HIGH PRECISION
TESTING EQUIPMENTTesting of solar thermal collectors and PV modules
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Products and solutions for experts
PS
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SPSE SOLUTIONS
At PSE AG, our business is high precision testing technology. We plan, build
and install top quality test stands for the testing of solar thermal collectors
and photovoltaic modules, both indoors and outdoors. The test stands are
designed for certification and for R&D purposes.
PSE AG is unique in that we offer turnkey testing solutions designed to your
specification. Building on a standardized base we customize the test stands
and deliver them complete, tested and ready to operate. Our test stands al-
low manufacturers to guarantee the quality of their products to the market,
and research institutes to more easily develop new and more efficient tech-
nology. PSE AG offers you the best available technology for researching and
testing of solar products.
The team at PSE AG has many years of experience in developing and build-
ing test stands for industrial and research use. As a spin-off company of the
Fraunhofer Institute for Solar Energy Systems (ISE), we continue to maintain
a close relationship and develop test stands in cooperation with Europe’s
foremost and largest organization for applied research.
Performance and durability are two of the most important factors for the
success of solar thermal collectors and photovoltaic modules. Quality prob-
lems in the past which have resulted in a lack of durability are now addressed
by today’s recognized quality standards. Each of our test stands is developed
to efficiently and reliably perform a range of different tests to measure the
parameters of collectors or modules conforming to industry standards.
In this brochure PV applications are indexed
blue and Solar thermal applications are
indexed yellow.
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PV
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RSORAS-ST6
SORAS-ST8
STEADY STATE SOLAR SIMULATOR
FOR SOLAR THERMAL COLLECTORS
Our steady state solar simulators enable you to test and develop solar ther-
mal collectors independent of weather and season, faster, more efficiently
and more comprehensively than ever before. Both simulators are turnkey
products, delivered 100 % ready to go!
SUN SIMULATION
In our simulators we use high quality metal halide lamps to generate a
light source with a sun-like spectrum. As the lamps also produce heat,
an glass artificial sky in installed in front of the lamps. The artificial sky
generates an infrared exchange with the collector that emulates outdoor
conditions.
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PERFORMANCE MEASUREMENT
For the performance measurement, the distribution of light intensity across
the collector surface is required, for each and every measurement. Our
simulators have an integrated X-Y-scanner with a pyranometer mounted on
top, which automatically and precisely determines the homogeneity of light.
Additionally it measures distribution of the artificially generated wind condi-
tions.
For the determination of the power curve of the collector, the mass flow
and the inlet temperature are controlled by the system software. Each test
measurement is completed and validated automatically.
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KEY FACTS OF SORAS-ST6 AND SORAS-ST8
Metal halide lamps which simulate a sun-like spectrum
Artificial wind generators to simulate heat losses caused by wind
Actively cooled artificial sky emulating infrared exchange between
collector and the outdoor sky
X-Y-scanner to measure the homogeneity of total and infrared
radiation as well as the distribution of wind speed
Fully automated determination of efficiency curves including
temperature variations at the inlet of the collector and mass flow
control
Visualization of measurement data in a system diagram
Loading and setting of pre-defined test schedules
Traceability of calibration factors used in the measurement data
Ready for accreditation
ADDITIONAL FEATURES OF SORAS-ST8
Easy mounting of collectors with full access to the test platform
Fully automated collector testing with inclination angles from 0 to 90°
Independent inclination of collector test platform and lamp field
Electrical lamp positioning for setting of different light homogeneities
Easy access to the lamp field for maintenance purposesSO
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SORAS-ST8
Our customer Sunrain, based in China,
tests and optimizes newly developed solar
collectors and thermosiphon systems with
SORAS-ST8.
Technical specifications
SORAS-ST6 SORAS-ST8
Test stand, area specifications
Standard test area 2.2 m × 2.2 m 3.2 m × 2.4 m
Setting angle, test area 0 – 60 ° 0 – 90 °
Angle positioning of light source and collector test platform
fixed independent
Lamp specifications
Number of lamps 6 8
Lamp type metal halide metal halide
Non uniformity better 15 % (2.2 m × 2.2 m) better 5 % (on 1 m × 2 m)better 10 % (on 2 m × 2 m)better 15 % (on 2.4 m × 2.4 m)
Maximum intensity 950 W m-2 1,100 W m-2
Temporal instability of the light source
< 1 % < 1 %
Dimming 75 – 100% 75 – 100 %
Accuracy of test conditions
Temporal stability of water temperature
± 0.1 K ± 0.1 K
Temporal stability of mass flow ± 1 % ± 1 %
Standard boundary conditions
Mass flow 100 – 600 kg h-1 100 – 600 kg h-1
Temperature 0 – 100 ° C 0 – 100 ° C
Wind speed on test area 2 – 4 m s-1 2 – 4 m s-1
Relevant standards ISO 9806, EN 12975
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Scan the QR code to view the ope-ration of SORAS-ST8 at Concordia University/Canada on YouTube!
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P2 Tracker
P4 Tracker
PSE’s high-precision outdoor trackers give you top-quality testing options.
We offer two different tracking systems, the larger and more accurate Track-
er P4 and the smaller Tracker P2.
Our tracking systems can be combined with different measurement equip-
ment to fulfill requirements of solar thermal collector and PV module test
standards.
Combined with our Heliosensor it is also possible to reach higher tracking
accuracies required for testing concentrating solar technologies.
KEY FACTS
Two-axis tracking
Low installation height for easy mounting of modules and collectors
Aluminum strut system for flexible mounting of the test frames
Tracking with NREL sun position algorithm
Automatic movement to wind safety position
Artificial wind generators are available
P4 Tracker
· Tracking precision: ± 0.5 ° · Load capacity: 500 kg
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P2 Tracker
· Tracking precision: : ± 1 ° · Load capacity: 200 kg
For the control of our tracking systems we provide a graphical user interface
which can be installed on every standard PC. It offers the possibility for re-
mote control of all tracker parameters.
Software features
Tracking perpendicular to the sun
Offset tracking for determination of incident angle modifier
Optional: Tracking on sun position sensor
Software interface for external control
Visualization of deviation between tracker and the sun
Technical specifications
P2 Tracker P4 Tracker
Standard test area 2.2 m × 4 m 2.5 m × 5 m
Load capacity 200 kg 500 kg
Tracking
Elevation axis 22 – 85° 0 – 90°
Azimuth axis 270 ° 330 °
Tracking precision ‹± 1 ° in both axes ‹± 0.5 ° in both axes
Upgrade for testing of concen-tration technologies possible
yes yes
Installation of artificial wind generators possible
yes yes
Relevant standards ISO 9806, EN 12975, IEC 61215, IEC 61646, IEC 62108
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Heliosensor
The quest to locate the sun’s exact position in the sky is as old as humankind
itself and a wide variety of devices have been developed for this purpose.
The Heliosensor sun position sensor developed by PSE AG in cooperation
with Black Photon Instruments GmbH now allows us to measure the relative
sun position with high resolution in a wide angle of incidence. The Heliosen-
sor’s acceptance angle of ± 55° is unique. This cutting-edge sensor gives
researchers a precise and reliable tool for product development.
The Heliosensor’s patented measuring principle uses a pattern displayed
on a CCD camera chip. Depending on the direction in which the sun hits the
sensor, a different part of the pattern is displayed on the CCD chip and ana-
lyzed to determine the relative sun position to the sensor.
KEY FACTS
Acceptance angle of ± 55°
Monitoring and optimization of single and dual axis tracking systems
Monitoring of performance testing for perpendicular sun irradiation
and IAM
Very high accuracy - better than 0.05° for angles ± 15°
Monitoring of incidence angles on surfaces (e.g. facades)
Measuring principle based on a pattern displayed on a CCD
camera chip
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Heliosensor
$e Heliosensor’s wide acceptance
angle of ± 55° is unique.
Included software for evaluating sensor data uses a graphical user interface
for control, monitoring and graphical display of the relative sun position.
Software features
Data file with time stamp, offset to azimuth and elevation angle
Modbus TCP communication interface connectable to other con-
trollers or PLCs
Graphical user interface to configure data file and Modbus TCP
interface
Technical specifications
Acceptance angle ± 55 °
Resolution better than 0.02 °
Accuracy better than 0.05 ° (for ± 15°),better than 0.5 % for the entire acceptance angle
Temperature range -20 °C to +60 °C
Data interface Ethernet
Communication protocol Modbus TCP
Power supply 12 – 24 V DC
Power consumption 2.4 W
Size diameter: 95 mm / height 35 mm
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Functional principle
of the Heliosensor
$e picture shows a sample
of the pattern displayed on
the CCD chip.
With this technique a large
amount of information can
be detected for each angle
of incidence, so that the sun
position can be determined
with very high accuracy.
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SysColl
A standalone solution is installed in
an air conditioned container.
SysColl
FACTORY MADE SYSTEM AND
COLLECTOR TESTING FACILITY
For certification in many markets, performance of the complete factory made
system (for example thermosiphon systems) plays an equally important role
as collector performance.
Our SysColl test stand is a combined test facility for performance testing
of both solar collectors and solar thermal systems. This allows you to take
advantage of a flexible two in one test solution.
The entire test facility is constructed in our factory in Germany and shipped
ready-for-testing to customers around the world. If a suitable building is
not available, we offer a standalone solution installed in an air conditioned
container.
KEY FACTS
Steady state collector testing in combination with our tracking
system for the determination of biaxial IAM
Quasi dynamic collector testing of flat plate and vacuum tube col-
lectors
Thermosiphon system, forced circulation system and integrated
storage collector testing
Simulation of auxiliary heaters for forced circulation systems
For more than ten years we have been building performance test stands for
solar thermal applications. Our know-how in user friendliness, certification
and accreditation is combined and provided in the control software of our
SysColl test bench.
Software features
Fully automated and manual configuration
Visualization of the measurement data in a system diagram
Easy implantation of new sensors
Generation of raw data and processed data
Easy traceability of the calibration factors used in the measure-
ment data
Loading and setting of pre-defined test schedules
Technical specifications
Simultaneous testing capacity up to 4
Special collector testing specifications
Accuracy of test conditions
Temporal stability of water temperature ± 0,1 K
Temporal stability of mass flow ± 1 %
Standard boundary conditions
Mass flow 100 – 600 kg h-1
Collector inlet temperature variation 10 – 100 °C
Relevant standards ISO 9806, EN 12975, ASHREA 93, ISO 9459-5, EN 12976-2
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Testing independent of fresh and cooling water
Testing of pressurized and non-pressurized systems
Ready to use and ready for accreditation
All sensors included
Configuration from 1 to 4 test circuits in parallel
Upgrade for storage testing available
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MLT24
MECHANICAL LOAD TESTER
The MLT24 is our most advanced test stand to simulate static and dynamic
loads on modules and collectors. Twenty-four pneumatic cylinders with vacu-
um suction cups exert both compressive and tensile loads on the test sample,
while reducing local mechanical stress points.
The MLT24 is a reliability test stand for quality and product development test-
ing. It offers a high degree of operational ease and flexibility. A high total exert-
able force allows product development with testing to failure.
KEY FACTS
Reduced local mechanical stress on test unit through a high num-
ber of 24 suction cups
Fast and precise configuration of the cylinder array with mechani-
cal coupling of the cylinders
Practical and ergonomic test setup through crank handles and
scissor mechanisms
Fast adjustment for testing units of different sizes with sliding
cross bars and quick release levers
High precision load measurement using sophisticated design of
the force measuring frame
Static and dynamic load testing according to common interna-
tional standards
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MLT24
ders strain the surface of thermal collectors or 24 pneumatic cylinder
d dynamic load testing with forces up to +27 kN modules. Static and dyna
highly accurate and comparable measurements.and -22 kN enable hig
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Testing to failure through applicable forces up to +27 kN / -22 kN
Highly accurate deflection-measurement of the unit under test by
optical distance sensors.
Electrical continuity measurement for PV modules available
Software features
Intuitive graphical user interface for full remote control of the test
stand
Predefined load cycles according to IEC 61215 and IEC 61646
Dynamic testing according to IEC 62782
Tests with increasing load in 250 Pa steps according to EN 12975
Customized test schedules (even non-cyclic, free definition of vari-
ous load setpoints, can be saved and restored)
Real-time visualization of key measurements in graphical displays
Quick and easy test scheduling – through displaying of required test-
ing times. Automatic start of tests at predefined start times possible.
Technical specifications
MLT24 MLT12
Test area 2.25 m × 1.5 m 2.3 m × 1.3 m
Simultaneous testing capacity 1 1
Number of pneumatic cylinders 24 12
Number of suction cups at one piston 1 (optional 4) 1 (optional 4)
Maximum total exertable force with all cylinders
Push +27,720 N Pull -22,200 N
Push +13,860 N Pull -11,100 N
Corresponding maximum pressure load (on 2 m²)
Push +13,860 Pa Pull -11,100 Pa
Push +6,930 Pa Pull -5,550 Pa
Load cycle frequency 0.1 Hz (optional 1 Hz) 0.1 Hz (optional 1 Hz)
Number of deflection sensors 1 (optional 8) 1 (optional 8)
Relevant standards IEC 61215, IEC 61646, IEC 62782, UL 1703, ISO 9806, EN 12975
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Scan the QR code to view the operation
of MLT24 at the CFV Solar Test Laboratory
on YouTube.
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MLT12
MECHANICAL LOAD TESTER
The MLT12 is our basic mechanical load test stand. It simulates static and
dynamic loads and is suitable for load testing according to international stan-
dards for modules of typical size. Twelve pneumatic cylinders with vacuum
suction cups exert both compressive and tensile loads on the test sample.
The MLT12 is an excellent product for basic testing. Manual test setup and
adjustment is accomplished quickly and easily. Cylinders are activated or
deactivated with manual ball valves and can be positioned individually to
achieve any desired (even non uniform) suction cup arrangement.
KEY FACTS
Uniform load distribution and software optimization
Fast adjustment for testing units of different sizes with sliding
cross bars and quick release levers.
High precision load measurement using sophisticated design of
the force measuring frame.
Static and dynamic load testing according to common interna-
tional standards
Applicable forces up to +13 kN / -11 kN
Highly accurate deflection-measurement of the unit under test by
optical distance sensors.
Electrical continuity measurement for PV modules available
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MLT12
Suitable for the load testing of collectors
and PV modules according to common
international standards.
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Software features
Intuitive graphical user interface for full remote control of the test
stand
Predefined load cycles according to IEC 61215 and IEC 61646
Dynamic testing according to IEC 62782
Tests with increasing load in 250 Pa steps according to EN 12975
Customized test schedules (even non-cyclic, free definition of vari-
ous load setpoints, can be saved and restored)
Real-time visualization of key measurements in graphical displays
Quick and easy test scheduling – through displaying of required
testing times. Automatic start of tests at predefined start times
possible.
Technical specifications
MLT24 MLT12
Test area 2.25 m × 1.5 m 2.3 m × 1.3 m
Simultaneous testing capacity 1 1
Number of pneumatic cylinders 24 12
Number of suction cups at one piston 1 (optional 4) 1 (optional 4)
Maximum total exertable force with all cylinders
Push +27,720 N Pull -22,200 N
Push +13,860 N Pull -11,100 N
Corresponding maximum pressure load (on 2 m²)
Push +13,860 Pa Pull -11,100 Pa
Push +6,930 Pa Pull -5,550 Pa
Load cycle frequency 0.1 Hz (optional 1 Hz) 0.1 Hz (optional 1 Hz)
Number of deflection sensors 1 (optional 8) 1 (optional 8)
Relevant standards IEC 61215, IEC 61646, IEC 62782, UL 1703, ISO 9806, EN 12975
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Scan the QR code to view the operation
of MLT24 at the CFV Solar Test Laboratory
on YouTube.
| 2120 | | 2120 |
HIT
HAIL IMPACT TESTER
Hailstorms can cause severe damage to modules and collectors. Our test
stand enables you to carry out tests according to international standards.
The hail impact test stand uses an air-pressurized launcher which shoots
ice balls representing hailstones of a predetermined size at the module or
collector mounted on the support frame.
KEY FACTS
Air pressurized launcher
X-Y-support for aiming on points defined by the standard
Easy module installation
Rapid changes between different hail stone sizes
Ice ball production
Laser speed measurement
Ultrasonic distance measurement between launcher and target
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The software for our test stand was developed by Fraunhofer ISE. Various
test engineers gave their input to the software to fulfill their requirements
on usability as well as the requirements of standardization bodies according
to accreditation.
All important test parameters are recorded and stored via the test stand’s
graphical user interface.
Software features
Easy export of test parameters to generate a test report
Guiding of the user through the test
Automatic checkup of the validity of the test
Display of all measurement values
Definition of standard and customized tests.
Technical specifications
Standard test area 3 m × 1.8 m
Simultaneous testing capacity 1
Hail stones 9
Standard diameters 25, 35 and 45 mm
Velocity of ice balls 10 – 40 m s-1
Relevant standards IEC 61215, IEC 61646, EN 12975, ISO 9806
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RAST
RAIN PENETRATION AND
THERMAL SHOCK TESTER
This is a user-friendly, three-in-one test stand for your operating conve-
nience. Internal and external shock tests as well as rain penetration tests
are all important for determining the quality and durability of your products
and meeting all relevant international standards.
The hydraulic circuit, sensors and data acquisition equipment are designed
to perform tests according to ISO 9806, EN 12975 and EN 12976.
KEY FACTS
Testing of flat plate and vacuum tube collectors as well as
thermosiphon systems
Weather independent rain penetration testing
Flexible adjustment for different collector sizes
Easy modification of the inclination angle
All sensors included for standard testing
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All relevant test parameters can be configured via a graphical user interface
using our standard software. This also enables you to transfer measured
data to a PC for documentation.
Software features
Fully automated testing
Input field for reference numbers to match measurement data and
collector model
Definition of standard test cycles as well as free programming
Saving of all configuration data for documentation purpose
Easy entering of calibration values of sensors
Technical specifications
Standard test area 2.2 m × 2.2 m
Simultaneous testing capacity 1
Number of spray nozzels 9
Water temperature regulation Controlled heater
Accuracy of sensors
Volume flow ± 5 %
Temperature sensor Class B
Pyranometer First Class
Relevant standards ISO 9806, EN 12975, EN 12976
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SDRIVING RAIN TEST STAND
When PV modules replace roof cladding, they must meet current roofing
standards. This stand test was specially designed for TÜV Rheinland in Co-
logne, Germany to test the water tightness and imperviousness of PV mod-
ules to heavy rains. The automatic angle adjustor allows testing of different
roof pitches.
A large fan simulates different wind speeds, while water jets spray artificial
rain onto the modules. If the modules or their fasteners are not watertight,
any leakage is collected in catchment tanks.
KEY FACTS
Tests the impermeability of building elements
Applicable for integrated solar thermal systems, building integrat-
ed photovoltaic systems (BIPV) and various types of roof materials
Wind-driven rain tests under different contact angles
Roof angles of 15, 30 and 45 degrees
Wind speed increments from 0 to 25 m s-1
Rainfall from 6 to 416 mm s-1
TÜV RheinlandDriving Rain Test at TÜV
Rheinland to determine Test Stand at TÜV Rhe
ntegrated photovoltaic the resistance of roof-inte
d-driven rain. systems (BIPV) to wind-d
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A test series at TÜV Rheinland consists of twelve sub-tests. Each sub-test
collects data of the simulated weather parameters, such as rainfall, wind
speed, and running water under different test angles.
Software features
Setting of the rain fall amount and wind speed
Visualization of the measurement data
Full access to all configuration parameters
Automated failure detection
Easy implementation of calibration parameters
Technical specifications:
Roof angles 15° to 45°
Wind speed 0 – 25ms-1
Rainfall 6 – 416mms-1
Relevant standards prEN 15601, prEN 50583, UL 1703, MCS 012, 2 PfG 1794/10.10
© TÜV Rheinland
©
TÜV Rheinland
©
TÜV Rheinland
| 2726 | | 2726 |
MLTSYS
MECHANICAL LOAD TESTER
MLTSYS was developed according to the specific requirements of the
Fraunhofer Institute for Solar Energy Systems ISE (Fraunhofer ISE) in
Freiburg, Germany. The test stand simulates mechanical loads on thermal
collectors and mounting systems under extreme climate conditions. To real-
ize the climate changes the MLTSYS is housed in a climate chamber.
With the MLTSYS test stand, scientists at Fraunhofer ISE aim to develop new
test procedures and advance the quality and safety standards for collectors
and PV modules over long-term conditions. New materials and material
savings for thermal collectors, compact systems and PV modules with sub-
structures can be tested and improved.
KEY FACTS
Tests collectors with the entire assembly system
Housed in a climate chamber
Climate conditions in test chamber from -40 °C to +60 °C
Wind and snow loads up to 6,000 Pa on the entire test area (push
and pull)
Cyclical and asymmetric loads
Maximum size of test surface 3 m × 4 m
Tests inclined installed samples, e.g. thermosiphon and PV systems
Remote controlled camera
Fast and precise cylinder positioning through coupling of the cylinders
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MLTSYS at Fraunhofer ISE
�is customized solution at Fraunhofer ISE is
housed in a climate chamber to examine mechanical
loads under extreme climate conditions.
Technical specifications
Standard test area 3 m × 4 m
Climate conditions -40 °C to +60 °C
Simultaneous testing capacity 1
Number of pneumatic cylinders 24
Number of suction cups per cylinder 4
Maximum total exertable force push and pull: 6,000 Pa
Load cycle frequency 0.1 Hz
Number of deflection sensors 1
© Fraunhofer ISE
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©
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MLTSYS is equipped with highly sensitive force sensors enabling detection
of applied forces in all three directions (3D). This allows the examination of
thrust forces.
Please see page 16-19 for our standardized test stands to simulate static
and dynamic loads on modules and collectors, other variations are readily
possible. We will be pleased to tailor the test stand MLTSYS to your needs!
Software features
Intuitive graphical user interface for full remote control of the test
stand
Predefined load cycles according to international standards as
ISO 9806
Customized test schedules (even non-cyclic, free definition of
various load setpoints, can be saved and restored)
Real-time visualization of key measurements in graphical displays
Quick and easy test scheduling – through displaying of required
testing times. Automatic start of tests at predefined start times
possible.
Remote view via camera
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We can develop a service plan that is perfectly tailored to your needs.
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AFTER SALES SERVICE
PSE AG’s commitment to our customers does not end on delivery of our
products. PSE AG and the Fraunhofer Institute for Solar Energy Systems
ISE, offer you customized training programs and after sales services. Our
highly-skilled team offers our customers qualified, fast and efficient service
to fulfill all requirements and to provide the best possible solutions to meet
your needs.
Several different packages are available:
Standards
Overview of existing international standards
Differences between standards
Certification
Reasons for certification
Overview of certification labels
Reasons for round robin tests
How round robin tests work
Accreditation
Introduction to ISO 17025
Requirements necessary for fulfilling ISO 17025
Certification bodies
Overview of existing certification bodies
Overview of IEA Tasks
Solar ordinances
Existing programs
Who can help me with solar ordinances in my country?
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REFERENCES
Client references:
Groupo ICE, Costa Rica
BDR Thermea /Baxi Group, Spain
Technical University Prag, Czech Republic
ZAE Bavaria, Germany
TUV Rheinland, Germany
Fraunhofer Institute for Solar Energy Systems ISE, Germany
Robert Bosch GmbH, Germany
CSA International, Canada
Concordia University, Canada
CFV Solar test laboratory, USA
Sunrain Solar Energy Co.,Ltd, China
Park Naukowo –Technologiczny “Euro-Centrum” Sp. z o.o., Poland
Solar Energy Research Institute of Singapore (SERIS), Singapore
Instituto de Pesquisas Tecnologicas (IPT), Brazil
Institut National de l’Energie Solaire (INES), France
Center for Solar Energy Studies (CSES), Libya
Austria Solar Innovation Center (ASIC), Austria
GREEN Institut Belo Horizonte, Brazil
Our research partner:
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PSE AG
Frank Luginsland
Member of the Board of Directors
Emmy-Noether-Strasse 2
79110 Freiburg
Germany
Phone: (+49) 761 - 479 14-12
E-Mail: [email protected]
www.pse.de