HIGH PRESSURE DUCT FDBD EC FLEX - Tata

HIGH PRESSURE DUCTFDBD EC FLEX

SerieFDBD - EC - FLEX

Edition

R00

Models

FDBD-200-EC FDBD-300-EC FDBD-400-EC FDBD-600-EC FDBD-800-EC

INSTALLATION AND MAINTENANCE MANUAL

Page 2 of 25

INVESTING IN QUALITY, RELIABILITY & PERFORMANCE

ISO 9001 QUALITY World Leading Design and Technology

Every product is manufactured to meet the stringent requirements of the internationally recognized ISO 9001 standard for quality assurance in design, development and production.

Equipped with the latest air-conditioning test rooms and manufacturing technology, we produce over 50,000 fan coil units each year, all conforming to the highest international standards of quality and safety.

CE SAFETY STANDARDS The Highest Standards of Manufacturing

All products conform to the Certificate Europe directives (Machinery Safety, Electromagnetic Compatibility and Low Voltage), as required throughout the European Community, to guarantee correct standards of safety.

In order to guarantee the very highest standards and performance, we manage every stage in the manufacturing of our products. Throughout the production process we maintain strict control, starting with our extensive resources in research and development through to the design and manufacture of almost every individual component, from molded plastics to the assembly of units and controllers.

WEEE MARK Quality Controlled from Start to Finish

All products conform to the “WEEE” directive to guarantee correct standards of environmental solutions.

Our highly trained staff and strict quality control methods enable us to produce products with an exceptional reputation for reliability and efficiency, maintained over many years. As well as full CE certification and ISO 9001, several products have UL/ ETL safety approval in the USA and Canada, Eurovent performance and sound certification as well as ROHS compliance for Europe, giving you the confidence of knowing our company is the right choice when selecting fan coil units.

ALWAYS MAKE SURE THIS MANUAL REMAINS WITH THE UNIT. READ THIS MANUAL BEFORE PERFORMING ANY OPERATION ON THE UNIT.

Page 3 of 25

Table of Contents A. Technical Data .................................................................................................................................................................... 5

A.1. General Description............................................................................................................................................................. 5 A.2. General Specifications ......................................................................................................................................................... 7

A.2.1. 2-pipe systems ............................................................................................................................................................. 7 A.2.2. 4-pipe Systems ............................................................................................................................................................. 9

A.3. Sound Data ........................................................................................................................................................................ 10 A.4. Dimension Drawings ......................................................................................................................................................... 13

B. Installation ....................................................................................................................................................................... 14

B.1. Safety Precautions ............................................................................................................................................................. 14 B.2. Location ............................................................................................................................................................................. 14 B.3. Concealed Ceiling Installation ........................................................................................................................................... 15 B.4. Insulation .......................................................................................................................................................................... 16 B.5. Air Duct Connection .......................................................................................................................................................... 16 B.6. Pipe Connection................................................................................................................................................................. 16 B.7. Electrical Connection ......................................................................................................................................................... 17

B.7.1. FDBD-200/300/400-EC-FLEX ...................................................................................................................................... 17 B.7.2. FDBD-600/800-EC-FLEX .............................................................................................................................................. 17

C. Maintenance .................................................................................................................................................................... 19

C.1. General Maintenance ........................................................................................................................................................ 19 C.2. Regular Maintenance ........................................................................................................................................................ 19 C.3. Filter Cleaning ................................................................................................................................................................... 19 C.4. Fan Replacement ............................................................................................................................................................... 19

D. Troubleshooting ............................................................................................................................................................... 20 E. Exploded Drawings ........................................................................................................................................................... 21 F. Accessories ....................................................................................................................................................................... 22

F.1. Filters ................................................................................................................................................................................. 22

F.1.1. Merv 8 (G4) Filter ....................................................................................................................................................... 22 F.1.2. Merv 14 (F8) Filter ...................................................................................................................................................... 22

F.2. Valve Kits ............................................................................................................................................................................ 23

F.2.1. On/Off Valve ............................................................................................................................................................... 23 F.2.2. Modulating Valve ........................................................................................................................................................ 23

F.3. Electric Heater Module ...................................................................................................................................................... 24

Page 4 of 25

SK2019 GLOBAL FDBD-EC-FLEX-001_1

Model Code Nomenclature

FDBD(4R) -400 -EC -4T -FLEX

FLEX Flexible Function Control

4T 4-Pipe

EC EC motor configuration

400 Unit Sizes. See General Specification Section A for cooling and heating capacities

FDBD Horizontal Air Handling Unit

4R 2 pipes 4 rows

6R 2 pipes 6 rows

4+2R 4 pipes with 4 rows cooling and 2 rows heating

Page 5 of 25


Technical Data General Description

FDBD unit is an ideal air handling terminal unit for suspended ceiling installation and suitable for ducted air distribution. It is constructed of sandwich panels to achieve low noise level during operation. FDBD air handling unit is shipped completely assembled and motor wiring is introduced into the control box to reduce on-site installation time and manpower. Every unit is thoroughly inspected and tested to clear up potential problems during startup. The unit contains side panels that provide easy access to fans, motors and filters.

FRAMEWORK A frameless structure is used. The panel is integrated folding steel structure and tested to ensure that there is no air leakage.

CASING Casing is double skinned and basically consists of two panels with internal insulation. Each panel is 1” thick. The inner and outer panels are made of plane galvanized steel and pre-coated galvanized steel. The insulation consists of a high-pressure PU foam sandwiched in between to reinforce the panel.

FILTER Filter is washable, double-layer acrylic nylon with aluminum frame. G4 (Merv 8) or F8 (Merv 14) filter is optional.

COOLING COIL The Cooling Coil is standard Cu/Al 3/8” OD. The manifolds are made of steel with threaded connections. The Cooling Coil is provided with manual Air-Vent valve. The aluminum fins are pre-coated for protection by hydrophilic blue fin process. Coils are tested at 30 bar (435 PSI) and recommended operating at no more than 20 bar (300 PSI).

DRAIN PAN Drain pan is made of single wall painting steel with 3/16" insulation on outer wall. The drain pan extends the full length and width of the coil and is sloped for positive drainage and includes 3/4” male pipe threaded galvanized drain connector.

FAN SECTION Fans are mainly constructed of housing, impeller, mounting feet, and DC motor. The housing is made of hot-dip galvanized steel. The side panel includes inlet cones whose inlet conditions are designed for optimum aerodynamics. The scroll is fixed on the side panel by spot welding. The wheel is made of hot-dip galvanized steel. The forward curved blades feature an advanced aerodynamic design for maximum efficiency and minimum noise level. The impeller is fixed on the center plate and on the end ring with riveting compression. The impeller is designed for maximum strength and can withstand continuous operation with maximum power. All impellers and motor are fully balanced according to ANSI/AMCA-204 standard. The mounting feet are made of galvanized steel sheet with unique technical to ensure adequate strength. FDBD fans are equipped with YZWWSL external rotor BLDC motor. The motor consists of motor body and BLDC driver, controlled by 0~10VDC or Modbus RS485. This new designed motor significantly reduces motor torque fluctuation, vibration and noise resulting in high efficiency, reliability and long-life operation.

CONTROL SYSTEM (FLEX type) A 0~10VDC motor modulating signal is received from thermostat which is powered by R and C or by indoor room terminals Vsp and GND. If the input signal is greater than 2Vdc, the unit is turned on. If the control signal is lower than 1.5VDC, the unit is turned off. Motor speed changes from 2~9.5VDC input signal. Motor RPM can be set from 300~1500. The unit is equipped with a 40VA 240~24VAC transformer as standard which supplies 24VAC power input to thermostat and other devices. The transformer is approved by ETL.

Page 6 of 25


Accessories Optional accessories can be selected: G4 (Merv 8) filter module, Mixing and recirculating chamber, 0~10V Modulating 2-way valve kit, On/Off 2-way valve kit, On/Off 3-way valve kit, Electrical heating module, AC/EC thermostat, AQI control PCB-S5, Complete function PCB-S6, Wired wall pad, Differential pressure transducer.

1 2 C

Mixing and recirculating chamber

Filter module

Coil Electrical heating module

Page 7 of 25


General Specifications 2-pipe systems

FDBD(4R)-EC 4-row coil 2-pipe with EC motor(s)

FDBD(4R)-[Size]-EC 200 300 400 600 800

Unit configuration

Configuration 2 pipes

Number of Fan Blowers 1 2

Power supply (V/Ph/Hz) 220~240/1/50 or 60Hz

Pe

rfo

rman

ce D

ata

Air

Air flow

H

m3/hr

2000 3000 4000 6000 8000

M 1700 2550 3400 5100 6800

L 1200 1800 2400 3600 4800

External Static Pressure

H

Pa

120

M 120

L 120

Cooling

Cooling capacity

H

kW

14.6 20.6 27.7 40.7 52.6

M 12.6 17.9 24 35.3 45.8

L 9.23 13.2 17.7 26.1 33.9

Sensible cooling capacity

H 10.2 14.7 19.5 28.7 37.5

M 8.73 12.6 16.9 24.8 32.4

L 6.36 9.23 12.3 18.2 22.8

Heating Heating capacity

H

kW

17.6 25.6 34 49.8 65.3

M 13.8 20.2 26.8 39.4 51.7

L 9.98 14.7 19.5 28.7 37.8

Max. EH capacity 4 6 7.5 9 9

Sound Max. sound pressure

dB(A) 62 66 72 71 75

Max. sound power 71 75 81 80 84

Electrical Max. power input W 375 500 500 1000 1000

Max. current A 1.63 2.17 2.17 4.34 4.34

Hydraulic

Cooling Water Flow Rate

H

L/h

2499 3545 4753 6890 9025

M 2157 3072 4119 6062 7854

L 1584 2269 3042 4485 5828

Cooling Pressure Drop

H

kPa

19.7 13.5 25.2 54.7 44.5

M 12.7 8.77 16.4 35.6 29.1

L 7.43 5.2 9.66 21 17.3

Heating Water Flow Rate

L/h Same As "Cooling Water Flow Rate"

Heating Pressure Drop

H

kPa

16.2 11.1 20.9 46 37.3

M 10.4 7.19 13.5 29.7 24.3

L 6.04 4.23 7.91 17.4 14.3

Water content L 7.38 9.12 10.9 12.6 15.2

Construction and Packing

Data

Water Connections

In Inch 1 1/4”

Out

Condensate Drainage Connection

inch 1”

Dimensions

L

mm

1280 1480 1680 1880 2180

W 1030

H 640

Remarks: a. Cooling conditions: b. Heating conditions:Air temperature: 27 oC DB /19 oC WB. Air temperature: 20 oC.Water inlet/outlet: 7/12 oC. Water inlet temperature: 50 oC.

Water flow same as cooling model.

Page 8 of 25


FDBD(6R)-EC 6-row coil 2-pipe with EC motor(s)

FDBD(6R)-[Size]-EC 200 300 400 600 800

Unit configuration



Power supply (V/Ph/Hz) 220~240/1/50 or 60Hz

Pe

rfo

rman

ce D

ata

Air

Air flow

H

m3/hr

2000 3000 4000 6000 8000

M 1700 2550 3400 5100 6800

L 1200 1800 2400 3600 4800


H

Pa

100

M 100

L 100

Cooling

Total Cooling capacity

H

kW

15.8 23.6 31.5 43.6 58.7

M 13.7 20.5 27.3 37.8 50.9

L 9.94 14.9 19.9 27.8 37.4


H 10.7 16.1 21.4 30.4 40.7

M 9.34 14.0 18.6 26.4 35.4

L 6.74 10.1 13.5 19.2 25.7


H

kW

19 28.3 37.6 54.4 72.5

M 15.1 22.6 30.0 43.6 58.1

L 10.8 16.2 21.5 31.5 42

Max. EH capacity 4 6 7.5 9 9


dB(A) 62 66 72 71 75



Max. current A 1.63 2.17 2.17 4.34 4.34

Hydraulic


H

L/h

2705 4053 5415 7478 10080

M 1564 3516 4695 6491 8742

L 1706 2556 3413 4766 6413


H

kPa

11.2 25.7 47.6 13.8 26.6

M 7.29 16.7 30.9 8.99 17.3

L 4.21 9.6 17.7 5.26 10.1

Heating Water Flow Rate L/h Same As "Cooling Water Flow Rate"


H

kPa

7.62 17.7 33 9.5 18.4

M 5.94 13.7 25.6 7.39 14.3

L 3.4 7.83 14.6 4.29 8.28

Water content L 11.1 13.7 16.3 18.9 22.8

Construction and Packing

Data

Water Connections In

inch 1 1/4” Out

Condensate Drainage Connection

inch 1”

Dimensions

L

mm

1280 1480 1680 1880 2180

W 1030

H 640

Remarks: a. Cooling conditions: b. Heating conditions:Air temperature: 27 oC DB /19 oC WB. Air temperature: 20 oC.Water inlet/outlet: 7/12 oC. Water inlet temperature: 50 oC.

Water flow same as cooling model.

Page 9 of 25


4-pipe Systems

FDBD(4+2R)-EC-4T 4-row cooling coil and 2-row heating coil 4-pipe with EC motor(s)

FDBD(4+2R)-[Size]-EC-4T 200 300 400 600 800

Unit configuration



Power supply (V/Ph/Hz) 220~240/1/50 or 60 Hz

Pe

rfo

rman

ce D

ata

Air

Air flow

H

m3/hr

2000 3000 4000 6000 8000

M 1700 2550 3400 5100 6800

L 1200 1800 2400 3600 4800


H

Pa

100

M 100

L 100

Cooling

Total Cooling capacity

H

kW

14.6 20.6 27.7 40.7 52.6

M 12.6 17.9 24 35.3 45.8

L 9.23 13.2 17.7 26.1 33.9


H 10.2 14.7 19.5 28.7 37.5

M 8.73 12.6 16.9 24.8 32.4

L 6.36 9.23 12.3 18.2 22.8


H

kW

22.3 32.1 41.6 59.8 77.1

M 19.9 28.6 37.2 53.5 69.2

L 14.8 21.4 27.8 40.2 52.1


dB(A) 62 66 72 71 75



Max. current A 1.63 2.17 2.17 4.34 4.34

Hydraulic


H

L/h

2499 3545 4753 6890 9025

M 2157 3072 4119 6062 7854

L 1584 2269 3042 4485 5828


H

kPa

19.7 13.5 25.2 54.7 44.5

M 12.7 8.77 16.4 35.6 29.1

L 7.43 5.2 9.66 21.0 17.3

Heating Water Flow Rate

H

L/h

1919 2756 3575 5137 6631

M 1708 2458 3197 4602 5949

L 1273 1839 2394 3459 4481


H

kPa

32.5 22.8 18.2 38.9 22.7

M 22.0 15.5 12.5 26.5 15.5

L 13.1 9.26 7.46 15.9 9.37

Cooling Water Content L

7.38 9.12 10.85 12.59 15.19

Heating Water Content 3.69 4.56 5.43 6.3 7.6

Construction and Packing Data

Cooling Water Connections In

inch

1 1/4” Out

Heating Water Connections In

1” Out

Condensate Drainage Connection inch 1”

Dimensions

L

mm

1280 1480 1680 1880 2180

W 1030

H 640

Remarks: a. Cooling conditions: b. Heating conditions:Air temperature: 27 oC DB /19 oC WB. Air temperature: 20 oC.Water inlet/outlet: 7/12 oC. Water inlet/outlet temperature: 65/55 oC.

Page 10 of 25


Sound Data Model FDBD-200-EC

Speed 800 RPM 900 RPM 1000 RPM 1100 RPM 1200 RPM 1300 RPM 1400 RPM 1500 RPM

Sound Power dB(A) 53.6 57.3 64.4 68.7 71.3 70.7 70.5 71.3

Sou

nd

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in 1

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SP:1

20

Pa

(d

B)

20.0 Hz 14.4 9.1 13.0 12.5 23.7 15.0 17.2 14.4

25.0 Hz 13.0 12.9 12.5 14.4 19.2 15.4 15.0 16.1

31.5 Hz 14.0 10.8 21.0 23.1 25.3 19.6 20.4 22.9

40.0 Hz 17.3 23.7 21.2 24.6 27.8 25.7 27.4 23.9

50.0 Hz 26.9 30.7 32.0 31.0 40.2 33.5 37.5 30.2

63.0 Hz 29.8 34.2 38.0 41.2 44.7 40.6 42.6 41.6

80.0 Hz 33.2 40.0 40.8 43.5 43.0 45.3 45.3 47.1

100.0 Hz 31.2 37.0 39.5 42.8 46.4 45.2 45.0 41.4

125.0 Hz 31.1 36.1 42.1 42.6 45.4 45.1 46.1 46.5

160.0 Hz 39.7 39.7 45.2 47.5 49.9 50.5 50.0 48.8

200.0 Hz 40.5 42.4 50.7 53.7 54.9 54.3 56.5 55.3

250.0 Hz 39.1 42.7 50.0 54.8 57.0 57.2 56.0 55.5

315.0 Hz 44.7 43.4 51.7 57.6 62.2 60.2 58.2 59.8

400.0 Hz 41.3 43.6 49.3 55.2 57.1 55.8 55.2 56.6

500.0 Hz 43.8 44.8 49.9 56.1 58.2 56.6 57.3 56.9

630.0 Hz 48.4 50.3 55.2 60.5 61.4 61.1 60.9 61.5

800.0 Hz 46.2 46.4 53.1 57.7 59.7 59.7 59.5 60.5

1000.0 Hz 45.9 46.9 54.4 58.1 61.5 61.1 61.0 61.4

1250.0 Hz 44.6 46.2 54.2 57.9 62.1 60.5 60.4 61.9

1600.0 Hz 42.6 46.2 54.4 57.5 60.0 59.6 59.2 61.2

2000.0 Hz 42.6 45.7 53.2 57.1 59.9 59.5 59.0 60.2

2500.0 Hz 40.9 44.3 53.7 57.6 60.5 60.0 59.5 60.3

3150.0 Hz 37.9 41.9 52.1 56.8 60.0 59.2 59.5 59.5

4000.0 Hz 35.1 38.3 48.6 53.9 57.5 56.8 56.8 57.2

5000.0 Hz 29.2 32.8 43.5 48.5 52.7 51.8 51.5 53.2

6300.0 Hz 26.2 31.6 41.9 46.7 51.0 50.5 50.1 50.9

8000.0 Hz 21.6 27.6 36.8 42.5 46.7 46.0 45.9 46.4

10000.0 Hz 16.4 23.8 30.8 35.9 39.9 39.2 39.4 39.9

12500.0 Hz 12.0 19.7 25.8 29.7 34.2 33.3 33.2 34.1

16000.0 Hz 16.7 21.7 19.8 22.6 25.9 25.3 24.9 27.3

Model FDBD-300-EC


Sound Power dB(A) 56.6 59.9 67.7 72.6 75.2 74.2 74.1 74.3

Sou

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Po

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SP:1

20P

a (

dB

)

20.0 Hz 18.4 15.1 25.9 27.9 19.2 29.0 32.7 32.7

25.0 Hz 9.9 16.8 19.6 19.6 22.0 24.1 23.4 23.4

31.5 Hz 19.0 17.7 21.8 27.5 24.8 27.9 30.2 30.2

40.0 Hz 21.0 23.3 27.2 28.6 31.4 29.7 32.8 32.8

50.0 Hz 26.4 33.8 31.1 32.8 32.1 35.4 41.5 41.5

63.0 Hz 30.9 32.6 37.7 40.5 41.0 42.1 41.2 41.2

80.0 Hz 37.3 39.6 43.9 44.7 47.6 45.2 49.3 49.3

100.0 Hz 35.6 41.8 44.0 49.3 52.4 50.9 53.5 53.5

125.0 Hz 39.9 42.2 49.8 52.7 54.6 53.4 55.4 55.4

160.0 Hz 40.6 44.6 48.6 54.6 57.8 55.6 54.6 54.6

200.0 Hz 44.0 45.3 52.5 60.0 59.6 61.1 61.2 61.2

250.0 Hz 44.5 49.1 53.5 58.2 59.5 60.3 58.6 58.6

315.0 Hz 46.0 50.0 53.9 59.8 61.3 59.8 60.9 60.9

400.0 Hz 45.2 48.3 52.8 58.3 59.8 59.8 59.5 59.5

500.0 Hz 44.1 47.6 53.3 57.9 59.7 59.3 59.8 59.8

630.0 Hz 44.5 48.7 55.7 59.8 62.2 60.9 61.3 61.3

800.0 Hz 51.3 50.4 58.6 63.2 66.1 64.0 64.9 64.9

1000.0 Hz 45.6 49.3 58.5 62.7 65.8 64.2 64.2 64.2

1250.0 Hz 43.7 48.8 58.4 62.5 66.2 64.7 65.0 65.0

1600.0 Hz 43.9 49.3 57.7 61.9 65.1 64.0 64.0 64.0

2000.0 Hz 42.4 47.0 56.4 61.0 63.9 62.6 62.8 62.8

2500.0 Hz 40.7 45.7 56.3 61.2 63.5 62.6 63.1 63.1

3150.0 Hz 39.0 43.9 55.5 59.9 63.9 62.2 62.3 62.3

4000.0 Hz 35.7 40.4 53.9 58.7 62.3 60.9 60.8 60.8

5000.0 Hz 31.3 36.7 50.2 55.7 59.4 57.7 57.8 57.8

6300.0 Hz 25.6 31.4 45.3 51.1 54.7 53.4 53.4 53.4

8000.0 Hz 19.9 26.5 40.4 46.9 50.8 49.3 49.1 49.1

10000.0 Hz 14.4 20.2 34.6 41.9 46.3 44.2 44.2 44.2

12500.0 Hz 10.5 14.0 27.8 35.1 39.9 37.6 37.9 37.9

16000.0 Hz 20.2 20.3 22.4 26.9 31.2 29.4 29.3 29.3

Page 11 of 25


Model FDBD-400-EC


Sound Power dB(A) 62.1 65.4 73.2 78.1 80.7 79.7 79.6 79.8 So

un

d P

ow

er in

1/3

Oct

ave

-ban

ds

un

der

ESP

:12

0P

a (

dB

) 20.0 Hz 23.9 20.6 31.4 33.4 24.7 34.5 38.2 38.2

25.0 Hz 15.4 22.3 25.1 25.1 27.5 29.6 28.9 28.9

31.5 Hz 24.5 23.2 27.3 33.0 30.3 33.4 35.7 35.7

40.0 Hz 26.5 28.8 32.7 34.1 36.9 35.2 38.3 38.3

50.0 Hz 31.9 39.3 36.6 38.3 37.6 40.9 47.0 47.0

63.0 Hz 36.4 38.1 43.2 46.0 46.5 47.6 46.7 46.7

80.0 Hz 42.8 45.1 49.4 50.2 53.1 50.7 54.8 54.8

100.0 Hz 41.1 47.3 49.5 54.8 57.9 56.4 59.0 59.0

125.0 Hz 45.4 47.7 55.3 58.2 60.1 58.9 60.9 60.9

160.0 Hz 46.1 50.1 54.1 60.1 63.3 61.1 60.1 60.1

200.0 Hz 49.5 50.8 58.0 65.5 65.1 66.6 66.7 66.7

250.0 Hz 50.0 54.6 59.0 63.7 65.0 65.8 64.1 64.1

315.0 Hz 51.5 55.5 59.4 65.3 66.8 65.3 66.4 66.4

400.0 Hz 50.7 53.8 58.3 63.8 65.3 65.3 65.0 65.0

500.0 Hz 49.6 53.1 58.8 63.4 65.2 64.8 65.3 65.3

630.0 Hz 50.0 54.2 61.2 65.3 67.7 66.4 66.8 66.8

800.0 Hz 56.8 55.9 64.1 68.7 71.6 69.5 70.4 70.4

1000.0 Hz 51.1 54.8 64.0 68.2 71.3 69.7 69.7 69.7

1250.0 Hz 49.2 54.3 63.9 68.0 71.7 70.2 70.5 70.5

1600.0 Hz 49.4 54.8 63.2 67.4 70.6 69.5 69.5 69.5

2000.0 Hz 47.9 52.5 61.9 66.5 69.4 68.1 68.3 68.3

2500.0 Hz 46.2 51.2 61.8 66.7 69.0 68.1 68.6 68.6

3150.0 Hz 44.5 49.4 61.0 65.4 69.4 67.7 67.8 67.8

4000.0 Hz 41.2 45.9 59.4 64.2 67.8 66.4 66.3 66.3

5000.0 Hz 36.8 42.2 55.7 61.2 64.9 63.2 63.3 63.3

6300.0 Hz 31.1 36.9 50.8 56.6 60.2 58.9 58.9 58.9

8000.0 Hz 25.4 32.0 45.9 52.4 56.3 54.8 54.6 54.6

10000.0 Hz 19.9 25.7 40.1 47.4 51.8 49.7 49.7 49.7

12500.0 Hz 16.0 19.5 33.3 40.6 45.4 43.1 43.4 43.4

16000.0 Hz 25.7 25.8 27.9 32.4 36.7 34.9 34.8 34.8

Model FDBD-600-EC


Sound Power dB(A) 60.6 63.9 71.7 76.6 79.2 78.2 78.1 78.3

Sou

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SP:1

20P

a (

dB

)

20.0 Hz 22.4 19.1 29.9 31.9 23.2 33.0 36.7 36.7

25.0 Hz 13.9 20.8 23.6 23.6 26.0 28.1 27.4 27.4

31.5 Hz 23.0 21.7 25.8 31.5 28.8 31.9 34.2 34.2

40.0 Hz 25.0 27.3 31.2 32.6 35.4 33.7 36.8 36.8

50.0 Hz 30.4 37.8 35.1 36.8 36.1 39.4 45.5 45.5

63.0 Hz 34.9 36.6 41.7 44.5 45.0 46.1 45.2 45.2

80.0 Hz 41.3 43.6 47.9 48.7 51.6 49.2 53.3 53.3

100.0 Hz 39.6 45.8 48.0 53.3 56.4 54.9 57.5 57.5

125.0 Hz 43.9 46.2 53.8 56.7 58.6 57.4 59.4 59.4

160.0 Hz 44.6 48.6 52.6 58.6 61.8 59.6 58.6 58.6

200.0 Hz 48.0 49.3 56.5 64.0 63.6 65.1 65.2 65.2

250.0 Hz 48.5 53.1 57.5 62.2 63.5 64.3 62.6 62.6

315.0 Hz 50.0 54.0 57.9 63.8 65.3 63.8 64.9 64.9

400.0 Hz 49.2 52.3 56.8 62.3 63.8 63.8 63.5 63.5

500.0 Hz 48.1 51.6 57.3 61.9 63.7 63.3 63.8 63.8

630.0 Hz 48.5 52.7 59.7 63.8 66.2 64.9 65.3 65.3

800.0 Hz 55.3 54.4 62.6 67.2 70.1 68.0 68.9 68.9

1000.0 Hz 49.6 53.3 62.5 66.7 69.8 68.2 68.2 68.2

1250.0 Hz 47.7 52.8 62.4 66.5 70.2 68.7 69.0 69.0

1600.0 Hz 47.9 53.3 61.7 65.9 69.1 68.0 68.0 68.0

2000.0 Hz 46.4 51.0 60.4 65.0 67.9 66.6 66.8 66.8

2500.0 Hz 44.7 49.7 60.3 65.2 67.5 66.6 67.1 67.1

3150.0 Hz 43.0 47.9 59.5 63.9 67.9 66.2 66.3 66.3

4000.0 Hz 39.7 44.4 57.9 62.7 66.3 64.9 64.8 64.8

5000.0 Hz 35.3 40.7 54.2 59.7 63.4 61.7 61.8 61.8

6300.0 Hz 29.6 35.4 49.3 55.1 58.7 57.4 57.4 57.4

8000.0 Hz 23.9 30.5 44.4 50.9 54.8 53.3 53.1 53.1

10000.0 Hz 18.4 24.2 38.6 45.9 50.3 48.2 48.2 48.2

12500.0 Hz 14.5 18.0 31.8 39.1 43.9 41.6 41.9 41.9

16000.0 Hz 24.2 24.3 26.4 30.9 35.2 33.4 33.3 33.3

Page 12 of 25


Model FDBD-800-EC

Speed 800RPM 900RPM 1000RPM 1100RPM 1200RPM 1300RPM 1350RPM 1400RPM

Sound Power dB(A) 65.1 68.4 76.2 81.1 83.7 82.7 82.6 82.8 So

un

d P

ow

er in

1/3

Oct

ave

-ban

ds

un

der

ESP

:12

0P

a (

dB

)

20.0 Hz 26.9 23.6 34.4 36.4 27.7 37.5 41.2 41.2

25.0 Hz 18.4 25.3 28.1 28.1 30.5 32.6 31.9 31.9

31.5 Hz 27.5 26.2 30.3 36.0 33.3 36.4 38.7 38.7

40.0 Hz 29.5 31.8 35.7 37.1 39.9 38.2 41.3 41.3

50.0 Hz 34.9 42.3 39.6 41.3 40.6 43.9 50.0 50.0

63.0 Hz 39.4 41.1 46.2 49.0 49.5 50.6 49.7 49.7

80.0 Hz 45.8 48.1 52.4 53.2 56.1 53.7 57.8 57.8

100.0 Hz 44.1 50.3 52.5 57.8 60.9 59.4 62.0 62.0

125.0 Hz 48.4 50.7 58.3 61.2 63.1 61.9 63.9 63.9

160.0 Hz 49.1 53.1 57.1 63.1 66.3 64.1 63.1 63.1

200.0 Hz 52.5 53.8 61.0 68.5 68.1 69.6 69.7 69.7

250.0 Hz 53.0 57.6 62.0 66.7 68.0 68.8 67.1 67.1

315.0 Hz 54.5 58.5 62.4 68.3 69.8 68.3 69.4 69.4

400.0 Hz 53.7 56.8 61.3 66.8 68.3 68.3 68.0 68.0

500.0 Hz 52.6 56.1 61.8 66.4 68.2 67.8 68.3 68.3

630.0 Hz 53.0 57.2 64.2 68.3 70.7 69.4 69.8 69.8

800.0 Hz 59.8 58.9 67.1 71.7 74.6 72.5 73.4 73.4

1000.0 Hz 54.1 57.8 67.0 71.2 74.3 72.7 72.7 72.7

1250.0 Hz 52.2 57.3 66.9 71.0 74.7 73.2 73.5 73.5

1600.0 Hz 52.4 57.8 66.2 70.4 73.6 72.5 72.5 72.5

2000.0 Hz 50.9 55.5 64.9 69.5 72.4 71.1 71.3 71.3

2500.0 Hz 49.2 54.2 64.8 69.7 72.0 71.1 71.6 71.6

3150.0 Hz 47.5 52.4 64.0 68.4 72.4 70.7 70.8 70.8

4000.0 Hz 44.2 48.9 62.4 67.2 70.8 69.4 69.3 69.3

5000.0 Hz 39.8 45.2 58.7 64.2 67.9 66.2 66.3 66.3

6300.0 Hz 34.1 39.9 53.8 59.6 63.2 61.9 61.9 61.9

8000.0 Hz 28.4 35.0 48.9 55.4 59.3 57.8 57.6 57.6

10000.0 Hz 22.9 28.7 43.1 50.4 54.8 52.7 52.7 52.7

12500.0 Hz 19.0 22.5 36.3 43.6 48.4 46.1 46.4 46.4

16000.0 Hz 28.7 28.8 30.9 35.4 39.7 37.9 37.8 37.8

Page 13 of 25


Dimension Drawings FDBD-2 PIPE-EC

FDBD-4 PIPE-EC

FDBD(4R)-200~800-EC

FDBD(4R+2)-200~800-EC-4T

Page 14 of 25


Installation Safety Precautions

• When installing, performing maintenance or servicing Daitsu fan coil units observe the precautions stated in thismanual as well as those stated on the labels attached to the unit.

• Ensure all local and national safety codes, laws, regulations, as well as general electrical and mechanical safetyguidelines are followed for installation, maintenance and service.

• The appliance is for indoor use only.

• Ensure the correct power supply is provided.

• If the power supply cord is damaged, it must be replaced by qualified personnel.

• Installing and servicing fan coil unit should be performed by qualified service personnel only.

• This appliance is not intended for use by persons (including children) with reduced physical, sensory or mentalcapabilities, or persons lacking in experience and knowledge of the appliance, unless they have been given supervisionor instruction concerning it.

• User of this appliance is responsible for his/her own safety.

• Warranty shall be voided if installation instructions and safety precaution stated in this manual are not observed.

• The unit should only be switched off by using the ON-OFF button on the control interface.

Location Before installing and running the unit, please check the following:

1. There must be enough space for the unit installation and maintenance. Please refer to the below figures for the unit'soutlines and dimensions and for the minimum distance between the unit and the obstacle/ any obstructions/ itssurroundings.

2. Please ensure there is enough space for piping connections and electrical wiring.3. Check whether the hanging rods can support the weight of the unit (see specification table for weight of the unit).4. The unit must be installed horizontally to ensure proper operation and condensate draining.5. The external static pressure of the ducting must be within the unit’s static pressure range.6. Confirm that the unit has been switched OFF before installing or servicing the unit.

B>200mm-

>600mm_

CEILLING

DRAIN PIPE

CAUTIONS Before any service or maintenance operations turn off the mains electrical supply.

DO NOT turn OFF the main power supply when the unit is operating. Turn off the unit BEFORE turning off the main power

Page 15 of 25


Concealed Ceiling Installation

1. The unit is designed to be installed in a concealed ceiling. Installation and maintenance should be performed by qualifiedpersonnel who are familiar with local codes and regulations and are experienced with this type of appliance.

2. Please refer to the pictures below for installation procedures.

Ceiling

AB

Tie rods

Tie rodNutWasher

Bracket

Vibrationdamper

WasherNutNut

B

CEILLING

DRAIN PIPE

>200mm->600mm_

H2

H1

H1>12*ESPmax/9.81

H2>ESPmax/9.81

CAUTION Make sure the top of the unit is level after installation. The drain pan is designed with a slight gradient to facilitate drainage.

Page 16 of 25


L>300mm-

N

M

DISCHARGE AIRRETURN AIR

CEILLING ACCESS PANELWITH AIR RETRUN

Insulation

1. The insulation design and materials should be complying with local and national codes and regulations.

2. Chilled water pipes and all parts on the pipes should be insulated.

3. It is also necessary to insulate the air duct.

Air Duct Connection

1. Circulatory air pressure drop should be within External Static Pressure.

2. Galvanized steel air ducts are suitable.

3. Make sure there is no leak of air.

4. Air duct should be fire-proof, refer to concerned national and local regulations.

Pipe Connection

1. Using suitable fittings as water pipe connections with reference to the outline and dimensions.

2. The water inlet is on the bottom while outlet on top.

3. The connection must be concealed with rubberized fabric to avoid leakage.

4. Drain pipe can be PVC or steel.

5. Tightening torque should not be too high when connecting water pipes, in order to avoid brass deformation or water-leakage by torsion split.

6. The suggested slope of the drain pipe is at least 1:50.

CAUTIONS Dimension M and N are determined by air duct design. Air duct should be fire-proof. Please refer to concerned country national and local regulation. Circulatory air pressure drop should be approximately equal to the External Static Pressure.

CAUTION When connecting pipe to fan coil unit, do not bend or reposition the coil header for alignment purposes. This could cause a tubing fracture resulting in a water leak when water pressure is applied to the system.

Page 17 of 25


Electrical Connection FDBD-200/300/400-EC-FLEX

EC-FLEX unit with 3PH EH Wiring Scheme

EC-M

BK

BL

YL

SW1-5 Address defineSW6 OFF Modbus control the fan speedSW6 ON 0~10V Input signal

CO

NTR

OL

LOAD

Electrical heater

Auto Switch 60 C

L1 L2

L3 N

3Ph-400V-50Hz

EH kit is optional

EH-L

EH-N

IPA-DL-EC-W4

RS485

FuseFuseFuse

LN

Gnd

Vsp

V1EH

From thermostat

From thermostat

~220~240VPower input

From thermostat

From thermostat

TR kit is optional.

Page 18 of 25


FDBD-600/800-EC-FLEX

1. Wiring connection must be done according to the wiring diagram on the unit. “Blue wire is N”

2. The unit must be GROUNDED well.

3. An appropriate strain relief device must be used to attach the power wires to the terminal box.

4. A 13/16” hole is designed on the terminal box for field installation of the strain relief device.

5. Field wiring must be complied with the national safety regulations.

6. A main switch or other means for disconnection, having a contact separation in all poles, must be incorporated inthe fixed wiring in accordance with the relevant local and national legislation.

EC-2FLEX unit with 3PH EH Wiring Scheme

EC-M

BK

BL

YL

SW1-5 Address defineSW6 OFF Modbus control the fan speedSW6 ON 0~10V Input signal

CO

NTR

OL

LOA

D

Electrical heater

Auto Switch 60 C

L1 L2

L3 N

3Ph-400V

EH kit is optional

EH-L

EH-N

IPA19-DL-EC-2W4

FuseFuseFuse

LN

V1EH

From thermostat

From thermostat

~220~240VPower input

EC-M

RS485

VspGnd

+-+- From thermostat

GN

D24

12N

L

Page 19 of 25


Maintenance

General Maintenance 1. Installation and maintenance should be performed by qualified personnel who are familiar with local codes and regulations

and experienced with this type of appliance.

2. Confirm that the unit has been switched OFF before installing or servicing the unit.

3. A good general maintenance plan will prevent damage to and unexpected shutting down of the equipment.

4. Dirty filters reduce air flow as well as unit performance. Therefore, changing or cleaning the filters is very important. Check

the cleanliness of the filter and replace or clean as required monthly.

5. Coils should be cleaned with compressed air or water to remove dust, dirt or lint. They can be brushed with a soft brush

or vacuumed with a vacuum cleaner.

6. If the water coil is not being used during the winter season it should be drained, or an anti-freezing solution should be

added to the water circuit to avoid freezing.

Regular Maintenance 1. Inspect and clean the condensate drain pan to avoid any clogging of the drain by dirt, dust, etc. Inspect drainage piping to

ensure the proper condensate flow.

2. Check and clean the coil. Clean the coils with a low-pressure water jet or low-pressure air.

3. Clean and tighten all the wiring connections.

4. Drain out the water system and check for buildup of residue deposits.

Filter Cleaning 1. Remove the filter from the rear or bottom.2. Clean the filter with a brush, or with water.3. Reinstall the filter by sliding it back into the groove.

Fan Replacement 1. Loosen the screws from front panel.2. Remove the fixing nuts of fan blower.3. Replace the fan.4. Reinstall the front panel with screws.

Page 20 of 25


Troubleshooting

Symptom Cause Remedy

The fan coil does not start up

No voltage

Mains switch in the “OFF position

Faulty room control

Faulty fan

- Check for presence of voltage- Check fuse on board

- Place in the “ON” position

- Check the room control

- Check fan motor

Filter clogged

Air flow obstructed

Room control regulation

Incorrect water temperature

Air present

Insufficient output - Clean the filter

- Remove obstacles

- Check the room air sensor

- Check the water source

- Check the air vent

Contact between metal parts

Loose screws

Noise and vibrations

- Check for loosening parts

- Tighten screws

Page 21 of 25


Exploded Drawing

Drain Pan

Coil Kit

EC Fan

Filter

Double Skins case

Controller

Page 22 of 25


Accessories Filters

Merv 8 (G4) Filter Filter efficiency: Merv 8 / G4; Initial pressure drop: 30 Pa @2m/s; HAF filter efficiency: initial efficiency is tested under air velocity 0.1m/s

Remark: HAF filter efficiency will be down. The rate of diminishing efficiency is based on using conditions.

Merv 14 (F8) Filter Filter efficiency: Merv 14 /F8 Initial pressure drop: 80 Pa @2m/s

Filter weight: g/m2 70

Air velocity: m/s 0.51

Resistance: 31Pa

0.3~0.4 efficiency 72%

0.4~0.55 efficiency 79.4%










7.0~10 efficiency 100%

Page 23 of 25


Valve On/Off Ball Valve

Models 1. 3-way ball valve with 1” connectors and on/off motorized actuator2. 2-way ball valve with 1” connectors and on/off motorized actuator3. 3-way ball valve with 1-1/4” connectors and on/off motorized actuator4. 2-way ball valve with 1-1/4” connectors and on/off motorized actuator

Specifications Medium: Cool/Hot water or 60% glycol Structure: Two way or Three way Operating Mode: On/Off Power Supply: 230VAC Power Consumption: 6W (during valve position change) Running Times: 15 sec. Pipe Fitting: NPT internal thread

Body: Forged brass, nickel plated Ball: Chrome plated brass Stem: Brass Seats: Fiberglass reinforced Teflon PTFE Seal: 2 EPDM O-rings, lubricated Pressure Rating: 2MPa Media Temp. Range: 34°F to 203°F (1°C to 95°C) Max. Differential Pressure: 1MPa Protection Grade: IP65

Dimensions and Cv Values

2-way Valve 3-way Valve

Size Kv Value L L1 H

1” (DN25) 13.02 88 44 40

1 1/4” (DN32) 25.97 100 50 48

All dimensions are in mm.

Modulating Valve

Models 2-way modulating valve with 1” connectors and 24VAC actuator with 0-10VDC input control signal2-way modulating valve with 1-1/4” connectors and 24VAC actuator with 0-10VDC input control signal

Specifications 24V AC power supply 0~10VDC control signal Bi-directional modulating proportional control Working media: cool/hot water or with 60% glycol

Media Temp. Range: 34°F to 203°F (1°C to 95°C) Rating pressure: 2.0MPa Max. Differential Pressure: 0.3MPa Opening or closing time: 50 sec. (50Hz) 40 sec. (60Hz) Connection: NPT internal thread

Dimensions & Kv Values

Size Type C D E F G Kv Valve

1” (DN25) 2-way 117 73 67 93 90 6.8

1-1/4(DN32) 2-way 131 73 67 105 90 10

All dimensions are in mm.

Page 24 of 25


Electric Heater Module The electric heater module is supplied for winter heating as an alternative to the auxiliary hot water coil or a booster to the 2-pipe unit. The module must be installed downstream of the basic unit at air outlet side. The PTC heaters are mounted on a removable frame independent of the module. The heaters feature ON-OFF operation.

FDBD-ECM 200 300 400 600 800

Max. EH capacity kW 4.5 6 7.5 9 9

Note: Make sure that the airflow is not less than the minimum value when electric heater is turned on. It is recommended to add an air flow switch or ESP transducer.

Eurofred S.A.Marqués de Sentmenat 9708029 Barcelonawww.eurofred.es

Date post:	16-Oct-2021
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HIGH PRESSURE DUCT FDBD EC FLEX - Tata

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