High Pressure Dryerecodry HDK-MT multitronic

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Desiccant dryerecodry HDK-MT multitronic

... for reliable treatment of compressed air in the high-pressure range from 1450 psi - 5076 psi (100 bar - 350 bar) is called ecodry HDK-MT. It is the result of 30 years of experience in manufacturing desiccant dryers updated with future-oriented top-class technology: High-quality piston valves, from series production, combined in one block, individually exchangeable, with separate functions for: - desiccant - regeneration - pressure build-up Connection of the valve combinations with the adsorbers to a compact unit.

The closures on the vessel can be undone on both sides. Self-cleaning drainage system in the lower inlet region of the adsorber.

The high-quality desiccant is fixed in the adsorber by means of an efficient pre-tensioning system.

These factors guarantee an extremely good operating reliability with high availability.

The desiccant dryer series HDK-MT is equipped with the proven microprocessor controller multitronic.

The combination of dryer series HDK-MT plus a series XP pre-filter and a series ZP after-filter with advanced technology fulfils the highest requirements for the conditioning of compressed air.

Compressed air is loaded with dust particles, condensate and oil droplets. The high-pressure desiccant dryer HDK-MT with pre-filters and after-filters reliably reduces these impurities to a minimum. High-pressure pre-filter series XP, which is suitable for all pressure ratings, reduces the quantity of oil droplets in the compressed air to a residual value of 0.01 mg/m3. Subsequently, moisture is reliably removed from the compressed air by the desiccant dryer to a pressure dewpoint of -58F (-50C) (other pressure dewpoint on request). The high-pressure after-filter series ZP connected to the outlet of the dryer traps any remaining solid particles up to 1 m with a filtration efficiency of 99.9999%. This high-quality compressed

air is then fed into the network for use. Duration of the desiccant phase: 15 minutes. Continuous operation of the desiccant dryer requires two vessels, each filled with a high-quality desiccant. Compressed air is dried in the first vessel. At the same time and parallel to this, the desiccant is regenerated in the second vessel. Part of the flow of already dried compressed air (depending on the working pressure approx. 3 5%) is branched off at the outlet of the desiccant dryer and is expanded to atmospheric pressure before it is fed in counterflow through the bed of desiccant to be regenerated thus removing the moisture. Duration of the regeneration phase: 12 minutes. The switch-over from regeneration to desiccant is carried out after

pressure has been built up. The change from regeneration to desiccant without an accompanying pressure surge is only possible if both vessels have the same working pressure. Duration of pressure build-up: 3 minutes.

The compact system ...

... reliable operation

02|08

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Desiccant dryerecodry HDK-MT multitronic

The high-pressure desiccant dryers of the series HDK-MT are characterized by innovative construction features:

Solid valve blockmounting plate: aluminum.Generously dimensionedchannels within the plateconnect the main and exhaustvalves as well as the pressurebuild-up valve to form oneunit. All valves are easily andindividually accessible fromoutside.

Corrosion-free adsorbermade of stainless steel.The adsorber is effectivelyprotected against moisture.This greatly increases theservice life of the adsorber.

Detachable adapter piston suitable to connect variable and self-cleaning separator systemsand allows simple handling.

Effective drainage systemthe separation zone facilitatesseparation of the moistureduring desiccant andregeneration.

High-quality desiccanta spring preload in the adsorberfixes the desiccant in positionand fulfils all requirements fordesiccant drying, such as lowabrasion and high operatingreliability.

Multifunctional distributionplatemounting plate: aluminum.Generously dimensioned non-return valves separate the wetand dry sides.

Optimized routing ofcompressed aironly four connections betweeninlet and outlet, i.e. the dryersare technically leakage-free.

Torsionally-rigid designthe solid valve block and themultifunctional distributionplate are connected with theadsorbers to form a stable,compact unit.

System-compliant modulespre-filters and after-filters, dew-point meter etc. supplementthe system.

... and perfect control

The multitronic controller is perfectly matched to the high-pressure dryers of the HDK-MT series. It allows the highly efficient adjustment of the desiccant dryer even to extremely difficult operating conditions. From a continuously displayed status to synchronization with the compressor. (Option: pressure dewpoint controller.)The multitronic system, accommodated in a clearly designed, readily accessible housing, offers:

A comfortable microprocessorcontroller for all ParkerZander high-pressure dryersystems.

Permits flexible adjustment ofthe cycle times.

LEDs on the front panel forindividual functions such as- operation- desiccant- desorption

Selector switch I-0-2 for fixedcycles or variable cycles assynchronization control withthe compressor.

Possible options: Direct pressure dewpoint

measurement including digital display. Potential-free output to the

limiting value of the pressure dewpoint, option: output 4-20mA.

The possibility to set the desired dewpoint in the range from

-13F (-25C) to -58F (-50C).

... with brilliant details

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Desiccants dryerecodry HDK-MT multitronic

Desiccant dryer HDK-MTcompact design, including:

separately activatedmain valve

separately activatedexhaust valve

stainless steel vessel

initial filling ofadsorbent(molecular sieve)

non-return valve blockwith pressure reduction

multitronic controller115V 60Hz

compact design to match the dryer:

HDA cleanerinitial filling of adsorbentactivated carbon

suitable for directcombination with thedryer HDK / HDK-MT

for the highest quality requirements of the compressed air in the high-pressure range.

Residual oil content up to 0.003 mg/m3

Cleaner HDA

Pre-filter Series XP (included)for complete separation of oil and condensate droplets down to 0.01 mg/m3 as well as solids from the compressed air included a manual condensate drain valve

differential pressure gaugeHZD80/350Indicated range (0 - 23.2 psi (0 1.6 bar)) alternativelyHZDE 80/350with an electrical signal for the limiting value

for the pre and after-filter

after-filter series ZP (included)to trap solids of up to 1 micron from the compressed air with an efficiency of 99.9999%, included manual condensate drain valve

electr. condensate draintrap 2/250 - max. working pressure 3626 psi (250 bar)trap 2/400 - max. working pressure 5802 psi (400 bar)after-filter: manual drain valve

for the pre and after-filter

Monitoring of the pressure dewpointpressure dewpoint sensor type ZHM 100measuring range -148F (100C) to +68F (+20C)

Option:signal output 4-20mAwith module MBS 420

pressure control valve type ZAFV 350 installation: downstream of dryer/filterprevents overloading during the start-up phase if the working pressure is low

Start-up device

Option for the dryer

04|08

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Desiccant dryerecodry HDK-MT multitronic

Quality

Parker Zander has decisively contributed to the market trend for desiccant dryers. The new generation of desiccant dryers redefines the cost/benefit ratio: highest quality and safety with reasonable operating costs.

Adsorbermaterial: stainless steel,PED minimum load cycle 250,000 at nominal pressure> 10 years of continuous operation

Valve blockreduces leakages and is the basis of the pipe-free design> high operating reliability

Connectionsonly 4 connections and no internal piping: simple access to all components > technically leakage-free with highest reliability

Wet regioncorrosion-free collecting chamber within the humid zone protects the desiccant from high moisture> for greater process reliability

Desiccanthighly active molecular sieve guarantees stable pressure dewpoints from -13F (25C) to -58F (50C) > for greater process reliability

Regeneration unitpassive presetting of the purge air > adaption via multitronic controller

multitronicmicroprocessor control system in aesthetic, easily accessible enclosure. Adjustable pressure dewpoint option.

Functional displaywith LEDs on the covering for:- power- desiccant- regeneration- economy cycle> continuous status display

System-compliant modulesthe pre-filters and after-filters in the XP and ZP series are stand-ard accessories. The high-pres-sure dryer can be individually customized with modular options such as: activated carbon cleaner HDA, pressure control valve > variable use

+ =

Dryer HDK-MT Cleaner HDACombination

Dryer/Cleaner HDAK-MT

1 6

7

8

9

2

3

4

5

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Technical data

ModelCapacity*

scfm (m/h)

Dimensionins (mm)

A B CConnection

Max. Pressurepsi (bar)

Weightlbs (kg)

Pre- and After-filter

HDK-MT4-100 20 (34) 28.2 (716) 40.1 (1015) 13.4 (340) 1/2 NPT-F 1450 (100) 183 (83) G3-100

HDK-MT6-100 32 (54) 28.2 (716) 40.4 (1025) 13.4 (340) 1/2 NPT-F 1450 (100) 187 (85) G3-100

HDK-MT10-100 45 (76) 28.2 (716) 40.8 (1035) 13.4 (340) 1/2 NPT-F 1450 (100) 192 (87) G3-100

HDK-MT15-100 60 (102) 28.2 (716) 41.1 (1045) 13.4 (340) 1/2 NPT-F 1450 (100) 198 (90) G5-100

HDK-MT20-100 90 (153) 28.2 (716) 49.2 (1245) 13.4 (340) 1/2 NPT-F 1450 (100) 232 (105) G5-100

HDK-MT25-100 120 (204) 28.2 (716) 56.9 (1445) 13.4 (340) 1/2 NPT-F 1450 (100) 265 (120) G7-100

HDK-MT30-100 151 (256) 28.2 (716) 64.8 (1645) 13.4 (340) 1/2 NPT-F 1450 (100) 287 (130) G7-100

HDK-MT40-100 216 (367) 30.7 (780) 64.8 (1645) 13.4 (340) 3/4 NPT-F 1450 (100) 342 (155) G9-100

HDK-MT50-100 262 (445) 30.7 (780) 72.6 (1845) 13.4 (340) 3/4 NPT-F 1450 (100) 375 (170) G9-100

HDK-MT60-100 297 (505) 30.7 (780) 79.5 (2020) 13.4 (340) 3/4 NPT-F 1450 (100) 419 (190) G11-100

HDK-MT70-100 328 (557) 30.7 (780) 84.5 (2145) 13.4 (340) 3/4 NPT-F 1450 (100) 463 (210) G11-100

HDK-MT4-250 30 (51) 28.2 (716) 40.1 (1015) 13.4 (340) 1/2 NPT-F 3625 (250) 254 (115) G3-250

HDK-MT6-250 42 (71) 28.2 (716) 40.4 (1025) 13.4 (340) 1/2 NPT-F 3625 (250) 265 (120) G3-250

HDK-MT10-250 60 (102) 28.2 (716) 40.8 (1035) 13.4 (340) 1/2 NPT-F 3625 (250) 276 (125) G3-250

HDK-MT15-250 75 (127) 28.2 (716) 41.1 (1045) 13.4 (340) 1/2 NPT-F 3625 (250) 287 (130) G5-250

HDK-MT20-250 116 (197) 28.2 (716) 49.2 (1245) 13.4 (340) 1/2 NPT-F 3625 (250) 353 (160) G7-250

HDK-MT25-250 151 (256) 28.2 (716) 56.9 (1445) 13.4 (340) 1/2 NPT-F 3625 (250) 430 (195) G7-250

HDK-MT30-250 216 (367) 28.2 (716) 64.8 (1645) 13.4 (340) 1/2 NPT-F 3625 (250) 485 (220) G7-250

HDK-MT40-250 267 (454) 30.7 (780) 64.8 (1645) 13.4 (340) 3/4 NPT-F 3625 (250) 595 (270) G9-250

HDK-MT50-250 302 (513) 30.7 (780) 72.6 (1845) 13.4 (340) 3/4 NPT-F 3625 (250) 650 (295) G9-250

HDK-MT60-250 363 (617) 30.7 (780) 79.5 (2020) 13.4 (340) 3/4 NPT-F 3625 (250) 739 (335) G9-250

HDK-MT70-250 458 (778) 30.7 (780) 84.5 (2145) 13.4 (340) 3/4 NPT-F 3625 (250) 794 (360) G11-250

HDK-MT4-350 34 (58) 28.2 (716) 40.1 (1015) 13.4 (340) 1/2 NPT-F 5075 (350) 276 (125) G3-350

HDK-MT6-350 47 (80) 28.2 (716) 40.4 (1025) 13.4 (340) 1/2 NPT-F 5075 (350) 287 (130) G3-350

HDK-MT10-350 73 (124) 28.2 (716) 40.8 (1035) 13.4 (340) 1/2 NPT-F 5075 (350) 298 (135) G3-350

HDK-MT15-350 100 (170) 28.2 (716) 41.1 (1045) 13.4 (340) 1/2 NPT-F 5075 (350) 309 (140) G5-350

HDK-MT20-350 151 (256) 28.2 (716) 49.2 (1245) 13.4 (340) 1/2 NPT-F 5075 (350) 375 (170) G5-350

HDK-MT25-350 201 (341) 28.2 (716) 56.9 (1445) 13.4 (340) 1/2 NPT-F 5075 (350) 452 (205) G7-350

HDK-MT30-350 252 (428) 28.2 (716) 64.8 (1645) 13.4 (340) 1/2 NPT-F 5075 (350) 507 (230) G7-350

HDK-MT40-350 393 (668) 30.7 (780) 64.8 (1645) 13.4 (340) 3/4 NPT-F 5075 (350) 617 (280) G9-350

HDK-MT50-350 474 (805) 30.7 (780) 726. (1845) 13.4 (340) 3/4 NPT-F 5075 (350) 683 (310) G9-350

HDK-MT60-350 544 (924) 30.7 (780) 79.5 (2020) 13.4 (340) 3/4 NPT-F 5075 (350) 772 (350) G9-350

HDK-MT70-350 595 (1011) 30.7 (780) 84.5 (2145) 13.4 (340) 3/4 NPT-F 5075 (350) 838 (380) G11-350

Conversion factors temperature and pressure

Pressure/temperature86F 95F 104F 113F 122F

30C 35C 40C 45C 50C

pmax = 1450 psi (100 bar) 725 psi (50 bar) 0.51 0.50 0.39 0.30 0.24

1088 psi (75 bar) 0.76 0.75 0.58 0.45 0.36

1450 psig (100 bar) 1.01 1.00 0.77 0.61 0.48

pmax = 3626 psi (250 bar) 1450 psi (100 bar) 0.40 0.40 0.31 0.24 0.19

2538 psi (175 bar) 0.71 0.70 0.54 0.42 0.33

3626 psi (250 bar) 1.01 1.00 0.77 0.61 0.48

pmax = 5076 psi (350 bar) 3626 psi (250 bar) 0.72 0.71 0.55 0.43 0.34

4351 psi (300 bar) 0.87 0.86 0.66 0.52 0.41

5076 psi (350 bar) 1.01 1.00 0.77 0.61 0.48

*Calculated to 14.5 psi (1 bar) (abs) and 68F (20C) each for max. operating pressure and inlet temperature 95F (35C). Electrical power supply: 230 VAC,115 VAC or 24 VDC.

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2013 Parker Hannifin Corporation. Product names are trademarks or registered trademarks of their respective companies. Publication: BROHDKMT-01-EN Rev 001 NA 08/2013

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