Si versions adds 8 inputs and 4 outputs to the base drive

CANopen Option BoardGives the drive functionallity to be controlled by a CANopen master on the same channel as otherCANopen devices.

Encoder Feedback BoardProvides extra functionality for the drive including :- Stall dection- Postion veri�cation

Ethernet Port- S, Q and Si drives - allows con�guration and comunication - IP model - gives EthernetIP connectivity.

Selection SwitchCan be used to select a number of options- Motor Choice- Program- IP address

Error indicatorProvides details on faults and error conditions.

com

mun

icat

ions

slo

tfe

edba

ck s

lot

Multi-Use Option Selector SwitchThe selector switch has multiple used on the STAC5, it can select between

IP address• Motor Selection • Program Selection •

The setup software includes a matrix of these three parameters, the user enters the data and selects the configuration for the axis being used.

EtherNet PortThe standard Ethernet port is used for configuration and setup of the STAC5 drive using the new configurator software which can talk to the drive over a standard EtherNet connection. The Selector switch is used to set the IP address of the drive, this information is used to “find” the drive on your network and allow the new versions of Si and Q programmer to download and modify programs over the network.Users can select between the standard IP addresses or use configurator to choose their own.